Summary of the invention
The purpose of the present invention is in view of the drawbacks of the prior art, provide its sealing and circulating of a kind of stable-pressure device and application
Water cooling system.
Specifically, on the one hand, the present invention provides a kind of stable-pressure devices, comprising: air supply unit, moisturizing unit and expansion
Tank;Wherein, the expansion drum includes air bag and tank body;Wherein, the air inlet of the gas outlet of the air supply unit and the air bag
Connection, the water outlet of the moisturizing unit are connect with the water inlet of the tank body.
Above-mentioned stable-pressure device, the air supply unit include: vacuum tank and gas source pipe;Wherein, the gas source pipe
Gas outlet is connect with the air inlet of the vacuum tank, and the gas outlet of the vacuum tank is connect with the air inlet of the air bag.
Above-mentioned stable-pressure device, the air supply unit further include gas tank, the gas outlet of the gas tank and the vacuum tank
Air inlet connection.
Above-mentioned stable-pressure device is equipped with valve between the vacuum tank and the gas source pipe;The gas tank with it is described
Valve is installed between vacuum tank.
The gas outlet of above-mentioned stable-pressure device, the vacuum tank and the air bag is equipped with safety valve.
The bottom of above-mentioned stable-pressure device, the vacuum tank is equipped with blow-off line.
Above-mentioned stable-pressure device, the moisturizing unit include: water tank and small pump;Wherein, the water outlet of the water tank with
The water inlet of the small pump connects, and the water outlet of the small pump is connect with the water inlet of the tank body.
Liquidometer is installed in above-mentioned stable-pressure device, the water tank and the tank body.
On the other hand, the present invention provides a kind of sealing and circulating water cooling systems, in the sealing and circulating water cooling system
The water inlet of circulating pump connect the stable-pressure device.
Technical solution of the present invention have it is following the utility model has the advantages that
(1) present invention has the advantages that science, accurate, stability is good compared with traditional method for stabilizing voltage, by connecting automatically
Lock overcomes the big disadvantage of artificial adjusting deviation;
(2) stable-pressure device of the invention makes to apply its by air supply unit, the synergic adjustment of water supplying unit and expansion drum
Sealing and circulating water cooling system pressure of supply water is stablized within the limits prescribed, avoids due to pressure of supply water shakiness bring metal
Hose frequent deformation and drainage caused by building the pressure;
(3) stable-pressure device of the invention not only solves the problem of pressure transient in existing closed water system, moreover it is possible to
The water loss situation of sealing and circulating water system is monitored by the variation of tank body water level and/or the on-off times of small pump, in turn
Judge whether there is drainage in blast furnace, further avoids the generation of explosion accident;
(4) process of the present invention is simple, easy for installation, and makes full use of autocontrol method, and effect is fine, can recommend to transport
With.
Specific embodiment
In order to fully understand the purpose of the present invention, feature and effect, by following specific embodiments, the present invention is made detailed
It describes in detail bright.For process of the invention in addition to following the description, remaining is all made of the conventional method or device of this field.Following nouns
Term is unless otherwise stated, all have the normally understood meaning of those skilled in the art.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can
To be mechanical connection;It can be directly connected, the company inside two elements can also be can be indirectly connected through an intermediary
It is logical.For the ordinary skill in the art, the concrete meaning of the term in the present invention can be understood with concrete condition.
In some embodiments, as shown in Figure 1, stable-pressure device provided by the invention includes: air supply unit 1, mends
Water unit 2 and expansion drum 3;Wherein, expansion drum includes air bag 31 and tank body 32, and air bag 31 is that tank body 32 provides stable pressure;
The gas outlet of air supply unit 1 is connect with the air inlet of air bag 31, provides pressure for air bag 31;The water outlet and tank of moisturizing unit 2
The water inlet of body 32 connects, and supplements water when the water level decreasing of tank body 32 for tank body 32.
Stable-pressure device provided by the invention can adjust hydraulic pressure and water in real time, be improved according to production needs
Production efficiency enhances safety index.
In some preferred embodiments, as shown in Fig. 2, the air supply unit 1 includes: vacuum tank 11, gas source
Pipeline 12;Wherein, the gas outlet of vacuum tank 11 is connect with the air inlet of air bag 31, provides air pressure for air bag 31;Gas source pipe 12
Gas outlet connect with the air inlet of vacuum tank 11, provide air pressure for vacuum tank 11.
Vacuum tank 11 of the invention is it is possible to prevente effectively from 12 supply gas pressure of gas source pipe is unstable causes to expansion pressure tank
Adverse effect.In addition, the bottom of vacuum tank 11 is equipped with blow-off line and valve 112, the gas for being discharged in gas source pipe
Bring impurity, such as water droplet, oil droplet.
Wherein, vacuum tank 11 can efficiently control the pressure of gas, increase during being supplied to air bag 31 to gas
It ensures.
It is further preferred that as shown in Fig. 2, air supply unit 1 can also include gas tank 13, the gas outlet of gas tank 13 and pressure stabilizing
The air inlet of tank 11 connects.When 12 failure of gas source pipe or cannot for vacuum tank 11 stable air pressure be provided when, staff can
With the valve 121 closed between gas source pipe 12 and vacuum tank 11, the valve 131 and 132 between gas tank and voltage-stabiliser tube 11 is opened,
The gas tank 13 is selected to provide stable air pressure for vacuum tank 11.
Wherein, valve 121,131 and 132 can be common valve, be also possible to electromagnetic valve, and the present invention does not make this to have
Body limits.
Preferably, the gas outlet of the vacuum tank 11 is equipped with safety valve 113, and the gas outlet of the air bag 31 is equipped with
Full valve 311.
Wherein, the safety valve 113,311 is in normally off under external force, when the gas pressure in equipment or pipeline
When power is increased more than specified value, discharge gas is right more than specified value to prevent gas pressure in pipeline or equipment to outside system
The person and equipment safety are protected.
In some preferred embodiments, as shown in Fig. 2, the moisturizing unit 2 includes: water tank 21 and multiple benefits
(the embodiment of the invention provides two small pumps, and certainly, more small pumps are also able to achieve the technical program, the present invention for water pump 22
This is not especially limited);Wherein, water tank 21 is connect by small pump 22 with tank body 32;21 external water source of water tank;Small pump 22
Valve 221, valve 222 and valve 223 are installed between tank body 32, wherein valve 221 is located in total moisturizing pipeline, valve
222 and valve 223 control two small pumps 22 respectively.
Wherein, liquidometer (not shown) is installed in the water tank 21 and the tank body 32, liquidometer is described for measuring
The liquid level of water in water tank and tank body.
Preferably, the liquid level is calculated as fluid level transmitter in some embodiments.
Wherein, liquid level in tank is divided into four level intervals by the liquidometer of tank body 32, from high to low A B C D, and with benefit
Water pump 22 is connected to, and when liquid level is lower than D point alarm, 22 two pumps of small pump start moisturizing, and water level rises to B point alarm,
22 two pumps of small pump stop moisturizing.When liquid level is lower than C point alarm, 22 1 pump startup moisturizings of small pump, water level rises to B point
Alarm, 22 1 pumps of small pump stop moisturizing.Water level is only alarmed when rising to A point.
Optionally, two small pumps are connected to tank level, can manually or automatically carry out moisturizing conversion, this hair
It is bright that this is not construed as limiting.
Wherein, the water tank 21 is water storage container, and the present invention is not construed as limiting the size shape etc. of water tank.Liquidometer is by water
In case liquid level be divided into three level intervals from high to low A B C, and be connected to water source.When liquid level is lower than C point alarm, benefit
Water valve opens moisturizing, and water level rises to B point alarm, and water compensating valve, which is closed, stops moisturizing.Water level is only alarmed when rising to A point.It is electronic
Water compensating valve and high water tank be connected to can manually converted automatically.
In a most preferred embodiment, as shown in Fig. 2, stable-pressure device provided by the invention includes: air supply unit
1, moisturizing unit 2 and expansion drum 3.
Wherein, the air supply unit 1 includes vacuum tank 11, gas source pipe 12, gas tank 13.
Wherein, the gas outlet of gas tank 13 is connect with the air inlet of vacuum tank 11, the gas outlet of gas source pipe 12 and vacuum tank
11 air inlet connection, the gas outlet of vacuum tank 11 is connect with the air inlet of air bag 31.
Wherein, valve 121 is installed between the vacuum tank 11 and the gas source pipe 12;The gas tank 13 with it is described steady
Valve 131,132 is installed between pressure tank 11;Safety valve is installed between the pressure stabilizing 11 and the gas outlet of the air bag 31.
Wherein, the bottom of the vacuum tank 11 is equipped with blow-off line, and valve 112 is equipped on blow-off line.
Wherein, the moisturizing unit 2 includes: water tank 21 and small pump 22;Wherein, the water outlet of the water tank 21 with it is described
The water inlet of small pump 22 connects, and the water outlet of the small pump 22 is connect with the water inlet of the tank body 32.
Wherein, liquidometer is installed in the water tank and the tank body.Wherein, the liquid level is calculated as fluid level transmitter.
On the other hand, the present invention provides a kind of sealing and circulating water cooling system, which includes stable-pressure device and circulation
Pump;Wherein, the water inlet of the water outlet of the vacuum tank of the stable-pressure device and circulating pump connects, and provides steady pressure for circulating pump
Water.
Wherein, the circulating pump includes water outlet and two water inlets, and one of water inlet goes out with the tank body 32
Mouth of a river connection, the piping connection of another water inlet and sealing and circulating water cooling system.
Skilled worker can judge that sealing and circulating water is cooling according to the SEA LEVEL VARIATION of tank body 32 and the moisturizing number of small pump
System whether there is drainage, principle are as follows: when sealing and circulating water cooling system is water-tight, the liquid level in expansion drum is not
Become;When sealing and circulating water cooling system leak, 32 water of tank body of the expansion drum is just added in circulating water cooling system, when
When the water level decreasing of tank body 32 is to a certain amount, triggering small pump is subjected to moisturizing, at this point, skilled worker can pass through tank body
The switching frequency of 32 SEA LEVEL VARIATION situations and small pump learns the water leakage situation of inclosed recirculated cooling water system, so as to avoid furnace
The generation of body explosion accident.
In addition, sealing and circulating water cooling system of the invention further includes other dresses of existing sealing and circulating water cooling system
It sets, such as: piping filter, valve, cooling apparatus etc..The present invention focuses on the protection stable-pressure device, therefore to sealing and circulating
Other devices of water cooling system do not elaborate.
In the following, the application method by introducing stable-pressure device carries out the working principle of stable-pressure device of the present invention in conjunction with Fig. 2
It is described in detail.
In a specific embodiment, blast-furnace body is cooled down, wherein technique requires blast-furnace body cooling water
Pressure (that is: the water outlet pressure of sealing and circulating water cooling system) is maintained at 0.85MPa-0.87MPa, and expansion pressure tank is maintained at
The water level of 0.340MPa-0.345MPa, expansion drum require between A-D, water tank capacity 10m3, cistern water level requirement is in A-
Between C.
Wherein, the workflow of air supply unit are as follows: when the water outlet pressure of the sealing and circulating water cooling system is less than
0.85MPa alarm, the tonifying Qi valve of manually opened vacuum tank 11 are that air bag 31 supplements nitrogen, increase the pressure of expansion drum 3 extremely
Setting range, circulating pump water outlet pressure accordingly increases at this time, until the water outlet pressure of sealing and circulating water cooling system is close
11 tonifying Qi valve of vacuum tank is turned off manually at this time and stops mending nitrogen for 0.87MPa alarm.When 3 pressure of expansion drum is greater than
When 0.345MPa, safety valve 311, which automatically turns on, releases extra nitrogen, guarantees that the outlet pressure of sealing and circulating water cooling system is kept
0.85
Between MPa-0.87MPa, it is reached for the purpose of blast furnace stable water supply.Wherein, the benefit nitrogen valve of vacuum tank 11 and swollen
The safety valve 311 of swell can carry out manually | automatic conversion.It is swollen when the outlet pressure of sealing and circulating water system is more than 0.88MPa
The safety valve 311 of swell 3 automatically opens discharge excessive gas, until the outlet pressure of sealing and circulating water cooling system is lower than or waits
When 0.87MPa, the safety valve of expansion drum 3 is automatically closed, it is ensured that pressure of supply water is stable in setting range.
Wherein, the workflow of water supplying unit are as follows: when the liquid level of tank body 32 is lower than D point alarm, 22 two pumps of small pump
Start moisturizing, water level rises to B point alarm, and 22 two pumps of small pump stop moisturizing.When liquid level is lower than C point alarm, small pump
22 1 pump startup moisturizings, water level rise to B point alarm, and 22 1 pumps of small pump stop moisturizing.Water level is only reported when rising to A point
It is alert.When 21 liquid level of water tank is lower than C point alarm, water compensating valve opens moisturizing, and water level rises to B point alarm, and water compensating valve, which is closed, to be stopped
Moisturizing.Water level is only alarmed when rising to A point.Electronic water compensating valve and high water tank be connected to can manually converted automatically.
The present invention stablizes systematic Water supply pressure within the limits prescribed by the variation of the chain and liquid level between pipeline,
And have stringent monitoring to rate of water make-up, it can effectively judge whether there is leak in blast furnace.
Taiyuan Iron and Steel Co. energy source and power head factory smelts water process operation area, mainly undertakes the confession of three, five, six blast-furnace cooled water of Taiyuan Iron and Steel Co.
It answers, mainly includes furnace body blast-furnace body cooling water system, furnace bottom cooling water system, blast-furnace tuyere, hot-blast valve, cross temperature dress
It sets, the cooling of hydraulic device, clay gun, gear-box etc..It, need to be to closed confession in order to avoid leak in producer or Explosion of boiler proper accident
The pressure and system water supplement amount of water system are strictly monitored.It is of the invention steady by being arranged in sealing and circulating water cooling system
Pressure device, staff can judge system pipeline whether there is or not drainage according to the variation of rate of water make-up and make processing in time, protect
The stability to supply water for blast furnace has been demonstrate,proved, leak or Explosion of boiler proper accident in producer are avoided.
The present invention is hereinbefore disclosed with preferred embodiment, but it should be understood by those skilled in the art that, these
Embodiment is only used for describing the present invention, but should not be understood as limiting the scope of the invention.It should be noted that all implement with these
Example equivalent variation and displacement, should all be set as being covered by scope of the presently claimed invention.Therefore, protection scope of the present invention
It should be subject to range defined in claims.