CN109113411B - Manufacturing method of FRP (fiber reinforced plastic) rib-angle steel combined cross arm for power transmission tower - Google Patents
Manufacturing method of FRP (fiber reinforced plastic) rib-angle steel combined cross arm for power transmission tower Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于特种结构技术领域,具体涉及到将增强纤维复合材料(FRP)筋与角钢构件相结合,研发适用于各地方输电塔的新型组合结构横担的建造技术。The invention belongs to the technical field of special structures, and specifically relates to the construction technology of combining reinforced fiber composite material (FRP) bars and angle steel members to develop a new composite structure cross arm suitable for transmission towers in various places.
背景技术Background technique
电力作为重要的二次能源,在经济大力发展和人们生活水平快速提高过程中占据着举足轻重的作用,其消耗需求与日俱增。为解决资源枯竭和日益突出的能源需求问题,长距离电力能源输送起到了非常大的作用,然而,由于输电距离较长,输送耗损较大。为此,既能够解决长距离输送产生的能源耗损又能够实现大容量运输的高电压输电线路克服了上述困难,成为了节约宝贵能源的有效输送走廊,提高了能源的实际利用率。As an important secondary energy, electricity plays a pivotal role in the vigorous development of the economy and the rapid improvement of people's living standards, and its consumption demand is increasing day by day. In order to solve the problem of resource depletion and increasingly prominent energy demand, long-distance electric energy transmission has played a very important role. However, due to the long transmission distance, the transmission loss is relatively large. For this reason, high-voltage transmission lines that can not only solve the energy consumption caused by long-distance transmission but also realize large-capacity transportation overcome the above difficulties, become an effective transmission corridor for saving valuable energy, and improve the actual utilization rate of energy.
作为输送电能载体的输电塔线体系往往经过峡谷、河流及雨凇多发地区,海拔高差大,自然环境严酷。目前大量采用钢材作为输电塔材料,也给钢材生产、施工运输和运行维护带来了诸多困难。同时,高电压输电塔在服役期内长期承受长期处于恶劣的自然环境当中,输电塔线体系的材料会被逐渐腐蚀劣化,再考虑到持续、交变的环境荷载(如风荷载等)作用,结构会产生疲劳损伤累积,体系的抗力和性能逐步退化,从而降低结构抵抗极端环境作用的能力,引起结构体系的可靠度降低,导致事故发生。换言之,虽然腐蚀、温度变化、风致疲劳等大气环境作用不是输电塔线体系破坏事故的直接原因,但却是一个相当重要的因素,不可忽视。因此,保证输电塔线体系的安全对保障电力系统安全运行起着至关重要的作用,在全寿命周期成本分析的基础上利用新型材料发展输电塔的设计方法和建造技术是未来的发展趋势。The transmission tower line system as the carrier of electric energy often passes through canyons, rivers and rain-prone areas, with large altitude difference and harsh natural environment. At present, a large amount of steel is used as the material for transmission towers, which also brings many difficulties to steel production, construction, transportation, and operation and maintenance. At the same time, high-voltage transmission towers are subjected to a long-term harsh natural environment during the service period, and the materials of the transmission tower line system will be gradually corroded and deteriorated. Considering the continuous and alternating environmental loads (such as wind loads, etc.) The structure will produce fatigue damage accumulation, and the resistance and performance of the system will gradually degrade, thereby reducing the ability of the structure to resist extreme environmental effects, causing the reliability of the structural system to decrease, resulting in accidents. In other words, although atmospheric environmental effects such as corrosion, temperature changes, and wind-induced fatigue are not the direct cause of the failure of the transmission tower and line system, they are quite important factors and cannot be ignored. Therefore, ensuring the safety of the transmission tower and line system plays a vital role in ensuring the safe operation of the power system. It is the future development trend to use new materials to develop the design method and construction technology of transmission towers on the basis of life cycle cost analysis.
近年来,采用新型高性能绿色环保材料代替钢材受到了广泛关注。增强纤维复合材料由于具有强度高、质量轻、耐腐蚀、化学稳定性好、可设计性强和绝缘性能好等优点,越来越为工程界所重视,现已在石油、化工、桥梁以及建筑行业得到大量工程应用示范。同时,增强纤维复合材料的力学性能随着生产工艺的不断改进和发展已逐步提高,在输电塔建设中采用增强纤维复合材料已成为可能。将增强纤维复合材料应用于输电塔建造的优点主要体现在两个方面:一方面,采用增强纤维复合材料建造输电塔,既可以节约钢材和保护环境,还可以充分利用增强纤维复合材料的耐腐蚀性、绝缘性和抗疲劳性能;另一方面,采用增强纤维复合材料建造输电塔被盗的可能性小、无毒害,可重复利用,还增强了线路的环境友好性。显然,增强纤维复合材料能有效减少或避免输电塔的腐蚀损伤和风致疲劳损伤,延长输电塔的服役周期,降低运营和维护成本,从而解决输电线路的走廊问题。In recent years, the use of new high-performance green materials to replace steel has received extensive attention. Reinforced fiber composite materials have been paid more and more attention by the engineering community due to their advantages of high strength, light weight, corrosion resistance, good chemical stability, strong designability and good insulation performance. The industry has obtained a large number of engineering application demonstrations. At the same time, the mechanical properties of reinforced fiber composite materials have been gradually improved with the continuous improvement and development of production technology, and it has become possible to use reinforced fiber composite materials in the construction of transmission towers. The advantages of using reinforced fiber composite materials in the construction of transmission towers are mainly reflected in two aspects: on the one hand, using reinforced fiber composite materials to build transmission towers can not only save steel and protect the environment, but also make full use of the corrosion resistance of reinforced fiber composite materials. On the other hand, the use of reinforced fiber composite materials to build transmission towers is less likely to be stolen, non-toxic, reusable, and also enhances the environmental friendliness of the line. Obviously, reinforced fiber composite materials can effectively reduce or avoid the corrosion damage and wind-induced fatigue damage of transmission towers, prolong the service period of transmission towers, reduce operation and maintenance costs, and solve the corridor problem of transmission lines.
关于增强纤维复合材料在输电线路中的应用在现有技术中已经展开了相关研究,但是主要是采用树脂基玻璃纤维复合材料(GFRP)电杆。树脂一般采用综合性能较好的环氧树脂固化体系为基体材料,采用连续纤维缠绕成型工艺进行加工。但是这种GFRP电线杆成本高,而且由于工艺技术和树脂配方问题导致抗老化性能差,使用寿命短,导致FRP未能在实际输电线路工程中得到应用。时至今日,随着树脂和纤维材料力学性能的不断改进,生产工艺和制造技术的提高,增强纤维复合材料(FRP)电杆重新受到了输电行业的重视。利用添加剂改善了基体数值的抗老化性能,以CFRP、GFRP、BFRP以及各类FRP混杂使用作为增强纤维材料来提材料力学性能以及采用拉挤或缠绕成型工艺进行生产。因此,目前新型FRP电线杆不仅承载能力高、变形性能好而且成本低。Relevant research has been carried out in the prior art on the application of reinforced fiber composite materials in power transmission lines, but mainly using resin-based glass fiber composite material (GFRP) poles. The resin generally adopts the epoxy resin curing system with good comprehensive performance as the matrix material, and is processed by the continuous filament winding molding process. However, this kind of GFRP utility pole has high cost, poor anti-aging performance and short service life due to process technology and resin formulation problems, so FRP has not been applied in actual transmission line engineering. Today, with the continuous improvement of the mechanical properties of resin and fiber materials, and the improvement of production technology and manufacturing technology, fiber reinforced composite (FRP) poles have received renewed attention in the power transmission industry. The anti-aging properties of the matrix are improved by additives, and CFRP, GFRP, BFRP and various types of FRP are used as reinforcing fiber materials to improve the mechanical properties of the material, and are produced by pultrusion or winding process. Therefore, the current new type of FRP utility pole not only has high bearing capacity, good deformation performance but also low cost.
近年来,由于增强纤维复合材料所具有的明显诸多优势逐步现象出来,尤其是其强度和比模量高于钢材等金属数倍,轻质、耐腐蚀和抗疲劳特性非常适合山区塔架或桥梁工程。因此,随着增强纤维复合材料生产工艺的改善和材料性能的提高,现有技术中已经有开始从事增强纤维复合材料在输电塔中的研究和应用工作。In recent years, due to the obvious advantages of reinforced fiber composite materials, especially their strength and specific modulus are several times higher than those of steel and other metals, their light weight, corrosion resistance and fatigue resistance are very suitable for mountain towers or bridges. project. Therefore, with the improvement of the production process of reinforced fiber composite materials and the improvement of material properties, the research and application of reinforced fiber composite materials in transmission towers have been started in the prior art.
就输电塔的力学特征而言,前已述及环境腐蚀和风致疲劳损伤是角钢、钢管等输电塔体构件力学性能退化难以克服的不利因素,而各类增强纤维复合材料(FRP)的受拉性能一般又比其受压性能强,若全部采用增强纤维复合材料(FRP)势必造成材料浪费。于是,本发明在充分考虑输电塔体受力情况的前提下,充分力用钢材和增强纤维复合材料(FRP)的力学性能,针对输电塔中腐蚀损伤和疲劳损伤易发生的关键部位-输电塔横担,提出了采用增强纤维复合材料(FRP)和角钢构件进行组合建造的方法。As far as the mechanical characteristics of transmission towers are concerned, it has been mentioned that environmental corrosion and wind-induced fatigue damage are unfavorable factors that are difficult to overcome for the degradation of mechanical properties of transmission tower components such as angle steel and steel pipes. The performance is generally stronger than its compressive performance. If all fiber reinforced composite materials (FRP) are used, it will inevitably cause material waste. Therefore, under the premise of fully considering the force of the transmission tower body, the present invention fully uses the mechanical properties of steel and fiber reinforced composite materials (FRP) to target the key part of the transmission tower where corrosion damage and fatigue damage are prone to occur - the transmission tower For the cross arm, a combined construction method using fiber reinforced composites (FRP) and angle steel members is proposed.
发明内容SUMMARY OF THE INVENTION
本发明的一个目的是解决至少上述问题和/或缺陷,并提供至少后面将说明的优点。SUMMARY OF THE INVENTION An object of the present invention is to address at least the above-mentioned problems and/or disadvantages and to provide at least the advantages that will be described hereinafter.
为了实现根据本发明的这些目的和其它优点,提供了一种用于输电塔的FRP筋-角钢组合横担的制作方法,包括以下步骤:In order to achieve these objects and other advantages according to the present invention, a method for making a FRP bar-angle steel composite cross arm for a transmission tower is provided, comprising the following steps:
步骤一、横担构件制作:采用等边角钢构件制作横担下部的两根平行的角钢下弦杆以及两根平行的角钢下弦杆之间相互连接的水平角钢腹杆;采用采用FRP筋制作两根平行的横担FRP筋上弦杆、两根平行的横担FRP筋上弦杆之间相互连接的FRP筋水平腹杆、以及横担FRP筋上弦杆与角钢下弦杆之间连接的FRP筋竖向腹杆;加工制作横担FRP筋上弦杆、FRP筋水平腹杆、FRP筋竖向腹杆、角钢下弦杆相互之间连接的节点连接构件,节点连接构件的一端为带螺孔的高强钢板,另一端为带一定数量螺孔的高强钢套管和与螺孔相匹配的高强螺栓;Step 1: Fabrication of cross-arm members: use equilateral angle steel members to make two parallel angle steel lower chords at the lower part of the cross-arm and horizontal angle steel webs connected with each other between the two parallel angle steel lower chords; use FRP bars to make two Parallel cross arm FRP bar top chord, two parallel cross arm FRP bar top chords connected to each other FRP bar horizontal web, and cross arm FRP bar top chord and angle steel lower chord connected FRP bar vertical web Rod; process and manufacture the node connecting member connecting the cross arm FRP bar upper chord, FRP bar horizontal web bar, FRP bar vertical web bar, and angle steel lower chord. One end of the node connecting member is a high-strength steel plate with screw holes, and the other One end is a high-strength steel sleeve with a certain number of screw holes and high-strength bolts matching the screw holes;
步骤二、横担下部受压角钢构件组装连接:采用高强螺栓和钢节点板将多根角钢下弦杆相连接,同时将两根平行的角钢下弦杆与水平角钢腹杆相连接,构成高电压输电塔横担的下部受压角钢构件,角钢下弦杆之间的水平角钢腹杆需交叉布置对两根下弦杆构成稳定的水平支撑体系,两根平行的角钢下弦杆连接在输电塔身上,且角钢下弦杆及其水平角钢腹杆均向上倾斜与水平截面形成一固定角度α;Step 2: Assemble and connect the compression angle steel members at the lower part of the cross arm: use high-strength bolts and steel gusset plates to connect multiple angle steel lower chords, and at the same time connect two parallel angle steel lower chords to the horizontal angle steel webs to form high-voltage power transmission The lower compression angle steel member of the tower crossarm, the horizontal angle steel web between the angle steel lower chords should be arranged crosswise to form a stable horizontal support system for the two lower chords, and the two parallel angle steel lower chords are connected to the transmission tower. The lower chord and its horizontal angle steel web are inclined upward to form a fixed angle α with the horizontal section;
步骤三、横担上部受拉FRP构件组装连接:将两根平行的横担FRP筋上弦杆的一端与输电塔身连接,另一端与横担下部受压角钢构件采用钢节点板和高强螺栓连接,且横担FRP筋上弦杆与角钢下弦杆形成一定角度;将FRP筋竖向腹杆的一端与横担FRP筋上弦杆连接,另一端与角钢下弦杆连接;两根平行的横担FRP筋上弦杆之间的FRP筋水平腹杆需交叉布置连接;其中,将横担下部受压角钢构件的长度增加,同时缩短上部横担FRP上弦杆的长度,使得组装后的横担整体向上倾斜一固定角度α,从而消除因FRP材料拉伸变形导致横担在输电线和绝缘子等重力或振动荷载作用下出现的过大挠曲变形。
优选的是,所述步骤三中,两根平行的横担FRP筋上弦杆的制作过程为:将横担FRP筋上弦杆两端分别插入节点连接构件的高强钢套管内,高强钢套管与横担FRP筋上弦杆之间采用环氧树脂胶粘结,同时在高强钢套管的螺孔内拧入高强螺栓挤压FRP筋,从而增强FRP筋与高强钢套管之间的连接,横担FRP筋上弦杆相互之间采用两端的节点连接构件的高强钢板与钢节点板连接组成;横担FRP筋上弦杆与横担下部受压角钢构件的连接采用将横担FRP筋上弦杆上的节点连接构件的高强L型钢板与钢节点板采用高强螺栓连接,钢节点板另一侧的钢板与输电塔身的角钢或横担下部受压角钢采用高强螺栓连接。Preferably, in the third step, the manufacturing process of the two parallel cross arm FRP bar upper chords is as follows: inserting both ends of the cross arm FRP bar upper chord into the high-strength steel casing of the node connecting member respectively, the high-strength steel casing and the Epoxy resin glue is used between the upper chords of the cross arm FRP bars, and high-strength bolts are screwed into the screw holes of the high-strength steel casing to squeeze the FRP bars, thereby enhancing the connection between the FRP bars and the high-strength steel casing. The upper chords of the cross-arm FRP bars are connected by the high-strength steel plates of the node connecting members at both ends and the steel gusset plates; The high-strength L-shaped steel plate of the node connecting member and the steel gusset plate are connected by high-strength bolts, and the steel plate on the other side of the steel gusset plate is connected with the angle steel of the transmission tower body or the lower pressure angle of the cross arm by high-strength bolts.
优选的是,所述步骤三中,FRP筋竖向腹杆的两端分别插入节点连接构件的高强钢套管内,FRP筋竖向腹杆与高强钢套管之间采用环氧树脂胶粘结,同时再在高强钢套筒的螺栓孔内拧入高强螺栓挤压FRP筋,与FRP筋竖向腹杆连接的一端的节点连接构件的高强钢板通过钢节点板与横担FRP筋上弦杆连接,另一端的节点连接构件的高强钢板通过钢节点板与角钢下弦杆连接,其中,横担FRP筋上弦杆与角钢下弦杆之间竖直和交叉布置有多根FRP筋竖向腹杆。Preferably, in the third step, both ends of the vertical web rod of the FRP bar are inserted into the high-strength steel casing of the node connecting member respectively, and epoxy resin glue is used between the vertical web rod of the FRP bar and the high-strength steel casing. At the same time, screw high-strength bolts into the bolt holes of the high-strength steel sleeve to squeeze the FRP bars, and the high-strength steel plate of the node connecting member at the end connected with the vertical web rod of the FRP bar is connected to the upper chord of the cross arm FRP bar through the steel node plate , the high-strength steel plate of the node connecting member at the other end is connected with the angle steel lower chord through the steel gusset plate, wherein a plurality of FRP bar vertical webs are arranged vertically and crossly between the cross arm FRP bar upper chord and the angle steel lower chord.
优选的是,所述步骤三中,FRP筋水平腹杆交叉布置连接的方式为:FRP筋水平腹杆的两端分别插入节点连接构件的高强钢套管内,FRP筋水平腹杆与高强钢套管之间采用环氧树脂胶粘结,同时再在高强钢套筒的螺栓孔内拧入高强螺栓挤压FRP筋,与FRP筋水平腹杆连接的一端的节点连接构件的高强钢板通过钢节点板与一侧的横担FRP筋上弦杆连接,另一端的节点连接构件的高强钢板通过钢节点板与另一侧的横担FRP筋上弦杆连接,其中,两根平行的横担FRP筋上弦杆之间竖直交叉布置有多根FRP筋水平腹杆。Preferably, in the third step, the cross-arrangement and connection of the FRP bar horizontal web bars is as follows: the two ends of the FRP bar horizontal web bars are respectively inserted into the high-strength steel casings of the node connecting members, and the FRP bar horizontal web bars and the high-strength steel sleeves are respectively inserted. Epoxy resin glue is used to bond the pipes, and at the same time, high-strength bolts are screwed into the bolt holes of the high-strength steel sleeve to squeeze the FRP bars, and the high-strength steel plate of the node connecting member at the end connected with the horizontal web rod of the FRP bars passes through the steel nodes. The plate is connected to the top chord of the cross arm FRP bar on one side, and the high-strength steel plate of the node connecting member at the other end is connected to the top chord of the cross arm FRP bar on the other side through the steel gusset plate. Among them, two parallel cross arm FRP bars are top chord. A number of FRP bar horizontal web bars are arranged vertically cross between the bars.
优选的是,所述FRP筋采用碳纤维增强纤维复合材料CFRP、玄武岩纤维增强纤维复合材料BFRP、玻璃纤维增强纤维复合材料GFRP中的任意一种。Preferably, the FRP bar adopts any one of carbon fiber reinforced fiber composite material CFRP, basalt fiber reinforced fiber composite material BFRP, and glass fiber reinforced fiber composite material GFRP.
优选的是,所述横担FRP筋上弦杆、FRP筋水平腹杆、FRP筋竖向腹杆、角钢下弦杆连接采用的钢节点板、节点连接构件的高强钢板和高强钢套管高强钢板均采用Q345、Q420或Q460强度等级的高强钢。Preferably, the upper chord of the cross arm FRP bar, the horizontal web bar of the FRP bar, the vertical web bar of the FRP bar, the lower chord of the angle steel used for connecting the steel gusset plate, the high-strength steel plate of the node connecting member, and the high-strength steel casing of the high-strength steel casing are all High-strength steel in Q345, Q420 or Q460 strength grades.
优选的是,所述横担下部受压角钢构件的角钢下弦杆采用Q345、Q420或Q460强度等级的角钢构件,角钢下弦杆之间的水平角钢腹杆采用Q345、Q420或Q460强度等级的等边角钢构件,角钢下弦杆之间、以及角钢下弦杆与水平角钢腹杆之间采用高强螺栓和钢节点板连接。Preferably, the angle steel lower chord of the compression angle steel member at the lower part of the cross arm adopts the angle steel member of the strength grade of Q345, Q420 or Q460, and the horizontal angle steel web between the angle steel lower chords adopts the equilateral strength of the Q345, Q420 or Q460 strength grade. High-strength bolts and steel gussets are used to connect angle steel members, angle steel lower chords, and angle steel lower chords and horizontal angle steel webs.
本发明至少包括以下有益效果:本发明中采用角钢与增强纤维复合材料(FRP)筋的组合结构建造输电塔横担,各个构件通过本发明提出的新型节点连接形成整体,从而形成协调工作能力好和稳定性高的输电塔横担结构。本发明中将两种材料的组合使用,充分利用了增强纤维复合材料(FRP)较强的抗拉承载能力和角钢较强的抗压承载能力;采用增强纤维复合材料(FRP)作为横担的抗拉构件能有效提高横担抵抗导线长期风致振动引起的疲劳损伤的发生和发展;增强纤维复合材料(FRP)延缓或避免了环境腐蚀的发生,从而减缓了腐蚀疲劳耦合损伤对横担受拉构件力学性能退化速度的影响;横担下部受压角钢构件向上倾斜的结构,提高了横档的承载能力;本发明有利于实现新型增强纤维复合材料在输电塔建造中的应用,从而提高输电塔的耐久性。The present invention at least includes the following beneficial effects: in the present invention, the combined structure of angle steel and reinforced fiber composite material (FRP) bars is used to construct the cross arm of the transmission tower, and each component is connected to form a whole through the novel node proposed by the present invention, so as to form a good coordination work ability And the transmission tower cross arm structure with high stability. In the present invention, the combined use of the two materials fully utilizes the strong tensile bearing capacity of the reinforced fiber composite material (FRP) and the strong compressive bearing capacity of the angle steel; the reinforced fiber composite material (FRP) is used as the cross arm. Tensile members can effectively improve the cross-arm's resistance to the occurrence and development of fatigue damage caused by long-term wind-induced vibration of the wire; fiber reinforced composites (FRP) delay or avoid the occurrence of environmental corrosion, thereby reducing the effect of corrosion fatigue coupling damage on cross-arm tension. The influence of the degradation speed of the mechanical properties of the members; the upwardly inclined structure of the compression angle steel members at the lower part of the cross arm improves the bearing capacity of the cross members; the invention is beneficial to realize the application of the new reinforced fiber composite material in the construction of the transmission tower, thereby improving the transmission tower. durability.
本发明的其它优点、目标和特征将部分通过下面的说明体现,部分还将通过对本发明的研究和实践而为本领域的技术人员所理解。Other advantages, objects, and features of the present invention will appear in part from the description that follows, and in part will be appreciated by those skilled in the art from the study and practice of the invention.
附图说明:Description of drawings:
图1是本发明FRP筋-角钢组合横担的三维示意图;Fig. 1 is the three-dimensional schematic diagram of FRP bar-angle steel combined cross arm of the present invention;
图2是本发明节点连接构件的三维示意图;2 is a three-dimensional schematic diagram of a node connecting member of the present invention;
图3是本发明中带节点连接构件的FRP筋三维示意图;Fig. 3 is the three-dimensional schematic diagram of the FRP rib with node connecting member in the present invention;
图4是本发明中横担FRP筋上弦杆与FRP筋水平腹杆的连接示意图;Fig. 4 is the connection schematic diagram of cross arm FRP rib upper chord and FRP rib horizontal web rod in the present invention;
图5是本发明中角钢下弦杆与水平角钢腹杆的连接节点示意图;Fig. 5 is the connection node schematic diagram of angle steel lower chord and horizontal angle steel web in the present invention;
图6是本发明中端部横担上弦杆FRP筋及FRP筋水平腹杆与塔身角钢连接节点示意图。6 is a schematic diagram of the connection node between the FRP bar and the horizontal web bar of the FRP bar and the angle steel of the tower body in the middle end cross arm of the present invention.
具体实施方式:Detailed ways:
下面结合附图对本发明做进一步的详细说明,以令本领域技术人员参照说明书文字能够据以实施。The present invention will be further described in detail below with reference to the accompanying drawings, so that those skilled in the art can implement it with reference to the description.
应当理解,本文所使用的诸如“具有”、“包含”以及“包括”术语并不配出一个或多个其它元件或其组合的存在或添加。It should be understood that terms such as "having", "comprising" and "including" as used herein do not assign the presence or addition of one or more other elements or combinations thereof.
图1~6示出了本发明的一种用于输电塔的FRP筋-角钢组合横担,所述FRP筋-角钢组合横担的制作方法包括以下步骤:1 to 6 show a FRP bar-angle steel composite cross arm for a transmission tower of the present invention, and the manufacturing method of the FRP bar-angle steel composite cross arm includes the following steps:
步骤一、横担构件制作:采用等边角钢构件制作横担下部的两根平行的角钢下弦杆1以及两根平行的角钢下弦杆之间相互连接的水平角钢腹杆2;采用采用FRP筋8制作两根平行的横担FRP筋上弦杆3、两根平行的横担FRP筋上弦杆之间相互连接的FRP筋水平腹杆4、以及横担FRP筋上弦杆3与角钢下弦杆1之间连接的FRP筋竖向腹杆5;加工制作横担FRP筋上弦杆3、FRP筋水平腹杆4、FRP筋竖向腹杆5、角钢下弦杆1相互之间连接的节点连接构件6,节点连接构件的一端为带螺孔的高强钢板61或高强L型钢板63,另一端为带一定数量螺孔的高强钢套管62和与螺孔相匹配的高强螺栓;
步骤二、横担下部受压角钢构件组装连接:采用高强螺栓和钢节点板7将多根角钢下弦杆1相连接,同时将两根平行的角钢下弦杆1与水平角钢腹杆2相连接,在两根平行的角钢下弦杆1的一端螺栓连接与角钢下弦杆1垂直的固定角钢10,构成高电压输电塔横担的下部受压角钢构件,角钢下弦杆1之间的水平角钢腹杆2需交叉布置对两根下弦杆构成稳定的水平支撑体系,两根平行的角钢下弦杆1的一端连接在输电塔身上,另一端与两根平行的横担FRP筋上弦杆连接,且角钢下弦杆及其水平角钢腹杆均向上倾斜与竖直输电塔的水平截面形成一固定角度α,Step 2: Assembling and connecting the compression angle steel members at the lower part of the cross arm: use high-strength bolts and
步骤三、横担上部受拉FRP构件组装连接:将两根平行的横担FRP筋上弦杆3的一端与竖直输电塔的角钢连接,另一端与横担下部受压角钢构件采用钢节点板7和高强螺栓连接,且两根平行的横担FRP筋上弦杆3与两根平行的角钢下弦杆1形成一定角度;将FRP筋竖向腹杆5的一端与横担FRP筋上弦杆3连接,另一端与角钢下弦杆1连接;两根平行的横担FRP筋上弦杆3之间的FRP筋水平腹杆4需交叉布置连接;其中,将横担下部受压角钢构件的长度增加,同时缩短上部横担FRP上弦杆3的长度,使得组装后的横担整体向上倾斜一固定角度α,从而消除因FRP材料拉伸变形导致横担在输电线和绝缘子等重力或振动荷载作用下出现的过大挠曲变形。
在本发明的技术方案中,采用增强纤维复合材料FRP和角钢的合理搭配使用既改变了横担的承载和变形能力,又提高了横担的耐久性,横担向上倾斜一固定角度α能显著提高横担的承载能力;增强纤维复合材料FRP绝缘性好、抗腐蚀和抗风致疲劳能力强,延长了横担的使用寿命,提高了横担的耐久性;横担受力复杂采用增强纤维复合材料(FRP)作为受拉构件和采用角钢作为受压构件,充分利用了组合结构中不同材料的力学性能,具有结构形式新颖美观,建设周期短、节能、节材、环保等特点。In the technical solution of the present invention, the reasonable combination of fiber reinforced composite material FRP and angle steel not only changes the load-bearing and deformation capacity of the cross arm, but also improves the durability of the cross arm. Improve the bearing capacity of the cross arm; the reinforced fiber composite material FRP has good insulation, strong corrosion resistance and wind-induced fatigue resistance, which prolongs the service life of the cross arm and improves the durability of the cross arm; the cross arm is complex and adopts reinforced fiber composite materials The material (FRP) is used as the tension member and the angle steel is used as the compression member, which makes full use of the mechanical properties of different materials in the composite structure, and has the characteristics of novel and beautiful structure, short construction period, energy saving, material saving and environmental protection.
在上述技术方案中,所述步骤三中,两根平行的横担FRP筋上弦杆3的制作过程为:将横担FRP筋上弦杆3两端分别插入节点连接构件6的高强钢套管62内,高强钢套管62与横担FRP筋上弦杆3之间采用环氧树脂胶粘结,同时在高强钢套管62的螺孔内拧入高强螺栓挤压FRP筋,从而增强FRP筋与高强钢套管62之间的连接,横担FRP筋上弦杆3相互之间采用两端的节点连接构件的高强钢板61与钢节点板7连接组成,横担FRP筋上弦杆的一端与横担下部受压角钢构件的连接采用将横担FRP筋上弦杆上的节点连接构件6的高强L型钢板63与钢节点板7采用高强螺栓连接,钢节点板另一侧的钢板与横担下部受压角钢采用高强螺栓连接,高强L型钢板63另一侧的钢板与FRP筋水平腹杆4的高强钢板连接,高强L型钢板63既可以实现与横担下部受压角钢的连接,又可以实现与FRP筋水平腹杆4的连接;两根平行的横担FRP筋上弦杆3的另一端的节点连接构件6的高强钢板61与竖直输电塔上的角钢通过钢节点板7和节点高强钢板9连接。In the above technical solution, in the third step, the manufacturing process of the two parallel cross arm FRP bar
在上述技术方案中,所述步骤三中,FRP筋竖向腹杆5的两端分别插入节点连接构件6的高强钢套管62内,FRP筋竖向腹杆5与高强钢套管62之间采用环氧树脂胶粘结,同时再在高强钢套筒的螺栓孔内拧入高强螺栓挤压FRP筋,与FRP筋竖向腹杆5连接的一端的节点连接构件6的高强钢板61通过钢节点板7与横担FRP筋上弦杆3连接,另一端的节点连接构件6的高强钢板61通过钢节点板7与角钢下弦杆1连接,其中,横担FRP筋上弦杆3与角钢下弦杆1之间竖直和交叉布置有多根FRP筋竖向腹杆5。In the above technical solution, in the third step, the two ends of the FRP bar
在上述技术方案中,所述步骤三中,FRP筋水平腹杆4交叉布置连接的方式为:FRP筋水平腹杆4的两端分别插入节点连接构件6的高强钢套管62内,FRP筋水平腹杆4与高强钢套管62之间采用环氧树脂胶粘结,同时再在高强钢套筒的螺栓孔内拧入高强螺栓挤压FRP筋,与FRP筋水平腹杆4连接的一端的节点连接构件6的高强钢板61通过钢节点板7与一侧的横担FRP筋上弦杆3的节点连接构件6的高强钢板61连接,另一端的节点连接构件6的高强钢板61通过钢节点板7与另一侧的横担FRP筋上弦杆3的节点连接构件6的高强钢板61连接连接,其中,两根平行的横担FRP筋上弦杆3之间竖直交叉布置有多根FRP筋水平腹杆4。In the above technical solution, in the third step, the cross-arrangement and connection of the FRP bar horizontal web bars 4 is as follows: the two ends of the FRP bar
在上述技术方案中,所述FRP筋采用碳纤维增强纤维复合材料CFRP、玄武岩纤维增强纤维复合材料BFRP、玻璃纤维增强纤维复合材料GFRP中的任意一种。In the above technical solution, the FRP bar adopts any one of carbon fiber reinforced fiber composite material CFRP, basalt fiber reinforced fiber composite material BFRP, and glass fiber reinforced fiber composite material GFRP.
在上述技术方案中,所述横担FRP筋上弦杆3、FRP筋水平腹杆4、FRP筋竖向腹杆5、角钢下弦杆1连接采用的钢节点板7、节点连接构件的高强钢板61和高强钢套管62高强钢板均采用Q345、Q420或Q460强度等级的高强钢。In the above technical solution, the cross arm FRP bar
在上述技术方案中,所述横担下部受压角钢构件的角钢下弦杆1采用Q345、Q420或Q460强度等级的角钢构件,角钢下弦杆1之间的水平角钢腹2杆采用Q345、Q420或Q460强度等级的等边角钢构件,角钢下弦杆1之间、以及角钢下弦杆1与水平角钢腹杆2之间采用高强螺栓和钢节点板7连接。In the above technical solution, the angle steel
尽管本发明的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本发明的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节和这里示出与描述的图例。Although the embodiment of the present invention has been disclosed as above, it is not limited to the application listed in the description and the embodiment, and it can be applied to various fields suitable for the present invention. For those skilled in the art, it can be easily Therefore, the invention is not limited to the specific details and illustrations shown and described herein without departing from the general concept defined by the appended claims and the scope of equivalents.
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