CN109190214B - A planetary gear transmission mechanism and its design method - Google Patents
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Abstract
本发明涉及一种行星齿轮传动机构的设计方法,包含以下步骤:S1:构建行星轮机构的模型,所述行星轮机构包含:一内周壁形成有内齿轮的壳体、一行星架、一太阳轮、至少一配置于行星架上的行星齿轮组;所述行星齿轮组包含同轴配置的第一行星轮和第二行星轮,所述第一行星轮与太阳轮啮合,所述第二行星轮与内齿轮啮合;所述太阳轮转动时能够通过行星齿轮组带动行星架转动;S2:调整太阳轮、第一行星轮、第二行星轮和内齿轮的齿轮数,使得根据公式一计算的太阳轮和行星架两者的角速度比符合预设目标值,其中,公式一为:
本方案的行星轮设计方法可确保设计出的行星轮机构的传动比具有较高的准确性。本申请另提供一种行星齿轮传动机构。The present invention relates to a design method of a planetary gear transmission mechanism, comprising the following steps: S1: constructing a model of a planetary gear mechanism, the planetary gear mechanism comprising: a casing with an internal gear formed on an inner peripheral wall, a planet carrier, a sun gear, at least one planetary gear set arranged on the planet carrier; the planetary gear set includes a coaxially arranged first planetary gear and a second planetary gear, the first planetary gear meshes with the sun gear, and the second planetary gear The wheel meshes with the internal gear; when the sun gear rotates, the planet carrier can be driven to rotate through the planetary gear set; S2: adjust the number of gears of the sun gear, the first planetary gear, the second planetary gear and the internal gear, so that the The angular velocity ratio of the sun gear and the planet carrier conforms to the preset target value, where the formula 1 is:
The planetary gear design method of this scheme can ensure that the designed transmission ratio of the planetary gear mechanism has high accuracy. The present application further provides a planetary gear transmission mechanism.Description
技术领域technical field
本发明涉及行星轮机构技术,具体地,涉及一种行星齿轮传动机构及其设计方法。The present invention relates to a planetary gear mechanism technology, in particular, to a planetary gear transmission mechanism and a design method thereof.
背景技术Background technique
目前葫芦行星齿轮传动设计在计算传动比时,通常根据机械设计理论提供的公式进行计算。该法逻辑性差,公式表达的科学含义难于理解和使用,使用时只能硬套公式,基于现有方案设计行星轮机构的传动明精确性较差,设计效率低。有鉴于此,特提出本申请。At present, when calculating the transmission ratio of the hoist planetary gear transmission design, it is usually calculated according to the formula provided by the mechanical design theory. The logic of this method is poor, the scientific meaning expressed by the formula is difficult to understand and use, and the formula can only be hard-set when used. In view of this, this application is hereby made.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是提供一种行星齿轮传动机构的设计方法以解决现有的行星轮机构的设计方法明确性差和设计效率低的问题。The technical problem to be solved by the present invention is to provide a design method of a planetary gear transmission mechanism to solve the problems of poor clarity and low design efficiency of the existing design method of the planetary gear mechanism.
为解决上述技术问题,本发明提供一种行星轮机构的设计方法,包含以下步骤:S1:构建行星轮机构的模型,所述行星轮机构包含:一内周壁形成有内齿轮4的壳体5、一行星架、一太阳轮、至少一配置于行星架上的行星齿轮组;所述行星齿轮组包含同轴配置的第一行星轮和第二行星轮,所述第一行星轮与太阳轮啮合,所述第二行星轮与内齿轮啮合;所述太阳轮转动时能够通过行星齿轮组带动行星架转动;S2:调整太阳轮、第一行星轮、第二行星轮和内齿轮的齿轮数,使得根据公式一计算的太阳轮和行星架两者的角速度比符合预设目标值,其中,公式一为:根据齿轮分度圆处啮合点线速度相等的运动关系获得;其中,ω1为太阳轮1转动的角速度,ω7为行星架7转动的角速度,Z1、Z2、Z3和Z4分别为太阳轮1、第一行星轮2、第二行星轮3和内齿轮4的齿轮数。In order to solve the above-mentioned technical problems, the present invention provides a method for designing a planetary gear mechanism, which includes the following steps: S1: constructing a model of the planetary gear mechanism, the planetary gear mechanism includes: a
通过采用上述技术方案,本发明可以取得以下技术效果:本方案的行星轮设计方法可确保设计获得行星齿轮传动系统齿轮齿数和要求的传动比,且过程明确,效率高,质量高。By adopting the above technical scheme, the present invention can achieve the following technical effects: the planetary gear design method of this scheme can ensure that the number of gear teeth and the required transmission ratio of the planetary gear transmission system can be obtained by design, and the process is clear, the efficiency is high, and the quality is high.
本申请另提供一种行星齿轮传动机构,包含:一内周壁形成有内齿轮的壳体、一行星架、一太阳轮、至少一配置于行星架上的行星齿轮组;所述行星齿轮组包含同轴配置的第一行星轮和第二行星轮,所述第一行星轮与太阳轮啮合,所述第二行星轮与内齿轮啮合;所述太阳轮转动时能够通过行星齿轮组带动行星架转动;所述太阳轮和行星架两者的角速度比满足公式一;公式一为:其中,ω1为太阳轮(1)转动的角速度,ω7为行星架转动的角速度,Z1、Z2、Z3和Z4分别为太阳轮、第一行星轮、第二行星轮和内齿轮的齿轮数。The present application further provides a planetary gear transmission mechanism, comprising: a casing with an internal gear formed on an inner peripheral wall, a planet carrier, a sun gear, and at least one planetary gear set arranged on the planet carrier; the planetary gear set includes The first planetary gear and the second planetary gear are coaxially arranged, the first planetary gear is meshed with the sun gear, and the second planetary gear is meshed with the internal gear; when the sun gear rotates, it can drive the planet carrier through the planetary gear set Rotation; the angular velocity ratio of the sun gear and the planet carrier satisfies Formula 1; Formula 1 is: Among them, ω1 is the angular velocity of the rotation of the sun gear (1), ω7 is the angular velocity of the rotation of the planet carrier, and Z1, Z2, Z3 and Z4 are the gear numbers of the sun gear, the first planetary gear, the second planetary gear and the internal gear, respectively.
附图说明Description of drawings
图1绘示了本申请一实施例的行星轮机构的设计思路图;FIG. 1 shows a design idea of a planetary gear mechanism according to an embodiment of the present application;
图2绘示了本申请一实施例的行星轮机构的原理图;FIG. 2 is a schematic diagram of a planetary gear mechanism according to an embodiment of the present application;
图3绘示了对应于图2的B-B方向的视图;FIG. 3 shows a view corresponding to the direction B-B of FIG. 2;
图4绘示了对应于图2的A-A方向的视图;FIG. 4 shows a view corresponding to the direction A-A of FIG. 2;
图5和图6分别绘示了不同视角下一基于图2的原理图的行星轮机构的示意图。FIG. 5 and FIG. 6 are schematic diagrams of the planetary gear mechanism based on the principle diagram of FIG. 2 under different viewing angles, respectively.
具体实施方式Detailed ways
为使本发明实施方式的目的、技术方案和优点更加清楚,下面将结合本发明实施方式中的附图,对本发明实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式是本发明一部分实施方式,而不是全部的实施方式。基于本发明中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。因此,以下对在附图中提供的本发明的实施方式的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施方式。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention. Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention.
结合图1,在一实施例中,本申请行星齿轮传动机构的设计方法大致包含以下步骤:1、构建行星轮机构模型;2、建立线速度关系模型;3、建立已知条件模型;4、求解;5、结束。1, in one embodiment, the design method of the planetary gear transmission mechanism of the present application roughly includes the following steps: 1. Building a planetary gear mechanism model; 2. Establishing a linear velocity relationship model; 3. Establishing a known condition model; 4. Solve; 5. End.
结合图2至图6,本实施例所构建的行星轮机构的模型包含:一内周壁形成有内齿轮4的壳体5、一行星架7、一太阳轮1、两配置于行星架7上的行星齿轮组9;行星齿轮组9包含同轴配置的第一行星轮2和第二行星轮3(即两者转轴重合,可同步转动),第一行星轮2与太阳轮1啮合,第二行星轮3与内齿轮4啮合;太阳轮1转动时能够通过行星齿轮组9带动行星架7转动。结合图2中,在实际产品中,壳体5表面还可形成有挂钩6,太阳轮可通过动力输入轮8驱动,图5和图6未绘示出挂钩6和动力输入轮8。O1表示太阳轮1和动力输入轮8的转动中心线,O2表示第一行星轮2的自转中心线,O3表示第二行星轮3的自转中心线,O2O3为第一行星轮2和第二行星轮3的自转轴心线,O7为行星架7的转动中心线。A-A和B-B为绘制截面视图的代号。动力输入轮8输入的动力通过太阳轮1与第一行星轮2啮合传递动力给第一行星轮2,第一行星轮2通过第二行星轮3与内齿轮4传递动力,同时通过其内孔驱动行星轮架7输出动力。需说明的是,图5和图6未绘示出各齿轮件上的齿部。2 to 6 , the model of the planetary gear mechanism constructed in this embodiment includes: a
图3表示B-B处太阳轮1、第一行星轮2、行星架7传动关系。图3中太阳轮1,第一行星轮2、行星架7,O1,O2同前。V1表示太阳轮1分度圆处啮合点线速度(m/s),V2表示第一行星轮2分度圆处啮合点线速度(m/s),V7表示O2O3绕O7的线速度(m/s)。ω1表示太阳轮1分度圆处啮合点角速度(°/s),ω2表示第一行星轮2分度圆处啮合点角速度(°/s),ω7表示O2O3绕O7的角速度(°/s)。速度和角速度如图方向为正。FIG. 3 shows the transmission relationship of the
根据图3、机械理论和运动学理论,建立太阳轮1,第一行星轮2,行星架7线速度关系模型如等式(1)所示。According to Fig. 3, mechanical theory and kinematics theory, the linear velocity relationship model of
V1=V7+V2 (1),等式(1)中V1,V2和V7同前。V 1 =V 7 +V 2 (1), V1, V2 and V7 in equation (1) are the same as before.
图4表示A-A截面第二行星轮3,内齿轮4,行星架7传动关系。图4中第二行星轮3,内齿轮4,行星架7,V7,ω7,O3,O7同前。V3表示第二行星轮3分度圆处啮合点线速度(m/s),V4表示内齿轮4分度圆处啮合点线速度(m/s),ω3表示第二行星轮3分度圆处啮合点角速度(°/s),ω4表示内齿轮4分度圆处啮合点角速度(°/s)。速度和角速度如图方向为正。根据图4、机械理论和运动学理论,建立第二行星轮3,内齿轮4,行星架7线速度关系模型如等式(2)所示。FIG. 4 shows the transmission relationship of the second
V4=V7-V3 (2),等式(2)中V3,V4和V7同前。V 4 =V 7 -V 3 (2), V3, V4 and V7 in equation (2) are the same as before.
根据图2所示的传动原理,机械设计理论和运动学理论,建立太阳轮1,第一行星轮2和第二行星轮3的已知条件计算公式如等式(3),等式(4)和等式(5)所示。According to the transmission principle, mechanical design theory and kinematics theory shown in Fig. 2, the known calculation formulas of the
V1=ω1×m×Z1/2 (3)。V 1 =ω 1 ×m×Z 1 /2 (3).
V2=ω2×m×Z2/2 (4)。V 2 =ω 2 ×m×Z 2 /2 (4).
V3=ω2×m×Z3/2 (5)V 3 =ω 2 ×m×Z 3 /2 (5)
等式(2)至等式(5)中V1,V2,ω1,ω2,ω3和V3同前,m为齿轮模数(mm),Z1、Z2和Z3分别为太阳轮1,第一行星轮2和第二行星轮3的齿数,ω2=ω3。In equations (2) to (5), V1, V2, ω1, ω2, ω3 and V3 are the same as before, m is the gear module (mm), Z1, Z2 and Z3 are the
根据图2所示的传动原理,机械设计理论和运动学理论,建立内齿轮4的已知条件计算公式如等式(6)。According to the transmission principle, mechanical design theory and kinematics theory shown in FIG. 2 , the known conditional calculation formula of the
V4=ω4×m×Z4/2=0 (6)。V 4 =ω 4 ×m×Z 4 /2=0 (6).
等式(6)中V4和ω4同前,m为齿轮模数(mm),Z4为内齿轮4的齿数。根据图2所示的传动原理,机械设计理论和运动学理论,建立行星架7的已知条件计算公式如等式(7)。In equation (6), V4 and ω4 are the same as before, m is the gear module (mm), and Z4 is the number of teeth of the
V7=ω7×m×(Z4-Z3)/2 (7)。V 7 =ω 7 ×m×(Z 4 −Z 3 )/2 (7).
等式(7)中V7和ω7同前,m为齿轮模数(mm),Z4和Z3同前。In equation (7), V7 and ω7 are the same as before, m is the gear module (mm), and Z4 and Z3 are the same as before.
联立等式(1)和等式(2),结合等式(3)到等式(7)的已知条件求解,可以获得行星齿轮传动比的计算公式如等式(8)。Simultaneous equation (1) and equation (2) are solved in combination with the known conditions of equation (3) to equation (7), and the calculation formula of the planetary gear ratio can be obtained as equation (8).
等式(8)中Z1、Z2、Z3和Z4同前。Z1, Z2, Z3 and Z4 in equation (8) are the same as before.
选择Z1、Z2、Z3和Z4,根据等式(8)计算传动比,比较该传动比是否与使用要求(即预设目标值)相符合,如满足,则传动设计结束,下一步进行寿命强度校核、绘制工程图等操作。否则,重新选择传动系统齿轮齿数,再次根据等式(8)计算和分析。Select Z1, Z2, Z3 and Z4, calculate the transmission ratio according to equation (8), and compare whether the transmission ratio is in line with the use requirements (ie, the preset target value). Check, draw engineering drawings and other operations. Otherwise, the number of gear teeth of the transmission system is reselected and calculated and analyzed according to equation (8) again.
本申请的优点:1、提出了一种行星轮结构传动的设计方法,建立行星齿轮传动原理模型,线速度模型和已知条件模型,对表达模型的等式求解获得传动系统关键参数;2、提出了根据齿轮分度圆处啮合点线速度相等的运动学关系建立线速度模型的建模方法。本申请采用建立运动学模型的方法设计传动系统可以提高设计的逻辑性,直观性和准确性和效率。3、本方案的行星轮设计方法可确保设计出的行星轮机构具有较高的准确性。由于行星轮结构是机械常见的结构,例如汽车,本申请的设计方法可在超精密创造传动领域应用。The advantages of this application: 1. A design method for planetary gear structure transmission is proposed, the principle model of planetary gear transmission, the linear velocity model and the known condition model are established, and the equation of the expression model is solved to obtain the key parameters of the transmission system; 2. A modeling method for establishing a linear velocity model is proposed based on the kinematic relationship that the linear velocity of the meshing points at the index circle of the gear is equal. This application adopts the method of establishing a kinematic model to design a transmission system, which can improve the logic, intuition, accuracy and efficiency of the design. 3. The planetary gear design method of this scheme can ensure that the designed planetary gear mechanism has high accuracy. Since the planetary gear structure is a common structure in machinery, such as automobiles, the design method of the present application can be applied in the field of ultra-precise creation of transmissions.
以上所述仅为本发明的优选实施方式而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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| CN109190214A (en) | 2019-01-11 |
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