CN109186478A - A kind of regeneration concrete electric pole vertical height online test method - Google Patents
A kind of regeneration concrete electric pole vertical height online test method Download PDFInfo
- Publication number
- CN109186478A CN109186478A CN201810980403.5A CN201810980403A CN109186478A CN 109186478 A CN109186478 A CN 109186478A CN 201810980403 A CN201810980403 A CN 201810980403A CN 109186478 A CN109186478 A CN 109186478A
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- China
- Prior art keywords
- electric pole
- reinforcing bar
- vertical height
- regeneration concrete
- diameter
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/08—Measuring arrangements characterised by the use of optical techniques for measuring diameters
- G01B11/10—Measuring arrangements characterised by the use of optical techniques for measuring diameters of objects while moving
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Length Measuring Devices By Optical Means (AREA)
Abstract
The invention discloses a kind of regeneration concrete electric pole vertical height online test methods of electric pole detection technique field, the regeneration concrete electric pole vertical height online test method specifically comprises the following steps: S1: sensor installation: the light source transmitting terminal of CCD laser sensor is installed on the bracket at the top of conveying device, S2: steel bar cold rolling: staff starts conveying device while starting cold-rolling equipment, this kind of regeneration concrete electric pole vertical height online test method, the vertical height directly carried out to reinforcing bar is detected after steel bar cold rolling, reinforcing bar after guaranteeing each cold rolling can be detected, guarantee that the quality of each finished product is qualified, and it is detected using the method for electronic signal DATA REASONING, accuracy is high, error is small, the diameter of reinforcing bar is strict controlled in the range of specification.
Description
Technical field
The present invention relates to electric pole detection technique field, specially a kind of regeneration concrete electric pole vertical height on-line checking side
Method.
Background technique
The vertical height (hereinafter referred to as diameter) of Ribbed Bar (hereinafter referred to as reinforcing bar) is the weight for influencing framework of steel reinforcement quality
Want one of factor.Traditional bar diameter detection is all sampling inspection Check, i.e., removes finished product from production line, use dedicated outer diameter
Measuring tool carries out artificial sampling observation measurement.But since the cost control that enterprise rolls reinforcing bar is more demanding, material selects meeting
It is partially economical, if personal monitoring is not in time, it will the rejected product for causing much existing defects in diameter specifications directly affects
The processing quality of subsequent framework of steel reinforcement.With the continuous improvement that user requires, personal monitoring's sampling is difficult to accomplish to control steel completely
Muscle diameter is in stringent specification limit, and we have proposed a kind of regeneration concrete electric pole vertical height on-line checking sides thus
Method.
Summary of the invention
It is above-mentioned to solve the purpose of the present invention is to provide a kind of regeneration concrete electric pole vertical height online test method
If the personal monitoring proposed in background technique is not in time, it will cause much in diameter specifications existing defects it is unqualified
Product directly affect the processing quality of subsequent framework of steel reinforcement.With the continuous improvement that user requires, personal monitoring's sampling is difficult completely
Accomplish to control problem of the bar diameter in stringent specification limit.
To achieve the above object, the invention provides the following technical scheme: a kind of regeneration concrete electric pole vertical height is online
Detection method, the regeneration concrete electric pole vertical height online test method specifically comprise the following steps:
S1: sensor installation: the light source transmitting terminal of CCD laser sensor is installed on the bracket at the top of conveying device, will
The light source receiving end of CCD laser sensor is installed on the bracket on conveying device bottom, receives light source transmitting terminal and light source
The vertical centerline at end is located on the same line;
S2: steel bar cold rolling: staff starts conveying device while starting cold-rolling equipment, and reinforcing bar is defeated to the right by conveying device
It send, while by cold-rolling equipment cold rolling during conveying;
S3: measurement data: the light that point light source issues in CCD laser transmitter projects camera lens forms directional light view by diversing lens
Field directive receives camera lens;Directional light is focused by receiving lens again, in receiving unit after the diaphragm aperture by being located at focal position
Upper imaging;When passing through measured object in visual field, the part that measured object blocks will show boundary in the CCD chip of receiving unit
Clearly shade;By photoelectric conversion and digitized processing, the diameter of reinforcing bar can be calculated by the width of shade;
S4: calculate analysis: the data measured in S3 step are transferred to sensor measurement and control unit, sensor by CCD laser sensor
Measurement and control unit carries out the diameter after processing operation and with the standard reinforcing bar set in sensor measurement and control unit to the diameter for receiving reinforcing bar
It compares;
S5: display alarm: the diameter data of the reinforcing bar after S4 calculates analysis is passed through communication module by sensor measurement and control unit
It is transferred to display screen to be shown, while when the diameter of the received reinforcing bar of sensor measurement and control unit is surveyed higher or lower than sensor
When the diameter of the reinforcing bar of the standard set in control unit, sensor measurement and control unit is issued by communication module to combined aural and visual alarm at this time
Alarm, combined aural and visual alarm will sound an alarm at this time.
Preferably, the conveying device in the step S1 is belt conveyor.
Preferably, the cold-rolling equipment in the step S2 is reinforced bar cold mill.
Preferably, the sensor measurement and control unit in the step S4 is made of amplifier unit, measures the CCD laser of diameter
By the data transfer of measurement into amplifier unit, measurement result is shown by calculation process and is being put sensor by amplifier unit
On big device cell surface.
Preferably, the display screen in the step S5 is LED display.
Compared with prior art, the beneficial effects of the present invention are: this kind of regeneration concrete electric pole vertical height on-line checking
Method detects after steel bar cold rolling with regard to the vertical height directly carried out to reinforcing bar, the equal energy of the reinforcing bar after guaranteeing each cold rolling
It is detected, guarantees that the quality of each finished product is qualified, and detected using the method for electronic signal DATA REASONING, accuracy
Height, error is small, and the diameter of reinforcing bar is strict controlled in the range of specification.
Detailed description of the invention
Fig. 1 is detection method flow chart.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Referring to Fig. 1, the present invention provides a kind of technical solution: a kind of regeneration concrete electric pole vertical height on-line checking side
Method, the regeneration concrete electric pole vertical height online test method specifically comprise the following steps:
S1: sensor installation: the light source transmitting terminal of CCD laser sensor is installed on the bracket at the top of conveying device, will
The light source receiving end of CCD laser sensor is installed on the bracket on conveying device bottom, receives light source transmitting terminal and light source
The vertical centerline at end is located on the same line;
S2: steel bar cold rolling: staff starts conveying device while starting cold-rolling equipment, and reinforcing bar is defeated to the right by conveying device
It send, while by cold-rolling equipment cold rolling during conveying;
S3: measurement data: the light that point light source issues in CCD laser transmitter projects camera lens forms directional light view by diversing lens
Field directive receives camera lens;Directional light is focused by receiving lens again, in receiving unit after the diaphragm aperture by being located at focal position
Upper imaging;When passing through measured object in visual field, the part that measured object blocks will show boundary in the CCD chip of receiving unit
Clearly shade;By photoelectric conversion and digitized processing, the diameter of reinforcing bar can be calculated by the width of shade;
S4: calculate analysis: the data measured in S3 step are transferred to sensor measurement and control unit, sensor by CCD laser sensor
Measurement and control unit carries out the diameter after processing operation and with the standard reinforcing bar set in sensor measurement and control unit to the diameter for receiving reinforcing bar
It compares;
S5: display alarm: the diameter data of the reinforcing bar after S4 calculates analysis is passed through communication module by sensor measurement and control unit
It is transferred to display screen to be shown, while when the diameter of the received reinforcing bar of sensor measurement and control unit is surveyed higher or lower than sensor
When the diameter of the reinforcing bar of the standard set in control unit, sensor measurement and control unit is issued by communication module to combined aural and visual alarm at this time
Alarm, combined aural and visual alarm will sound an alarm at this time.
The conveying device is belt conveyor, and the cold-rolling equipment is reinforced bar cold mill, the sensor measurement and control unit
It is made of amplifier unit, measures the CCD laser sensor of diameter by the data transfer of measurement into amplifier unit, amplifier
Measurement result is shown on amplifier unit surface that the display screen is LED display by calculation process by unit.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (5)
1. a kind of regeneration concrete electric pole vertical height online test method, it is characterised in that: the regeneration concrete electric pole hangs down
Straight height online test method specifically comprises the following steps:
S1: sensor installation: the light source transmitting terminal of CCD laser sensor is installed on the bracket at the top of conveying device, will
The light source receiving end of CCD laser sensor is installed on the bracket on conveying device bottom, receives light source transmitting terminal and light source
The vertical centerline at end is located on the same line;
S2: steel bar cold rolling: staff starts conveying device while starting cold-rolling equipment, and reinforcing bar is defeated to the right by conveying device
It send, while by cold-rolling equipment cold rolling during conveying;
S3: measurement data: the light that point light source issues in CCD laser transmitter projects camera lens forms directional light view by diversing lens
Field directive receives camera lens;Directional light is focused by receiving lens again, in receiving unit after the diaphragm aperture by being located at focal position
Upper imaging;When passing through measured object in visual field, the part that measured object blocks will show boundary in the CCD chip of receiving unit
Clearly shade;By photoelectric conversion and digitized processing, the diameter of reinforcing bar can be calculated by the width of shade;
S4: calculate analysis: the data measured in S3 step are transferred to sensor measurement and control unit, sensor by CCD laser sensor
Measurement and control unit carries out the diameter after processing operation and with the standard reinforcing bar set in sensor measurement and control unit to the diameter for receiving reinforcing bar
It compares;
S5: display alarm: the diameter data of the reinforcing bar after S4 calculates analysis is passed through communication module by sensor measurement and control unit
It is transferred to display screen to be shown, while when the diameter of the received reinforcing bar of sensor measurement and control unit is surveyed higher or lower than sensor
When the diameter of the reinforcing bar of the standard set in control unit, sensor measurement and control unit is issued by communication module to combined aural and visual alarm at this time
Alarm, combined aural and visual alarm will sound an alarm at this time.
2. a kind of regeneration concrete electric pole vertical height online test method according to claim 1, it is characterised in that: institute
Stating the conveying device in step S1 is belt conveyor.
3. a kind of regeneration concrete electric pole vertical height online test method according to claim 1, it is characterised in that: institute
Stating the cold-rolling equipment in step S2 is reinforced bar cold mill.
4. a kind of regeneration concrete electric pole vertical height online test method according to claim 1, it is characterised in that: institute
The sensor measurement and control unit stated in step S4 is made of amplifier unit, measures the CCD laser sensor of diameter for the number of measurement
Value is transferred in amplifier unit, and amplifier unit shows measurement result on amplifier unit surface by calculation process.
5. a kind of regeneration concrete electric pole vertical height online test method according to claim 1, it is characterised in that: institute
Stating the display screen in step S5 is LED display.
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Citations (10)
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EP1208521B1 (en) * | 1999-06-07 | 2006-03-29 | Metrologic Instruments, Inc. | Unitary package identification and dimensioning system employing ladar-based scanning methods |
CN201593973U (en) * | 2009-08-25 | 2010-09-29 | 周良川 | Slab volume measuring system |
CN101934273A (en) * | 2010-09-29 | 2011-01-05 | 株洲硬质合金集团有限公司 | Method for automatically detecting, sorting and counting diameters of rods |
CN102171530A (en) * | 2008-10-02 | 2011-08-31 | 仲巴赫电子公司 | Method for determining shape parameters |
CN102646485A (en) * | 2012-04-26 | 2012-08-22 | 浙江一舟电子科技股份有限公司 | On-line detection device for outer diameter of cable |
CN104655649A (en) * | 2015-02-27 | 2015-05-27 | 河南科技大学 | Stamping processing online visual inspection device and stamping processing online visual inspection method |
CN106441127A (en) * | 2016-08-31 | 2017-02-22 | 洞头默克蒂森工业自动化有限公司 | Tubing diameter and surface recess-protrusion detector |
CN206056532U (en) * | 2016-08-31 | 2017-03-29 | 北京佰能电气技术有限公司 | A kind of steel body diameter measurer |
CN106767557A (en) * | 2016-12-29 | 2017-05-31 | 冶金自动化研究设计院 | Material long aligns operation cathetus degree on-line measuring device and method |
CN207081414U (en) * | 2017-07-20 | 2018-03-09 | 上海贝晖汽车配件有限公司 | Workpiece Outside Diameter Inspection System |
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2018
- 2018-08-27 CN CN201810980403.5A patent/CN109186478A/en active Pending
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1208521B1 (en) * | 1999-06-07 | 2006-03-29 | Metrologic Instruments, Inc. | Unitary package identification and dimensioning system employing ladar-based scanning methods |
CN102171530A (en) * | 2008-10-02 | 2011-08-31 | 仲巴赫电子公司 | Method for determining shape parameters |
CN201593973U (en) * | 2009-08-25 | 2010-09-29 | 周良川 | Slab volume measuring system |
CN101934273A (en) * | 2010-09-29 | 2011-01-05 | 株洲硬质合金集团有限公司 | Method for automatically detecting, sorting and counting diameters of rods |
CN102646485A (en) * | 2012-04-26 | 2012-08-22 | 浙江一舟电子科技股份有限公司 | On-line detection device for outer diameter of cable |
CN104655649A (en) * | 2015-02-27 | 2015-05-27 | 河南科技大学 | Stamping processing online visual inspection device and stamping processing online visual inspection method |
CN106441127A (en) * | 2016-08-31 | 2017-02-22 | 洞头默克蒂森工业自动化有限公司 | Tubing diameter and surface recess-protrusion detector |
CN206056532U (en) * | 2016-08-31 | 2017-03-29 | 北京佰能电气技术有限公司 | A kind of steel body diameter measurer |
CN106767557A (en) * | 2016-12-29 | 2017-05-31 | 冶金自动化研究设计院 | Material long aligns operation cathetus degree on-line measuring device and method |
CN207081414U (en) * | 2017-07-20 | 2018-03-09 | 上海贝晖汽车配件有限公司 | Workpiece Outside Diameter Inspection System |
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Application publication date: 20190111 |