CN109129997B - Fully automatic recycled plastic granulation production line - Google Patents
Fully automatic recycled plastic granulation production line Download PDFInfo
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- CN109129997B CN109129997B CN201811239350.8A CN201811239350A CN109129997B CN 109129997 B CN109129997 B CN 109129997B CN 201811239350 A CN201811239350 A CN 201811239350A CN 109129997 B CN109129997 B CN 109129997B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
- B29B9/06—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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Abstract
Description
技术领域Technical Field
本发明涉及再生塑料加工机械领域,具体地说涉及一种全自动再生塑料造粒生产线。The invention relates to the field of recycled plastic processing machinery, in particular to a fully automatic recycled plastic granulation production line.
背景技术Background technique
再生塑料颗粒是属于塑料颗粒这一范畴内,再生塑料颗粒是回收已经使用过的新料或废弃的塑料通过镙杆机而生产出来的塑料,再通过切粒机切成颗粒状的一种塑料颗粒。Recycled plastic granules belong to the category of plastic granules. Recycled plastic granules are plastics produced by recycling used new materials or waste plastics through a screw machine, and then cut into granular plastic granules by a pelletizer.
再生塑料颗粒主要是根据使用的原料不同,以及加工出来的塑料颗粒的特点来区分等级,一般分为一、二、三级料,其质量依次降低。其中,三级料是指原料已使用过两次或者多次的,加工出来的颗粒,其弹性,韧性等各个方面均不是很好。三级料的来源是工业和生活中的塑料废弃物,将生活中无处不见的塑料废弃物回收做成颗粒,就可以重新利用,一般三级料只能用于注塑。虽然三级料的应用范围有所限制,但仍然会显著减少社会上塑料污染的程度,减少资源浪费。三级料来源于工业或生活中的塑料废弃物,需要将其进行初步筛选、清除大块杂物后破碎成塑料碎块,以进行下一步的造粒。一方面,塑料回收再利用是环保、低能耗社会的要求,另一方面,传统的再生塑料颗粒生产线上纯人工上料,大量废旧回收塑料颗粒上料过程中会扬起大量粉尘,粉尘来自于尘土和破碎过程中产生的微细塑料粒,这些扬起的粉尘很容易被工人直接吸入,对身体健康造成很大损害,对环境也会造成极大的污染。业界需要一种能够尽可能减少人工操作,减少扬尘,能够清洁生产再生塑料颗粒的全自动再生塑料造粒生产线。Recycled plastic particles are mainly graded according to the different raw materials used and the characteristics of the processed plastic particles. They are generally divided into first, second and third grade materials, and their quality decreases in turn. Among them, third grade materials refer to raw materials that have been used twice or more. The processed particles are not very good in terms of elasticity, toughness and other aspects. The source of third grade materials is plastic waste in industry and life. Plastic waste that is everywhere in life can be recycled into particles and reused. Generally, third grade materials can only be used for injection molding. Although the application scope of third grade materials is limited, it will still significantly reduce the degree of plastic pollution in society and reduce resource waste. Third grade materials come from plastic waste in industry or life. They need to be initially screened, large pieces of debris are removed, and then broken into plastic fragments for the next step of granulation. On the one hand, plastic recycling and reuse is a requirement of an environmentally friendly and low-energy society. On the other hand, the traditional recycled plastic particle production line is purely manually loaded. A large amount of waste recycled plastic particles will raise a lot of dust during the loading process. The dust comes from dust and fine plastic particles generated during the crushing process. These raised dusts are easily inhaled directly by workers, causing great damage to health and causing great pollution to the environment. The industry needs a fully automatic recycled plastic granulation production line that can minimize manual operations, reduce dust, and produce recycled plastic particles in a clean manner.
发明内容Summary of the invention
本发明的目的在于克服上述传统技术的不足之处,提供一种能减少人工操作,减少扬尘,能够清洁生产再生塑料颗粒的全自动再生塑料造粒生产线。The purpose of the present invention is to overcome the shortcomings of the above-mentioned traditional technology and provide a fully automatic recycled plastic granulation production line which can reduce manual operation, reduce dust, and can cleanly produce recycled plastic particles.
本发明的目的是通过以下技术措施来达到的:The purpose of the present invention is achieved through the following technical measures:
全自动再生塑料造粒生产线,包括料箱,其特征在于:所述料箱通过上料绞龙连接有分料箱,所述上料绞龙电连接有满箱防溢装置,所述满箱防溢装置安置于分料箱上部,所述分料箱下部连接有定速下料装置,所述定速下料装置下部连接有第一推进绞龙,所述第一推进绞龙上套装有第一恒温加热装置,所述第一推进绞龙出口处连接有熔料过滤装置,所述熔料过滤装置连接有熔料连接管,所述熔料连接管上套装有连接管恒温装置,所述熔料连接管上连接有消泡混料斗,所述消泡混料斗上设有消泡添加装置,所述消泡混料斗下端连接有第二推进绞龙,所述第二推进绞龙上套装有双控恒温装置,所述第二推进绞龙出口处连接有塑料挤出装置,所述塑料挤出装置连接有降温水槽,所述降温水槽连接有去水装置,所述去水装置连接有颗粒成型机,所述颗粒成型机连接有颗粒筛选装置,所述颗粒筛选装置连接有颗粒收集装置,所述颗粒收集装置连接有颗粒收集料斗。The fully automatic recycled plastic granulation production line includes a material box, which is characterized in that: the material box is connected to a distribution box through a feeding auger, the feeding auger is electrically connected to a full box overflow prevention device, the full box overflow prevention device is arranged on the upper part of the distribution box, the lower part of the distribution box is connected to a constant speed feeding device, the lower part of the constant speed feeding device is connected to a first propulsion auger, the first propulsion auger is equipped with a first constant temperature heating device, the outlet of the first propulsion auger is connected to a molten material filtering device, the molten material filtering device is connected to a molten material connecting pipe, and the molten material connecting pipe is equipped with a connecting pipe constant temperature device, The molten material connecting pipe is connected to a defoaming mixing hopper, a defoaming adding device is provided on the defoaming mixing hopper, a second propulsion auger is connected to the lower end of the defoaming mixing hopper, a dual-control constant temperature device is mounted on the second propulsion auger, a plastic extrusion device is connected to the outlet of the second propulsion auger, the plastic extrusion device is connected to a cooling water tank, the cooling water tank is connected to a dewatering device, the dewatering device is connected to a particle forming machine, the particle forming machine is connected to a particle screening device, the particle screening device is connected to a particle collecting device, and the particle collecting device is connected to a particle collecting hopper.
作为一种具体的优选方式,本设备还包括烟尘收集净化装置,所述烟尘收集净化装置包括烟尘风机、烟尘净化装置和若干个吸尘罩,所述烟尘风机与烟尘净化装置、吸尘罩之间以吸尘管连接,所述吸尘罩至少安置于分料箱、第一推进绞龙中部、消泡混料斗、第二推进绞龙中部、塑料挤出装置中的一处或多处。第一推进绞龙中部和第二推进绞龙中部分别设有烟尘排气孔,融化的塑料产生的烟气经烟尘排气孔排出至吸尘罩被烟尘收集净化装置收集净化。生产线上每一处有烟尘产生和外溢的结构处均设置有吸尘罩,烟尘风机通过吸尘罩吸引生产线上各设备排出的烟尘,并经烟尘净化装置净化,使整条生产线达到很高的环保标准,实现绿色环保生产,真正保护环境。烟尘净化装置采用目前市售的净化设备,具体结构均为公知技术,不赘述。As a specific preferred embodiment, the device also includes a smoke collection and purification device, which includes a smoke fan, a smoke purification device and a plurality of dust hoods. The smoke fan is connected to the smoke purification device and the dust hood by a dust suction pipe. The dust hood is at least arranged in one or more of the material distribution box, the middle of the first propulsion auger, the defoaming mixing hopper, the middle of the second propulsion auger, and the plastic extrusion device. The middle of the first propulsion auger and the middle of the second propulsion auger are respectively provided with smoke exhaust holes. The smoke generated by the melted plastic is discharged to the dust hood through the smoke exhaust holes and collected and purified by the smoke collection and purification device. A dust hood is provided at each structure where smoke is generated and overflowed on the production line. The smoke fan attracts the smoke discharged by each device on the production line through the dust hood, and is purified by the smoke purification device, so that the entire production line meets very high environmental protection standards, realizes green and environmentally friendly production, and truly protects the environment. The smoke purification device adopts the purification equipment currently available on the market, and the specific structure is a well-known technology and is not repeated.
作为一种具体的优选方式,所述满箱防溢装置包括垂板和距离感应器,所述垂板铰接于垂板绞轴上,垂板绞轴通过支架安置于分料箱上,所述垂板的下部位于分料箱中心与内壁之间,所述距离感应器与垂板相应安装,所述距离感应器感应到垂板移动后发出信息上料绞龙停止上料。As a specific preferred embodiment, the full box overflow prevention device includes a vertical plate and a distance sensor, the vertical plate is hinged on the vertical plate crankshaft, the vertical plate crankshaft is placed on the distribution box through a bracket, the lower part of the vertical plate is located between the center and the inner wall of the distribution box, the distance sensor is installed accordingly to the vertical plate, and after the distance sensor senses the movement of the vertical plate, it sends a message to cause the feeding auger to stop feeding.
作为一种具体的优选方式,所述定速下料装置包括下料绞龙和驱动下料绞龙的下料步进电机,所述下料绞龙入口与分料箱下部出口连通,所述下料绞龙出口与第一推进绞龙入口连通,所述下料绞龙定速推动塑料进入第一推进绞龙内。As a specific preferred embodiment, the constant speed unloading device includes a unloading auger and a unloading stepping motor driving the unloading auger, the unloading auger inlet is connected with the lower outlet of the material distribution box, the unloading auger outlet is connected with the inlet of the first propulsion auger, and the unloading auger pushes the plastic into the first propulsion auger at a constant speed.
作为一种具体的优选方式,所述熔料过滤装置包括过滤器本体,所述过滤器本体包括第一壳体和第二壳体,所述第一壳体和第二壳体之间设有物料腔,所述物料腔内设有过滤板,所述过滤板将物料腔间隔为进入腔和排出腔,所述进入腔与第一推进绞龙出口连通,所述排出腔与熔料连接管连通,所述进入腔内设有熔料挤出轮,所述熔料挤出轮推动融化的塑料穿过过滤板进入排出腔,所述熔料挤出轮传动连接有挤出轮驱动电机,所述进入腔下部连接有废渣排出管,所述废渣排出管上设有废渣排出开关,所述废渣排出管上套装有废渣恒温装置。融化的塑料经第一推进绞龙推送至进入腔,熔料挤出轮进一步挤压融化的塑料,并将融化的塑料通过过滤板挤出至排出腔,而塑料中混杂的不融颗粒就会被过滤板阻隔,并被推挤沉积到下部的废渣排出管内,当废渣排出管内的不融颗粒残渣较多时,打开废渣排出开关,将残渣排出。被过滤的塑料就会更加均匀、洁净,其制成品品质会更高,产品质量会有大幅度提高。As a specific preferred mode, the molten material filtering device comprises a filter body, the filter body comprises a first shell and a second shell, a material cavity is arranged between the first shell and the second shell, a filter plate is arranged in the material cavity, the filter plate divides the material cavity into an entry cavity and a discharge cavity, the entry cavity is communicated with the outlet of the first propulsion auger, the discharge cavity is communicated with the molten material connecting pipe, a molten material extrusion wheel is arranged in the entry cavity, the molten material extrusion wheel pushes the melted plastic through the filter plate into the discharge cavity, the molten material extrusion wheel is connected to the extrusion wheel driving motor, a waste residue discharge pipe is connected to the lower part of the entry cavity, a waste residue discharge switch is arranged on the waste residue discharge pipe, and a waste residue constant temperature device is installed on the waste residue discharge pipe. The melted plastic is pushed to the entry cavity by the first propulsion auger, the melted material extrusion wheel further squeezes the melted plastic, and extrude the melted plastic through the filter plate to the discharge cavity, and the mixed insoluble particles in the plastic will be blocked by the filter plate and pushed and deposited in the waste residue discharge pipe at the lower part. When there are a lot of insoluble particle residues in the waste residue discharge pipe, the waste residue discharge switch is turned on to discharge the residue. The filtered plastic will be more uniform and cleaner, the quality of the finished product will be higher, and the product quality will be greatly improved.
作为一种具体的优选方式,所述消泡添加装置包括定量进料装置、消泡颗粒料斗和消泡料管,所述定量进料装置包括进料器和消泡进料步进电机,所述进料器入口与消泡颗粒料斗出口连通,所述进料器出口与消泡料管连通,所述消泡料管与消泡混料斗连通,所述进料器内套装有进料轮,所述消泡进料步进电机驱动进料轮定速旋转释放消泡剂进入消泡混料斗。熔化的塑料经消泡混料斗混入消泡颗粒,能够改善塑料品质,消除塑料中的气体。消泡颗粒是目前常用的一种塑料添加剂,进料器内部结构是公知技术,均不赘述。As a specific preferred embodiment, the defoaming adding device includes a quantitative feeding device, a defoaming particle hopper and a defoaming material pipe. The quantitative feeding device includes a feeder and a defoaming feeding stepper motor. The feeder inlet is connected to the defoaming particle hopper outlet, the feeder outlet is connected to the defoaming material pipe, the defoaming material pipe is connected to the defoaming mixing hopper, and a feeding wheel is installed inside the feeder. The defoaming feeding stepper motor drives the feeding wheel to rotate at a constant speed to release the defoaming agent into the defoaming mixing hopper. The molten plastic is mixed with the defoaming particles through the defoaming mixing hopper, which can improve the quality of the plastic and eliminate the gas in the plastic. Defoaming particles are a commonly used plastic additive. The internal structure of the feeder is a well-known technology and will not be described in detail.
作为一种具体的优选方式,所述双控恒温装置包括第二加热装置和水冷恒温装置,所述第二加热装置包括若干个环形加热器,所述水冷恒温装置包括若干个环形水套,所述环形水套和环形加热器间隔交错套装于第二推进绞龙上,所述环形水套管道连接有循环水泵和冷却水池,所述循环水泵驱动冷却水在环形水套和冷却水池之间循环。双控恒温装置中的第二加热装置和水冷恒温装置分别对应不同的工作时段,在正常流水线作业时,第二推进绞龙推动塑料经塑料挤出装置挤出形成塑料条,绞龙会因严重的压力和摩擦产生大量的热,这会使塑料温度进一步升高,导致塑料中气体析出、塑料变性、品质严重下降,本发明中用环形水套中的循环水进行降温,维持绞龙中的塑料温度在最合适的温度,大大改善了塑料的品质,提高了产品质量。而当生产线从冷却状态要开始作业时,绞龙中残留的塑料会阻碍设备顺利启动,通过第二加热装置加热至塑料融化温度,使设备更易启动。As a specific preferred embodiment, the dual-control thermostatic device includes a second heating device and a water-cooled thermostatic device, the second heating device includes a plurality of annular heaters, the water-cooled thermostatic device includes a plurality of annular water jackets, the annular water jackets and the annular heaters are staggered and mounted on the second propulsion auger, the annular water jacket pipeline is connected with a circulating water pump and a cooling water pool, and the circulating water pump drives the cooling water to circulate between the annular water jacket and the cooling water pool. The second heating device and the water-cooled thermostatic device in the dual-control thermostatic device correspond to different working periods respectively. During normal assembly line operation, the second propulsion auger pushes the plastic to extrude the plastic strip through the plastic extrusion device. The auger will generate a large amount of heat due to severe pressure and friction, which will further increase the temperature of the plastic, resulting in gas precipitation, plastic denaturation, and serious quality degradation in the plastic. In the present invention, the circulating water in the annular water jacket is used for cooling, and the temperature of the plastic in the auger is maintained at the most suitable temperature, which greatly improves the quality of the plastic and improves the product quality. When the production line is to start operation from the cooling state, the residual plastic in the auger will hinder the smooth start of the equipment. The second heating device is used to heat the plastic to the melting temperature, making the equipment easier to start.
作为一种具体的优选方式,所述去水装置包括去水槽,所述去水槽的两端分别设有吸水块,所述吸水块突出于去水槽的槽底面,所述去水槽中部设有震动辊,所述震动辊连接有震动驱动电机,所述震动辊外周设有突出于表面的击打凸起,所述去水槽朝向颗粒成型机的一端设有风干装置。经塑料挤出装置挤出塑料条落入降温水槽冷却成形,成形的塑料条穿过降温水槽的过程中温度明显下降,但是会沾染水,影响成品颗粒的铸造加工使用,本发明采用去水装置能够完全清除塑料条上的水,提高成品塑料颗粒的质量。经吸水块初步吸附水的塑料条会遇到震动辊,转动的震动辊通过表面的击打凸起不断的击打塑料条形成震动,将塑料条上残留的水震落,最后经吸水块再次吸附残留水的同时,风干装置通过快速吹风,将塑料条彻底风干,进入颗粒成型机的塑料条已完全没有水。进入去水装置的塑料条仍有较高温度,一般可达50-70℃,质地柔软,不会在击打的震动中断裂。本发明采用去水装置能够明显提高成品颗粒的品质和制成品的质量。As a specific preferred embodiment, the dewatering device includes a dewatering trough, and water absorbing blocks are respectively provided at both ends of the dewatering trough, and the water absorbing blocks protrude from the bottom surface of the trough of the dewatering trough. A vibration roller is provided in the middle of the dewatering trough, and the vibration roller is connected to a vibration drive motor. The outer periphery of the vibration roller is provided with a striking protrusion protruding from the surface, and an air-drying device is provided at one end of the dewatering trough facing the particle forming machine. The plastic strips are extruded by the plastic extrusion device and fall into the cooling water tank for cooling and forming. The temperature of the formed plastic strips drops significantly during the process of passing through the cooling water tank, but they will be contaminated with water, which affects the casting and processing of the finished particles. The dewatering device of the present invention can completely remove the water on the plastic strips and improve the quality of the finished plastic particles. The plastic strips that have initially absorbed water through the water absorbing blocks will encounter the vibration rollers. The rotating vibration rollers continuously hit the plastic strips through the striking protrusions on the surface to form vibrations, and shake off the residual water on the plastic strips. Finally, while the water absorbing blocks absorb the residual water again, the air-drying device blows air quickly to completely dry the plastic strips, and the plastic strips entering the particle forming machine are completely free of water. The plastic strips entering the dewatering device still have a relatively high temperature, generally up to 50-70°C, are soft in texture, and will not break in the vibration of the impact. The dewatering device of the present invention can significantly improve the quality of the finished particles and the quality of the finished product.
作为一种具体的优选方式,所述颗粒筛选装置包括振动筛,所述振动筛上设有于容许塑料颗粒通过的筛眼,所述振动筛安置于弹性支架上,所述振动筛上设有振动电机,所述振动筛下方设有接收盘,所述接收盘底部高度自接近颗粒成型机一端向远端降低,所述接收盘高度较低的一端设有出料口。As a specific preferred embodiment, the particle screening device includes a vibrating screen, the vibrating screen is provided with sieve holes for allowing plastic particles to pass through, the vibrating screen is placed on an elastic bracket, a vibrating motor is provided on the vibrating screen, a receiving tray is provided below the vibrating screen, the bottom height of the receiving tray decreases from one end close to the particle forming machine to the far end, and a discharge port is provided at the end of the receiving tray with a lower height.
作为一种具体的优选方式,所述颗粒收集装置包括鼓风机,所述鼓风机连接有风力送料管,所述接收盘的出料口下方设有接料斗,所述接料斗的下开口与风力送料管连通,所述风力送料管的末端指向颗粒收集料斗内部。颗粒收集料斗侧面设有出料管,通过收料支架安置吨包袋,出料管指向吨包袋,风力吹送塑料颗粒进入颗粒收集料斗,经过在颗粒收集料斗内缓冲后沿其内壁经出料管滑入吨包袋,就可以避免风力吹送导致的颗粒弹跳和乱飞,以完整回收制成的塑料颗粒,避免损耗浪费。As a specific preferred embodiment, the particle collection device includes a blower, the blower is connected to a wind feeding pipe, a receiving hopper is provided below the discharge port of the receiving tray, the lower opening of the receiving hopper is connected to the wind feeding pipe, and the end of the wind feeding pipe points to the inside of the particle collection hopper. A discharge pipe is provided on the side of the particle collection hopper, and a ton bag is placed through a receiving bracket, and the discharge pipe points to the ton bag. The wind blows the plastic particles into the particle collection hopper, and after being buffered in the particle collection hopper, the particles slide into the ton bag through the discharge pipe along its inner wall, thereby avoiding the bouncing and flying of particles caused by wind blowing, so as to completely recycle the manufactured plastic particles and avoid loss and waste.
由于采用了上述技术方案,与现有技术相比,本发明的优点是:本发明公开了一种全自动再生塑料造粒生产线,通过合理紧凑的结构,使得再生塑料造粒生产流水线能够基本实现自动生产,基本不需人工干预,能大幅度减少人工,全方位的吸尘减排过滤设置能够更好的减少扬尘和减少烟气排放,能够清洁生产高质量的再生塑料颗粒。Due to the adoption of the above technical scheme, compared with the prior art, the advantages of the present invention are: the present invention discloses a fully automatic recycled plastic granulation production line, which, through a reasonable and compact structure, enables the recycled plastic granulation production line to basically realize automatic production, basically without manual intervention, and can greatly reduce labor, and the all-round dust suction, emission reduction and filtering settings can better reduce dust and smoke emissions, and can cleanly produce high-quality recycled plastic particles.
下面结合附图和具体实施方式对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
附图1是本发明一种全自动再生塑料造粒生产线的结构示意图。FIG1 is a schematic structural diagram of a fully automatic recycled plastic granulation production line of the present invention.
附图2是本发明中分料箱上满箱防溢装置正常作业状态的结构示意图。2 is a schematic structural diagram of the full box overflow prevention device on the material distribution box in the present invention in normal operation state.
附图3是本发明中分料箱上满箱防溢装置停止上料状态的结构示意图。3 is a schematic structural diagram of the state where the filling is stopped by the overflow prevention device on the material distribution box in the present invention.
附图4是本发明中定速下料装置的结构示意图。FIG4 is a schematic structural diagram of a constant speed feeding device in the present invention.
附图5是本发明中熔料过滤装置的结构示意图。FIG5 is a schematic structural diagram of the melt filtering device of the present invention.
附图6是本发明中消泡添加装置的结构示意图。FIG6 is a schematic diagram of the structure of the defoaming adding device of the present invention.
附图7是本发明中去水装置的结构示意图。FIG. 7 is a schematic diagram of the structure of the water removal device of the present invention.
附图8是本发明中去水装置的震动辊的结构示意图。FIG8 is a schematic diagram of the structure of the vibrating roller of the dewatering device of the present invention.
附图9是本发明中颗粒筛选装置的结构示意图。FIG9 is a schematic diagram of the structure of the particle screening device of the present invention.
具体实施方式Detailed ways
实施例:如附图1至9所示,全自动再生塑料造粒生产线,包括料箱1,所述料箱1通过上料绞龙2连接有分料箱3,所述上料绞龙2电连接有满箱防溢装置31,所述满箱防溢装置31安置于分料箱3上部,所述分料箱3下部连接有定速下料装置6,所述定速下料装置6下部连接有第一推进绞龙7,所述第一推进绞龙7上套装有第一恒温加热装置8,所述第一推进绞龙7出口处连接有熔料过滤装置9,所述熔料过滤装置9连接有熔料连接管10,所述熔料连接管10上套装有连接管恒温装置11,所述熔料连接管10上连接有消泡混料斗12,所述消泡混料斗12上设有消泡添加装置13,所述消泡混料斗12下端连接有第二推进绞龙14,所述第二推进绞龙14上套装有双控恒温装置17,所述第二推进绞龙14出口处连接有塑料挤出装置18,所述塑料挤出装置18连接有降温水槽19,所述降温水槽19连接有去水装置20,所述去水装置20连接有颗粒成型机21,所述颗粒成型机21连接有颗粒筛选装置22,所述颗粒筛选装置22连接有颗粒收集装置23,所述颗粒收集装置23连接有颗粒收集料斗24。Embodiment: As shown in Figures 1 to 9, a fully automatic recycled plastic granulation production line includes a material box 1, the material box 1 is connected to a distribution box 3 through a feeding auger 2, the feeding auger 2 is electrically connected to a full box overflow prevention device 31, the full box overflow prevention device 31 is arranged on the upper part of the distribution box 3, the lower part of the distribution box 3 is connected to a constant speed feeding device 6, the lower part of the constant speed feeding device 6 is connected to a first propulsion auger 7, the first propulsion auger 7 is equipped with a first constant temperature heating device 8, the outlet of the first propulsion auger 7 is connected to a melt filtering device 9, the melt filtering device 9 is connected to a melt connecting pipe 10, the melt connecting pipe 10 is equipped with a connecting pipe constant temperature device 11, the melt connecting pipe The pipe 10 is connected to a defoaming mixing hopper 12, on which a defoaming adding device 13 is provided, a second propulsion auger 14 is connected to the lower end of the defoaming mixing hopper 12, a dual-control constant temperature device 17 is mounted on the second propulsion auger 14, a plastic extrusion device 18 is connected to the outlet of the second propulsion auger 14, the plastic extrusion device 18 is connected to a cooling water tank 19, the cooling water tank 19 is connected to a dewatering device 20, the dewatering device 20 is connected to a particle forming machine 21, the particle forming machine 21 is connected to a particle screening device 22, the particle screening device 22 is connected to a particle collecting device 23, and the particle collecting device 23 is connected to a particle collecting hopper 24.
在本实施例中,生产线还包括烟尘收集净化装置,所述烟尘收集净化装置包括烟尘风机、烟尘净化装置和若干个吸尘罩4,所述烟尘风机与烟尘净化装置、吸尘罩4之间以吸尘管5连接,所述吸尘罩4至少安置于分料箱3、第一推进绞龙7中部、消泡混料斗12、第二推进绞龙14中部和塑料挤出装置18。第一推进绞龙7中部和第二推进绞龙14中部分别设有烟尘排气孔,融化的塑料产生的烟气经烟尘排气孔排出至吸尘罩4被烟尘收集净化装置收集净化。生产线上每一处有烟尘产生和外溢的结构处均设置有吸尘罩4,烟尘风机通过吸尘罩4吸引生产线上各设备排出的烟尘,并经烟尘净化装置净化,使整条生产线达到很高的环保标准,实现绿色环保生产,真正保护环境。烟尘净化装置采用目前市售的净化设备,具体结构均为公知技术,不赘述。附图中未示出烟尘风机与烟尘净化装置。In this embodiment, the production line also includes a smoke collection and purification device, which includes a smoke fan, a smoke purification device and a plurality of dust hoods 4. The smoke fan is connected to the smoke purification device and the dust hood 4 by a dust suction pipe 5. The dust hood 4 is at least arranged in the material distribution box 3, the middle of the first propulsion auger 7, the defoaming mixing hopper 12, the middle of the second propulsion auger 14 and the plastic extrusion device 18. The middle of the first propulsion auger 7 and the middle of the second propulsion auger 14 are respectively provided with smoke exhaust holes, and the smoke generated by the melted plastic is discharged to the dust hood 4 through the smoke exhaust holes and collected and purified by the smoke collection and purification device. A dust hood 4 is provided at each structure where smoke is generated and overflowed on the production line. The smoke fan attracts the smoke discharged by each device on the production line through the dust hood 4, and is purified by the smoke purification device, so that the entire production line reaches a very high environmental protection standard, realizes green and environmentally friendly production, and truly protects the environment. The smoke purification device adopts the purification equipment currently available on the market, and the specific structure is a well-known technology, which will not be repeated. The smoke fan and smoke purification device are not shown in the accompanying drawings.
如附图2和3所示,所述满箱防溢装置31包括垂板311和距离感应器312,所述垂板311铰接于垂板绞轴313上,垂板绞轴313通过支架安置于分料箱3上,所述垂板311的下部位于分料箱3中心与内壁之间,所述距离感应器312与垂板311相应安装,所述距离感应器312感应到垂板311移动后发出信息上料绞龙2停止上料。As shown in Figures 2 and 3, the full box overflow prevention device 31 includes a vertical plate 311 and a distance sensor 312. The vertical plate 311 is hinged on the vertical plate shaft 313. The vertical plate shaft 313 is placed on the distribution box 3 through a bracket. The lower part of the vertical plate 311 is located between the center and the inner wall of the distribution box 3. The distance sensor 312 is installed corresponding to the vertical plate 311. After the distance sensor 312 senses the movement of the vertical plate 311, it sends a message to stop the feeding auger 2 from feeding.
如附图4所示,所述定速下料装置6包括下料绞龙61和驱动下料绞龙61的下料步进电机62,所述下料绞龙61入口与分料箱3下部出口连通,所述下料绞龙61出口与第一推进绞龙7入口连通,所述下料绞龙61定速推动塑料进入第一推进绞龙7内。附图中未示出第一推进绞龙7内的螺旋叶片。As shown in FIG4 , the constant speed unloading device 6 comprises an unloading auger 61 and an unloading stepping motor 62 driving the unloading auger 61. The inlet of the unloading auger 61 is connected to the lower outlet of the material distribution box 3, and the outlet of the unloading auger 61 is connected to the inlet of the first propulsion auger 7. The unloading auger 61 pushes the plastic into the first propulsion auger 7 at a constant speed. The spiral blades in the first propulsion auger 7 are not shown in the figure.
如附图5所示,所述熔料过滤装置9包括过滤器本体,所述过滤器本体包括第一壳体91和第二壳体92,所述第一壳体91和第二壳体92之间设有物料腔93,所述物料腔93内设有过滤板94,所述过滤板94将物料腔间隔为进入腔和排出腔,所述进入腔与第一推进绞龙7出口连通,所述排出腔与熔料连接管10连通,所述进入腔内设有熔料挤出轮95,所述熔料挤出轮95推动融化的塑料穿过过滤板94进入排出腔,所述熔料挤出轮95传动连接有挤出轮驱动电机97,挤出轮驱动电机97通过减速机96 连接熔料挤出轮95,所述进入腔下部连接有废渣排出管98,所述废渣排出管98上设有废渣排出开关100,所述废渣排出管98上套装有废渣恒温装置99。融化的塑料经第一推进绞龙7推送至进入腔,熔料挤出轮95进一步挤压融化的塑料,并将融化的塑料通过过滤板94挤出至排出腔,而塑料中混杂的不融颗粒就会被过滤板94阻隔,并被推挤沉积到下部的废渣排出管98内,当废渣排出管98内的不融颗粒残渣较多时,打开废渣排出开关100,将残渣排出。被过滤的塑料就会更加均匀、洁净,其制成品品质会更高,产品质量会有大幅度提高。As shown in FIG5 , the molten material filtering device 9 comprises a filter body, and the filter body comprises a first shell 91 and a second shell 92, a material cavity 93 is provided between the first shell 91 and the second shell 92, a filter plate 94 is provided in the material cavity 93, and the filter plate 94 separates the material cavity into an entrance cavity and a discharge cavity, the entrance cavity is communicated with the outlet of the first propulsion auger 7, and the discharge cavity is communicated with the molten material connecting pipe 10, a molten material extrusion wheel 95 is provided in the entrance cavity, and the molten material extrusion wheel 95 pushes the melted plastic through the filter plate 94 into the discharge cavity, the molten material extrusion wheel 95 is transmission-connected with an extrusion wheel drive motor 97, and the extrusion wheel drive motor 97 is connected to the molten material extrusion wheel 95 through a reducer 96, and a waste residue discharge pipe 98 is connected to the lower part of the entrance cavity, a waste residue discharge switch 100 is provided on the waste residue discharge pipe 98, and a waste residue constant temperature device 99 is mounted on the waste residue discharge pipe 98. The melted plastic is pushed into the cavity by the first push auger 7, and the melt extrusion wheel 95 further squeezes the melted plastic and squeezes the melted plastic into the discharge cavity through the filter plate 94, while the mixed insoluble particles in the plastic will be blocked by the filter plate 94 and pushed and deposited into the waste residue discharge pipe 98 at the bottom. When there are a lot of insoluble particles in the waste residue discharge pipe 98, the waste residue discharge switch 100 is turned on to discharge the residue. The filtered plastic will be more uniform and clean, and the finished product quality will be higher, and the product quality will be greatly improved.
如附图6所示,所述消泡添加装置13包括定量进料装置132、消泡颗粒料斗131和消泡料管133,所述定量进料装置132包括进料器和消泡进料步进电机,所述进料器入口与消泡颗粒料斗131出口连通,所述进料器出口与消泡料管133连通,所述消泡料管133与消泡混料斗12连通,所述进料器内套装有进料轮,所述消泡进料步进电机驱动进料轮定速旋转释放消泡剂进入消泡混料斗12。熔化的塑料经消泡混料斗12混入消泡颗粒,能够改善塑料品质,消除塑料中的气体。消泡颗粒是目前常用的一种塑料添加剂,进料器内部结构是公知技术,均不赘述。As shown in Figure 6, the defoaming adding device 13 includes a quantitative feeding device 132, a defoaming particle hopper 131 and a defoaming material pipe 133. The quantitative feeding device 132 includes a feeder and a defoaming feeding stepper motor. The feeder inlet is connected to the outlet of the defoaming particle hopper 131, and the feeder outlet is connected to the defoaming material pipe 133. The defoaming material pipe 133 is connected to the defoaming mixing hopper 12. A feeding wheel is installed inside the feeder. The defoaming feeding stepper motor drives the feeding wheel to rotate at a constant speed to release the defoaming agent into the defoaming mixing hopper 12. The molten plastic is mixed with the defoaming particles through the defoaming mixing hopper 12, which can improve the quality of the plastic and eliminate the gas in the plastic. Defoaming particles are a commonly used plastic additive. The internal structure of the feeder is a well-known technology and is not described in detail.
如附图1所示,所述双控恒温装置17包括第二加热装置和水冷恒温装置,所述第二加热装置15包括若干个环形加热器15,所述水冷恒温装置包括若干个环形水套16,所述环形水套16和环形加热器15间隔交错套装于第二推进绞龙14上,所述环形水套16管道连接有循环水泵和冷却水池,所述循环水泵驱动冷却水在环形水套16和冷却水池之间循环。双控恒温装置17中的第二加热装置和水冷恒温装置分别对应不同的工作时段,在正常流水线作业时,第二推进绞龙14推动塑料经塑料挤出装置18挤出形成塑料条,绞龙会因严重的压力和摩擦产生大量的热,这会使塑料温度进一步升高,导致塑料中气体析出、塑料变性、品质严重下降,本发明中用环形水套16中的循环水进行降温,维持绞龙中的塑料温度在最合适的温度,大大改善了塑料的品质,提高了产品质量。而当生产线从冷却状态要开始作业时,绞龙中残留的塑料会阻碍设备顺利启动,通过第二加热装置的环形加热器15加热至塑料融化温度,使设备更易启动。As shown in Figure 1, the dual-control thermostatic device 17 includes a second heating device and a water-cooled thermostatic device. The second heating device 15 includes a plurality of annular heaters 15, and the water-cooled thermostatic device includes a plurality of annular water jackets 16. The annular water jackets 16 and the annular heaters 15 are staggered and sleeved on the second propulsion auger 14. The annular water jacket 16 pipeline is connected with a circulating water pump and a cooling water pool. The circulating water pump drives the cooling water to circulate between the annular water jacket 16 and the cooling water pool. The second heating device and the water-cooled thermostatic device in the dual-control thermostatic device 17 correspond to different working periods respectively. During normal assembly line operation, the second propulsion auger 14 pushes the plastic to extrude through the plastic extrusion device 18 to form a plastic strip. The auger will generate a large amount of heat due to severe pressure and friction, which will further increase the temperature of the plastic, resulting in gas precipitation in the plastic, plastic denaturation, and serious quality degradation. In the present invention, the circulating water in the annular water jacket 16 is used to cool down and maintain the plastic temperature in the auger at the most suitable temperature, which greatly improves the quality of the plastic and improves the product quality. When the production line is to start operation from a cooling state, the plastic remaining in the auger will hinder the smooth start of the equipment. The annular heater 15 of the second heating device is heated to the melting temperature of the plastic, making it easier to start the equipment.
如附图7和8所示,所述去水装置20包括去水槽201,去水槽201安置于去水槽架202上,所述去水槽201的两端分别设有吸水效果的吸水块203,所述吸水块203突出于去水槽201的槽底面,所述去水槽201中部设有震动辊204,所述震动辊204连接有震动驱动电机204,所述震动辊204外周设有突出于表面的击打凸起205,所述去水槽201朝向颗粒成型机21的一端设有风干装置206。经塑料挤出装置18挤出塑料条落入降温水槽19冷却成形,成形的塑料条穿过降温水槽19的过程中温度明显下降,但是会沾染水,影响成品颗粒的铸造加工使用,本发明采用去水装置20能够完全清除塑料条上的水,提高成品塑料颗粒的质量。经吸水块203初步吸附水的塑料条会遇到震动辊204,转动的震动辊204通过表面的击打凸起205不断的击打塑料条形成震动,将塑料条上残留的水震落,最后经吸水块203再次吸附残留水的同时,风干装置206通过快速吹风,将塑料条彻底风干,进入颗粒成型机21的塑料条已完全没有水。进入去水装置20的塑料条仍有较高温度,一般可达50-70℃,质地柔软,不会在击打的震动中断裂。本发明采用去水装置20能够明显提高成品颗粒的品质和制成品的质量。As shown in Figures 7 and 8, the dewatering device 20 comprises a dewatering trough 201, which is arranged on a dewatering trough frame 202. Water absorbing blocks 203 with water absorbing effect are respectively arranged at both ends of the dewatering trough 201, and the water absorbing blocks 203 protrude from the bottom surface of the trough 201. A vibration roller 204 is arranged in the middle of the dewatering trough 201, and the vibration roller 204 is connected to a vibration driving motor 204. The outer periphery of the vibration roller 204 is provided with a striking protrusion 205 protruding from the surface. The end of the dewatering trough 201 facing the particle forming machine 21 is provided with an air drying device 206. The plastic strips extruded by the plastic extrusion device 18 fall into the cooling water tank 19 for cooling and forming. The temperature of the formed plastic strips drops significantly during the process of passing through the cooling water tank 19, but they will be contaminated with water, which affects the casting processing and use of the finished particles. The dewatering device 20 of the present invention can completely remove the water on the plastic strips and improve the quality of the finished plastic particles. The plastic strip that has been initially absorbed water by the water absorbing block 203 will encounter the vibration roller 204. The rotating vibration roller 204 continuously hits the plastic strip through the hitting protrusions 205 on the surface to form vibration, and shakes off the residual water on the plastic strip. Finally, while the water absorbing block 203 absorbs the residual water again, the air drying device 206 completely dries the plastic strip by rapid air blowing, and the plastic strip entering the particle forming machine 21 is completely free of water. The plastic strip entering the dewatering device 20 still has a relatively high temperature, generally up to 50-70°C, and is soft in texture and will not break in the vibration of the hitting. The use of the dewatering device 20 in the present invention can significantly improve the quality of the finished particles and the quality of the finished product.
如附图9所示,所述颗粒筛选装置22包括振动筛221,所述振动筛221上设有于容许塑料颗粒通过的筛眼,所述振动筛221安置于弹性支架222上,所述振动筛221上设有振动电机223,所述振动筛221下方设有接收盘224,所述振动筛221和接收盘224底部高度自接近颗粒成型机21一端向远端降低,所述接收盘224高度较低的一端设有出料口。As shown in FIG9 , the particle screening device 22 includes a vibrating screen 221, the vibrating screen 221 is provided with sieve holes for allowing plastic particles to pass through, the vibrating screen 221 is placed on an elastic bracket 222, a vibration motor 223 is provided on the vibrating screen 221, and a receiving tray 224 is provided below the vibrating screen 221. The bottom heights of the vibrating screen 221 and the receiving tray 224 decrease from one end close to the particle forming machine 21 to the far end, and a discharge port is provided at the lower end of the receiving tray 224.
如附图9所示,所述颗粒收集装置23包括鼓风机231,所述鼓风机231连接有风力送料管232,所述接收盘224的出料口下方设有接料斗233,所述接料斗233的下开口与风力送料管232连通,所述风力送料管232的末端指向颗粒收集料斗24内部。颗粒收集料斗24侧面设有出料管,通过收料支架安置吨包袋,出料管指向吨包袋,风力吹送塑料颗粒进入颗粒收集料斗24,经过在颗粒收集料斗24内缓冲后沿其内壁经出料管滑入吨包袋,就可以避免风力吹送导致的颗粒弹跳和乱飞,以完整回收制成的塑料颗粒,避免损耗浪费。As shown in FIG. 9 , the particle collection device 23 includes a blower 231, and the blower 231 is connected to a wind feeding pipe 232. A receiving hopper 233 is provided below the discharge port of the receiving tray 224, and the lower opening of the receiving hopper 233 is connected to the wind feeding pipe 232, and the end of the wind feeding pipe 232 points to the inside of the particle collection hopper 24. A discharge pipe is provided on the side of the particle collection hopper 24, and a ton bag is placed through a receiving bracket, and the discharge pipe points to the ton bag. The wind blows the plastic particles into the particle collection hopper 24, and after being buffered in the particle collection hopper 24, it slides into the ton bag through the discharge pipe along its inner wall, thereby avoiding the bouncing and flying of particles caused by wind blowing, so as to completely recycle the manufactured plastic particles and avoid loss and waste.
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Denomination of invention: Fully automatic recycled plastic granulation production line Granted publication date: 20240409 Pledgee: Weifang Bank Co.,Ltd. Changle Fangshan road sub branch Pledgor: SHANDONG PENGZHOU PLASTIC INDUSTRY Co.,Ltd. Registration number: Y2024370010073 |
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