CN109174661B - Vertical welding machine nut height detection mistake proofing system - Google Patents
Vertical welding machine nut height detection mistake proofing system Download PDFInfo
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- CN109174661B CN109174661B CN201810652001.2A CN201810652001A CN109174661B CN 109174661 B CN109174661 B CN 109174661B CN 201810652001 A CN201810652001 A CN 201810652001A CN 109174661 B CN109174661 B CN 109174661B
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- nut
- protective cover
- proofing system
- height detection
- mistake proofing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
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- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
- Length Measuring Devices By Optical Means (AREA)
Abstract
The invention discloses a vertical welding machine nut height detection mistake proofing system which comprises a base, a workbench and a protective cover, wherein an electric hydraulic cylinder is installed at the top of the base through a bolt, the workbench is installed on an output shaft of the electric hydraulic cylinder through a bolt, the protective cover is arranged at the top of the workbench through an installation part, an electromagnetic interference device is arranged at the top of the protective cover through a fixing part, a vibration measuring instrument is installed at one side of the protective cover through a bolt, an industrial computer is arranged at the other side of the protective cover through a bolt, a height tester is installed at the inner bottom of the protective cover through an installation seat, a nut optical screening machine is arranged at one end of the height tester through a fixing seat, and a conveyor belt body is arranged at one end of the nut optical screening machine through the installation seat. The vertical welding machine nut height detection mistake-proofing system is multifunctional, simple to operate, convenient to produce, capable of meeting various requirements in the detection process and suitable for wide popularization.
Description
Technical Field
The invention relates to the technical field of production and manufacturing, in particular to a vertical welding machine nut height detection mistake-proofing system.
Background
The nut is a nut, and is screwed together with a bolt or a screw rod to play a role in fastening, and one element which is necessary for all production and manufacturing machines is divided into carbon steel, stainless steel, non-ferrous metal (such as copper) and other types according to different materials. The existing vertical welding machine nut has certain height difference in the production process, and the size difference is easy to generate dislocation when being matched with a screw rod for use. Therefore, a vertical welding machine nut height detection mistake-proofing system is provided.
Disclosure of Invention
The invention mainly aims to provide a vertical welding machine nut height detection mistake-proofing system, wherein the produced nut and a corresponding screw rod are manually turned to check that dislocation occurs, so that the problems in the background technology can be effectively solved.
In order to achieve the purpose, the invention adopts the technical scheme that:
a vertical welding machine nut height detection mistake-proofing system comprises a base, a workbench and a protective cover, wherein an electric hydraulic cylinder is installed at the top of the base through a bolt, a workbench is installed on an output shaft of the electric hydraulic cylinder through a bolt, the protective cover is arranged at the top of the workbench through an installation part, an electromagnetic interference device is arranged at the top of the protective cover through a fixing part, a vibration measuring instrument is installed on one side of the protective cover through a screw, an industrial computer is arranged on the other side of the protective cover through a screw, a height tester is installed at the bottom in the protective cover through an installation seat, a nut optical screening machine is arranged at one end of the height tester through a fixing seat, a conveyor belt body is arranged at one end of the nut optical screening machine through the installation seat, an installation plate is arranged at the upper end of the conveyor belt body, and an LED illuminating lamp is arranged at the bottom of the installation plate through an installation groove, and install the industry camera through the installed part between the LED light, be provided with the dust absorption pipe in the mounting panel, one side of nut optical screening machine is provided with the dust catcher through the mounting, the lower extreme of conveyer belt body is provided with the screw rod through the mounting panel, and the one end of screw rod is provided with the toolbox, opens interior size, external dimension, height, the degree of depth or apart from the size measurement that height tester can test the nut, conveniently carries out the selective examination to vertical welding machine nut, the effectual product quality that has improved.
Further, the protective housing is installed through the screw in the outside of industrial computer, the size of screw rod divide into the multiple, and the manual work carries out the knob with the nut of production and corresponding screw rod, looks over to produce the dislocation.
Further, one end of the conveyor belt body is located at a discharge port of the nut optical screening machine, the other end of the conveyor belt body is provided with a storage tank, an LED illuminating lamp is mounted at the bottom of the mounting plate through a screw, and illumination can be provided when light is dark.
Furthermore, one end of the mounting plate is fixed on one side of the nut optical screening machine through a bolt, so that the mounting and the dismounting are convenient.
Furthermore, the dust absorption pipe is connected with the suction end of the dust collector through a pipeline, the bottom of the mounting plate is provided with a dust absorption hole, the dust absorption hole is communicated with the dust absorption pipe, the power supply of the dust collector is switched on, and the dust absorption pipe absorbs dust on the surface of the nut into the dust collector, so that the cleanness of a product is guaranteed.
Further, the industrial camera and the height tester are electrically connected with an industrial computer.
Furthermore, the inner surface layer of protection casing is provided with the puigging, and the sound cotton is inhaled to the intussuseption packing of puigging, and the sound insulation effect is showing.
Furthermore, a damping layer is arranged in the base, a universal wheel capable of braking is arranged at the bottom of the base, and an operation opening is formed in one side of the protective cover.
Compared with the prior art, the invention has the following beneficial effects:
1. can test the inner dimension of nut through height tester (Shenzhen Xinrui new forms of energy science and technology Limited company product), the outer dimension, height, degree of depth or distance size measurement, conveniently carry out the spot check to vertical welding machine nut, the effectual product quality that has improved, can carry out size detection and tooth detection through nut optical screening machine (wide state view electronics science and technology Limited company product), be convenient for sieve out the substandard product, qualified bolt product carries in the holding tank through the conveyer belt body, collect the storage in concentrated, can shoot the nut on the conveyer belt body through the industrial camera and transmit the qualification rate of handling the analysis product in the industrial computer.
2. Can provide the illumination when light is dark through the LED light, adsorb the dust on nut surface in the dust catcher through the dust absorption pipe, guarantee the cleanness of product, can play the effect to the instrument and equipment protection through the protection casing, can avoid near electromagnetic wave through electromagnetic interference ware (Beijing permanent communication ann information science and technology limited company product), avoid influencing the normal operating of check out test set, can detect the vibration frequency of integrated device through vibration meter (the good science and technology limited company product of Beijing times), should stop detection achievement when too big, avoid influencing the testing result.
3. Can reduce the propagation of during operation noise through the puigging, make the overall device be convenient for remove through the universal wheel that can brake, the shock-absorbing layer can play the effect of buffering energy dissipation at the in-process that removes.
4. The produced nuts and the corresponding screw rods are manually turned, and dislocation is caused when checking.
Drawings
FIG. 1 is a schematic view of the overall structure of a nut height detection mistake proofing system of a vertical welder.
FIG. 2 is a schematic structural diagram of a dust suction pipe and a dust suction hole of the nut height detection mistake proofing system of the vertical welding machine.
In the figure: 1. the universal wheel can be braked; 2. a shock-absorbing layer; 3. a base; 4. an electric hydraulic cylinder; 5. a work table; 6. a height tester; 7. a vibration meter; 8. a vacuum cleaner; 9. a nut optical screening machine; 10. a protective cover; 11. a sound insulating layer; 12. mounting a plate; 13. an LED lighting lamp; 14. an industrial camera; 15. an electromagnetic interference device; 16. a conveyor belt body; 17. a protective shell; 18. an industrial computer; 19. a storage tank; 20. a tool box; 21. a screw; 23. a dust collection pipe; 24. a dust suction hole.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Example one
As shown in fig. 1-2, a vertical welding machine nut height detection mistake proofing system comprises a base 3, a workbench 5 and a protective cover 10, wherein an electric hydraulic cylinder 4 is installed at the top of the base 3 through a bolt, the workbench 5 is installed at an output shaft of the electric hydraulic cylinder 4 through a bolt, the protective cover 10 is arranged at the top of the workbench 5 through an installation part, an electromagnetic interference device 15 is arranged at the top of the protective cover 10 through a fixing part, a vibration tester 7 is installed at one side of the protective cover 10 through a screw, an industrial computer 18 is installed at the other side of the protective cover 10 through a screw, a height tester 6 is installed at the bottom in the protective cover 10 through an installation seat, a nut optical screening machine 9 is arranged at one end of the height tester 6 through a fixing seat, a conveyor belt body 16 is arranged at one end of the nut optical screening machine 9 through an installation seat, the upper end of conveyer belt body 16 is provided with mounting panel 12, the bottom of mounting panel 12 is provided with LED light 13 through the mounting groove, and installs industry camera 14 through the installed part between the LED light 13, be provided with dust absorption pipe 23 in the mounting panel 12, one side of nut optical screening machine 9 is provided with dust catcher 8 through the mounting, the lower extreme of conveyer belt body 16 is provided with screw rod 21 through the mounting panel, and the one end of screw rod 21 is provided with toolbox 20, opens interior size, external dimension, height, the degree of depth or apart from the size measurement that height tester 6 can test the nut, conveniently carries out the selective examination to vertical welding machine nut, the effectual product quality that has improved.
Wherein, protective housing 17 is installed through the screw in the outside of industrial computer 18, the size of screw rod 21 is divided into multiple, and the manual nut of will producing and corresponding screw rod 21 carry out the knob, look over to produce the dislocation.
Wherein, one end of the conveyor belt body 16 is located at the discharge outlet of the nut optical screening machine 9, the other end of the conveyor belt body 16 is provided with a storage tank 19, the bottom of the mounting plate 12 is provided with an LED illuminating lamp 13 through a screw, and the LED illuminating lamp can provide illumination when light is dark.
One end of the mounting plate 12 is fixed on one side of the nut optical screening machine 9 through a bolt, so that the mounting and the dismounting are convenient.
The dust suction pipe 23 is connected with the suction end of the dust collector 8 through a pipeline, the bottom of the mounting plate 12 is provided with a dust suction hole 24, the dust suction hole 24 is communicated with the dust suction pipe 23, the power supply of the dust collector 8 is switched on, and the dust suction pipe 23 absorbs dust on the surface of the nut into the dust collector 8, so that the cleanness of a product is guaranteed.
Wherein, the industrial camera 14 and the height tester 6 are electrically connected with an industrial computer 18.
Wherein, the inner surface layer of protection casing 10 is provided with puigging 11, and the puigging 11 intussuseption is filled with and inhales the sound cotton, and sound insulation effect is showing.
The damping layer 2 is arranged in the base 3, the universal wheel 1 capable of being braked is arranged at the bottom of the base 3, and an operation opening is formed in one side of the protective cover 10.
Example two
As shown in fig. 1-2, a vertical welding machine nut height detection mistake proofing system comprises a base 3, a workbench 5 and a protective cover 10, wherein an electric hydraulic cylinder 4 is installed at the top of the base 3 through a bolt, the workbench 5 is installed at an output shaft of the electric hydraulic cylinder 4 through a bolt, the protective cover 10 is arranged at the top of the workbench 5 through an installation part, an electromagnetic interference device 15 is arranged at the top of the protective cover 10 through a fixing part, a vibration tester 7 is installed at one side of the protective cover 10 through a screw, an industrial computer 18 is installed at the other side of the protective cover 10 through a screw, a height tester 6 is installed at the bottom in the protective cover 10 through an installation seat, a nut optical screening machine 9 is arranged at one end of the height tester 6 through a fixing seat, a conveyor belt body 16 is arranged at one end of the nut optical screening machine 9 through an installation seat, the upper end of conveyer belt body 16 is provided with mounting panel 12, the bottom of mounting panel 12 is provided with LED light 13 through the mounting groove, and installs industry camera 14 through the installed part between the LED light 13, be provided with dust absorption pipe 23 in the mounting panel 12, one side of nut optical screening machine 9 is provided with dust catcher 8 through the mounting, the lower extreme of conveyer belt body 16 is provided with screw rod 21 through the mounting panel, and the one end of screw rod 21 is provided with toolbox 20, opens interior size, external dimension, height, the degree of depth or apart from the size measurement that height tester 6 can test the nut, conveniently carries out the selective examination to vertical welding machine nut, the effectual product quality that has improved.
Wherein, protective housing 17 is installed through the screw in the outside of industrial computer 18, the size of screw rod 21 is divided into multiple, and the manual nut of will producing and corresponding screw rod 21 carry out the knob, look over to produce the dislocation.
Wherein, one end of the conveyor belt body 16 is located at the discharge outlet of the nut optical screening machine 9, the other end of the conveyor belt body 16 is provided with a storage tank 19, the bottom of the mounting plate 12 is provided with an LED illuminating lamp 13 through a screw, and the LED illuminating lamp can provide illumination when light is dark.
One end of the mounting plate 12 is fixed on one side of the nut optical screening machine 9 through a bolt, so that the mounting and the dismounting are convenient.
The dust suction pipe 23 is connected with the suction end of the dust collector 8 through a pipeline, the bottom of the mounting plate 12 is provided with a dust suction hole 24, the dust suction hole 24 is communicated with the dust suction pipe 23, the power supply of the dust collector 8 is switched on, and the dust suction pipe 23 absorbs dust on the surface of the nut into the dust collector 8, so that the cleanness of a product is guaranteed.
Wherein, the industrial camera 14 and the height tester 6 are electrically connected with an industrial computer 18.
Wherein, the interior top layer of protection casing 10 is provided with puigging 11, and is provided with the deadening felt in the puigging 11, and the sound insulation effect is showing.
The damping layer 2 is arranged in the base 3, the universal wheel 1 capable of being braked is arranged at the bottom of the base 3, and an operation opening is formed in one side of the protective cover 10.
It should be noted that the invention is a vertical welder nut height detection mistake proofing system, when working, the height tester 6 is started to test the inner size, outer size, height, depth or distance size measurement of the nut, the vertical welder nut is convenient to be checked, the detection data is transmitted to the industrial computer 18 to be checked, the nut optical screening machine 9 can be used for size detection and tooth detection, the inferior-quality products are convenient to be screened out, the qualified bolt products are transmitted into the storage tank 19 through the conveyor belt body 16 to be collected and stored in a centralized way, the industrial camera 14 is started to photograph the nut on the conveyor belt body 16 and transmit the nut to the industrial computer 18 to process and analyze the qualification rate of the products, the LED illuminating lamp 13 is started to provide illumination when the light is dark, the power supply of the dust collector 8 is switched on, the dust pipe 23 absorbs the dust on the surface of the nut into the dust collector 8, the cleanness of the product is guaranteed, the protective cover 10 can play a role in protecting the instrument and equipment, the electromagnetic interference device 15 is started to avoid nearby electromagnetic waves and influence on the normal operation of the detection equipment, the vibration meter 7 is started to detect the vibration frequency of the whole device, and the detection work is stopped when the vibration frequency is too large to avoid influencing the detection result.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. The utility model provides a vertical welding machine nut height detection mistake proofing system, includes base (3), workstation (5) and protection casing (10), its characterized in that: the automatic vibration testing machine is characterized in that an electric hydraulic cylinder (4) is installed at the top of the base (3) through bolts, a workbench (5) is installed on an output shaft of the electric hydraulic cylinder (4) through bolts, a protective cover (10) is arranged at the top of the workbench (5) through an installation piece, an electromagnetic interference device (15) is arranged at the top of the protective cover (10) through a fixing piece, a vibration testing instrument (7) is installed on one side of the protective cover (10) through a screw, an industrial computer (18) is arranged on the other side of the protective cover (10) through a screw, a height testing instrument (6) is installed at the bottom of the protective cover (10) through a mounting seat, a nut optical screening machine (9) is arranged at one end of the nut optical screening machine (9) through a fixing seat, a conveyor belt body (16) is arranged at one end of the nut optical screening machine (9) through the mounting seat, and a mounting plate (12) is arranged at the upper end of the conveyor belt body (16), the utility model discloses a vertical welding machine nut, including conveyer belt body (16), mounting panel (12), nut optical screening machine (9), mounting panel (13), the bottom of mounting panel (12) is provided with LED light (13) through the mounting groove, and installs industry camera (14) through the installed part between LED light (13), be provided with dust absorption pipe (23) in mounting panel (12), one side of nut optical screening machine (9) is provided with dust catcher (8) through the mounting, the lower extreme of conveyer belt body (16) is provided with screw rod (21) through the mounting panel, and the one end of screw rod (21) is provided with toolbox (20), opens interior size, the external dimensions of high tester (6) test nut, conveniently carries out the selective examination to vertical welding machine nut.
2. The vertical welder nut height detection mistake proofing system of claim 1, characterized in that: the protective shell (17) is installed on the outer side of the industrial computer (18) through screws, the size of the screw rod (21) is divided into multiple types, the produced nuts and the corresponding screw rods (21) are manually turned, and dislocation is generated when checking.
3. The vertical welder nut height detection mistake proofing system of claim 1, characterized in that: one end of the conveyor belt body (16) is located at a discharge port of the nut optical screening machine (9), the other end of the conveyor belt body (16) is provided with a storage tank (19), an LED illuminating lamp (13) is mounted at the bottom of the mounting plate (12) through a screw, and illumination is provided when light is dark.
4. The vertical welder nut height detection mistake proofing system of claim 1, characterized in that: one end of the mounting plate (12) is fixed on one side of the nut optical screening machine (9) through a bolt, and the mounting and the dismounting are convenient.
5. The vertical welder nut height detection mistake proofing system of claim 1, characterized in that: the dust absorption pipe (23) is connected with the suction end of the dust collector (8) through a pipeline, a dust absorption hole (24) is formed in the bottom of the mounting plate (12), the dust absorption hole (24) is communicated with the dust absorption pipe (23), the power of the dust collector (8) is switched on, and the dust absorption pipe (23) absorbs dust on the surface of the nut into the dust collector (8) to ensure the cleanness of products.
6. The vertical welder nut height detection mistake proofing system of claim 1, characterized in that: the industrial camera (14) and the height tester (6) are electrically connected with an industrial computer (18).
7. The vertical welder nut height detection mistake proofing system of claim 1, characterized in that: the inner surface layer of protection casing (10) is provided with puigging (11), and puigging (11) intussuseption is filled with and inhales the sound cotton, and sound insulation effect is showing.
8. The vertical welder nut height detection mistake proofing system of claim 1, characterized in that: the damping layer (2) is arranged in the base (3), the universal wheel (1) capable of being braked is arranged at the bottom of the base (3), and the operation opening is formed in one side of the protective cover (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810652001.2A CN109174661B (en) | 2018-06-22 | 2018-06-22 | Vertical welding machine nut height detection mistake proofing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810652001.2A CN109174661B (en) | 2018-06-22 | 2018-06-22 | Vertical welding machine nut height detection mistake proofing system |
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| Publication Number | Publication Date |
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| CN109174661A CN109174661A (en) | 2019-01-11 |
| CN109174661B true CN109174661B (en) | 2021-07-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810652001.2A Active CN109174661B (en) | 2018-06-22 | 2018-06-22 | Vertical welding machine nut height detection mistake proofing system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114951051A (en) * | 2021-02-26 | 2022-08-30 | 汉达精密电子(昆山)有限公司 | Multifunctional detection switching device |
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| CN101706274A (en) * | 2009-12-02 | 2010-05-12 | 中国计量学院 | Device for automatically detecting nut loss of rail fastener system |
| KR20130121436A (en) * | 2012-04-27 | 2013-11-06 | 주식회사 서울금속 | Vision apparatus for inspecting nut and method for inspecting nut |
| CN203542010U (en) * | 2013-09-25 | 2014-04-16 | 天津仁义合自动化技术有限公司 | Automatic nut screwing machine |
| CN204074538U (en) * | 2014-09-01 | 2015-01-07 | 许文宁 | A kind of new type nut packing ring sorting system |
| CN204656979U (en) * | 2015-04-29 | 2015-09-23 | 深圳市福昌电子技术有限公司 | A kind of automatic checkout equipment of Logo and nut in mobile phone shell |
| CN205110166U (en) * | 2015-11-19 | 2016-03-30 | 吴江市莘塔前进五金厂 | Bolt detection device |
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2018
- 2018-06-22 CN CN201810652001.2A patent/CN109174661B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4321261A1 (en) * | 1992-06-29 | 1994-02-24 | Strebel Engineering Kleindoett | Optical shape testing system e.g. for diameter of rotationally-symmetric screw - feeds separated components along inclined path to accelerate components under gravity and tests in free-flight path between flash lamp and high-resolution light-barrier-type camera |
| CN101706274A (en) * | 2009-12-02 | 2010-05-12 | 中国计量学院 | Device for automatically detecting nut loss of rail fastener system |
| KR20130121436A (en) * | 2012-04-27 | 2013-11-06 | 주식회사 서울금속 | Vision apparatus for inspecting nut and method for inspecting nut |
| CN203542010U (en) * | 2013-09-25 | 2014-04-16 | 天津仁义合自动化技术有限公司 | Automatic nut screwing machine |
| CN204074538U (en) * | 2014-09-01 | 2015-01-07 | 许文宁 | A kind of new type nut packing ring sorting system |
| CN204656979U (en) * | 2015-04-29 | 2015-09-23 | 深圳市福昌电子技术有限公司 | A kind of automatic checkout equipment of Logo and nut in mobile phone shell |
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| CN109174661A (en) | 2019-01-11 |
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Denomination of invention: A Vertical Welding Machine Nut Height Detection and Error Prevention System Effective date of registration: 20230510 Granted publication date: 20210720 Pledgee: Xiangyang financing guarantee Group Co.,Ltd. Pledgor: XIANGYANG YUANCHUANG AUTO PART INDUSTRIAL CO.,LTD. Registration number: Y2023980040112 |