A kind of folding cleaning car for expressway safety guard obstacle avoidance system
Technical field
The present invention relates to a kind of freeway guardrail wiper mechanism, in particular to a kind of folding freeway guardrail is clear
Carwash obstacle avoidance system.
Background technique
Currently, existing cleaning car for expressway safety guard relies on front support swing arm, wiper mechanism is set to compress shield by spring
Column carries out cleaning, meanwhile, wiper mechanism relies on the buffer coupled with rear support swing arm to automatically adjust, to adapt to protect
The variation on column surface;The automatic cleaning of continuous barrier can usually be completed.
But actual conditions are, highway guardrails of both sides is generally not continuous setting, when jagged presence, using existing shield
During column cleaning vehicle washing and cleaning operation, when by notch, wiper mechanism is unable to normal operation and passes through, it is necessary to which artificial manipulation guardrail is clear
Carwash wiper mechanism leaves guardrail surface, by the way that manipulation cleaning vehicle wiper mechanism compresses guardrail again again after notch, causes work
Personnel labor intensity increases, and working efficiency is low;Simultaneously as staff is tired or neglects, easily cause cleaning vehicle by notch
When, the manipulation of cleaning vehicle cannot be adjusted in time, and the wiper mechanism of cleaning vehicle quickly pulling back to support swing arm because of spring makes to clean
The wiper mechanism of vehicle is held in the indentation, there of guardrail, destroys cleaning vehicle wiper mechanism and guard bar structure.
The contents of the present invention
To solve the above-mentioned problems, the present invention provides a kind of folding cleaning car for expressway safety guard obstacle avoidance system.
Particular content is as follows: a kind of folding cleaning car for expressway safety guard obstacle avoidance system, the system include mounting rack,
Support follower, soft or hard support coupling apparatus and wiper mechanism, which is characterized in that the mounting rack is fixed on cleaning vehicle
Front end;
The support follower includes front support swing arm, rear support swing arm, fixed gear, transition gear, follower gear, active
Drive sprocket, transition sprocket wheel, driven drive sprocket, drive chain, servo-actuated chain, arc frid and buffer, the front support
One end of swing arm is coaxially mounted to preceding branch by the horizontally hinged front in mounting rack of front support arm shaft, the fixed gear
It supports the upper end of arm shaft and is fixed on mounting rack, the transition gear is mounted on front support swing arm by transition gear axle
Gear drive is formed on one end and with fixed gear, the follower gear is mounted on front support swing arm by follower gear axis
Gear drive is formed on one end and with transition gear, the axis of the fixed gear, transition gear and follower gear three is perpendicular
Histogram is coplanar upwards, and the active drive sprocket wheel and follower gear are coaxially mounted on follower gear axis, active drive sprocket wheel
Positioned at follower gear surface and be fixed together with follower gear;
One end of the rear support swing arm and the free end of front support swing arm are horizontally hinged by shaft, and shaft and rear support are put
Arm is fixed, and can limit the fixed pin of shaft rotation on the end face of front support swing arm free end through connection one by screw thread,
A transition sprocket wheel first and a transition sprocket wheel second, transition sprocket wheel second position are stretched out and are co-axially mounted upwards in the upper end of the shaft
In the positive upper end of transition sprocket wheel first, the lower end of transition sprocket wheel second and the upper end of transition sprocket wheel first are set in together simultaneously by cylindrical drum
It is relatively rotatable to each other, transition can be limited for one through connection by screw thread on the barrel of the cylindrical drum of transition sprocket wheel second lower end
The lock pin that sprocket wheel first and transition sprocket wheel second relatively rotate, piece rear support pendulum of installation on the free end of the rear support swing arm
Arm axle, the rear support arm shaft axis, shaft axis are parallel with follower gear axis axis three, rear support arm shaft
A driven drive sprocket is coaxially fixed in upper end, and the active drive sprocket wheel and transition sprocket wheel first are contour in the vertical direction,
The transition sprocket wheel second and driven drive sprocket are contour in the vertical direction, and active drive sprocket wheel and transition sprocket wheel first pass through drive
Dynamic chain shape is at chain conveyer, driven drive sprocket and transition sprocket wheel second by servo-actuated chain shape at chain conveyer, the arc frid
One end be horizontally fixed on the upper end of rear support arm shaft, arc frid is located at the top of driven drive sprocket, the freedom of arc frid
Arc-shaped slot of end one center of circle of setting on rear support arm shaft axis;
The side of the wiper mechanism is horizontally hinged on rear support arm shaft by connecting plate, the edge of wiper mechanism side
One piece of locking plate stretched out horizontally outward is fixed, the locking pin stretched out straight up, lock pin are fixed on locking plate
Arc-shaped slot of the axis upper end on arc frid, described buffer one end is hinged on the upper of rear support swing arm by fixing axle first
Surface, the buffer other end are hinged on the otic placode of wiper mechanism side by fixing axle second;
The soft or hard support coupling apparatus includes spring mounting cylinder, spring, position sensor, guiding pin, lead screw, lead screw spiral shell
Mother, bearing block, transmission gear, motor and power mounting plate, described spring mounting cylinder one end are cut with scissors by spring base pin shaft level
It connects and is provided with symmetrical two guide grooves, the lead screw on the side of front support swing arm, the barrel of spring mounting cylinder free end
One end be inserted through in the free end of spring mounting cylinder, guiding pin through guide groove and screw rod end and be fixed on lead screw,
It is oriented to pin and forms sliding pair along the axis direction of spring mounting cylinder in guide groove, a triggering is fixed in the end face for being oriented to pin
Switch, the spring are inserted through inside spring mounting cylinder, and one end of spring is fixed on the inner surface of spring mounting cylinder one end,
The other end of spring is fixed on the end face of lead screw, and the position sensor is fixed on spring by sensor mounting plate and installs
On the barrel of cylinder one end, position sensor is corresponding with the trigger switch on guiding pin, and the other end of the lead screw passes through
Feed screw nut simultaneously forms nut screw transmission with feed screw nut, and feed screw nut is mounted on bearing block by bearing, the electricity
Machine is fixed on the side of bearing block, and a transmission gear is fixed on the output shaft of motor, and motor passes through transmission gear and lead screw spiral shell
Female gear teeth in appearance form gear drive, and the bearing block is fixed on power mounting plate, and power mounting plate is hinged on clearly
On the mounting rack of carwash front end.
Preferably, the front support swing arm rear support swing arm horizontally hinged, described by shaft with rear support swing arm
It raises upwards in perpendicular.
Preferably, the buffer includes cylinder, pressure spring, piston plectane and connecting rod, and the both ends of the cylinder seal,
Place two identical pressure springs along cylinder axis in cylinder, the piston plectane and cylinder be coaxially disposed within two pressure springs it
Between, connecting rod first is fixed with piston plectane and is pierced by along cylinder axis direction from cylinder one end, fixes one on the other end of cylinder
It is a along the outwardly directed connecting rod second of cylinder axis.
Preferably, being horizontally disposed on the otic placode on the wiper mechanism has several hinge holes, and otic placode and locking plate exist
Articulated position on wiper mechanism is respectively positioned on the same side of wiper mechanism.
Preferably, the soft or hard support coupling apparatus includes soft support and hard support, and the spring and lead screw are constituted
Soft support, the screw rod and feed screw nut constitute hard support.
Preferably, the position sensor includes travel switch, not contact-making switch or similar position detecting device.
Preferably, the transmission between the follower gear axis and shaft and shaft and rear support arm shaft can adopt
With chain conveyer, wire rope gearing, V belt translation or similar transmission.
Beneficial effects of the present invention
The present invention is a kind of folding cleaning car for expressway safety guard obstacle avoidance system, which uses a kind of control telescopic spring
The system of amount -- soft or hard support coupling apparatus, and the method using limitation wiper mechanism corner amplitude -- support follower,
When achievable cleaning car for expressway safety guard passes through notch, avoid wiper mechanism by clamping, and working efficiency, the safety to equipment
Protection is greatly improved and improves, and reduces the working strength of cleaning personnel.By modularized design, the present invention can be fast
Speed is mounted on the cleaning car for expressway safety guard of various models, and versatility is extremely strong, has important practical significance.
Detailed description of the invention
Fig. 1 is a kind of overall top view of folding cleaning car for expressway safety guard obstacle avoidance system;
Fig. 2 is the cross-sectional view in the direction A-A in Fig. 1;
Fig. 3 is the cross-sectional view in the direction B-B in Fig. 1;
Fig. 4 is D enlarged diagram in Fig. 1;
Fig. 5 is the cross-sectional view in the direction C-C in Fig. 1;
Fig. 6 is the enlarged diagram of E in Fig. 2;
Fig. 7 is the overall magnified schematic of soft or hard support coupling apparatus;
Fig. 8 is soft or hard support coupling apparatus from overall structure diagram in terms of the direction F in Fig. 7;
Fig. 9 is soft or hard support coupling apparatus from partial structure diagram in terms of the direction G in Fig. 7;
1. cleaning vehicles, 2. mounting racks, 3. support followers, 4. soft or hard support coupling apparatus, 5. wiper mechanisms, 6. bufferings in figure
Device, 301. front support arm shafts, 302. transition gear axles, 303. follower gear axis, 304. front support swing arms, 305. rear supports pendulum
Arm, 306. rear support arm shafts, 307. driven drive sprockets, 308. arc frids, 309. drive chains, 310. fixing axle first,
311. shafts, 312. follower gears, 313. active drive sprocket wheels, 314. transition gears, 315. fixed gears, 316. arc-shaped slots,
317. servo-actuated chains, 318. transition sprocket wheel second, 319. transition sprocket wheel first, 320. holding pins, 321. lock pins, 401. lead screw spiral shells
Mother, 402. bearing blocks, 403. bearings, 404. guiding pins, 405. springs, 406. spring base pin shafts, 407. spring mounting cylinders,
408. sensor mounting plates, 409. position sensors, 410. trigger switch, 411. motors, 412. power mounting plates, 413. transmissions
Gear, 414. lead screws, 415. guide grooves, 501. connecting plates, 502. otic placodes, 503. fixing axle second, 504. locking pins, 505. lockings
Plate.
Specific embodiment
Case study on implementation one
Referring to Fig. 1-9, a kind of folding cleaning car for expressway safety guard obstacle avoidance system, the system include mounting rack, support with
Motivation structure, soft or hard support coupling apparatus and wiper mechanism, the mounting rack are fixed on the front end of cleaning vehicle;
The support follower includes front support swing arm, rear support swing arm, fixed gear, transition gear, follower gear, active
Drive sprocket, transition sprocket wheel, driven drive sprocket, drive chain, servo-actuated chain, arc frid and buffer, the front support
One end of swing arm is coaxially mounted to preceding branch by the horizontally hinged front in mounting rack of front support arm shaft, the fixed gear
It supports the upper end of arm shaft and is fixed on mounting rack, the transition gear is mounted on front support swing arm by transition gear axle
Gear drive is formed on one end and with fixed gear, the follower gear is mounted on front support swing arm by follower gear axis
Gear drive is formed on one end and with transition gear, the axis of the fixed gear, transition gear and follower gear three is perpendicular
Histogram is coplanar upwards, and the active drive sprocket wheel and follower gear are coaxially mounted on follower gear axis, active drive sprocket wheel
Positioned at follower gear surface and be fixed together with follower gear;
One end of the rear support swing arm and the free end of front support swing arm are horizontally hinged by shaft, and shaft and rear support are put
Arm is fixed, and rear support swing arm can be rotated around the shaft, by screw thread through connection on the end face of front support swing arm free end
One can limit the fixed pin of shaft rotation, and fixed pin is adjusted by the thread the distance between itself and shaft, so that fixed turn
The relative position of axis achievees the purpose that limiting rear support swing arm rotates, and the upper end of the shaft is stretched out and is co-axially mounted upwards
One transition sprocket wheel first and a transition sprocket wheel second, transition sprocket wheel second are located at the positive upper end of transition sprocket wheel first, transition sprocket wheel second
Lower end and the upper end of transition sprocket wheel first are set in together and are relatively rotatable to each other by cylindrical drum, the circle in transition sprocket wheel second lower end
The locking that transition sprocket wheel first and transition sprocket wheel second relatively rotate can be limited through connection one by screw thread on the barrel of column casing
Pin tightens fixed front support swing arm by fixed pin and rear support is put when front support swing arm and rear support swing arm are organized work
The relative position of arm, while the relative position of fixed transition sprocket wheel first and transition sprocket wheel second is tightened by lock pin, make transition chain
Take turns when first and transition sprocket wheel second work in rotating synchronously, when front support swing arm and rear support swing arm fold, by fixed pin and
Lock pin unclamps, and a rear support arm shaft, the rear support pendulum are installed on the free end of the rear support swing arm
Arm axle axis, shaft axis are parallel with follower gear axis axis three, the upper end of rear support arm shaft coaxially fix one from
Dynamic drive sprocket, the active drive sprocket wheel and transition sprocket wheel first are contour in the vertical direction, the transition sprocket wheel second and
Driven drive sprocket is contour in the vertical direction, and active drive sprocket wheel forms chain conveyer by drive chain with transition sprocket wheel first,
Driven drive sprocket and transition sprocket wheel second are by being servo-actuated chain shape at chain conveyer, after one end of the arc frid is horizontally fixed on
The upper end of arm shaft is supported, arc frid is located at the top of driven drive sprocket, and a center of circle is arranged rear in the free end of arc frid
Support the arc-shaped slot on arm shaft axis;
The side of the wiper mechanism is horizontally hinged on rear support arm shaft by connecting plate, the edge of wiper mechanism side
One piece of locking plate stretched out horizontally outward is fixed, the locking pin stretched out straight up, lock pin are fixed on locking plate
Arc-shaped slot of the axis upper end on arc frid, described buffer one end is hinged on the upper of rear support swing arm by fixing axle first
Surface, the buffer other end are hinged on the otic placode of wiper mechanism side by fixing axle second;When supporting swing arm to swing, pass through
The engagement of gear, oscillating quantity pass to rear support arm shaft, rear support swing arm by transition gear, follower gear and drive chain
Axis drives arc frid, and controls the oscillating quantity of arc frid, and arc frid controls the swing angle of wiper mechanism, wiper mechanism it is small size
Oscillating quantity is spent by buffer adaptation.
The soft or hard support coupling apparatus includes spring mounting cylinder, spring, position sensor, guiding pin, lead screw, silk
Thick stick nut, bearing block, transmission gear, motor and power mounting plate, described spring mounting cylinder one end pass through spring base pin shaft water
The side for being hinged on front support swing arm is put down, is provided with symmetrical two guide grooves on the barrel of spring mounting cylinder free end, it is described
One end of lead screw is inserted through in the free end of spring mounting cylinder, and guiding pin is through the end of guide groove and screw rod and is fixed on lead screw
On, it is oriented to pin and forms sliding pair along the axis direction of spring mounting cylinder in guide groove, the end face for being oriented to pin fixes one
Trigger switch, the spring are inserted through inside spring mounting cylinder, and one end of spring is fixed on the interior table of spring mounting cylinder one end
On face, the other end of spring is fixed on the end face of lead screw, and the position sensor is fixed on bullet by sensor mounting plate
On the barrel of spring mounting cylinder one end, position sensor is corresponding with the trigger switch on guiding pin, the lead screw it is another
End forms nut screw transmission across feed screw nut and with feed screw nut, and feed screw nut is mounted on bearing block by bearing, institute
The motor stated is fixed on the side of bearing block, fixes a transmission gear on the output shaft of motor, motor by transmission gear with
The gear teeth of feed screw nut in appearance form gear drive, and the bearing block is fixed on power mounting plate, power mounting plate hinge
It connects on the mounting rack of cleaning vehicle front end, the stroke of spring is limited in the range of a very little, specific stroke
It is determined by the guide groove length opened on spring mounting cylinder, is oriented to the position of pin by trigger switch, by one group of position sensing
Device is monitored, and the pendulum motion of front support swing arm or rear support swing arm is controlled by spring with screw rod Union Movement, wiper mechanism
The amplitude of corner is controlled by arc frid.
The front support swing arm is horizontally hinged by shaft with rear support swing arm, and the rear support swing arm is being put down vertically
To above raising in face.
The buffer includes cylinder, pressure spring, piston plectane and connecting rod, the both ends sealing of the cylinder, in cylinder
Interior to place two identical pressure springs along cylinder axis, the piston plectane and cylinder are coaxially disposed between two pressure springs, even
Bar first is fixed with piston plectane and is pierced by along cylinder axis direction from cylinder one end, and one is fixed on the other end of cylinder along circle
The cylinder outwardly directed connecting rod second of axis.
Being horizontally disposed on otic placode on the wiper mechanism has several hinge holes, and otic placode and locking plate are in wiper mechanism
On articulated position be respectively positioned on the same side of wiper mechanism.
The soft or hard support coupling apparatus includes soft support and hard support, and the spring and lead screw constitute soft support,
The screw rod and feed screw nut constitutes hard support.
The position sensor includes travel switch, not contact-making switch or similar position detecting device.
Transmission between the follower gear axis and shaft and shaft and rear support arm shaft can be passed using chain
Dynamic, wire rope gearing, V belt translation or similar transmission.
The working principle of the invention and process:
Present invention employs a kind of system -- soft or hard support coupling apparatus for controlling telescopic spring amount, and using limitation cleaning machine
The method of structure corner amplitude-support follower.
The system for controlling telescopic spring amount -- the course of work of soft or hard support coupling apparatus is as follows: freeway guardrail cleaning
Vehicle is when working normally or passing through notch, variation due to highway barrier to wiper mechanism counter-pressure, by make to be connected with screw rod
The length of big spring changes, the position sensor and trigger switch control according to big spring stroke, on controller mounting plate
System processed issues signal, controls electric motor starting or shuts down, motor drives feed screw nut by transmission gear, due to screw rod spiral shell
Female fixation, screw rod are rotated and are moved, to realize the adjusting of screw rod displacement;At the same time, one, spring passes through guiding pin
It is connected with screw rod, in addition one is connected in front support swing arm by spring mounting cylinder, and the variation of screw rod length will also realize bullet
The variation of spring displacement, when spring stress is excessive, its stroke close to one group of sensor the upper limit when, sensor issue instruction,
To control motor action, rotates the feed screw nut engaged with screw rod towards a direction, keep screw rod elongated, conversely, working as spring
Stress is smaller, its stroke close to one group of sensor lower limit when, sensor issues instruction, to control motor action, make with
The feed screw nut of screw rod engagement is rotated towards other direction, so that screw rod is shortened, by the variation of motor control feed screw nut's rotation direction, is made
Screw rod is elongated or shortens and counterbalance spring stress is excessive or too small, keeps telescopic spring amount in a certain range.
In general, the flexible of spring is controlled in variation in very narrow range, to guarantee to swing model to support swing arm in work
The requirement for enclosing variation is supplemented by the length variation of screw rod.Due to spring cannot moment occur big displacement variation, thus
It cannot make that swing arm generation is supported quickly to pull back, avoid cleaning vehicle wiper mechanism when passing through notch and cleaned by clamping, guardrail
The wiper mechanism of vehicle and support swing arm are hinged, by the buffer adaptation wiper mechanism coupled with rear support swing arm, adapt to guardrail
The variation on surface, when cleaning vehicle passes through notch, the regulatory function of the buffer increases a possibility that wiper mechanism is by clamping.
Method-support follower the course of work for controlling wiper mechanism corner amplitude is as follows:
For cleaning vehicle in the cleaning course of work, the track of cleaning vehicle movement and guardrail are substantially parallel, but its with guardrail away from
It is different from possible, in this way, the swing arm of cleaning vehicle front support and rear support swing arm are opposite possible different from the pivot angle of guardrail, to keep clear
The cleaning of washing machine structure adapts to the variation, one in direction substantially parallel with vehicle traffic direction of the working range of wiper mechanism
In range, and it is able to achieve local adjustment and fluctuation.
For the relation of following up for realizing support swing arm corner and arc frid corner, which passes through fixation determining on a mounting board
The gear drive of gear, transition gear and follower gear composition, drives active drive sprocket wheel and driven drive sprocket, driven driving
Sprocket wheel drives arc frid to be moved, and is changed with meeting the swing arm of cleaning vehicle front support and the opposite pivot angle with guardrail of rear support swing arm
When, the cleaning of wiper mechanism also adapts to the variation.
Arc frid between arc-shaped slot and the locking plate on wiper mechanism with locking pin by being coupled, arc frid and installation
Driven drive sprocket on rear support arm shaft is fixed, and is driven by it, when Cleaning vehicle for guardrail passes through notch at work,
The rotational angle of wiper mechanism will be limited by the fluting space of arc groove, reduce the possibility that wiper mechanism is destroyed by clamping;And
In normal work, when supporting swing arm to swing, which will drive driven drive sprocket by follower, to make arc
The change in location of frid, the movable spatial position of the locking pin in arc groove also will variation, in the movable of locking pin
In the range of space, by the swing for the buffer adaptation wiper mechanism that rear support swing arm couples, wiper mechanism is made to adapt to guardrail table
The variation in face unclamps lock pin and fixed pin folds up front support swing arm and rear support swing arm after use.