V-type engine cylinder body automatically removing burr equipment
Technical field
The present invention relates to mechanical manufacturing field, in particular to a kind of V-type engine cylinder body automatically removing burr equipment.
Background technique
The normal angle of two planes of V-type engine cylinder deck is certain angle, and when deburring needs to allow the flat of top surface
Face is in horizontal position, angle needed for capable of controlling overturning this requires frock clamp, this just proposes very high want to frock clamp
It asks.In the prior art, frock clamp needs clamping twice, position error is big, it is time-consuming and laborious, influence efficiency, be not suitable for modernization
The needs of production;And manual mode is mainly taken in the deburring of V-type engine cylinder body in the prior art, and the degree of automation is low;It is existing
More and more in the manufacturing firm of high pressure water deburring equipment, can simply be summarized as two classes: workpiece movable type and nozzle are mobile.
Workpiece movable type low cost is suitble to the deburring and cleaning of simple workpiece, the disadvantage is that the fitness of nozzle and V-type engine is not
The burr removal effect of ideal, cavity is bad;Nozzle movable type can effectively adjust nozzle by CNC control and start with V-type
The distance of machine cylinder body burr generating unit, effectively clears up the burr of cylinder interior.Existing nozzle movable type positioning accurate
Degree is not high, at high price, and there is no be applied to the deburring of V-type engine cylinder body.
Summary of the invention
The purpose of the present invention is to provide a kind of V-type engine cylinder body automatically removing burr equipment, solve the prior art and deposit
In the above problem.The present invention is mobile using mouth, and it is any for can clearing up the normal angle of two planes of V-type engine cylinder deck
Burr on the cylinder body of angle;Compact overall structure, stabilization, use is safe and reliable, and rigidity is good, can be avoided in process
Jitter problem.Deburring efficiency is higher, and labour and cost of labor are low.Using pneumatic pinch mode, clamping efficiency is improved.It is real
It is strong with property.
Of the invention is above-mentioned;Purpose is achieved through the following technical solutions:
V-type engine cylinder body automatically removing burr equipment, including driving unit 1, positioning clamp unit 2, roll-over unit 3, waste liquid return
Unit 4 is received, the driving unit 1 is fixed on crossbeam left bracket 304, and driving unit 1 drives high pressure nozzle 122 along testing stand
301 X-axis, Y-axis, Z axis fast move;The positioning clamp unit 2 is fixed on roll-over table 201, fast to V-type engine cylinder body
Speed positioning clamps;The roll-over unit 3 is fixed on testing stand 301, and roll-over unit 3 drives roll-over table 201 or so to overturn, and
Roll-over table 201 is set to be maintained at horizontal position.
The X-axis movement of the high pressure nozzle 122 of the driving unit 1 passes through ball-screw A106 band by servo motor A101
Dynamic sliding panel A108 movement realizes that the Y-axis movement of the high pressure nozzle 122 passes through ball-screw B119 band by servo motor A101
Dynamic sliding panel B109 movement realizes that the Z axis movement of the high pressure nozzle 122 passes through ball screw C123 band by servo motor A101
Dynamic sliding panel C125 movement is realized.
The specific structure of the X-axis movement of the high pressure nozzle 122 is: 105 both ends of crossbeam are separately fixed at roll-over unit
Crossbeam left bracket 304, on right support of cross beam 307,105 both ends of crossbeam all installation guide rod mounting plate A104;Servo motor A101
It is fixed on guide rod mounting plate A104 by servo motor mounting rack 102, the both ends of ball-screw A106 are fixed on by bearing
It on guide rod mounting plate A104, is connected between servo motor A101 and ball-screw A106 by shaft coupling A103, upper and lower two are led
The both ends bar A107 are fixed with guide rod mounting plate A104 respectively, and matched feed screw nut 113 is fixed on lead screw on ball-screw A106
On nut mounting blocks 114, upper and lower two surface of feed screw nut mounting blocks 114 passes through sliding panel A108 respectively and fixes, sliding panel
The both ends A108 are separately fixed at left mounting plate 110, on right mounting plate 115;Mating installation linear bearing on each guide rod A107
111, linear bearing 111 is fixed on left mounting plate 110 by linear bearing mounting base 112.
The specific structure of the Y-axis movement of the high pressure nozzle 122 is: servo motor A101 passes through servo motor mounting rack
102 are fixed on left mounting plate 110, and the both ends of ball-screw B119 are separately fixed at left mounting plate 110, right installation by bearing
On plate 115, shaft coupling A103 connection, the both ends each guide rod B117 difference are used between servo motor A101 and ball-screw B 119
It is fixed on left mounting plate 110, on right mounting plate 115, matched feed screw nut 113 is fixed on feed screw nut on ball-screw B119
On mounting blocks 114, upper and lower two surface of feed screw nut mounting blocks 114 is separately fixed at transverse slat 120, on sliding panel B109.
The specific structure of the Z axis movement of the high pressure nozzle 122 is: servo motor A101 passes through servo motor mounting rack
102 are fixed on guide rod mounting plate B116, and the both ends of ball-screw C123 are separately fixed at guide rod mounting plate B116 by bearing
On, guide rod mounting plate B116 is fixed on sliding panel B109, uses shaft coupling between servo motor A101 and ball-screw C123
A103 connection, the both ends each guide rod C124 are separately fixed on guide rod mounting plate B116, matched lead screw on ball-screw C123
Nut 113 is fixed on feed screw nut mounting blocks 114, and upper and lower two surface of feed screw nut mounting blocks 114 is separately fixed at sliding
On plate C125, sliding panel B109;Gun body 121 is fixed on sliding panel C125 by upper and lower two gun body mounting racks 118, high pressure spray
Mouth 122 is mounted in gun body 121.
The positioning clamp unit 2 is: V-type engine cylinder body is certain using one positioning pin of one side on roll-over table 201
The mode of position plate positions, and one end face of V-type engine cylinder body nestles up positioning plate 207, and the hole of cylinder body and 205 phase of positioning pin
Cooperation, the positioning plate 207 are fixedly connected on 201 upper surface of roll-over table, V-type engine cylinder body two sides difference with positioning pin 205
Clamping cylinder A204, clamping cylinder B206, clamping cylinder C208, clamping cylinder D209, an end face install compact type gas are installed
Cylinder A202, compact cylinder B203, clamping cylinder A ~ D, compact cylinder A, B are mounted on the roll-over table 201, clamp gas
It is hemispheric connector that cylinder A ~ D, which has top, is point contact when clamping cylinder body;Positioning clamp unit 2 on roll-over table 201,
As roll-over table 201 moves.
The roll-over unit 3 is: testing stand 301 is bolted, and front and back end is separately installed with crossbeam left bracket
304 and right support of cross beam 307, the crossbeam left bracket 304 and right support of cross beam 307 are fixed on examination by preceding mounting blocks 308
It tests on platform 301;SGMPS type-band decelerating motor-flange output type servo motor 302 is fixed on motor mounting rack 303, motor
Mounting rack 303 is fixed on testing stand 301;Long axis 313 and SGMPS type-band decelerating motor-flange output type servo motor 302
By SGMPS type-with the flanged joint on decelerating motor-flange output type servo motor 302,313 one end of long axis passes through zanjon
Ball bearing 312 is mounted on crossbeam left bracket 304, and 312 inner ring of deep groove ball bearing is positioned by the shaft shoulder, and outer ring passes through end cap B315
Positioning, end cap B315 are fixed by screws on crossbeam left bracket 304, have gasket among end cap B315 and right support of cross beam 304
311;313 other end of long axis is mounted on right support of cross beam 307 by deep groove ball bearing 312, and 312 inner ring of deep groove ball bearing passes through
Shaft shoulder positioning, outer ring are positioned by end cap A310, and end cap A310 is fixed by screws on right support of cross beam 307, end cap A310
And have gasket 311 among right support of cross beam 307;Long axis 313 is mounted on one piece by key 314 and roll-over table 201.
Installation jacks up cylinder 305 respectively for 301 front and back of testing stand, and jacking up 305 top of cylinder is hemispheric connector,
Roll-over table 201 is jacked up and rotates required angle around long axis 313, long axis 313 drives roll-over table 201 or so to overturn;A roll-over table left side is fixed
Position block 306 and roll-over table right locating piece 309 are fixed on testing stand 301, and roll-over table 201 is turned to left and right required angle position
When, it is positioned by roll-over table left locating piece 306 and roll-over table right locating piece 309.
The devil liquor recovery unit 4 is mounted on the side of positioning clamp unit 2, by liquid collecting box interconnected and
Hose is constituted.
The beneficial effects of the present invention are: the normal angle of two planes of V-type engine cylinder deck is certain angle, this
Invention drives long axis rotation, angle needed for long axis drives roll-over table left-right rotation, with two on testing stand by Telescopic-cylinder
Locating piece plays the role of positioning to roll-over table, then the position of roll-over table is fixed with cylinder;The present invention is subtracted by controlling SGMPS type-band
Flange output type servo motor can clear up the normal angle of two planes of V-type engine cylinder deck to speed motor-is any angle
Cylinder body on burr;The present invention can effectively adjust nozzle and V row engine cylinder by CNC control using nozzle movable type
Chaeta pierces the distance of generating unit, effectively clears up the burr of cylinder interior, and compact overall structure of the present invention, stabilization make
With safe and reliable, rigidity is good, can be avoided the jitter problem in process;Improve deburring efficiency, reduce labour and at
This;Using pneumatic pinch mode, clamping efficiency is improved;It is practical.
Detailed description of the invention
The drawings described herein are used to provide a further understanding of the present invention, constitutes part of this application, this hair
Bright illustrative example and its explanation is used to explain the present invention, and is not constituted improper limitations of the present invention.
Fig. 1 is schematic perspective view of the invention;
Fig. 2 is driving unit schematic perspective view of the invention;
Fig. 3 is another view stereo structural schematic diagram of driving unit of the invention;
Fig. 4 is positioning clamp unit schematic perspective view of the invention;
Fig. 5 is rollover test stand schematic perspective view of the invention;
Fig. 6 is the schematic perspective view of long axis of the invention.
In figure: 1, driving unit;101, servo motor A;102, servo motor mounting rack;103, shaft coupling A;104 guide rods
Mounting plate A;105, crossbeam;106, ball-screw A;107, guide rod A;108, sliding panel A;109, sliding panel B;110, left installation
Plate;111, linear bearing;112, linear bearing mounting base;113, feed screw nut;114, feed screw nut mounting blocks;115, right installation
Plate;116, guide rod mounting plate B;117, guide rod B;118, gun body mounting rack 119, ball-screw B;120, transverse slat;121, gun body;
122, high pressure nozzle;123, ball-screw C;124, guide rod C;125, sliding panel C;2, positioning clamp unit;201, roll-over table;
202, compact cylinder A;203, compact cylinder B;204, clamping cylinder A;205, positioning pin;206, clamping cylinder B;207, fixed
Position plate;208, clamping cylinder C;209, clamping cylinder D;3, roll-over unit;301, testing stand;302, SGMPS type-band slows down electric
Machine-flange output type servo motor;303, motor mounting rack;304, crossbeam left bracket;305, cylinder is jacked up;306, roll-over table is left
Locating piece;307, right support of cross beam;308, preceding mounting blocks;309, roll-over table right locating piece;310, end cap A;311, gasket;312,
Deep groove ball bearing;313, long axis;314, key;315, end cap B;4, devil liquor recovery unit.
Specific embodiment
Detailed content and its specific embodiment of the invention are further illustrated with reference to the accompanying drawing.
Referring to shown in Fig. 1 to Fig. 6, V-type engine cylinder body automatically removing burr equipment of the invention, using pneumatic pinch side
Formula improves clamping efficiency.The burr removal of any angle plane of V-type engine cylinder body can be completed in clamped one time;Using advanced
High-pressure water jet burr removal technology, avoid to cylinder body generate destroy scrap.Compact overall structure, steady dynamic, use is safe, can
It leans on, rigidity is good.It include: driving unit 1, positioning clamp unit 2, roll-over unit 3, devil liquor recovery unit 4, control unit, V-type hair
Motivation cylinder body, positioning clamp unit 2 are fixed on roll-over table 201, angle needed for roll-over unit 3 drives roll-over table 201 or so to overturn
Degree, and roll-over table 201 is made to be stably held in horizontal position, the roll-over unit 3 is fixedly mounted on testing stand 301, test
Unit 4 is mounted on the crossbeam left bracket 304 of roll-over unit 3, on right support of cross beam 307.
Referring to fig. 2 to shown in Fig. 3, the X-axis of the high pressure nozzle 122 of the driving unit 1 is moved by servo motor A101
Sliding panel A108 movement is driven to realize by ball-screw A106, the Y-axis of the high pressure nozzle 122 is moved by servo motor A101
Sliding panel B109 movement is driven to realize by ball-screw B119, the Z axis of the high pressure nozzle 122 is moved by servo motor A101
Sliding panel C125 movement is driven to realize by ball screw C123.
The specific structure of the X-axis movement of the high pressure nozzle 122 is: 105 both ends of crossbeam are separately fixed at roll-over unit
Crossbeam left bracket 304, on right support of cross beam 307,105 both ends of crossbeam all installation guide rod mounting plate A104;Servo motor A101
It is fixed on guide rod mounting plate A104 by servo motor mounting rack 102, the both ends of ball-screw A106 are fixed on by bearing
It on guide rod mounting plate A104, is connected between servo motor A101 and ball-screw A106 by shaft coupling A103, upper and lower two are led
The both ends bar A107 are fixed with guide rod mounting plate A104 respectively, and matched feed screw nut 113 is fixed on lead screw on ball-screw A106
On nut mounting blocks 114, upper and lower two surface of feed screw nut mounting blocks 114 passes through sliding panel A108 respectively and fixes, sliding panel
The both ends A108 are separately fixed at left mounting plate 110, on right mounting plate 115;Mating installation linear bearing on each guide rod A107
111, linear bearing 111 is fixed on left mounting plate 110 by linear bearing mounting base 112.
The specific structure of the Y-axis movement of the high pressure nozzle 122 is: servo motor A101 passes through servo motor mounting rack
102 are fixed on left mounting plate 110, and the both ends of ball-screw B119 are separately fixed at left mounting plate 110, right installation by bearing
On plate 115, shaft coupling A103 connection, the both ends each guide rod B117 difference are used between servo motor A101 and ball-screw B 119
It is fixed on left mounting plate 110, on right mounting plate 115, matched feed screw nut 113 is fixed on feed screw nut on ball-screw B119
On mounting blocks 114, upper and lower two surface of feed screw nut mounting blocks 114 is separately fixed at transverse slat 120, on sliding panel B109.
The specific structure of the Z axis movement of the high pressure nozzle 122 is: servo motor A101 passes through servo motor mounting rack
102 are fixed on guide rod mounting plate B116, and the both ends of ball-screw C123 are separately fixed at guide rod mounting plate B116 by bearing
On, guide rod mounting plate B116 is fixed on sliding panel B109, uses shaft coupling between servo motor A101 and ball-screw C123
A103 connection, the both ends each guide rod C124 are separately fixed on guide rod mounting plate B116, matched lead screw on ball-screw C123
Nut 113 is fixed on feed screw nut mounting blocks 114, and upper and lower two surface of feed screw nut mounting blocks 114 is separately fixed at sliding
On plate C125, sliding panel B109;Gun body 121 is fixed on sliding panel C125 by upper and lower two gun body mounting racks 118, high pressure spray
Mouth 122 is mounted in gun body 121.
Shown in Figure 4, the positioning clamp unit 2 is: V-type engine cylinder body is on roll-over table 201 using one side
The mode of one positioning pin, one positioning plate positions, and one end face of V-type engine cylinder body nestles up positioning plate 207, and the hole of cylinder body
It is matched with positioning pin 205, the positioning plate 207 is fixedly connected on 201 upper surface of roll-over table, V-type engine with positioning pin 205
Cylinder body two sides are separately installed with clamping cylinder A204, clamping cylinder B206, clamping cylinder C208, clamping cylinder D209, an end face
Install compact type cylinder A202, compact cylinder B203, clamping cylinder A ~ D, compact cylinder A, B are mounted on the roll-over table
On 201, it is hemispheric connector that clamping cylinder A ~ D, which has top, is point contact when clamping cylinder body;Positioning clamp unit 2 exists
On roll-over table 201, as roll-over table 201 moves.
Referring to shown in Fig. 5 and Fig. 6, the roll-over unit 3 is: testing stand 301 is bolted, and front and back end is distinguished
Crossbeam left bracket 304 and right support of cross beam 307 are installed, the crossbeam left bracket 304 and right support of cross beam 307 pass through preceding peace
Dress block 308 is fixed on testing stand 301;SGMPS type-band decelerating motor-flange output type servo motor 302 is fixed on motor peace
It shelves on 303, motor mounting rack 303 is fixed on testing stand 301;Long axis 313 and SGMPS type-band decelerating motor-flange output
Type servo motor 302 is by SGMPS type-with the flanged joint on decelerating motor-flange output type servo motor 302, long axis 313
One end is mounted on crossbeam left bracket 304 by deep groove ball bearing 312, and 312 inner ring of deep groove ball bearing is positioned by the shaft shoulder, outer ring
It is positioned by end cap B315, end cap B315 is fixed by screws on crossbeam left bracket 304, end cap B315 and right support of cross beam
There is gasket 311 among 304;313 other end of long axis is mounted on right support of cross beam 307 by deep groove ball bearing 312, deep-groove ball axis
It holds 312 inner rings to position by the shaft shoulder, outer ring is positioned by end cap A310, and end cap A310 is fixed by screws in right support of cross beam
On 307, there is gasket 311 among end cap A310 and right support of cross beam 307;Long axis 313 is mounted on by key 314 with roll-over table 201
One piece.
Installation jacks up cylinder 305 respectively for 301 front and back of testing stand, and jacking up 305 top of cylinder is hemispheric connector,
Roll-over table 201 is jacked up and rotates required angle around long axis 313, long axis 313 drives roll-over table 201 or so to overturn;When roll-over table exists
Horizontal position, toward angle position needed for anticlockwise, toward needed for right rotation when angle position, the jack-up cylinder of 301 two sides of testing stand
305 effects, at this moment roll-over table 201 can be fixed in these three positions;Roll-over table left locating piece 306 and roll-over table right locating piece
309 are fixed on testing stand 301, when roll-over table 201 is turned to left and right required angle position, pass through roll-over table left locating piece 306
It is positioned with roll-over table right locating piece 309.
The devil liquor recovery unit 4 is mounted on the side of positioning clamp unit 2, by liquid collecting box interconnected and
Hose is constituted.
The control unit is made of processor board, interface panel, connecting terminal, host computer and display.
Referring to shown in Fig. 1 to Fig. 6, the course of work of the invention and principle are as follows:
When work, roll-over table 201 is in a horizontal position, and V-type engine cylinder body is placed on roll-over unit 3 by manipulator, by fixed
Position pin 205 positions.Power on, sensor detects that equipment normal operation, V-type engine cylinder body will be by positioning clamp units
2 positioning clamp.SGMPS type-band decelerating motor-flange output type servo motor 302 drive roll-over table 201 around long axis to the left
Angle needed for overturning, the position of 306 positioning turning platform 201 of roll-over table left locating piece, jacking up the jack-up of cylinder 305 at this time makes roll-over table
201 fix.Controlling the servo motor A101 in driving unit 1 by control unit drives high pressure nozzle 122 in testing stand 301
X-axis, Y-axis, fast move positioning on Z axis, flash removed is then gone by high pressure nozzle injection high pressure water flow.V-type engine cylinder body
After the completion of the removal of one face burr, SGMPS type-band decelerating motor-flange output type servo motor 302 drive roll-over table 201 around
Long axis overturns to the right required angle, and the position of 309 positioning turning platform 201 of roll-over table right locating piece jacks up cylinder 305 at this time and jacks up
Fix roll-over table 201.Controlling the servo motor A101 in driving unit 1 by control unit drives high pressure nozzle 122 to exist
The X-axis of testing stand 301, Y-axis fast move positioning on Z axis, then remove V-type engine by high pressure nozzle injection high pressure water flow
The burr of cylinder body another side.
The foregoing is merely preferred embodiments of the invention, are not intended to restrict the invention, for the technology of this field
For personnel, the invention may be variously modified and varied.All any modification, equivalent substitution, improvement and etc. made for the present invention,
It should all be included in the protection scope of the present invention.