CN109160377B - A integration mechanical equipment for fabrics processing - Google Patents
A integration mechanical equipment for fabrics processing Download PDFInfo
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- CN109160377B CN109160377B CN201810854699.6A CN201810854699A CN109160377B CN 109160377 B CN109160377 B CN 109160377B CN 201810854699 A CN201810854699 A CN 201810854699A CN 109160377 B CN109160377 B CN 109160377B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2511/00—Dimensions; Position; Numbers; Identification; Occurrences
- B65H2511/20—Location in space
- B65H2511/22—Distance
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2515/00—Physical entities not provided for in groups B65H2511/00 or B65H2513/00
- B65H2515/30—Forces; Stresses
- B65H2515/31—Tensile forces
- B65H2515/314—Tension profile, i.e. distribution of tension, e.g. across the material feeding direction or along diameter of web roll
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/174—Textile; fibres
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- Treatment Of Fiber Materials (AREA)
Abstract
本发明属于纺织品加工技术领域,尤其是涉及一种用于纺织品加工的一体化机械设备,包括工作台,所述工作台的前后侧壁上均固定连接有竖直的第一支撑板,且两个第一支撑板之间转动连接有第一转动轮,所述工作台的顶壁上固定连接有龙门支架,且龙门支架的两个立柱与工作台的前后侧壁固定连接,所述龙门支架的两个立柱的侧壁上均开设有矩形开口,且矩形开口的左右内壁上均固定连接有条形限位块,两个所述条形限位块之间滑动连接有同一个移动件,且移动件的左右侧壁上均开设有与条形限位块滑动连接的滑槽。优点在于:本发明在调节张力时误差较小,工作效率较高,不易对纺织品造成损伤,从而提高其使用可靠性。
The invention belongs to the technical field of textile processing, and in particular relates to an integrated mechanical device for textile processing, comprising a workbench, wherein the front and rear side walls of the workbench are fixedly connected with vertical first support plates, and the two A first rotating wheel is rotatably connected between the first support plates, a gantry bracket is fixedly connected to the top wall of the workbench, and the two uprights of the gantry bracket are fixedly connected to the front and rear side walls of the workbench. There are rectangular openings on the side walls of the two uprights, and the left and right inner walls of the rectangular opening are fixedly connected with strip-shaped limit blocks, and the same moving piece is slidably connected between the two strip-shaped limit blocks. And the left and right side walls of the moving piece are both provided with sliding grooves which are slidably connected with the bar-shaped limiting block. The advantages are that the present invention has less error when adjusting the tension, higher working efficiency, and is less likely to cause damage to the textile, thereby improving the reliability of its use.
Description
技术领域technical field
本发明属于纺织品加工技术领域,尤其是涉及一种用于纺织品加工的一体化机械设备。The invention belongs to the technical field of textile processing, in particular to an integrated mechanical device for textile processing.
背景技术Background technique
中国是纺织品生产和出口的大国,中国纺织行业自身经过多年的发展,竞争优势十分明显,具备世界上最完整的产业链,最高的加工配套水平,众多发达的产业集群地应对市场风险的自我调节能力不断增强,给行业保持稳健的发展步伐提供了坚实的保障。纺织品是纺织纤维经过加工织造而成的一种产品,分为梭织布和针织布两大类。China is a big country in textile production and export. After years of development, China's textile industry has obvious competitive advantages. It has the most complete industrial chain in the world, the highest level of processing facilities, and many developed industrial clusters. Self-adjustment to deal with market risks The continuous enhancement of capabilities provides a solid guarantee for the industry to maintain a steady pace of development. Textile is a product made of textile fibers after processing and weaving. It is divided into two categories: woven fabrics and knitted fabrics.
纺织品在生产加工过程中需要对其进行表面热处理,并能达到所要表面效果与厚度,现有的纺织品生产设备大多为整体设备,不便于调节纺织品在生产时的张力,从而容易造成纺织品加工的过紧或者过松,降低纺织品加工的质量,纺织品张力装置可以在布匹收卷过程中调整布料的张力大小,而原有纺织品张力装置压轮表面十分光滑,在纺织品张力整定时容易脱落,另外,纺布在运作过程中十分容易散乱,且速度比较慢,使得纺布在运作过程中受力不均匀容易变形。During the production and processing of textiles, surface heat treatment is required to achieve the desired surface effect and thickness. Most of the existing textile production equipment are integral equipment, which is inconvenient to adjust the tension of textiles during production, thus easily causing excessive processing of textiles. Tight or too loose, reducing the quality of textile processing, the textile tension device can adjust the tension of the fabric during the winding process of the fabric, while the surface of the original textile tension device is very smooth, and it is easy to fall off when the textile tension is adjusted. The cloth is very easy to be scattered during the operation, and the speed is relatively slow, which makes the spun cloth uneven and easy to deform during the operation.
为此,我们提出一种用于纺织品加工的一体化机械设备来解决上述问题。To this end, we propose an integrated mechanical device for textile processing to solve the above problems.
发明内容SUMMARY OF THE INVENTION
本发明的目的是针对上述问题,提供一种具有工作效率高,纺布运作过程平稳的用于纺织品加工的一体化机械设备。The purpose of the present invention is to solve the above problems, to provide an integrated mechanical equipment for textile processing with high work efficiency and smooth spinning operation.
为达到上述目的,本发明采用了下列技术方案:一种用于纺织品加工的一体化机械设备,包括工作台,所述工作台的前后侧壁上均固定连接有竖直的第一支撑板,且两个第一支撑板之间转动连接有第一转动轮,所述工作台的顶壁上固定连接有龙门支架,且龙门支架的两个立柱与工作台的前后侧壁固定连接,所述龙门支架的两个立柱的侧壁上均开设有矩形开口,且矩形开口的左右内壁上均固定连接有条形限位块,两个所述条形限位块之间滑动连接有同一个移动件,且移动件的左右侧壁上均开设有与条形限位块滑动连接的滑槽,前后两个所述移动件之间转动连接有第一转轴,且第一转轴的两侧均固定连接有加强杆,所述第一转轴的外侧固定套接有第二转动轮,所述龙门支架的顶壁内设置有空腔,且空腔内安装有与两个移动件顶壁连接的调节机构,所述龙门支架内顶壁上开设有矩形凹槽,所述矩形凹槽内转动连接有第二转轴,且第二转轴的外侧固定套接有第三转动轮;In order to achieve the above object, the present invention adopts the following technical solutions: an integrated mechanical equipment for textile processing, including a workbench, the front and rear side walls of the workbench are fixedly connected with vertical first support plates, A first rotating wheel is rotatably connected between the two first support plates, a gantry bracket is fixedly connected to the top wall of the workbench, and the two uprights of the gantry bracket are fixedly connected to the front and rear side walls of the workbench. The side walls of the two uprights of the gantry bracket are provided with rectangular openings, and the left and right inner walls of the rectangular opening are fixedly connected with strip-shaped limit blocks, and the two strip-shaped limit blocks are slidably connected with the same moving The left and right side walls of the moving piece are provided with a chute that is slidably connected to the bar-shaped limit block, a first rotating shaft is rotatably connected between the front and rear two moving pieces, and both sides of the first rotating shaft are fixed A reinforcing rod is connected, a second rotating wheel is fixedly sleeved on the outer side of the first rotating shaft, a cavity is arranged in the top wall of the gantry bracket, and an adjusting device connected to the top walls of the two moving parts is installed in the cavity The inner top wall of the gantry bracket is provided with a rectangular groove, a second rotating shaft is rotatably connected in the rectangular groove, and the outer side of the second rotating shaft is fixedly sleeved with a third rotating wheel;
所述工作台远离第一转动轮的顶壁上开设有矩形通槽,且矩形通槽内滑动连接有移动板,所述矩形通槽内底壁上安装有与移动板连接的伸缩机构,所述移动板的顶壁上固定连接有两块竖直的第二支撑板,且第二支撑板的顶壁上开设有安装槽,所述安装槽内均滑动连接有安装块,且两个安装块之间转动连接有第三转轴,所述第三转轴的外侧固定套接有第四转动轮,所述安装槽的底壁上固定连接有第一电动推杆,且第一电动推杆的伸缩端与安装块的底壁接触连接。A rectangular through groove is opened on the top wall of the worktable away from the first rotating wheel, and a moving plate is slidably connected in the rectangular through groove, and a telescopic mechanism connected with the moving plate is installed on the inner bottom wall of the rectangular through groove, so Two vertical second support plates are fixedly connected on the top wall of the moving plate, and a mounting groove is opened on the top wall of the second support plate, and mounting blocks are slidably connected in the mounting grooves, and the two mounting A third rotating shaft is rotatably connected between the blocks, a fourth rotating wheel is fixedly sleeved on the outer side of the third rotating shaft, a first electric push rod is fixedly connected to the bottom wall of the installation groove, and the first electric push rod is The telescopic end is in contact with the bottom wall of the mounting block.
在上述的用于纺织品加工的一体化机械设备中,所述第一支撑板通过紧固螺栓与工作台的侧壁固定连接,所述龙门支架的立柱也通过紧固螺栓与工作台的侧壁固定连接。In the above-mentioned integrated mechanical equipment for textile processing, the first support plate is fixedly connected to the side wall of the workbench through fastening bolts, and the column of the gantry bracket is also connected to the side wall of the workbench through the fastening bolts Fixed connection.
在上述的用于纺织品加工的一体化机械设备中,所述第一转动轮与外部的纺布连接,且纺布依次经过第二转动轮、第三转动轮和第四转动轮并与外部的收卷装置连接。In the above-mentioned integrated mechanical equipment for textile processing, the first rotating wheel is connected to the external spun cloth, and the spun cloth passes through the second rotating wheel, the third rotating wheel and the fourth rotating wheel in sequence and is connected to the external spun cloth. Winding device connection.
在上述的用于纺织品加工的一体化机械设备中,所述调节机构包括固定连接在空腔内的双轴电机,所述双轴电机的两个输出端均固定连接有主动轴,且主动轴远离双轴电机的一端与空腔的内壁转动连接,两个所述主动轴的外侧壁上均固定套接有收卷辊,且收卷辊的外侧套接有钢丝绳,所述钢丝绳远离收卷辊的一端贯穿空腔的底壁并延伸至矩形开口内,且移动件的顶壁上固定连接有与钢丝绳配合连接的挂钩。In the above-mentioned integrated mechanical equipment for textile processing, the adjustment mechanism includes a biaxial motor fixedly connected in the cavity, and two output ends of the biaxial motor are fixedly connected with a driving shaft, and the driving shaft is One end away from the dual-shaft motor is rotatably connected to the inner wall of the cavity, the outer side walls of the two driving shafts are fixedly sleeved with a winding roller, and the outer side of the winding roller is sleeved with a steel wire rope, and the steel wire rope is far away from the winding One end of the roller penetrates the bottom wall of the cavity and extends into the rectangular opening, and the top wall of the moving part is fixedly connected with a hook matched with the wire rope.
在上述的用于纺织品加工的一体化机械设备中,两个所述收卷辊分别对应安装在矩形开口的上侧,且收卷辊的外侧固定连接有圆形防护板。In the above-mentioned integrated mechanical equipment for textile processing, the two take-up rollers are respectively installed on the upper side of the rectangular opening, and the outer side of the take-up roller is fixedly connected with a circular protective plate.
在上述的用于纺织品加工的一体化机械设备中,所述伸缩机构包括开设在矩形通槽内壁上的延伸槽,所述延伸槽内固定连接有第二电动推杆,且第二电动推杆的伸缩端与移动板的侧壁固定连接。In the above-mentioned integrated mechanical equipment for textile processing, the telescopic mechanism includes an extension slot opened on the inner wall of the rectangular through slot, the extension slot is fixedly connected with a second electric push rod, and the second electric push rod The telescopic end is fixedly connected with the side wall of the moving plate.
在上述的用于纺织品加工的一体化机械设备中,所述矩形通槽内底壁上开设有两条相互平行的滑轨,且两条滑轨对称设置在延伸槽的两侧,所述移动板的底壁上固定连接有与滑轨位置对应的滑块,且滑块与滑轨的内壁滑动连接。In the above-mentioned integrated mechanical equipment for textile processing, two sliding rails parallel to each other are provided on the inner bottom wall of the rectangular through groove, and the two sliding rails are symmetrically arranged on both sides of the extending groove. A sliding block corresponding to the position of the sliding rail is fixedly connected to the bottom wall of the plate, and the sliding block is slidably connected with the inner wall of the sliding rail.
在上述的用于纺织品加工的一体化机械设备中,所述滑轨的长度值小于矩形通槽的长度值。In the above-mentioned integrated mechanical equipment for textile processing, the length value of the sliding rail is smaller than the length value of the rectangular through groove.
与现有的技术相比,本用于纺织品加工的一体化机械设备的优点在于:Compared with the existing technology, the advantages of the integrated mechanical equipment for textile processing are:
1、本发明通过在空腔内安装有调节机构,具体的,在收卷辊和钢丝绳的作用下,使得移动件能够在龙门支架的矩形开口内稳定的运动,从而能够根据纺布收卷的张力需求,对第二转动轮的位置进行调整,实现纺布初步的张力调整。1. In the present invention, an adjusting mechanism is installed in the cavity. Specifically, under the action of the winding roller and the steel wire rope, the moving part can move stably in the rectangular opening of the gantry bracket, so as to be able to rewind according to the woven fabric. To meet the tension requirement, adjust the position of the second rotating wheel to realize the initial tension adjustment of the spinning fabric.
2、本发明通过在矩形通槽内安装有移动板,并在伸缩机构的作用下,能够实现移动板的往复运动,进而能够对第四转动轮的横向位置进行调整,进一步满足纺布收卷时的张力需求,并且调节第一电动推杆,能够实现第四转动轮的纵向位置,更进一步提高了纺布张力调整的精度,避免纺织品在传输或者收卷过程中出现过紧或者过松的情况,提高了纺织品加工的质量。2. In the present invention, a moving plate is installed in the rectangular through groove, and under the action of the telescopic mechanism, the reciprocating motion of the moving plate can be realized, and then the lateral position of the fourth rotating wheel can be adjusted to further meet the requirements of textile winding. and adjusting the first electric push rod, the longitudinal position of the fourth rotating wheel can be realized, which further improves the accuracy of spinning tension adjustment and avoids the textiles from being too tight or too loose during the transmission or winding process. situation, improve the quality of textile processing.
附图说明Description of drawings
图1是本发明提供的一种用于纺织品加工的一体化机械设备的正视图;1 is a front view of an integrated mechanical device for textile processing provided by the present invention;
图2是本发明提供的一种用于纺织品加工的一体化机械设备的龙门支架侧视图;2 is a side view of a gantry bracket of an integrated mechanical device for textile processing provided by the present invention;
图3是本发明提供的一种用于纺织品加工的一体化机械设备中空腔的内部剖视图;Figure 3 is an internal cross-sectional view of a cavity in an integrated mechanical device for textile processing provided by the present invention;
图4是本发明提供的一种用于纺织品加工的一体化机械设备的移动件俯视图;4 is a top view of a moving part of an integrated mechanical device for textile processing provided by the present invention;
图5是本发明提供的一种用于纺织品加工的一体化机械设备的矩形通槽俯视图;5 is a top view of a rectangular through groove of an integrated mechanical device for textile processing provided by the present invention;
图6是本发明提供的一种用于纺织品加工的一体化机械设备的第二支撑板剖视图。6 is a cross-sectional view of a second support plate of an integrated mechanical device for textile processing provided by the present invention.
图中,1工作台、2第一支撑板、3第一转动轮、4龙门支架、5矩形开口、6条形限位块、7移动件、8第一转轴、9加强杆、10第二转动轮、11空腔、12调节机构、13矩形凹槽、14第二转轴、15第三转动轮、16矩形通槽、17移动板、18伸缩机构、19第二支撑板、20安装槽、21安装块、22第三转轴、23第四转动轮、24第一电动推杆、25主动轴、26收卷辊、27钢丝绳、28延伸槽、29第二电动推杆、30滑轨、31滑块、32双轴电机。In the figure, 1 worktable, 2 first support plate, 3 first rotating wheel, 4 gantry bracket, 5 rectangular opening, 6 bar-shaped limit blocks, 7 moving parts, 8 first rotating shaft, 9 reinforcing rod, 10 second Rotating wheel, 11 cavity, 12 adjusting mechanism, 13 rectangular groove, 14 second rotating shaft, 15 third rotating wheel, 16 rectangular through groove, 17 moving plate, 18 telescopic mechanism, 19 second support plate, 20 installation slot, 21 mounting block, 22 third shaft, 23 fourth turning wheel, 24 first electric push rod, 25 driving shaft, 26 winding roller, 27 steel wire rope, 28 extension groove, 29 second electric push rod, 30 slide rail, 31 Slider, 32 biaxial motors.
具体实施方式Detailed ways
以下实施例仅处于说明性目的,而不是想要限制本发明的范围。The following examples are for illustrative purposes only and are not intended to limit the scope of the invention.
如图1-6所示,一种用于纺织品加工的一体化机械设备,包括工作台1,工作台1的前后侧壁上均固定连接有竖直的第一支撑板2,具体的,第一支撑板2通过紧固螺栓与工作台1的侧壁固定连接,便于第一支撑板2的安装拆卸,且两个第一支撑板2之间转动连接有第一转动轮3,工作台1的顶壁上固定连接有龙门支架4,龙门支架4的立柱也通过紧固螺栓与工作台1的侧壁固定连接,同样便于龙门支架4的安装与拆卸,且龙门支架4的两个立柱与工作台1的前后侧壁固定连接,龙门支架4的两个立柱的侧壁上均开设有矩形开口5,且矩形开口5的左右内壁上均固定连接有条形限位块6,两个条形限位块6之间滑动连接有同一个移动件7,且移动件7的左右侧壁上均开设有与条形限位块6滑动连接的滑槽,前后两个移动件7之间转动连接有第一转轴8,且第一转轴8的两侧均固定连接有加强杆9,第一转轴8的外侧固定套接有第二转动轮10,龙门支架4的顶壁内设置有空腔11,且空腔11内安装有与两个移动件7顶壁连接的调节机构12,龙门支架4内顶壁上开设有矩形凹槽13,矩形凹槽13内转动连接有第二转轴14,且第二转轴14的外侧固定套接有第三转动轮15,具体的,第一转动轮3与外部的纺布连接,且纺布依次经过第二转动轮10、第三转动轮15和第四转动轮23并与外部的收卷装置连接,实现纺布的传输收卷。As shown in Figures 1-6, an integrated mechanical equipment for textile processing includes a
工作台1远离第一转动轮3的顶壁上开设有矩形通槽16,且矩形通槽16内滑动连接有移动板17,矩形通槽16内底壁上安装有与移动板17连接的伸缩机构18,移动板17的顶壁上固定连接有两块竖直的第二支撑板19,且第二支撑板19的顶壁上开设有安装槽20,安装槽20内均滑动连接有安装块21,且两个安装块21之间转动连接有第三转轴22,第三转轴22的外侧固定套接有第四转动轮23,安装槽20的底壁上固定连接有第一电动推杆24,且第一电动推杆24的伸缩端与安装块21的底壁接触连接,其中,第一电动推杆24的型号采用欧凯OK618,通过调节第一电动推杆24可以调整安装块21的高度,从而实现了第四转动轮23的高度,一方面,提高了纺布张力调整的精度,另一方面,方便了第四转动轮23的安装拆卸,满足不同的使用需求。A rectangular through
其中,调节机构12包括固定连接在空腔11内的双轴电机32,双轴电机32的两个输出端均固定连接有主动轴25,且主动轴25远离双轴电机32的一端与空腔11的内壁转动连接,两个主动轴25的外侧壁上均固定套接有收卷辊26,具体的,两个收卷辊26分别对应安装在矩形开口5的上侧,且收卷辊26的外侧固定连接有圆形防护板,收卷辊26的外侧套接有钢丝绳27,钢丝绳27远离收卷辊26的一端贯穿空腔11的底壁并延伸至矩形开口5内,且移动件7的顶壁上固定连接有与钢丝绳27配合连接的挂钩,具体的,双轴电机32采用YZR160L-6-11KW(双)的型号,并在双轴电机32的作用下,能够同时实现移动件7的升降,起到初步调节纺布张力的效果,并且提高了移动件7升降的稳定性。The
其中,伸缩机构18包括开设在矩形通槽16内壁上的延伸槽28,延伸槽28内固定连接有第二电动推杆29,且第二电动推杆29的伸缩端与移动板17的侧壁固定连接,具体的,矩形通槽16内底壁上开设有两条相互平行的滑轨30,且两条滑轨30对称设置在延伸槽28的两侧,移动板17的底壁上固定连接有与滑轨30位置对应的滑块31,且滑块31与滑轨30的内壁滑动连接,更具体的,滑轨30的长度值小于矩形通槽16的长度值,其中,第二电动推杆29的型号采用欧凯OK618,在伸缩机构18的作用下,能够调整移动板17的横向位置,能够进一步调整纺布张力的大小。The
本发明在使用时,纺布依次经过第一转动轮、第二转动轮10、第三转动轮15和第四转动轮23并与外部的收卷装置连接,并且在传输过程中,需要对纺布的张力进行调整时,首先,启动双轴电机32,使得主动轴25转动,并在收卷辊26和钢丝绳27的作用下,使得移动件7能够在龙门支架4的矩形开口5内稳定的运动,从而能够根据纺布收卷的张力需求,对第二转动轮10的位置进行调整,实现纺布初步的张力调整,进一步的,需要提高纺布传输的张力精度时,启动第二电动推杆29,根据张力的需求,能够对第四转动轮23的横向位置进行调整,进一步满足纺布收卷时的张力需求,另外,调节第一电动推杆24,能够实现第四转动轮23的纵向位置,更进一步提高了纺布张力调整的精度,避免纺织品在传输或者收卷过程中出现过紧或者过松的情况,提高了纺织品加工的质量。When the present invention is in use, the spun fabric passes through the first rotating wheel, the second
尽管本文较多地使用了工作台1、第一支撑板2、第一转动轮3、龙门支架4、矩形开口5、条形限位块6、移动件7、第一转轴8、加强杆9、第二转动轮10、空腔11、调节机构12、矩形凹槽13、第二转轴14、第三转动轮15、矩形通槽16、移动板17、伸缩机构18、第二支撑板19、安装槽20、安装块21、第三转轴22、第四转动轮23、第一电动推杆24、主动轴25、收卷辊26、钢丝绳27、延伸槽28、第二电动推杆29、滑轨30、滑块31、双轴电机32等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本发明的本质;把它们解释成任何一种附加的限制都是与本发明精神相违背的。Although the
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