CN109107906A - A kind of halved belt sorter pre-sorting apparatus control system - Google Patents
A kind of halved belt sorter pre-sorting apparatus control system Download PDFInfo
- Publication number
- CN109107906A CN109107906A CN201810960119.1A CN201810960119A CN109107906A CN 109107906 A CN109107906 A CN 109107906A CN 201810960119 A CN201810960119 A CN 201810960119A CN 109107906 A CN109107906 A CN 109107906A
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- Prior art keywords
- advance
- platform
- conveyer belt
- divide
- plc
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/02—Apparatus characterised by the means used for distribution
- B07C3/08—Apparatus characterised by the means used for distribution using arrangements of conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C1/00—Measures preceding sorting according to destination
Abstract
The invention discloses a kind of halved belt sorter pre-sorting apparatus control systems, belong to logistics express delivery automatic sorting technical field.Halved belt sorter pre-sorting apparatus control system of the invention, including pre-sorting device and control system, pre-sorting device includes dividing platform trolley, first that conveyer belt, second is divided to divide conveyer belt in advance and divide platform camera in advance in advance in advance, platform trolley is divided to include Rolling motor, roller and conveyer belt in advance, conveyer belt is tensioned on Rolling motor and roller;Conveyer belt both ends are respectively provided with one and fall Bao Kou, band connection is conveyed with pre- point respectively, control system includes dividing platform computer, interchanger, host computer, bottom PLC in advance and dividing platform PLC in advance, platform camera is divided to divide platform computer in advance by the connection of RS485 bus in advance, platform computer is divided to connect by interchanger with host computer in advance, host computer by bottom PLC with divide platform PLC to connect in advance, divide platform PLC to connect with the Rolling motor of platform trolley is divided in advance in advance.Present invention greatly enhances the sorting efficiencies of halved belt sorter.
Description
Technical field
The present invention relates to a kind of control systems, control more specifically to a kind of halved belt sorter pre-sorting device
System.
Background technique
It is gradually widely applied currently, logistics express delivery sortation hubs carry out automatic sorting using halved belt sorter,
The halved belt sorter loop wire speed of service, which can raise speed, arrives 2.5m/s or so, and the express parcel number sorted per hour is at 18000
Left and right.In order to adapt to the needs of delivery industry fast development, each logistics company wishes that sorting efficiency is continuously improved, and main use mentions
The method of speed packet in the high halved belt sorter loop wire speed of service and upper packet platform, but improve on the loop wire speed of service and upper packet platform
Speed packet has certain limitation, it is impossible to which unlimited to be promoted, speed will lead to very much Express Mail Package fastly cannot be to fall packet bin accurate
Lower packet, so as to cause mistake packet.And once mistake is wrapped, and just be will affect the accurate delivery of package, is caused to be sent in the defined time.
The structure of halved belt sorter is substantially loop wire form at present, generallys use wherein two short side in loop wire and carries out packet, separately
Outer two long sides setting falls packet bin and carries out lower packet, and each long side carries out falling packet setting again on two sides of left and right, falls the quantity of packet mouth
It is configured according to the number for falling packet address, if there are 180 to fall packet address, it will be all equal on every side of two long sides of loop wire
Even setting 45 falls Bao Kou.When arriving loop wire on Express Mail Package, the long side that a part is wrapped in close to the upper side Bao Tai will play packet,
And another part package the long side for falling packet mouth and other one side may being set, these be wrapped on loop wire need to run it is farther
Distance, the longer time could play packet, greatly affected the sorting efficiency of halved belt sorter.
Such as China Patent No. ZL201620688482.9, authorized announcement date is on December 14th, 2016, invention and created name
Are as follows: traffic circle band sorter, this application are related to a kind of traffic circle band sorter, including upper packet system, annular framework, lattice
Port system is equipped with sorting trolley on annular framework, and barcode strip is mounted on the side of annular framework, and exists with bar code scanner
On the horizontal plane of sustained height, barcode scanner is set to sorting trolley bottom, and the vehicle frame for sorting trolley is mounted on by traveling wheel
It sorts in trolley group, electricity getting device, vehicle-mounted PLC, barcode scanner are all located on sorting trolley.Traffic circle band sorter is also set
There are main PLC, vehicle-mounted PLC and main PLC using Profinet wireless telecommunications, realizes real time bidirectional data transmission.Barcode scanner with
Vehicle-mounted PLC is communicated by Profinet.It is small to realize reading sorting in real time for this application barcode scanner location control technology
The absolute position of vehicle, and the positioning accuracy and reliability of sorting trolley are improved, the flexibility of programming and positioning is improved, thus
The continuous closed-loop speed regulation to sorting trolley is realized, packet reliability up and down is improved, reduces Packet Error Rate.But this application is in annular machine
Bin system is arranged in packet system in the setting on one side of frame on opposite another side, and each package is required to away longer distance,
Need the longer time could play packet, exist sorting time used time it is long, the low deficiency of sorting efficiency.
For this purpose, applicant proposes number of patent application on July 17th, 2018 are as follows: 201810784895.0, entitled " one
The patent application case of the pre- fraction halved belt sorter system of kind and its method for sorting ", this application divide platform in advance by setting, will be fast
Part package is divided in advance, makes all packages all can be in the side Xia Bao close to upper packet platform, and the holding time of loop wire trolley is short, benefit
With rate height, the sorting efficiency of halved belt sorter is greatly improved.But the automatic control of the pre-sorting device in this application
System processed plays the role of the working efficiency and package judgment accuracy of pre-sorting device key, it is therefore necessary to be directed to
The pre-sorting device specially designs a kind of control system.
Summary of the invention
1. technical problems to be solved by the inivention
That there are sorting efficiencies it is an object of the invention to overcoming the shortcomings of existing halved belt sorter is low, Packet Error Rate is high, mentions
For a kind of halved belt sorter pre-sorting apparatus control system, using technical solution of the present invention, by pre-sorting device to fast
Part package carries out take pictures identification, weighing, then carries out information exchange by the computer and host computer of control system, according to fast
Part is wrapped in the location information that packet mouth is fallen on halved belt sorter, completes pre-sorting function;Package after pre- point, it is defeated by dividing in advance
It send band that will wrap up to be transmitted on sorter packet platform and complete to wrap, greatly improves the sorting efficiency of halved belt sorter and reduction
Packet Error Rate.
2. technical solution
In order to achieve the above objectives, technical solution provided by the invention are as follows:
A kind of halved belt sorter pre-sorting apparatus control system of the invention, including pre-sorting device and control system two
Part, the pre-sorting device include dividing platform trolley, first to divide conveyer belt, second to divide conveyer belt in advance and divide platform to take a picture in advance in advance in advance
Machine, the pre- point of platform camera is set to be divided near platform trolley in advance, described for dividing the package on platform trolley to identify in advance
Pre- point of platform trolley include Rolling motor, roller and conveyer belt, the conveyer belt is tensioned on Rolling motor and roller;It is described
The conveyer belt both ends of pre- point of platform trolley be respectively provided with one and fall Bao Kou, one falls packet mouth and first pre- point of conveying band connection, another
It is a to fall packet mouth and second pre- point of conveying band connection, described first divide in advance conveyer belt and second divide in advance conveyer belt respectively with halved belt
The upper packet platform of sorter corresponding sides is connected;
The control system includes dividing platform computer, interchanger, host computer, bottom PLC in advance and dividing platform PLC in advance,
The pre- point of platform camera divides platform computer in advance by the connection of RS485 bus, singly to carry out identification of taking pictures to package face;Institute
The pre- point of platform computer stated is connected by interchanger with host computer, and the package face for platform camera will be divided in advance to obtain is single
Information feeds back to host computer, falls packet address with the determining package;The host computer passes through bottom PLC and pre- point
Platform PLC is connected, and the packet address information that falls for that will wrap up is transferred to the next PLC, judges the direction Luo Bao of package;Described is pre-
Platform PLC is divided to be connected with the Rolling motor of platform trolley is divided in advance, to the rolling for falling packet direction controlling and dividing platform trolley in advance according to package
Cylinder direction of motor rotation, will wrap up and be sent on corresponding pre- point of conveyer belt.
Further, between the pre- point of platform computer and interchanger, between interchanger and host computer, upper
Between computer and bottom PLC, bottom PLC and divides between platform PLC in advance and be all made of Ethernet IP communication mode.
Further, the pre-sorting device also has electronic scale, and the electronic scale is set to divides platform trolley in advance
Below conveyer belt, to weigh to package, the electronic scale divides platform computer in advance by the connection of RS485 bus, to
Package weight information is fed back into pre- point of platform computer.
Further, described fall between packet mouth and corresponding pre- point of conveyer belt is additionally provided with package slideway.
Further, the upper packet conveyer belt, first divide conveyer belt and second to divide conveyer belt by common three-phase in advance in advance
Asynchronous machine is driven by reduction gear box.
Further, the quantity of the pre- point of platform trolley is arranged according to practical sorting amount.
3. beneficial effect
Using technical solution provided by the invention, compared with existing well-known technique, there is following remarkable result:
1, a kind of halved belt sorter pre-sorting apparatus control system of the invention, by pre-sorting device to Express Mail Package
Take pictures identification, weighing are carried out, then information exchange is carried out by the computer and host computer of control system, according to Express Mail Package
The location information of packet mouth is fallen on halved belt sorter, completes pre-sorting function;Package after pre- point, by dividing conveyer belt will in advance
Package is transmitted to packet platform on sorter and completes to wrap, and greatly improves the sorting efficiency of halved belt sorter and reduces wrong packet
Rate.
2, a kind of halved belt sorter pre-sorting apparatus control system of the invention, pre-sorting device design rationally, can
By property height, the labor intensity of worker is effectively alleviated, labor productivity is improved, there is good application value.
Detailed description of the invention
Fig. 1 is a kind of pre-sorting platform schematic diagram of halved belt sorter pre-sorting apparatus control system of the invention;
Fig. 2 is that a kind of pre- point of platform vehicle structure of halved belt sorter pre-sorting apparatus control system of the invention is illustrated
Figure;
Fig. 3 is that a kind of pre- point of platform trolley of halved belt sorter pre-sorting apparatus control system of the invention and electronic scale are pacified
Fill schematic diagram;
Fig. 4 is a kind of flow chart of halved belt sorter pre-sorting apparatus control system of the invention.
Label declaration in schematic diagram:
1-1, upper packet conveyer belt;1-2, first divide conveyer belt in advance;1-3, second divide conveyer belt in advance;4, Bao Kou is fallen;5, it wraps up
Slideway;6, divide platform camera in advance;7, divide platform trolley in advance;8, operator;9, electronic scale;10, Rolling motor;11, roller;12,
Conveyer belt.
Specific embodiment
To further appreciate that the contents of the present invention, in conjunction with attached drawing, the present invention is described in detail.
Embodiment
In conjunction with shown in Fig. 1 to Fig. 4, a kind of halved belt sorter pre-sorting apparatus control system of the present embodiment, including it is pre-
Sorting equipment and control system two parts.
As shown in Figure 1, pre-sorting device includes dividing platform trolley 7, first that conveyer belt 1-2, second is divided to divide conveyer belt in advance in advance in advance
1-3 and divide platform camera 6 in advance, divides platform camera 6 set on dividing near platform trolley 7 in advance in advance, for the package divided on platform trolley 7 in advance
It is identified, shown in Figure 2, dividing platform trolley 7 in advance includes Rolling motor 10, roller 11 and conveyer belt 12, and conveyer belt 12 is tensioned
In on Rolling motor 10 and roller 11;Divide 12 both ends of conveyer belt of platform trolley 7 to be respectively provided with one in advance and fall packet mouth 4, one falls packet mouth 4
Conveyer belt 1-2 is divided to connect in advance with first, another falls packet mouth 4 and divides conveyer belt 1-3 to connect in advance with second;In addition, fall packet mouth 4 with it is right
Package slideway 5 is additionally provided between the pre- point of conveyer belt answered, meanwhile, first divides conveyer belt 1-2 and second to divide conveyer belt 1-3 points in advance in advance
It is not connected with the upper packet platform of halved belt sorter corresponding sides.
As shown in figure 3, pre-sorting device also has electronic scale 9, electronic scale 9, which is set to, to be divided in advance under the conveyer belt 12 of platform trolley 7
Side, to weigh to package, electronic scale 9 divides platform computer in advance by the connection of RS485 bus, to by package weight information
Feed back to pre- point of platform computer.
In the present embodiment, multiple groups can be arranged according to practical sorting amount by dividing the quantity of platform trolley 7 in advance, by upper packet conveyer belt 1-
1 send package to dividing at platform trolley 7 in advance, and by wrapping on operator 8, and package (face is singly upper) is put in by operator 8 manually
Divide on platform trolley 7 in advance, 9 pairs of packages of electronic scale are weighed, while dividing 6 pairs of package faces of platform camera singly to carry out identification of taking pictures in advance.
Meanwhile upper packet conveyer belt 1-1, first conveyer belt 1-2 and second being divided to divide conveyer belt 1-3 by common phase asynchronous in advance in advance
Motor is driven by reduction gear box.
As shown in figure 4, control system includes dividing platform computer, interchanger, host computer, bottom PLC in advance and dividing platform in advance
PLC, wherein divide between platform computer and interchanger in advance, between interchanger and host computer, host computer and bottom PLC
Between, bottom PLC and divide between platform PLC in advance and be all made of Ethernet IP communication mode.
Specifically, because dividing platform trolley 7 that multiple groups can be arranged according to actual needs in advance, correspondingly, dividing platform camera 6 in advance
Multiple groups are also configured as with electronic scale 9, note divides platform camera 1,2,3 ... and electronic scale 1,2,3 ... in advance;Every pre- pre- point for dividing platform
Platform camera 6 connects one by RS485 bus with electronic scale 9 and divides platform computer in advance, singly to carry out knowledge of taking pictures to package face
Not;Each pre- point of platform computer passes through interchanger and is connected with host computer, the packet for platform camera 6 will be divided in advance to obtain
It wraps up in face list information and feeds back to host computer, packet address is fallen with the determining package;Host computer passes through bottom PLC and pre- point
Platform PLC is connected, and the packet address information that falls for that will wrap up is transferred to the next PLC, judges the direction Luo Bao of package;Divide platform in advance
PLC is connected with the Rolling motor 10 of each pre- point of platform trolley 7, to divide platform trolley 7 in advance according to the packet direction controlling that falls of package
10 rotation direction of Rolling motor, will wrap up and be sent on corresponding pre- point of conveyer belt.
A kind of halved belt sorter pre-sorting apparatus control system of the invention, by pre-sorting device to Express Mail Package into
Capable identification of taking pictures, weighing, then information exchange is carried out by the computer and host computer of control system, exist according to Express Mail Package
The location information of packet mouth is fallen on halved belt sorter, completes pre-sorting function;Package after pre- point, by dividing conveyer belt that will wrap in advance
It wraps up in be transmitted on sorter and be wrapped in the completion of packet platform, greatly improve the sorting efficiency of halved belt sorter and reduce wrong packet
Rate.Meanwhile pre-sorting device design is rationally, high reliablity effectively alleviates the labor intensity of worker, improves labour life
Yield has good application value.
Schematically the present invention and embodiments thereof are described above, description is not limiting, institute in attached drawing
What is shown is also one of embodiments of the present invention, and actual structure is not limited to this.So if the common skill of this field
Art personnel are enlightened by it, without departing from the spirit of the invention, are not inventively designed and the technical solution
Similar frame mode and embodiment, are within the scope of protection of the invention.
Claims (6)
1. a kind of halved belt sorter pre-sorting apparatus control system, including pre-sorting device and control system two parts, special
Sign is:
The pre-sorting device includes dividing platform trolley (7), first to divide conveyer belt (1-2), second to divide conveyer belt (1-3) in advance in advance in advance
With divide platform camera (6) in advance, the pre- point of platform camera (6) is set to divides near platform trolley (7) in advance, for the pre- platform trolley that divides
(7) package on identified, the pre- point of platform trolley (7) includes Rolling motor (10), roller (11) and conveyer belt (12),
The conveyer belt (12) is tensioned on Rolling motor (10) and roller (11);The conveyer belt of the pre- point of platform trolley (7)
(12) both ends are respectively provided with one and fall Bao Kou (4), and one falls Bao Kou (4) and divides conveyer belt (1-2) to connect in advance with first, another falls packet
Mouth (4) divides conveyer belt (1-3) to connect in advance with second, and described first divides conveyer belt (1-2) and second to divide conveyer belt (1-3) in advance in advance
It is connected respectively with the upper packet platform of halved belt sorter corresponding sides;
The control system includes dividing platform computer, interchanger, host computer, bottom PLC in advance and dividing platform PLC in advance, described
Pre- point of platform camera (6) by RS485 bus connection divide platform computer in advance, singly to carry out identification of taking pictures to package face;Institute
The pre- point of platform computer stated is connected by interchanger with host computer, the package for that platform camera (6) will be divided to obtain in advance
Face list information feeds back to host computer, falls packet address with the determining package;The host computer by bottom PLC and
Platform PLC is divided to be connected in advance, the packet address information that falls for that will wrap up is transferred to the next PLC, judges the direction Luo Bao of package;It is described
Pre- point of platform PLC with divide the Rolling motor (10) of platform trolley (7) to be connected in advance, to be divided in advance according to the packet direction controlling that falls of package
Rolling motor (10) rotation direction of platform trolley (7), will wrap up and be sent on corresponding pre- point of conveyer belt.
2. a kind of halved belt sorter pre-sorting apparatus control system according to claim 1, it is characterised in that: described
Divide between platform computer and interchanger in advance, between interchanger and host computer, between host computer and bottom PLC, it is the next
PLC and divides between platform PLC in advance and be all made of Ethernet IP communication mode.
3. a kind of halved belt sorter pre-sorting apparatus control system according to claim 1 or 2, it is characterised in that: institute
The pre-sorting device stated also has electronic scale (9), and the electronic scale (9) is set to be divided under the conveyer belt (12) of platform trolley (7) in advance
Side, to weigh to package, the electronic scale (9) divides platform computer in advance by the connection of RS485 bus, will wrap up
Weight information feeds back to pre- point of platform computer.
4. a kind of halved belt sorter pre-sorting apparatus control system according to claim 3, it is characterised in that: described
It falls between Bao Kou (4) and corresponding pre- point of conveyer belt and is additionally provided with package slideway (5).
5. a kind of halved belt sorter pre-sorting apparatus control system according to claim 4, it is characterised in that: described
Upper packet conveyer belt (1-1), first divide conveyer belt (1-2) and second to divide conveyer belt (1-3) to be led to by ordinary three-phase synchronous in advance in advance
Reduction gear box is crossed to be driven.
6. a kind of halved belt sorter pre-sorting apparatus control system according to claim 4, it is characterised in that: described
The quantity of platform trolley (7) is divided to be arranged according to practical sorting amount in advance.
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CN201810960119.1A CN109107906B (en) | 2018-08-22 | 2018-08-22 | Control system of pre-sorting device of cross belt sorting machine |
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CN201810960119.1A CN109107906B (en) | 2018-08-22 | 2018-08-22 | Control system of pre-sorting device of cross belt sorting machine |
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CN109107906B CN109107906B (en) | 2020-12-22 |
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Cited By (1)
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CN110681595A (en) * | 2019-10-15 | 2020-01-14 | 圆智自动化科技(西安)有限公司 | Cross belt sorting machine supplies package platform |
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