CN109168983A - It is layered inoculation formula multistation sack filling machine - Google Patents

It is layered inoculation formula multistation sack filling machine Download PDF

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Publication number
CN109168983A
CN109168983A CN201811140242.5A CN201811140242A CN109168983A CN 109168983 A CN109168983 A CN 109168983A CN 201811140242 A CN201811140242 A CN 201811140242A CN 109168983 A CN109168983 A CN 109168983A
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China
Prior art keywords
station
gate
culture medium
bacterial
feeding
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Granted
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CN201811140242.5A
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Chinese (zh)
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CN109168983B (en
Inventor
马骥
陈烨
吴建中
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Zhengzhou Long Way Cloud Technology Co ltd
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Zhengzhou Penglai Technology Co Ltd
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G18/00Cultivation of mushrooms
    • A01G18/20Culture media, e.g. compost
    • A01G18/22Apparatus for the preparation of culture media, e.g. bottling devices
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G18/00Cultivation of mushrooms
    • A01G18/50Inoculation of spawn

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  • Life Sciences & Earth Sciences (AREA)
  • Mycology (AREA)
  • Environmental Sciences (AREA)
  • Mushroom Cultivation (AREA)

Abstract

一种分层接种式多工位装袋机,以解决菌菇分层接种自动化程度低的问题。包括菌种装料模块、培养基装料模块、菌袋移送模块和控制装置;菌袋移送模块包括由位置电机驱动的带闸门的多工位转盘、接料管和闸门开启装置,所述接料管用于安装在接料管放置通孔上,闸门设置在接料管安装通孔的下方并铰接在多工位转盘上,闸门开启装置设置在菌包预卸工位的对应位置,以打开菌包预卸工位处的闸门;培养基装料机的下料口设置在培养基装填工位的正上方;菌种装料机下料口设置在菌种装填工位的正上方,在菌种装料机的下料口设有分料器。有益效果是制作出的菌包培养基、菌种分层且菌种靠近菌包袋的内壁,每一层培养基与菌种的量能够精确控制;生产效率高。

A layered inoculation type multi-station bagging machine is provided to solve the problem of low automation degree of mushroom layered inoculation. It includes a bacterial strain charging module, a culture medium charging module, a bacterial bag transfer module and a control device; the bacterial bag transfer module includes a multi-station turntable with a gate driven by a position motor, a material receiving pipe and a gate opening device. The material pipe is installed on the through hole of the material receiving pipe, the gate is arranged below the installation through hole of the material receiving pipe and is hinged on the multi-station turntable. The gate at the pre-unloading station of the bacteria bag; the feeding port of the culture medium loading machine is set right above the media filling station; The feeding port of the bacteria feeder is provided with a distributor. The beneficial effect is that the produced bacterial bag culture medium and bacterial species are layered, and the bacterial species are close to the inner wall of the bacterial bag, the amount of each layer of culture medium and bacterial species can be precisely controlled, and the production efficiency is high.

Description

It is layered inoculation formula multistation sack filling machine
Technical field
The present invention relates to strains to be inoculated with bagging equipment technical field, and in particular to a kind of layering inoculation formula multistation pack Machine.
Background technique
When oyster mushroom is inoculated with, it is desirable that strain and culture medium layering are arranged, and strain will circumferentially shape be seated on the inside of bacterium bag bag At wall, so as to obtain more sufficient oxygen supply amount while strain nutritional ingredient needed for obtaining growth.
It announces the Chinese patent literature CN107182553B on June 26th, 2018 and describes a kind of oyster mushroom edible fungi inoculation Sack-filling device and inoculation method, oyster mushroom edible fungi inoculation sack-filling device include rack, gantry base, strain crushing device, culture Base feeding device and sack-filling device;The rack is mounted in gantry base, be disposed in the rack strain crushing device and Medium feed device is disposed with sack-filling device in gantry base;The strain crushing device includes smashing axis, cracking cabin and sending Pipe material;Cracking cabin is mounted on the rack, and the bottom of cracking cabin is connect with charging line;It is equipped in the middle part of cracking cabin by power It is motor-driven to smash axis;The medium feed device includes feed hopper, motor and spiral feeder;It is driven by motor Spiral feeder is mounted on the rack, and positioned at the side-lower of cracking cabin, spiral feeder top is provided with feed hopper;It is described Sack-filling device includes pushing away a bag cylinder, charging ram, strain bucket, charging basket, K short push cylinder, long push cylinder, K short push rods, length to push away Bar, K longitudinal expeller, lateral expeller, stirring ring, pack slide plate and two guide rails;Wherein K is positive integer, and K >=3;If It sets the strain bucket bottom immediately below charging line to be mounted on the rack, the lateral wall of strain bucket is cased with the stirring that can dredge strain Ring;Charging basket is concentrically mounted on the middle part of strain bucket, and the top of charging basket and the outlet of spiral feeder are affixed, the lower part of charging basket with The bottom of rack is affixed, the top of charging basket be equipped with the charging ram that pushes away bag cylinder and be connected, be respectively disposed on the side wall of charging basket The short push rod institute one connect with the long push rod being connected in long push cylinder lateral expeller and be connected in short push cylinder Longitudinal expeller of connection, K short push cylinder are uniformly arranged along the circumferential direction of charging basket;The machine of being mounted on is provided with immediately below strain bucket Guide rail on frame pedestal, the pack slide plate for closing charging basket are mounted on guide rail.Structure is complicated for the technical solution, is not easy to answer With.
Summary of the invention
Goal of the invention of the invention is to provide a kind of layering inoculation formula multistation sack filling machine, with from the angle of technical strategies Degree solves the low technical problem of mushroom layering inoculation the degree of automation.
In order to solve the above technical problems, the present invention adopts the following technical scheme:
Design a kind of layering inoculation formula multistation sack filling machine, comprising: strain charging module, culture medium charging module, bacterium bag transfer Module and control device;Bacterium bag transfer module includes the station dial with gate, material receiving tube and gate opening device, more Station turnplate is driven by position motors, and station dial is equipped at least four material receiving tube installation through-holes, and it is pre- to correspond respectively to empty bag Dress station, culture medium filling station, strain filling station, bacterium bag unload station in advance, and the material receiving tube is put for being mounted on material receiving tube Set on through-hole, to strut bacterium bag, gate locating material receiving tube installation through-hole lower section and be hinged on station dial, gate The corresponding position that bacterium bag unloads station in advance is arranged in opening device, unloads gate at station in advance to open bacterium bag;The culture medium dress Material machine is the spiral material filling machine driven by first motor, and culture medium filling station is being arranged in just in the feed opening of culture medium charger Top;The strain charger is by the second motor-driven spiral material filling machine, and the feed opening of strain charger is arranged in strain The surface for loading station is equipped with tripper in the corresponding position of the feed opening of strain charger, so as to fall from the feed opening Strain fall in the position close to the splicing inside pipe wall;The control device respectively with the position motors, first motor, Two motors are of coupled connections.
It further, further include vibrator, the lower section of the culture medium filling station is arranged in the vibrator, so that right The radial gate vibration at station should be loaded in culture medium.
Preferably, the tripper is sub-material circular cone, and the strain nutriment machine is arranged in the cone of sub-material circular cone upward In feed opening.A kind of set-up mode is that sub-material circular cone is fixedly connected by connecting rod with the feed opening of the strain charger.
Preferably, the material receiving tube includes upper expansion mouth and lower straighttube portion, and the outer diameter in lower straighttube portion is slightly less than bacterium bag internal diameter, The maximum outside diameter of upper expansion mouth is greater than the internal diameter that material receiving tube places through-hole, when material receiving tube, which is mounted on material receiving tube, to be placed on through-hole, The bottom opening of material receiving tube and the gate are equipped with gap, the top opening of material receiving tube respectively with the feed opening of strain charger, culture The feed opening of base charger is equipped with vertical spacing.
Preferably, the articulated shaft of the gate is overlapped with vertical line, and gate is connect by reset element with station dial, Gate is equipped with protrusion, and the gate opening device is guide rail, unloads the protrusion of the gate at station in advance by the bacterium bag Cooperate with the guide rail, reset element, so as to unload at station in advance in bacterium bag, the gate below material receiving tube installation through-hole, which is in, to be opened State, at empty bag prepackage station, the gate below material receiving tube installation through-hole is in closed state.
Preferably, the position motors be stepper motor, the control device include control processor, the first relay, Second relay and stepper motor driver, control processor respectively with stepper motor driver, the first relay control terminal, The control terminal of second relay is electrically connected, and stepper motor driver is electrically connected with stepper motor, the load end of the first relay and First motor electrical connection, the load end of the second relay are electrically connected with the second motor.
Compared with prior art, the method have the benefit that:
(1) bacterium bag that inoculation formula multistation sack filling machine is produced, lower leaf on culture medium, strain, and bacterium are layered using the present invention Kind can be controlled accurately at the inner wall of bacterium bag bag in the laying amount of each layer of culture medium and strain;Mechanization production, production It is high-efficient, it is particularly suitable for oyster mushroom inoculation.
(2) when being attached to vibrator, the bacterium bag compactness that inoculation formula multistation sack filling machine is produced is layered using the present invention It is good, it is survived conducive to strain abundant with later period nutrition.
Detailed description of the invention
Fig. 1 is the top view of present invention layering inoculation formula multistation sack filling machine.
Fig. 2 is the bottom view of present invention layering inoculation formula multistation sack filling machine.
Fig. 3 is the cross-sectional view of the A-A hatching in Fig. 1.
Fig. 4 is the bacterium bag structure chart loaded out using present invention layering inoculation formula multistation sack filling machine.
Fig. 5 is the control processor circuit diagram of present invention layering inoculation formula multistation sack filling machine, wherein VCC 5VDC.
Fig. 6 is the circuit diagram of the position motors of present invention layering inoculation formula multistation sack filling machine, wherein position motors M71 Closed loop stepper motor is selected, U71 is the closed loop stepper motor driver being adapted to M71.
Fig. 7 be the present invention layering first motor of inoculation formula multistation sack filling machine, the second motor, vibrator circuit diagram, Wherein, M1 is first motor, and M2 is second stepper motor, and M3 is vibrator motor.
In figure, 1- station dial, 11- material receiving tube installation through-hole, 12- drive-connecting shaft, 13- gate, 131- articulated shaft, 132- Protrusion, 133- fixed part, 141- limited block, 142- fixed part, 15- material receiving tube, 2- culture medium charging module, 21- helical-blade Piece installation axle, 22- belt pulley, 23- feed opening, 3- strain charge module, 31- helical blade installation axle, 32- belt pulley, under 33- Material mouth, 34- tripper, 41- reset element, 42- gate opening device, 911- empty bag pre-install station, and 913- culture medium loads work Position, 912- strain load station, and 914- bacterium bag unloads station, 92- bacterium bag, 93- culture medium, 94- strain in advance.
Specific embodiment
Illustrate a specific embodiment of the invention with reference to the accompanying drawings and examples, but following embodiment is used only in detail It describes the bright present invention in detail, does not limit the scope of the invention in any way.
Embodiment 1: a kind of layering inoculation formula multistation sack filling machine, including fixed frame (not drawing), strain charging module 3, training Support base charging module 2, bacterium bag transfer module and control device.
It includes the station dial 1 with gate 13, material receiving tube 15 and gate opening device 42 that bacterium bag, which transfers module,.
Station dial 1 is articulated on drive-connecting shaft 12, and drive-connecting shaft 12 is welded and fixed, station dial with fixed frame (not drawing) 1 side is equipped with teeth, and the gear installed in position motors (not drawing) engages connection with teeth to drive 1 turn of station dial Dynamic, servo motor driving system or driving system of stepping motor can be selected in position motors.Station dial 1 is equipped at least four and connects Expects pipe installation through-hole 11, in the present embodiment, only there are four material receiving tube installation through-hole 11, this four material receiving tubes peaces for station dial 1 It fills through-hole 11 to be distributed with the axis annular array of drive-connecting shaft 12, referring to Fig. 1, station dial 1 is equipped with 4 kinds of stations, respectively corresponds Station 911, culture medium filling station 913, strain filling station 912, bacterium bag, which are pre-installed, in empty bag unloads station 914 in advance, these four works Position does not change with the rotation of station dial.
Material receiving tube 15 places through-hole 11 for being mounted on material receiving tube, to strut bacterium bag 92.Preferably, material receiving tube 15 wraps Expansion mouth and lower straighttube portion are included, the outer diameter in lower straighttube portion is slightly less than bacterium bag internal diameter, and the maximum outside diameter of upper expansion mouth is greater than splicing Pipe places the internal diameter of through-hole 11, when material receiving tube 15, which is mounted on material receiving tube, to be placed on through-hole 11, the bottom opening and lock of material receiving tube 15 Door 13 is equipped with gap, and the top opening of material receiving tube 15 is equipped with vertical spacing with feed opening 23, feed opening 33 respectively.
Gate 13 is arranged in the lower section of material receiving tube installation through-hole 11 and is hinged on station dial 1, specifically, gate 13 It is mounted on station dial by articulated shaft 131, articulated shaft 131 is overlapped with vertical line, and station dial 1 is counterclockwise when looking down Rotation, station dial 1 rotates clockwise when looking up, and gate 13 is connect by reset element 42 with station dial 1, corresponds to Fig. 2, the right side of gate 141 are provided with limited block 141, fixed part 142 are equipped on the bottom surface of turntable 1, on the bottom surface of gate Equipped with fixed part 133, reset element 42 selects tension spring, and tension spring one end is hung on fixed part 142, and the other end is hung on fixed part On 133, the shape of fixed part 142 and fixed part 133 should be able to avoid falling for tension spring 133, in general, fixed part 142 and solid Determine to be equipped with the through-hole for passing through the drag hook of tension spring in portion 133.
The corresponding position that bacterium bag unloads station 914 in advance is arranged in gate opening device 42, is unloaded at station 914 in advance with opening bacterium bag Gate 13;Specifically, being equipped with protrusion 132 on gate 13, gate opening device 42 is guide rail, unloads station in advance by bacterium bag The protrusion 132 of gate 13 at 914 pulling open as shown in Figure 2 by the blocking of guide rail 42, at this point, 42 applied elongation of tension spring. Referring to fig. 2, when station dial continues to rotate, the protrusion 132 that bacterium bag unloads the gate 13 at station 914 in advance is still opened by gate The blocking of opening device 42, but articulated shaft 131 can be rotated clockwise with station dial 1, with the rotation of station dial 1, The protrusion 132 can be disengaged with gate opening device 42, at this point, tension spring 42 pulls the gate 13 to reset, and in the gate When touching limited block 141, gate 13 replys original state.In this process, gate 13 is matched with guide rail, reset element 42 It closes, so as to be unloaded at station 914 in advance in bacterium bag, the gate 13 of 11 lower section of material receiving tube installation through-hole is in the open state, pre- in empty bag It fills at station 911, the gate 13 of 11 lower section of material receiving tube installation through-hole is in closed state.
Culture medium charger 2 is the spiral material filling machine driven by first motor (not drawing), and spiral material filling machine is the prior art, Including hopper, helical blade installation axle 21, feed opening 23, the helical blade peace between hopper and feed opening 23 in channel is set It is welded with helical blade on dress axis 21, the other end of helical blade installation axle 21 is equipped with belt pulley 22.It is mounted on first motor Belt pulley on output shaft is connect with belt pulley 22 by Belt Drive.The setting of feed opening 23 of culture medium charger 2 exists Culture medium loads the surface of station 913, and the axis of the feed opening 23 of culture medium charger 2 is overlapped with vertical line is welded on fixed frame On, first motor is mounted on fixed frame.
Strain charger 3 be by the second motor-driven spiral material filling machine, including hopper, helical blade installation axle 31, under Material mouth 33 is arranged in the helical blade installation axle 31 between hopper and feed opening 33 in channel and is welded with helical blade, spiral The other end of blade installation shaft 31 is equipped with belt pulley 32.The belt pulley and belt pulley 32 being mounted on the second motor output shaft are logical Cross Belt Drive connection.The surface of strain filling station 912, strain dress is arranged in the feed opening 33 of strain charger 3 The axis of the feed opening 33 of material machine 3 is overlapped with vertical line to be welded on fixed frame, and the second motor is mounted on fixed frame;It is filled in strain The corresponding position of the feed opening 33 of material machine 3 is equipped with tripper 34, so as to fall in from the strain that the feed opening is fallen close to material receiving tube The position of 15 inner walls;In Fig. 1, tripper 34 is rectangular pyramid, and the cone of rectangular pyramid is arranged in upward in feed opening 33, such as Fig. 1 And Fig. 3, the bottom surface of rectangular pyramid and the inner wall of feed opening 33 are welded and fixed.In other embodiments, tripper 34 is sub-material circular cone, The cone of sub-material circular cone is arranged in upward in feed opening 33, and preferably, the axis of sub-material circular cone is coaxial with feed opening 33.One kind is set The mode of setting is that sub-material circular cone is fixedly connected by connecting rod with feed opening 33, i.e., connecting rod one end is welded and fixed with sub-material circular cone, connecting rod The inner wall of the other end and feed opening 33 is welded and fixed.
As needed, first motor, the second motor can be connect with retarder, and retarder has planetary reduction gear, harmonic wave to subtract Fast device, cycloidal-pin gear speed reducer, multiple stage gear reduction device.
Control device is of coupled connections with position motors, first motor, the second motor respectively.Specifically, referring to Fig. 5-7, position It sets motor M71 and selects stepper motor, the closed loop stepper motor of one energy mechanical & electrical technology Co., Ltd of Dongguan City, model are selected in Fig. 6 SM8604A-1000A0, stepper motor driver be adaptation SS86, HCPL-2630 be high-speed type photoelectrical coupler, ESD1, ESD2 is pressure stabilizing discharge tube, and B is electromagnetic brake, and R702 is varistor, and 10P8 is resistor chain.Control device includes at control Manage device U9(and select STM8S105 type single-chip microcontroller), the first relay KM1, the second relay KM2 and stepper motor driver U71, The control processor U9 control with stepper motor driver U71, the control terminal of the first relay KM1, the second relay KM2 respectively End electrical connection, stepper motor driver U71 are electrically connected with stepper motor M71, the load end and first motor of the first relay KM1 M1 electrical connection, the load end of the second relay KM2 are electrically connected with the second motor M2.The power supply of control processor U9 uses power supply core The voltage of 220VAC can be converted to 5VDC output, i.e. VCC in corresponding diagram 5-7 by piece PN8015.
In use, first powering to control processor U9, after processor U9 to be controlled runs smoothly, by first motor M1, the Two motor M2, stepper motor driver U71 power supply.1. covering upper bacterium bag 92 from the lower section of material receiving tube 15, then material receiving tube 15 is put Enter the material receiving tube installation through-hole 11 at empty bag prepackage station 911, pours into culture medium into culture medium charging module 2, filled to strain Strain is poured into material module 3.Later, operating buttons switch S902, then system brings into operation.2. control processor U9 passes through stepping Motor driver U71 driving stepper motor M71 makes station dial rotate counterclockwise 180 °, at this point, bacterium bag 92 moves to culture medium It loads at station 913, then, control processor U9 connects the power circuit of first motor M1 by the first relay KM1, the One motor M1 drives belt pulley 22 to rotate by V belt, and belt pulley 22 drives the helical blade in helical blade installation axle 21 It rotates, the culture medium in culture medium charging module 2 is delivered to feed opening 23 by helical blade, since the internal diameter of feed opening 23 is smaller In the culture medium in the internal diameter of material receiving tube 15, material receiving tube 15 be uniformly it is raised, expansion mouth can guarantee that culture medium can be fallen in In adapter tube material 15.After 3s, (the qualified time can be arranged according to the plantation technique of specific strain herein), control processor U9 is logical Crossing the first relay KM1 disconnects the power circuit of first motor M1, and first motor M1 stops.3. control processor U9 passes through step Station dial is set to rotate clockwise 90 ° into motor driver U71 driving stepper motor M71, at this point, bacterium bag 92 moves to strain dress It fills out at station 912, later, control processor U9 connects the power circuit of the second motor M2 by the second relay KM2, and second Motor M2 drives belt pulley 32 to rotate by V belt, and belt pulley 32 drives the helical blade in helical blade installation axle 31 to turn Dynamic, the strain in strain charging module 3 is delivered to feed opening 33 by helical blade, since the internal diameter of feed opening 33 is slightly less than splicing The internal diameter of pipe 15, and the presence for the tripper 34 being arranged in feed opening 33, strain is between tripper 34 and feed opening 33 Gap is fallen, and such strain has just fallen in the position at 15 inner wall of material receiving tube, and 34 following location directly of tripper is that do not have There is a strain, after 1s, (the suitable time can be arranged according to the plantation technique of specific strain herein), control processor U9 passes through Second relay KM2 disconnects the power circuit of the second motor M2, and the second motor M2 stops operating.4. again sequence execute 2., 3., 2., 3., 2., 3., 2. step, but in this step, former step 2. in " control processor U9 passes through stepper motor and drives Device U71 driving stepper motor M71 makes station dial rotate counterclockwise 180 ° " it is revised as that " control processor U9 is electric by stepping Machine driver U71 driving stepper motor M71 makes station dial rotate counterclockwise 90 ° ", when 2. last time executes step, A material receiving tube 15 can be taken again, cover the material receiving tube installation through-hole 11 being put at empty bag prepackage station 911 after installing bacterium bag 92.⑤ After executing the step 4., control processor U9 drives stepper motor M71 to keep station dial inverse by stepper motor driver U71 Hour hands rotate 90 °, and the bacterium bag after having been filled with culture medium and strain moves to bacterium bag and unloads at station 914 in advance and from material receiving tube installation through-hole 11 under shed is fallen.Specific process is that referring to fig. 2, when station dial 1 rotates, gate opening device 42 stops convex Portion 132 out, (during this, since fixed part 133, fixed part 144, reset element 41 are above gate opening device 42, institute It will not be interacted with fixed part 133, fixed part 144, reset element 41 and gate opening device.), since gate 13 passes through hinge Spindle 131 is hinged on the bottom surface of station dial 1, and at this moment, gate 132 gradually pulls open, and reset element 41 gradually extends, when more After station turnplate rotates counterclockwise 90 °, gate 132 completely offsets from bacterium bag and unloads material receiving tube installation through-hole 11 at station 914 in advance Under shed, by gravity, bacterium bag is fallen from material receiving tube installation through-hole 11, and is separated with material receiving tube 15.Step 4. in be put into Bacterium bag move to strain filling station 912, later step 2. in, former step 2. in " control processor U9 is electric by stepping Machine driver U71 driving stepper motor M71 makes station dial rotate clockwise 180 ° " it is revised as that " control processor U9 passes through Stepper motor driver U71 driving stepper motor M71 makes station dial rotate clockwise 90 ° ", at this moment, bacterium bag 92 can It moves at culture medium filling station 913.In this process, due to the rotation of drive-connecting shaft 131, bacterium bag is unloaded in advance near station 914 Protrusion 132 and after gate opening device 42 is separated, resetted under the action of reset element 41, corresponding gate 12 is touching To after limited block 141, resets and complete.
Step 4. in station dial 1 rotate when, protrusion 132 and gate opening device 42 on other gates 13 Although also there is effect, bacterium bag is not placed also above the gate, will not generate side effect.
Step 4. in cycle-index 2., 3. can be arranged according to culture medium, the strain number of plies in bacterium bag.
Embodiment 2: a kind of layering inoculation formula multistation sack filling machine, including fixed frame, strain charging module, culture medium charging Module, bacterium bag transfer module and control device have also set up vibrator (not drawing) as the improvement of embodiment 1.
The lower section of culture medium filling station 913 is arranged in vibrator, so as to correspond to the lock at culture medium filling station 913 Door vibration.The selection of gate 13 can support the elastic material of bacterium bag weight to be made, such as plastics.Vibrator selects cam mechanism, convex Wheel mechanism includes motor M3, cam, guiding set, driven member, and guiding is set on the gate at culture medium filling 913 position of station The corresponding position of 13 lower sections, and it is equipped with gap with gate 13, so as to not influence the rotation of bacterium bag transfer module.Cam is mounted on On the output shaft of motor, as needed, decelerating motor is can be selected in motor, or is connected with retarder, and at this moment cam is then mounted on and subtracts On the output shaft of fast device.Driven member is hinged on cam, and set is drawn in perforating from the lower section of guiding set, when driven member moves to most When lower, the top of driven member and bacterium bag transfer module are equipped with gap, so as to the rotation of bacterium bag transfer module not influenced, when driven When part moves to highest point, the top press culture medium of driven member loads the gate 13 at 913 position of station, so that the gate 13 Vibration.Preferably, being equipped with jacking block in the upper end of driven member, elastic component is installed in the upper surface of jacking block, elastic component is preferably Spring, after adding elastic component, vibrator becomes Elastic Contact from rigid contact with the contact of gate 13, the damage to gate 13 Small, at this moment gate 13 can also select tagger.Motor M3 can also be fixed on fixed frame.
In use, when loading culture medium, that is, correspond to step 2. or step 4. in step 2. when, single-chip microcontroller by after Electric appliance KM3 synchronously control M3 power supply is open-minded, vibrator works, vibrates the gate 13 at culture medium filling station 913, At the end of culture medium loads, single-chip microcontroller is disconnected by relay KM3 synchronously control M3 power supply, and vibrator stops working.Best, Proximity sensor for detecting vibrator and bacterium bag transfer module gap is installed on fixed frame, proximity sensor can be surveyed The position of driven member position or cam is measured, such as detects the position of driven member most significant end, output signal line is through resistance current-regulating voltage-regulating It is connect afterwards with the GPIO interface of single-chip microcontroller, to export the switching signal of adaptation single-chip microcontroller.At this moment, at the end of culture medium filling, In proximity sensor from driven member most significant end is able to detect that when can not detect driven member most significant end, single-chip microcontroller passes through relay Device KM3 synchronously control M3 power supply disconnects, and vibrator stops working, in this way, it is possible to realize that driven member and bacterium bag transfer module It is detached from.Using vibrator, the culture medium filling in bacterium bag is more closely knit.
Vibrator can also be set below the gate 13 at strain filling station 912 as needed, which is used for The gate 13 at strain filling station 912 is vibrated, loads the strain in bacterium bag more closely knit.
The present invention is described in detail above in conjunction with drawings and examples, still, those of skill in the art Member is it is understood that without departing from the purpose of the present invention, can also carry out each design parameter in above-described embodiment Change, forms multiple specific embodiments, is common variation range of the invention, is no longer described in detail one by one herein.

Claims (7)

1.一种分层接种式多工位装袋机,包括:菌种装料模块、培养基装料模块和控制装置,其特征在于,还包括菌袋移送模块;所述菌袋移送模块包括带闸门的多工位转盘、接料管和闸门开启装置,多工位转盘由位置电机驱动,多工位转盘设有至少四个接料管安装通孔,分别对应于空袋预装工位、培养基装填工位、菌种装填工位、菌包预卸工位,所述接料管用于安装在接料管放置通孔上,用以撑开菌袋,闸门设置在接料管安装通孔的下方并铰接在多工位转盘上,闸门开启装置设置在菌包预卸工位的对应位置,以打开菌包预卸工位处的闸门;所述培养基装料机为由第一电机驱动的螺旋装料机,培养基装料机的下料口设置在培养基装填工位的正上方;所述菌种装料机为由第二电机驱动的螺旋装料机,菌种装料机的下料口设置在菌种装填工位的正上方,在菌种装料机的下料口的对应位置设有分料器,以使从该下料口落下的菌种落在靠近所述接料管内壁的位置;所述控制装置分别与所述位置电机、第一电机、第二电机耦合连接。1. a layered inoculation type multi-position bagging machine, comprising: a bacterial classification charging module, a culture medium charging module and a control device, it is characterized in that, also comprises a bacterial bag transfer module; the bacterial bag transfer module includes Multi-station turntable with gate, material receiving pipe and gate opening device. The multi-station turntable is driven by a position motor. The multi-station turntable is provided with at least four installation through holes for the material receiving pipe, corresponding to the empty bag preloading stations respectively. , culture medium filling station, bacteria filling station, bacteria bag pre-unloading station, the feeding tube is used to install on the through hole of the feeding tube to open the bacterial bag, and the gate is installed on the feeding tube. The bottom of the through hole is hinged on the multi-station turntable, and the gate opening device is arranged at the corresponding position of the bacteria bag pre-unloading station to open the gate at the bacteria bag pre-unloading station; A screw feeder driven by a motor, the feeding port of the culture medium feeder is set right above the culture medium filling station; The feeding port of the feeding machine is set right above the bacterial strain filling station, and a distributor is arranged at the corresponding position of the feeding port of the bacterial strain feeding machine, so that the bacterial strains falling from the feeding port fall on the The position close to the inner wall of the feeding pipe; the control device is coupled and connected with the position motor, the first motor and the second motor respectively. 2.如权利要求1所述的分层接种式多工位装袋机,其特征在于,还包括振动器,所述振动器设置在所述培养基装填工位的下方,以使对应于培养基装填工位处的闸门振动。2. The layered inoculation type multi-station bagging machine according to claim 1, further comprising a vibrator, and the vibrator is arranged below the medium filling station, so as to correspond to the culture medium filling station. Vibration of the gate at the base filling station. 3.如权利要求1或2所述的分层接种式多工位装袋机,其特征在于,所述分料器为分料圆锥,分料圆锥的锥尖朝上设置在所述菌种养料机的下料口内。3. The layered inoculation type multi-station bagging machine according to claim 1 or 2, wherein the material distributor is a material distribution cone, and the cone tip of the material distribution cone is upwardly arranged on the bacterial classification Inside the feeding port of the feeding machine. 4.一种设置方式是分料圆锥通过连杆与所述菌种装料机的下料口固定连接。4. One way of setting is that the material distribution cone is fixedly connected to the discharge port of the bacterial strain feeder through a connecting rod. 5.如权利要求1或2所述的分层接种式多工位装袋机,其特征在于,所述接料管包括上扩口部和下直管部,下直管部的外径略小于菌袋内径,上扩口部的最大外径大于接料管放置通孔的内径,当接料管安装在接料管放置通孔上时,接料管的底开口与所述闸门设有间隙,接料管的顶开口分别与菌种装料机的下料口、培养基装料机的下料口设有垂向间距。5. The layered inoculation type multi-station bagging machine according to claim 1 or 2, wherein the feeding pipe comprises an upper flared part and a lower straight pipe part, and the outer diameter of the lower straight pipe part is slightly It is smaller than the inner diameter of the bacterial bag, and the maximum outer diameter of the upper flared part is larger than the inner diameter of the through hole of the feeding tube. When the feeding tube is installed on the through hole of the feeding tube, the bottom opening of the feeding tube is provided with the gate. There are vertical gaps between the top opening of the feeding pipe and the feeding port of the bacterial strain feeder and the feeding port of the culture medium feeding machine. 6.如权利要求1或2所述的分层接种式多工位装袋机,其特征在于,所述闸门的铰接轴与垂线重合,闸门通过复位元件与多工位转盘连接,在闸门上设有凸出部,所述闸门开启装置为导轨,经过所述菌包预卸工位处的闸门的凸出部与所述导轨、复位元件配合,以使在菌包预卸工位处,接料管安装通孔下方的闸门处于打开状态,在空袋预装工位处,接料管安装通孔下方的闸门处于闭合状态。6. The layered inoculation type multi-station bagging machine according to claim 1 or 2, wherein the hinge shaft of the gate coincides with the vertical line, and the gate is connected with the multi-station turntable through a reset element, and the gate is There is a protruding part on it, the gate opening device is a guide rail, and the protruding part of the gate at the bacteria bag pre-unloading station cooperates with the guide rail and the reset element, so that the bacteria bag pre-unloading station is , the gate under the installation through hole of the feeding tube is in an open state, and at the empty bag pre-packing station, the gate under the installation through hole of the feeding tube is in a closed state. 7.如权利要求1或2所述的分层接种式多工位装袋机,其特征在于,所述位置电机为步进电机,所述控制装置包括控制处理器、第一继电器、第二继电器和步进电机驱动器,控制处理器分别与步进电机驱动器、第一继电器的控制端、第二继电器的控制端电连接,步进电机驱动器与步进电机电连接,第一继电器的负载端与第一电机电连接,第二继电器的负载端与第二电机电连接。7. The layered inoculation type multi-station bagging machine according to claim 1 or 2, wherein the position motor is a stepping motor, and the control device comprises a control processor, a first relay, a second The relay and the stepping motor driver, the control processor is respectively electrically connected with the stepping motor driver, the control terminal of the first relay, and the control terminal of the second relay, the stepping motor driver is electrically connected with the stepping motor, and the load terminal of the first relay is electrically connected It is electrically connected to the first motor, and the load end of the second relay is electrically connected to the second motor.
CN201811140242.5A 2018-09-28 2018-09-28 Layered inoculation type multi-station bagging machine Expired - Fee Related CN109168983B (en)

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