CN109150083B - A solar photovoltaic module and its installation method - Google Patents

A solar photovoltaic module and its installation method Download PDF

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Publication number
CN109150083B
CN109150083B CN201710506686.5A CN201710506686A CN109150083B CN 109150083 B CN109150083 B CN 109150083B CN 201710506686 A CN201710506686 A CN 201710506686A CN 109150083 B CN109150083 B CN 109150083B
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frame
groove
frames
connecting mechanism
solar photovoltaic
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CN109150083A (en
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张雨军
陶爱兵
沈佳
唐洪
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Jiangsu Chuangxin Energy Technology Co ltd
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Jiangsu Chuangxin Energy Technology Co ltd
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Priority to PCT/CN2017/093509 priority patent/WO2019000512A1/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S30/00Structural details of PV modules other than those related to light conversion
    • H02S30/10Frame structures
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F10/00Individual photovoltaic cells, e.g. solar cells
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F19/00Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
    • H10F19/80Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F19/00Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
    • H10F19/80Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
    • H10F19/807Double-glass encapsulation, e.g. photovoltaic cells arranged between front and rear glass sheets
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/10Photovoltaic [PV]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Photovoltaic Devices (AREA)
  • Roof Covering Using Slabs Or Stiff Sheets (AREA)

Abstract

The invention discloses a solar photovoltaic module and an installation method thereof, wherein the solar photovoltaic module comprises laminated pieces and frames arranged on the periphery of the laminated pieces, the frames are simultaneously used as connecting mechanisms between the adjacent laminated pieces, the frames comprise a first frame, a second frame and a third frame, for two laminated pieces at upper and lower positions, water leakage prevention is realized by utilizing the lap joint relation of a cover plate of the first frame and the second frame, for two laminated pieces at left and right positions, the connection is realized by utilizing the third frame, waterproof strips are arranged above the third frame, and a water drain groove is arranged below the third frame, so that secondary water prevention is realized. The solar photovoltaic module can be paved into a water leakage prevention solar roof, meets various waterproof installation requirements, has simple connection relation, and can realize quick installation.

Description

一种太阳能光伏组件及其安装方法A solar photovoltaic module and its installation method

技术领域Technical Field

本发明涉及太阳能领域,特别涉及一种太阳能光伏组件及其安装方法。The invention relates to the field of solar energy, and in particular to a solar photovoltaic component and an installation method thereof.

背景技术Background technique

随着能源价格的上涨,开发利用新能源成为当今能源领域研究的主要课题。由于太阳能具有无污染、无地域性限制、取之不竭等优点,研究太阳能发电成为开发利用新能源的主要方向。利用太阳能电池发电是当今人们使用太阳能的一种主要方式,太阳能需要占用大量的土地屋面等场地,因此将太阳能组件与屋顶瓦相结合的产品较为普遍,但当前的屋顶瓦组件设计面临高成本的短板,并没有获得大量的应用推广。With the rise in energy prices, the development and utilization of new energy has become a major research topic in the energy field today. Since solar energy has the advantages of being pollution-free, not geographically restricted, and inexhaustible, research on solar power generation has become the main direction for the development and utilization of new energy. Using solar cells to generate electricity is a major way for people to use solar energy today. Solar energy requires a large amount of land, such as roofs, so products that combine solar panels with roof tiles are more common. However, the current design of roof tile components faces the shortcoming of high cost and has not been widely applied and promoted.

屋顶瓦光伏组件若想直接替代屋顶面结构,就要求其防水能力能够满足基本户外风雪自然条件,也要满足可以持续的发电能力。实际当前的光伏组件屋顶在结构密封方面很不理想,不能适用于要求严格不漏水的场合,而只适合养殖/种植/畜牧等场合,同时也面临组件的安装和后期维护的抗隐裂失效的风险,采用普通的背板组件工艺组件的抗隐裂能力弱,隐裂后热斑风险加剧,失效风险进一步的扩大;在常规的小的屋顶瓦组件设计上,也面临安装困难的问题,如何快速安装和方便后期的维护也是挑战。If the rooftop photovoltaic module is to directly replace the roof structure, its waterproof ability must be able to meet the basic outdoor wind and snow natural conditions, and also meet the sustainable power generation capacity. In fact, the current photovoltaic module roof is not ideal in terms of structural sealing. It cannot be used in places that require strict watertightness, but is only suitable for breeding/planting/animal husbandry and other occasions. At the same time, it also faces the risk of anti-hidden crack failure during the installation and subsequent maintenance of the module. The ordinary backplane module process has weak anti-hidden crack ability, and the risk of hot spots after hidden cracks is aggravated, and the risk of failure is further expanded; in the conventional small rooftop tile module design, it also faces the problem of difficult installation. How to quickly install and facilitate subsequent maintenance is also a challenge.

传统太阳能电池片主要晶体硅包括多晶/单晶硅电池片组件,但常规的电池片组件因为晶体硅脆性的特点,在封装后面临抗隐裂能力差的问题,易导致后续的隐裂纹电流收集不到,形成电流集中出现热斑,局部大电流高温等现象,对组件的封装材料形成严重的失效风险。近几年市场也开始逐步开发应用双玻,但双玻的设计绝大部分都是无边框,而无边框双玻因为四周没有保护,导致边缘容易触碰导致爆板失效,安装也困难,但在抗隐裂上完全克服,可以实现无隐裂。市场上每月开发大量应用常规的边框也是因为边框是除了电池片之外最贵的材料,成本因素导致市场选择无边框的双玻应用。但单玻组件的隐裂短板,双玻的容易爆板和安装困难,这些都不是最佳的产品应用。The main crystalline silicon of traditional solar cells includes polycrystalline/monocrystalline silicon cell modules, but the conventional cell modules face the problem of poor resistance to hidden cracks after packaging due to the brittleness of crystalline silicon, which can easily lead to the failure to collect the subsequent hidden crack current, resulting in hot spots with concentrated current, local high current and high temperature, etc., which poses a serious risk of failure to the packaging materials of the components. In recent years, the market has also begun to gradually develop and apply double glass, but most of the double glass designs are frameless, and frameless double glass has no protection on all sides, which makes it easy to touch the edges and cause the panel to explode and fail, and it is also difficult to install, but it is completely overcome in terms of resistance to hidden cracks, and can achieve no hidden cracks. The market develops a large number of conventional frames every month because the frame is the most expensive material besides the cell, and the cost factor leads the market to choose frameless double glass applications. However, the hidden crack shortcomings of single glass modules, the easy explosion of double glass and the difficulty of installation are not the best product applications.

另外,在当前的无边框双玻组件应用中,也面临到四周的内应力的存在,内应力是当前的组件的层压加热工艺过程所致,长期的应用双玻组件四边有边缘翘起的潜在风险。随着长时间的户外应用,外部的湿气还是有机会侵入内部,尤其水面双玻组件应用就面临水汽透入边缘的风险,这个对电池片的表面氧化和电池片持续的高性能保持就有挑战,对长期的质量承诺也提出风险。In addition, in the current application of frameless double-glass modules, there is also the existence of internal stress on all sides. The internal stress is caused by the current lamination and heating process of the modules. Long-term application of double-glass modules has the potential risk of edge warping. With long-term outdoor application, external moisture still has the opportunity to invade the interior, especially the application of double-glass modules on the water surface faces the risk of water vapor penetrating the edges, which poses a challenge to the surface oxidation of the battery cells and the continued high performance of the battery cells, and also poses a risk to the long-term quality commitment.

常规组件当前的设计对应的安装方式主要有正面压块和背面螺丝固定两种模式,背面螺丝固定比较结实但操作不便;而正面压块安装在有台风地区时,实际遇到多起组件因为压块松脱,导致组件串方阵全面松脱,组件飞出损坏的现象。The current design of conventional components corresponds to two main installation methods: front clamping and back screw fixing. Back screw fixing is relatively strong but inconvenient to operate. When the front clamp is installed in typhoon areas, there are actually many cases where the components are loosened due to the loosening of the clamps, resulting in the loosening of the component string array and the components flying out and being damaged.

针对当前的双面电池片发电组件,包括N型双面和异质结组件,当前主要是采用双面双玻结构,在安装方式上也涉及到如何规避背面遮挡,又能够满足正常的载荷机械性能,常规的压块安装方式在抗风压抗雪压方面承载能力都不高。组件存在压块边缘支撑面不够,存在背面遮挡等风险。For the current bifacial cell power generation modules, including N-type bifacial and heterojunction modules, the bifacial double-glass structure is currently mainly used. The installation method also involves how to avoid back shading and meet the normal load mechanical performance. The conventional block installation method has low bearing capacity in terms of wind pressure and snow pressure. The module has insufficient support surface on the edge of the block and there is a risk of back shading.

发明内容Summary of the invention

为了解决现有技术的问题,本发明提供了一种太阳能光伏组件及其安装方法,技术方案如下:In order to solve the problems of the prior art, the present invention provides a solar photovoltaic assembly and an installation method thereof, and the technical solution is as follows:

一方面,本发明提供了一种太阳能层压件间第一连接机构,用于连接两块太阳能层压件,所述第一连接机构包括条状的第一边框和第二边框,所述第一边框上设有第一凹槽和盖板,所述第二边框上设有第二凹槽,所述第一边框与第二边框相接配合,所述第一凹槽与第二凹槽分别用于容置相邻两块层压件的侧边缘,所述盖板的外沿覆盖第二边框的部分上表面或者全部上表面。On the one hand, the present invention provides a first connecting mechanism between solar laminates, which is used to connect two solar laminates. The first connecting mechanism includes a first strip-shaped frame and a second frame. The first frame is provided with a first groove and a cover plate, and the second frame is provided with a second groove. The first frame is connected to the second frame, and the first groove and the second groove are respectively used to accommodate the side edges of two adjacent laminates. The outer edge of the cover plate covers part of the upper surface or the entire upper surface of the second frame.

进一步地,所述盖板的下方设有卡接部,所述第二边框上还设有与所述卡接部配合的第三凹槽,所述第一边框与第二边框通过卡接部与第三凹槽卡接配合。Furthermore, a clamping portion is provided below the cover plate, and a third groove cooperating with the clamping portion is also provided on the second frame, and the first frame and the second frame are clamped and cooperated with the third groove via the clamping portion.

另一方面,本发明提供了一种太阳能层压件间第二连接机构,用于连接两块太阳能层压件,所述第二连接机构包括第一连接件、第二连接件、卡压块和两个条状的第三边框,所述第三边框上设有水平方向开口的第四凹槽及开口向上的第五凹槽,两个第三边框的第四凹槽分别用于容置相邻两块层压件的侧边缘,所述卡压块设置在两个第三边框的第五凹槽中,所述第一连接件、第二连接件上下固定连接,并将所述卡压块压紧在所述第五凹槽中。On the other hand, the present invention provides a second connecting mechanism between solar laminates, which is used to connect two solar laminates. The second connecting mechanism includes a first connecting member, a second connecting member, a clamping block and two strip-shaped third frames. The third frames are provided with a fourth groove opening in the horizontal direction and a fifth groove opening upward. The fourth grooves of the two third frames are respectively used to accommodate the side edges of two adjacent laminates. The clamping block is arranged in the fifth grooves of the two third frames. The first connecting member and the second connecting member are fixedly connected up and down, and the clamping block is pressed tightly in the fifth groove.

进一步地,所述第一连接件为螺栓,所述第二连接件为螺母,所述连接机构还包括泄水槽,所述螺母与泄水槽的内壁相对限位连接,所述第三边框上还设有开口向下的第六凹槽,通过所述螺栓与螺母连接,所述泄水槽的两侧槽壁分别安装在两个第三边框的第六凹槽中;Further, the first connecting member is a bolt, the second connecting member is a nut, the connecting mechanism also includes a drain groove, the nut is relatively limitedly connected to the inner wall of the drain groove, and the third frame is also provided with a sixth groove with a downward opening, which is connected by the bolt and the nut, and the groove walls on both sides of the drain groove are respectively installed in the sixth grooves of the two third frames;

或者,所述第二连接机构还包括防水条,所述防水条覆盖两个第三边框的部分上表面或者全部上表面。Alternatively, the second connection mechanism further includes a waterproof strip, and the waterproof strip covers part of or all of the upper surfaces of the two third frames.

另一方面,本发明提供了一种太阳能光伏组件,包括层压件、如上所述的第一连接机构或如上所述的第二连接机构。In another aspect, the present invention provides a solar photovoltaic assembly, comprising a laminate, the first connection mechanism as described above, or the second connection mechanism as described above.

另一方面,本发明提供了一种太阳能光伏组件,包括层压件、如上所述的第一连接机构以及如上所述的第二连接机构。In another aspect, the present invention provides a solar photovoltaic assembly, comprising a laminate, the first connection mechanism as described above, and the second connection mechanism as described above.

进一步地,所述层压件的上侧面安装有第二边框,下侧面安装有第一边框,左侧面和右侧面均安装有第三边框,所述层压件与第一凹槽、第二凹槽和第四凹槽之间固定且密封连接。Furthermore, a second frame is installed on the upper side of the laminate, a first frame is installed on the lower side, and a third frame is installed on the left and right sides. The laminate is fixedly and sealedly connected to the first groove, the second groove and the fourth groove.

进一步地,所述层压件的侧面安装有边框,所述边框包括第一边框、第二边框和第三边框,相邻的边框交接处栓接、粘接或利用L型角码搭接。Furthermore, frames are installed on the sides of the laminate, and the frames include a first frame, a second frame and a third frame. The intersections of adjacent frames are bolted, bonded or overlapped using L-shaped corner brackets.

进一步地,所述太阳能光伏组件为双玻光伏组件,所述光伏组件的边框厚度低于20mm。Furthermore, the solar photovoltaic module is a double-glass photovoltaic module, and the frame thickness of the photovoltaic module is less than 20 mm.

再一方面,本发明提供了一种太阳能光伏组件安装方法,利用如上所述的第一连接机构以及如上所述的第二连接机构对层压件进行连接安装,包括上下两块层压件之间通过第一连接机构连接安装,左右两块层压件之间通过第二连接机构连接安装。On the other hand, the present invention provides a method for installing a solar photovoltaic module, using the first connecting mechanism as described above and the second connecting mechanism as described above to connect and install laminates, including connecting and installing an upper and lower laminate by the first connecting mechanism, and connecting and installing a left and right laminate by the second connecting mechanism.

本发明提供的技术方案带来的有益效果如下:The beneficial effects brought by the technical solution provided by the present invention are as follows:

1)本发明根据组件安装高低倾斜的特点,利用第一边框上的盖板延伸搭接到下方光伏组件的第二边框上,实现防水功能,利用卡扣式实现光伏组件的快速安装;1) According to the characteristics of the high and low inclination of the assembly installation, the present invention uses the cover plate on the first frame to extend and overlap the second frame of the photovoltaic assembly below to achieve a waterproof function, and uses a snap-on method to achieve rapid installation of the photovoltaic assembly;

2)两个左右排列的层压件之间的边框采用卡压块方式实现快速安装,防止各组件之间错位滑动,避免单个组件没有安装牢固导致所有组件松动,提高安装的可靠性;2) The frame between the two laminated parts arranged on the left and right is installed quickly by means of a card pressing block, which prevents the components from sliding out of position and preventing all components from loosening due to a single component not being firmly installed, thus improving the reliability of installation;

3)相邻组件左右边框之间采用防水条,实现阻水防水功能,同时增加一体式U型泄水槽,进一步提高防水等级;3) Waterproof strips are used between the left and right frames of adjacent components to achieve water-blocking and waterproof functions, and an integrated U-shaped drain trough is added to further improve the waterproof level;

4)针对无防水要求组件,层压件四条边均使用第三边框组合,节约成本;4) For components without waterproof requirements, the four sides of the laminate are combined with a third frame to save costs;

5)采用超薄边框,实现低成本高性能,且尺寸上完全适合于常规的光伏大组件,非常适合产业化和规模化;5) It uses ultra-thin frames to achieve low cost and high performance, and its size is completely suitable for conventional large photovoltaic modules, which is very suitable for industrialization and scale;

6)本发明提供的边框结构可应用于双面电池片发电组件,在规避背面遮挡的前提下,又能够满足正常的载荷机械性能。6) The frame structure provided by the present invention can be applied to double-sided solar cell power generation components, and can meet normal load mechanical performance while avoiding back-side shading.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

图1是本发明实施例提供的太阳能光伏组件的安装结构示意图;FIG1 is a schematic diagram of the installation structure of a solar photovoltaic assembly provided by an embodiment of the present invention;

图2是本发明实施例提供的上下相邻的两个层压件边框搭接结构示意图;FIG2 is a schematic diagram of the overlapping structure of two upper and lower adjacent laminated frame members provided by an embodiment of the present invention;

图3是本发明实施例提供的第一边框的剖视图;FIG3 is a cross-sectional view of a first frame provided by an embodiment of the present invention;

图4是本发明实施例提供的第二边框的剖视图;FIG4 is a cross-sectional view of a second frame provided by an embodiment of the present invention;

图5是本发明实施例提供的带倒钩的第一边框的剖视图;FIG5 is a cross-sectional view of a first frame with barbs provided in an embodiment of the present invention;

图6是本发明实施例提供的第三边框的剖视示意图;FIG6 is a cross-sectional schematic diagram of a third frame provided by an embodiment of the present invention;

图7是本发明实施例提供的第三边框之间的卡压块连接结构示意图;7 is a schematic diagram of the connection structure of the clamping blocks between the third frames provided in an embodiment of the present invention;

图8是本发明实施例提供的第三边框之间的防水条安装结构示意图;8 is a schematic diagram of the installation structure of the waterproof strip between the third frames provided in an embodiment of the present invention;

图9是本发明实施例提供的L型角码的结构示意图;9 is a schematic diagram of the structure of an L-shaped angle code provided in an embodiment of the present invention;

图10是本发明实施例提供的L型角码的固定安装剖视图;10 is a cross-sectional view of the fixed installation of the L-shaped angle code provided in an embodiment of the present invention;

图11是图10中A-A方向的剖视图;Fig. 11 is a cross-sectional view taken along the direction A-A in Fig. 10;

图12是本发明实施例提供的卡压块的第一种俯视安装结构图;12 is a top view of a first installation structure diagram of a card pressing block provided in an embodiment of the present invention;

图13是本发明实施例提供的卡压块的第二种俯视安装结构图;13 is a top view of a second installation structure of a card pressing block provided in an embodiment of the present invention;

图14是本发明实施例提供的卡压块的第三种俯视安装结构图;14 is a top view of a third installation structure of a card pressing block provided in an embodiment of the present invention;

图15是本发明实施例提供的矩形螺母的俯视图;15 is a top view of a rectangular nut provided in an embodiment of the present invention;

图16是本发明实施例提供的无防水要求下太阳能光伏组件的上下边框搭接示意图;16 is a schematic diagram of the upper and lower frames of a solar photovoltaic module without waterproof requirements provided by an embodiment of the present invention;

图17是本发明实施例提供的卡压块的另一种安装结构剖视图。FIG. 17 is a cross-sectional view of another installation structure of the clamping block provided in an embodiment of the present invention.

其中,附图标记为:100-第一边框,110-第一凹槽,120-盖板,121-卡接部,130-倒钩,200-第二边框,210-第二凹槽,220-第三凹槽,300-第三边框,310-第四凹槽,320-第五凹槽,330-第六凹槽,410-第一连接件,420-第二连接件,430-卡压块,440-泄水槽,450-防水条,500-层压件,510-密封胶,600-L型角码。Among them, the figure markings are: 100-first frame, 110-first groove, 120-cover plate, 121-clamping part, 130-hook, 200-second frame, 210-second groove, 220-third groove, 300-third frame, 310-fourth groove, 320-fifth groove, 330-sixth groove, 410-first connecting piece, 420-second connecting piece, 430-clamping block, 440-drainage trough, 450-waterproof strip, 500-laminate, 510-sealant, 600-L-shaped corner code.

具体实施方式Detailed ways

为了使本技术领域的人员更好地理解本发明方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分的实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

需要说明的是,本发明的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本发明的实施例能够以除了在这里图示或描述的那些以外的顺序实施。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、装置、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。It should be noted that the terms "first", "second", etc. in the specification and claims of the present invention and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present invention described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, device, product or equipment that includes a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or equipment.

实施例1Example 1

在本发明的一个实施例中,提供了两种太阳能层压件间连接机构,用于连接两块太阳能层压件,在本实施例中,所述连接机构是由两个边框组成,所述边框是层压件边框,即本申请中太阳能层压件的边框作为相邻两个层压件500之间的连接机构,第一种连接机构是用于连接上下两块层压件500的(本申请的太阳能层压件是铺设在倾斜屋顶上的,上下两块层压件500存在高度差),参见图2,第一连接机构包括条状的第一边框100和第二边框200,所述第一边框100上设有第一凹槽110和盖板120,参见图3,所述第二边框200上设有第二凹槽210,参见图4,所述第一边框100与第二边框200相接配合,所述第一凹槽110与第二凹槽210分别用于容置相邻两块层压件500的侧边缘,所述盖板120的外沿覆盖第二边框200的部分上表面(如图2)或者全部上表面(未图示),消除漏雨风险。In one embodiment of the present invention, two types of solar laminate connection mechanisms are provided for connecting two solar laminates. In this embodiment, the connection mechanism is composed of two frames, which are laminate frames, that is, the frame of the solar laminate in this application serves as a connection mechanism between two adjacent laminates 500. The first connection mechanism is used to connect the upper and lower laminates 500 (the solar laminate of this application is laid on a sloping roof, and there is a height difference between the upper and lower laminates 500). Referring to FIG. 2, the first connection mechanism includes A first strip-shaped frame 100 and a second frame 200, wherein the first frame 100 is provided with a first groove 110 and a cover plate 120, see FIG. 3 , and the second frame 200 is provided with a second groove 210, see FIG. 4 , the first frame 100 is connected and matched with the second frame 200, the first groove 110 and the second groove 210 are respectively used to accommodate the side edges of two adjacent laminates 500, and the outer edge of the cover plate 120 covers part of the upper surface of the second frame 200 (as shown in FIG. 2 ) or the entire upper surface (not shown) to eliminate the risk of rain leakage.

为了便于上下两个层压件500的快速连接安装,所述盖板120的下方设有卡接部121,参见图3,所述第二边框200上还设有与所述卡接部121配合的第三凹槽220,参见图4,所述第一边框100与第二边框200通过卡接部121与第三凹槽220卡接配合,即将第一边框100的卡接部121嵌入第二边框200的第三凹槽220,就可实现两块层压件500的上下连接,方便快捷。具体地,所述卡接部121可以为与所述盖板120等长的卡接条,也可以是分布设置的卡接块,优选地,卡接块等间距设置在盖板120下方,本申请对卡接部121的具体形式不作限定,任何能够与第三凹槽220配合的结构都应当落入本申请的保护范围。In order to facilitate the quick connection and installation of the upper and lower laminates 500, a clamping portion 121 is provided below the cover plate 120, see FIG3, and a third groove 220 is also provided on the second frame 200 to cooperate with the clamping portion 121, see FIG4, the first frame 100 and the second frame 200 are clamped and cooperated with the third groove 220 through the clamping portion 121, that is, the clamping portion 121 of the first frame 100 is embedded in the third groove 220 of the second frame 200, so that the upper and lower connection of the two laminates 500 can be realized, which is convenient and quick. Specifically, the clamping portion 121 can be a clamping strip of the same length as the cover plate 120, or it can be a distributed clamping block. Preferably, the clamping blocks are arranged at equal intervals below the cover plate 120. The present application does not limit the specific form of the clamping portion 121, and any structure that can cooperate with the third groove 220 should fall within the protection scope of the present application.

第二种连接机构是用于连接左右两块层压件500的,参见图7和图8,第二连接机构包括第一连接件410、第二连接件420、卡压块430和两个条状的第三边框300,参见图6,所述第三边框300上设有水平方向开口的第四凹槽310及开口向上的第五凹槽320,两个第三边框300的第四凹槽310分别用于容置相邻两块层压件500的侧边缘,所述卡压块430设置在两个第三边框300的第五凹槽320中,所述第一连接件410、第二连接件420上下固定连接,并将所述卡压块430压紧在所述第五凹槽320中。The second connecting mechanism is used to connect the left and right laminates 500, see Figures 7 and 8, the second connecting mechanism includes a first connecting member 410, a second connecting member 420, a clamping block 430 and two strip-shaped third frames 300, see Figure 6, the third frame 300 is provided with a fourth groove 310 opening in the horizontal direction and a fifth groove 320 opening upward, the fourth grooves 310 of the two third frames 300 are respectively used to accommodate the side edges of two adjacent laminates 500, the clamping block 430 is arranged in the fifth groove 320 of the two third frames 300, the first connecting member 410 and the second connecting member 420 are fixedly connected up and down, and the clamping block 430 is pressed tightly in the fifth groove 320.

在一个具体的实施例中,所述第一连接件410为螺栓,所述第二连接件420为螺母,优选为方形螺母,参见图15。所述连接机构还包括泄水槽440,所述螺母与泄水槽440的内壁相对限位连接,矩形螺母设计中对角有圆弧设计,可以方便地将螺母插入槽中,同时实现防止跟转的功能,所述第三边框300上还设有开口向下的第六凹槽330,通过所述螺栓与螺母连接,所述泄水槽440的两侧槽壁分别安装在两个第三边框300的第六凹槽330中,参见图7,所述泄水槽440一方面作为支撑梁支撑第三边框300以及整个光伏组件,同时可作为泄水用,实现二级防水功能。In a specific embodiment, the first connecting member 410 is a bolt, and the second connecting member 420 is a nut, preferably a square nut, see Figure 15. The connecting mechanism also includes a drain groove 440, and the nut is relatively limitedly connected to the inner wall of the drain groove 440. The rectangular nut is designed with a circular arc design at the diagonal, which can easily insert the nut into the groove and realize the function of preventing rotation. The third frame 300 is also provided with a sixth groove 330 with an opening downward, which is connected to the nut by the bolt, and the groove walls on both sides of the drain groove 440 are respectively installed in the sixth grooves 330 of the two third frames 300, see Figure 7. The drain groove 440, on the one hand, serves as a support beam to support the third frame 300 and the entire photovoltaic module, and can also be used for drainage to achieve a secondary waterproof function.

具体地,所述泄水槽440内固定有一矩形螺母,具体地,固定的螺栓从泄水槽440内部支出,螺栓可以滑动,矩形螺母采用焊接或者结构胶内部同泄水槽440内部形成连接,而不破坏泄水槽440的密封结构,实现从顶到下的一体式良好泄水密封性能;同时利用螺栓和矩形螺母的固定作用,实现左右相邻的两个边框之间的固定连接;另外接线盒的线缆也可以沿支撑边缘进行走线,本实施例中,所述卡压块430可采用图12所示的H型,也可以采用图13所示的U型或图14所示的型。Specifically, a rectangular nut is fixed in the drain groove 440. Specifically, the fixed bolt is extended from the inside of the drain groove 440, and the bolt can slide. The rectangular nut is connected to the inside of the drain groove 440 by welding or structural adhesive without destroying the sealing structure of the drain groove 440, thereby achieving an integrated good drainage sealing performance from top to bottom; at the same time, the fixing effect of the bolt and the rectangular nut is used to achieve a fixed connection between the two adjacent left and right frames; in addition, the cables of the junction box can also be routed along the supporting edge. In this embodiment, the clamping block 430 can adopt the H-type shown in Figure 12, or the U-type shown in Figure 13 or the type.

所述第三边框300与第二边框200在结构上基本是一致的:第三边框300的第四凹槽310与第二边框200的第二凹槽210是一致的,第三边框300的第五凹槽320与第二边框200的第三凹槽220是一致的,差别仅在于,所述第二边框200的下方可以没有开口向下的凹槽(对应于第三边框300的第六凹槽330),但是,在实际生产中,为了简化部件分类,优选的做法是,将第二边框200采用第三边框300的结构,因此,本发明对第二边框200的具体结构形式(是否具有开口向下的凹槽)不作限定。The third frame 300 is basically consistent with the second frame 200 in structure: the fourth groove 310 of the third frame 300 is consistent with the second groove 210 of the second frame 200, and the fifth groove 320 of the third frame 300 is consistent with the third groove 220 of the second frame 200. The only difference is that there may be no downward-opening groove at the bottom of the second frame 200 (corresponding to the sixth groove 330 of the third frame 300). However, in actual production, in order to simplify the classification of components, it is preferred that the second frame 200 adopts the structure of the third frame 300. Therefore, the present invention does not limit the specific structural form of the second frame 200 (whether it has a downward-opening groove).

在防水结构方面,所述第二连接机构还包括防水条450,所述防水条450覆盖两个第三边框300的部分上表面(如图8)或者全部上表面(未图示)。所述防水条450采用耐候胶条、铝合金、塑钢、玻纤钢、碳钢或塑料材质,所述防水条450与边框间采用硅胶、双面胶或泡棉胶带连接或采用弹性胶条卡接,所述防水条450作为盖板,能够防止雨水从各组件中间渗透到屋顶上,本发明利用防水条450作为一级雨水阻挡,利用泄水槽440实现二级泄水功能,确保光伏组件安装方式具有良好的防水功能,这里的防水功能即指防止水从光伏组件的上表面渗到下方。作为优选的一个实施例,所述防水条450和泄水槽440分别为整条覆盖屋顶由上而下的宽度,即比如屋顶上覆盖了横向三排、纵向五列的光伏组件,则需要四根防水条450和/或4条泄水槽440,每一防水条/泄水槽安装在每相邻两列光伏组件之间的间隙处。但是需要说明的是,作为另一种可实施方式,可以将整条的防水条/泄水槽换作多条拼接的方式,比如,上一条泄水槽440的下端容置在下一条泄水槽440中,在此不多赘述。In terms of waterproof structure, the second connection mechanism also includes a waterproof strip 450, which covers part of the upper surface (as shown in FIG8 ) or the entire upper surface (not shown) of the two third frames 300. The waterproof strip 450 is made of weather-resistant rubber strip, aluminum alloy, plastic steel, fiberglass steel, carbon steel or plastic material. The waterproof strip 450 is connected to the frame by silicone, double-sided tape or foam tape or by elastic rubber strip clamping. The waterproof strip 450 is used as a cover plate to prevent rainwater from penetrating from the middle of each component to the roof. The present invention uses the waterproof strip 450 as a primary rainwater barrier and uses the drain trough 440 to achieve a secondary drainage function, ensuring that the photovoltaic module installation method has a good waterproof function. The waterproof function here refers to preventing water from seeping from the upper surface of the photovoltaic module to the bottom. As a preferred embodiment, the waterproof strip 450 and the drainage trough 440 are respectively the width of the entire roof from top to bottom, that is, if the roof is covered with three horizontal rows and five vertical columns of photovoltaic modules, four waterproof strips 450 and/or four drainage troughs 440 are required, and each waterproof strip/drainage trough is installed in the gap between each two adjacent columns of photovoltaic modules. However, it should be noted that as another possible implementation method, the entire waterproof strip/drainage trough can be replaced by a plurality of spliced strips, for example, the lower end of the previous drainage trough 440 is accommodated in the next drainage trough 440, which will not be elaborated here.

在实施过程中,所述防水条450和泄水槽440可以任选其一实现防水,但是在一个优选实施例中,同时采用防水条450和泄水槽440实现二级防水,取得双重防水保护效果。During implementation, either the waterproof strip 450 or the drain groove 440 can be used to achieve waterproofing. However, in a preferred embodiment, both the waterproof strip 450 and the drain groove 440 are used to achieve secondary waterproofing, thereby obtaining a double waterproof protection effect.

上述的两种连接机构是为太阳能光伏组件的安装提供服务的,在本发明的一个实施例中,提供了一种太阳能光伏组件,若无防水要求,所述光伏组件包括层压件500、如上所述的第一连接机构或如上所述的第二连接机构,即光伏组件的层压件500之间利用第一边框100和第二边框200实现快速连接,对盖板120的覆盖程度没有要求,或者利用卡压块430将两个第三边框300(也可以将第二边框200取代第三边框300,参见图16)实现固定连接,而对防水条450和泄水槽440没有要求(但是还是需要在第三边框下方固定第二连接件420如螺母的安装件,参见图17)。The above two connecting mechanisms provide services for the installation of solar photovoltaic modules. In one embodiment of the present invention, a solar photovoltaic module is provided. If there is no waterproof requirement, the photovoltaic module includes a laminate 500, the first connecting mechanism as described above, or the second connecting mechanism as described above, that is, the laminate 500 of the photovoltaic module is quickly connected by using the first frame 100 and the second frame 200, and there is no requirement for the coverage of the cover 120, or the two third frames 300 are fixedly connected by using the clamping block 430 (the second frame 200 can also replace the third frame 300, see Figure 16), and there is no requirement for the waterproof strip 450 and the drain ditch 440 (but it is still necessary to fix the second connecting member 420 such as a nut mounting member under the third frame, see Figure 17).

另外,在没有防水要求的情况下,在固定结构上,包括利用卡压块430进行两个边框之间的固定连接没有密封需求,就无需对边框进行加工开划口,因此可以直接通过卡压块简单设计(无需沉入式设计),参见图17。In addition, when there is no waterproof requirement, there is no need to seal the fixed structure, including using the clamping block 430 to fix the two frames. There is no need to process and cut the frames, so a simple design can be directly achieved through the clamping block (no need for a sunken design), see Figure 17.

显然,本领域的技术人员可以对发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包括这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the invention without departing from the spirit and scope of the invention. Thus, if these modifications and variations of the invention fall within the scope of the claims of the invention and their equivalents, the invention is also intended to include these modifications and variations.

实施例2Example 2

在本发明的实施例中,提供了一种防水型太阳能光伏组件,包括层压件500、如实施例1所述的第一连接机构以及第二连接机构,具体地,所述层压件500为矩形块状,由多个矩形的电池片按照矩阵形式排列而成,层压件500四周侧面设有边框:上侧面安装有第二边框200,下侧面安装有第一边框100,左侧面和右侧面均安装有第三边框300,所述层压件500与第一凹槽110、第二凹槽210和第四凹槽310之间固定且密封连接。In an embodiment of the present invention, a waterproof solar photovoltaic module is provided, including a laminate 500, a first connecting mechanism as described in Example 1, and a second connecting mechanism. Specifically, the laminate 500 is a rectangular block, composed of a plurality of rectangular cells arranged in a matrix form, and frames are provided on the sides of the laminate 500: a second frame 200 is installed on the upper side, a first frame 100 is installed on the lower side, and a third frame 300 is installed on both the left side and the right side. The laminate 500 is fixedly and sealedly connected to the first groove 110, the second groove 210 and the fourth groove 310.

所述第一凹槽110、第二凹槽210和第四凹槽310与层压件500中间设有形成C型包围的密封胶510,参见图2,在优化方案中,所述第一边框100上还设有倒钩130,参见图5,所述倒钩130可对所述密封胶510形成阻挡,减少正面密封胶溢出,避免污染,实现清洁。除了密封胶,边框与层压件500之间用硅胶或者泡棉胶带固定,可以防止雨水或水气从层压100侧边透过EVA或POE腐蚀电池片,从而对层压件四周进行100%全面的内部密封和保护结构。The first groove 110, the second groove 210 and the fourth groove 310 are provided with a sealant 510 in a C-shaped enclosure between the laminate 500, see FIG2. In the optimization scheme, the first frame 100 is also provided with a barb 130, see FIG5. The barb 130 can block the sealant 510, reduce the front sealant overflow, avoid pollution, and achieve cleaning. In addition to the sealant, the frame and the laminate 500 are fixed with silicone or foam tape to prevent rain or moisture from corroding the battery cells through the EVA or POE from the side of the laminate 100, thereby performing 100% comprehensive internal sealing and protection structure around the laminate.

进一步地,所述层压件500的侧面安装有边框,所述边框包括第一边框100、第二边框200和第三边框300,相邻的边框交接处栓接、粘接或利用L型角码600搭接。在本实施例中,提供了一种L型角码600,位于单个太阳能光伏组件最边缘处,使用L型角码600进行固定,利用自动化的设备,将所述L型角码600卡入边框对应的卡槽设计中,这样就能形成结构紧促,但满足边框的保护和高强度。结构如图9,所述L型角码600包括L型条和设置在L型条上的三个凸起(单侧设有三个凸起,一个L型角码600包括6个凸起),所述L型角码600与边框的固定方式如图10和11所示,所述L型角码600的凸起分别与边框上的凹槽配合,其安装方向可以为从上至下安装,也可为从下至上安装,通过所述L型角码,快速实现同一个层压件500上相邻边框在直角处的快速固定连接。Furthermore, a frame is installed on the side of the laminate 500, and the frame includes a first frame 100, a second frame 200 and a third frame 300. The adjacent frames are bolted, bonded or overlapped at the intersection using an L-shaped corner code 600. In this embodiment, an L-shaped corner code 600 is provided, which is located at the edge of a single solar photovoltaic module and is fixed using the L-shaped corner code 600. The L-shaped corner code 600 is inserted into the corresponding slot design of the frame using automated equipment, so that a compact structure can be formed, but the protection and high strength of the frame can be met. The structure is shown in Figure 9. The L-shaped corner code 600 includes an L-shaped strip and three protrusions arranged on the L-shaped strip (three protrusions are arranged on one side, and one L-shaped corner code 600 includes 6 protrusions). The fixing method of the L-shaped corner code 600 to the frame is shown in Figures 10 and 11. The protrusions of the L-shaped corner code 600 respectively cooperate with the grooves on the frame, and the installation direction can be from top to bottom or from bottom to top. Through the L-shaped corner code, the adjacent frames on the same laminate 500 can be quickly fixed and connected at right angles.

实施例3Example 3

在本发明的优选实施例中,所述太阳能光伏组件为双玻光伏组件,在现有技术中,双玻光伏组件由于本身强度达到一定标准,因此是不带边框的,在本实施例中,所述双玻光伏组件带边框,所述边框采用铝、铝合金、塑钢、玻纤钢、碳钢或塑料材料制成,在满足轻便和高强度需求的前提下,满足安装方便的需求,当然边框材料也可以选用满足上述要求的其他金属材料,边框通过增加截面壁厚或增加材质强度,也可以用于常规单玻光伏组件。In a preferred embodiment of the present invention, the solar photovoltaic module is a double-glass photovoltaic module. In the prior art, the double-glass photovoltaic module has no frame because its own strength reaches a certain standard. In this embodiment, the double-glass photovoltaic module has a frame, and the frame is made of aluminum, aluminum alloy, plastic steel, glass fiber steel, carbon steel or plastic material. It meets the requirements of easy installation while meeting the requirements of lightness and high strength. Of course, the frame material can also be made of other metal materials that meet the above requirements. The frame can also be used for conventional single-glass photovoltaic modules by increasing the cross-sectional wall thickness or increasing the material strength.

较佳地,所述边框的高度为12mm~25mm,即边框采用非常薄的结构设计,整个光伏组件的边框厚度低于20mm,一方面实现快速装框设计,也实现了各组件的户外快速安装;利用卡压块430设计,实现各组件物理限位功能,避免单一卡压块松动时,面临连锁的松脱和飞掉的风险。Preferably, the height of the frame is 12 mm to 25 mm, that is, the frame adopts a very thin structural design, and the frame thickness of the entire photovoltaic module is less than 20 mm. On the one hand, a quick framing design is realized, and on the other hand, quick outdoor installation of each component is realized; the design of the clamping block 430 is utilized to realize the physical limiting function of each component, avoiding the risk of chain loosening and flying off when a single clamping block is loose.

需要说明的是:本发明中电池片可采用双玻结构,也可以采用各种晶体硅,此处不予限定;晶体硅可以是多晶或者单晶,各种效率都适用;电池片也可以适用于常规的焊接工艺,或者低温焊接,或者粘带工艺,或者是叠瓦组件工艺,都不限制应用;电池片也可以采用常规的单玻结构,工艺本身也不限制,但基于实际应用要考虑结构强度和抗隐裂能力的基本实际需求,可以主要考虑多主栅的晶体硅电池片组件产品,也可以考虑非晶体硅的产品应用;电路设计包括半片,叠瓦电路,可以采用透明或者白色EVA或者是彩釉背板玻璃等。It should be noted that: the battery cells in the present invention can adopt a double-glass structure, and can also adopt various crystalline silicon, which is not limited here; the crystalline silicon can be polycrystalline or single crystal, and various efficiencies are applicable; the battery cells can also be suitable for conventional welding processes, or low-temperature welding, or adhesive tape processes, or shingled assembly processes, without any restrictions on application; the battery cells can also adopt a conventional single-glass structure, and the process itself is not limited, but based on the basic actual needs of structural strength and resistance to hidden cracks in actual applications, it is possible to mainly consider multi-main-grid crystalline silicon battery cell assembly products, and the application of amorphous silicon products can also be considered; the circuit design includes half-cell, shingled circuit, and can adopt transparent or white EVA or glazed backplane glass, etc.

另外,本发明提供的边框结构可应用于双面电池片发电组件,在规避背面遮挡的前提下,又能够满足正常的载荷机械性能。In addition, the frame structure provided by the present invention can be applied to a double-sided solar cell power generation assembly, and can meet normal load mechanical performance while avoiding back-side shading.

实施例4Example 4

在本发明的一个实施例中,提供了一种太阳能光伏组件安装方法,利用如实施例1所述的第一连接机构和第二连接机构对层压件500进行连接安装,方案步骤包括:上下两块层压件之间通过第一连接机构连接安装,左右两块层压件之间通过第二连接机构连接安装。In one embodiment of the present invention, a method for installing a solar photovoltaic module is provided, wherein a laminate 500 is connected and installed using a first connecting mechanism and a second connecting mechanism as described in Example 1, and the steps of the scheme include: connecting and installing the upper and lower laminates using a first connecting mechanism, and connecting and installing the left and right laminates using a second connecting mechanism.

本实施例还提供了一种太阳能屋顶,利用上述太阳能光伏组件安装方法对多个光伏组件的层压件500矩阵排列,铺设在屋顶顶面或房梁上,形成可以替代传统砖瓦屋顶的太阳能屋顶,既实现了太阳能发电作用,又起到防雨水的作用。This embodiment also provides a solar roof, which utilizes the above-mentioned solar photovoltaic module installation method to arrange the laminated parts 500 of multiple photovoltaic modules in a matrix, and lays them on the roof top or beams to form a solar roof that can replace the traditional brick and tile roof, thereby achieving solar power generation and preventing rainwater.

综上所述,本发明提供的太阳能光伏组件,其层压件500是由多个矩形的电池片按照矩阵形式排列而成,所述层压件500的四条边均固定有边框,相邻的两个所述边框之间相互搭接,不同的层压件500之间通过边框进行连接安装。所述多个光伏组件组装时,将层压件500插入第一凹槽110、第二凹槽210和第四凹槽310内实现卡合,边框与边框之间用L型角码600固定,边框与层压件500之间用密封胶(硅胶)或者泡棉胶带固定,可以防止雨水或水气从层压件500侧边透过EVA或POE腐蚀电池片,从而形成100%全面的内部密封和保护结构;左右相邻的两个边框之间通过卡压块430的卡合实现搭接。本发明根据屋顶高低倾斜的特点,利用边框与卡压块的卡合,实现防水功能;同时利用上下、左右边框之间的卡合实现快速安装,不易脱落。In summary, the solar photovoltaic module provided by the present invention has a laminate 500 formed by a plurality of rectangular cells arranged in a matrix form, and the four sides of the laminate 500 are fixed with frames, and two adjacent frames overlap each other, and different laminates 500 are connected and installed through the frames. When the plurality of photovoltaic modules are assembled, the laminate 500 is inserted into the first groove 110, the second groove 210 and the fourth groove 310 to achieve snap-fitting, the frames are fixed with L-shaped corner codes 600, and the frames and the laminate 500 are fixed with sealant (silicone) or foam tape, which can prevent rainwater or water vapor from corroding the cells through EVA or POE from the side of the laminate 500, thereby forming a 100% comprehensive internal sealing and protection structure; the two adjacent left and right frames are overlapped by the snapping of the clamping block 430. According to the characteristics of the high and low inclination of the roof, the present invention uses the snapping of the frame and the clamping block to achieve a waterproof function; at the same time, the snapping between the upper and lower, left and right frames is used to achieve rapid installation and is not easy to fall off.

显然,本领域的技术人员可以对发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包括这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the invention without departing from the spirit and scope of the invention. Thus, if these modifications and variations of the invention fall within the scope of the claims of the invention and their equivalents, the invention is also intended to include these modifications and variations.

以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (7)

1.一种太阳能光伏组件,其特征在于,包括层压件(500)、第一连接机构和第二连接机构,其中,所述第一连接机构用于连接上下相邻的两块层压件(500),所述第二连接机构用于连接左右相邻的两块层压件(500);1. A solar photovoltaic assembly, characterized in that it comprises a laminate (500), a first connecting mechanism and a second connecting mechanism, wherein the first connecting mechanism is used to connect two laminates (500) adjacent to each other vertically, and the second connecting mechanism is used to connect two laminates (500) adjacent to each other horizontally; 所述第一连接机构包括条状的第一边框(100)和第二边框(200),所述第一边框(100)上设有第一凹槽(110)和盖板(120),所述第二边框(200)上设有第二凹槽(210),所述第一边框(100)与第二边框(200)相接配合,所述第一凹槽(110)与第二凹槽(210)分别用于容置相邻两块层压件的侧边缘,所述盖板(120)的外沿覆盖第二边框(200)的部分上表面或者全部上表面;The first connecting mechanism comprises a first strip-shaped frame (100) and a second frame (200); the first frame (100) is provided with a first groove (110) and a cover plate (120); the second frame (200) is provided with a second groove (210); the first frame (100) and the second frame (200) are connected and matched; the first groove (110) and the second groove (210) are respectively used to accommodate the side edges of two adjacent laminated components; and the outer edge of the cover plate (120) covers part of or the entire upper surface of the second frame (200); 所述盖板(120)的下方设有卡接部(121),所述第二边框(200)上还设有与所述卡接部(121)配合的第三凹槽(220),所述第一边框(100)与第二边框(200)通过卡接部(121)与第三凹槽(220)卡接配合,其中,所述第三凹槽(220)的开口处具有相对于第三凹槽(220)底部收窄的收缩结构,在所述卡接部(121)卡入所述第三凹槽(220)中后,所述第三凹槽(220)开口处的收缩结构具有阻止所述卡接部(121)脱离所述第三凹槽(220)的趋势;A clamping portion (121) is provided below the cover plate (120), and a third groove (220) cooperating with the clamping portion (121) is further provided on the second frame (200); the first frame (100) and the second frame (200) are clamped and matched with the third groove (220) through the clamping portion (121), wherein the opening of the third groove (220) has a contraction structure that is narrowed relative to the bottom of the third groove (220); after the clamping portion (121) is clamped into the third groove (220), the contraction structure at the opening of the third groove (220) has a tendency to prevent the clamping portion (121) from escaping from the third groove (220); 所述第二连接机构包括第一连接件(410)、第二连接件(420)、卡压块(430)和两个条状的第三边框(300),所述第三边框(300)上设有水平方向开口的第四凹槽(310)及开口向上的第五凹槽(320),两个第三边框(300)的第四凹槽(310)分别用于容置相邻两块层压件的侧边缘,所述卡压块(430)设置在两个第三边框(300)的第五凹槽(320)中,所述第一连接件(410)、第二连接件(420)上下固定连接,并将所述卡压块(430)压紧在所述第五凹槽(320)中。The second connecting mechanism comprises a first connecting member (410), a second connecting member (420), a clamping block (430) and two strip-shaped third frames (300); the third frames (300) are provided with a fourth groove (310) opening in a horizontal direction and a fifth groove (320) opening upward; the fourth grooves (310) of the two third frames (300) are respectively used to accommodate the side edges of two adjacent laminated members; the clamping block (430) is arranged in the fifth grooves (320) of the two third frames (300); the first connecting member (410) and the second connecting member (420) are fixedly connected up and down, and the clamping block (430) is pressed tightly in the fifth groove (320). 2.根据权利要求1所述的太阳能光伏组件,其特征在于,所述第一连接件(410)为螺栓,所述第二连接件(420)为螺母,所述连接机构还包括泄水槽(440),所述螺母与泄水槽(440)的内壁相对限位连接,所述第三边框(300)上还设有开口向下的第六凹槽(330),通过所述螺栓与螺母连接,所述泄水槽(440)的两侧槽壁分别安装在两个第三边框(300)的第六凹槽(330)中。2. The solar photovoltaic assembly according to claim 1 is characterized in that the first connecting member (410) is a bolt, the second connecting member (420) is a nut, the connecting mechanism also includes a drain groove (440), the nut is relatively limitedly connected to the inner wall of the drain groove (440), and the third frame (300) is also provided with a sixth groove (330) opening downward, which is connected by the bolt and the nut, and the groove walls on both sides of the drain groove (440) are respectively installed in the sixth grooves (330) of the two third frames (300). 3.根据权利要求1所述的太阳能光伏组件,其特征在于,所述第二连接机构还包括防水条(450),所述防水条(450)覆盖两个第三边框(300)的部分上表面或者全部上表面。3. The solar photovoltaic assembly according to claim 1, characterized in that the second connecting mechanism further comprises a waterproof strip (450), and the waterproof strip (450) covers part of the upper surface or the entire upper surface of the two third frames (300). 4.根据权利要求1所述的太阳能光伏组件,其特征在于,所述层压件(500)的上侧面安装有第二边框(200),下侧面安装有第一边框(100),左侧面和右侧面均安装有第三边框(300),所述层压件(500)与第一凹槽(110)、第二凹槽(210)和第四凹槽(310)之间固定且密封连接。4. The solar photovoltaic module according to claim 1 is characterized in that a second frame (200) is installed on the upper side of the laminate (500), a first frame (100) is installed on the lower side, and a third frame (300) is installed on the left side and the right side, and the laminate (500) is fixedly and sealedly connected to the first groove (110), the second groove (210) and the fourth groove (310). 5.根据权利要求1所述的太阳能光伏组件,其特征在于,所述层压件(500)的侧面安装有边框,所述边框包括第一边框(100)、第二边框(200)和第三边框(300),相邻的边框交接处栓接、粘接或利用L型角码(600)搭接。5. The solar photovoltaic module according to claim 1 is characterized in that a frame is installed on the side of the laminate (500), and the frame includes a first frame (100), a second frame (200) and a third frame (300), and the adjacent frames are bolted, glued or overlapped using L-shaped corner brackets (600) at the intersection. 6.根据权利要求1所述的太阳能光伏组件,其特征在于,所述太阳能光伏组件为双玻光伏组件,所述光伏组件的边框厚度低于20mm。6. The solar photovoltaic module according to claim 1, characterized in that the solar photovoltaic module is a double-glass photovoltaic module, and the frame thickness of the photovoltaic module is less than 20 mm. 7.一种如权利要求1至6中任一项所述的太阳能光伏组件的安装方法,其特征在于,利用第一连接机构以及第二连接机构对层压件进行连接安装,包括上下两块层压件之间通过第一连接机构连接安装,左右两块层压件之间通过第二连接机构连接安装。7. A method for installing a solar photovoltaic component as described in any one of claims 1 to 6, characterized in that the laminates are connected and installed using a first connecting mechanism and a second connecting mechanism, including an upper and lower laminates being connected and installed by the first connecting mechanism, and a left and right laminates being connected and installed by the second connecting mechanism.
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