CN109100479A - A kind of steel wire hardened line chloride test device - Google Patents
A kind of steel wire hardened line chloride test device Download PDFInfo
- Publication number
- CN109100479A CN109100479A CN201810585199.7A CN201810585199A CN109100479A CN 109100479 A CN109100479 A CN 109100479A CN 201810585199 A CN201810585199 A CN 201810585199A CN 109100479 A CN109100479 A CN 109100479A
- Authority
- CN
- China
- Prior art keywords
- directive wheel
- intake
- chlorine residue
- cooling pond
- steel wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 23
- 239000010959 steel Substances 0.000 title claims abstract description 23
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 title claims abstract description 21
- 238000012360 testing method Methods 0.000 title claims abstract description 18
- 125000001309 chloro group Chemical group Cl* 0.000 claims abstract description 34
- 238000001816 cooling Methods 0.000 claims abstract description 31
- 238000001514 detection method Methods 0.000 claims abstract description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 22
- 239000000498 cooling water Substances 0.000 claims abstract description 12
- 239000012535 impurity Substances 0.000 claims description 3
- 238000012216 screening Methods 0.000 claims description 3
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 abstract description 12
- 229910052801 chlorine Inorganic materials 0.000 abstract description 12
- 239000000460 chlorine Substances 0.000 abstract description 12
- 101100408453 Arabidopsis thaliana PLC5 gene Proteins 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 238000006298 dechlorination reaction Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 229910000639 Spring steel Inorganic materials 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000008235 industrial water Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011897 real-time detection Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/18—Water
- G01N33/182—Specific anions in water
Landscapes
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Medicinal Chemistry (AREA)
- Physics & Mathematics (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Sampling And Sample Adjustment (AREA)
Abstract
The invention discloses a kind of steel wire hardened line chloride test devices, including cooling pond, directive wheel, chlorine residue detection device and PLC, directive wheel includes lower directive wheel and upper directive wheel, lower directive wheel is set to the lower section of cooling pond horizontal plane, upper directive wheel is higher than edge on cooling pond, upper directive wheel is connection stepper motor, stepper motor connects PLC, chlorine residue detection device includes water pipe and the intake that is set to inside cooling pond, chlorine residue detection device connects intake by water pipe, intake includes side intake and bottom intake, bottom intake is set to the bottom of cooling pond, side intake is set to the inside of cooling pond, chlorine residue detection device connects PLC, the stepper motor of directive wheel in PLC connection.The present invention can implement to detect the chlorine residue in cooling water, when the contents of residual chlorine in water is excessively high, stop driving wheel, and wirerope stopping enters in cooling water, when the contents of residual chlorine in water is lower than preset threshold, is then normally carried out work.
Description
Technical field
The present invention relates to wirerope processing technique fields, and in particular to a kind of steel wire hardened line chloride test device and side
Method.
Background technique
In steel wire hardening production process, water process is as a kind of cooling and developing technique generally by spring steel both domestic and external
Silk manufacturing enterprise is utilized, it is well known that harm of the chloride ion in water to oil temper wire, therefore lot of domestic and foreign is looked forward to
Industrial water is all changed to pure water from general tap water by industry, and conductivity greatly reduces in this way, but can not be kept away in water
That exempts from contains chloride ion, and being attached to steel wire surface will affect the mechanical performance of steel wire.How a kind of quickly detection chloride ion is found
Device have important practical significance for the promotion in steel wire production process.
Summary of the invention
To solve deficiency in the prior art, the present invention provides a kind of steel wire hardened line chloride test device and method,
Solves the technical issues of steel wire hardening is easily got rusty in the prior art.
In order to achieve the above objectives, the present invention adopts the following technical scheme:
A kind of steel wire hardened line chloride test device, it is characterised in that: including cooling pond, directive wheel, chlorine residue detection
Device and PLC, the directive wheel include lower directive wheel and upper directive wheel, and the lower directive wheel is set to cooling pond horizontal plane
Lower section, the upper directive wheel are higher than edge on cooling pond, and the upper directive wheel is connection stepper motor, the stepper motor connection
PLC, the chlorine residue detection device include water pipe and the intake that is set to inside cooling pond, and the chlorine residue detection device passes through
Water pipe connects intake, and the intake includes side intake and bottom intake, and the bottom intake is set to cooling
The bottom in pond, the side intake are set to the inside of cooling pond, and the chlorine residue detection device connects PLC, the PLC
The stepper motor of directive wheel in connection.
Under a kind of steel wire hardened line chloride test device above-mentioned, the lower directive wheel and upper directive wheel intermediate symmetry
It is recessed.
A kind of steel wire hardened line chloride test device above-mentioned, multiple chlorine residue detection devices pass through same root CAN bus
Connect PLC.
A kind of steel wire hardened line chloride test device above-mentioned, the intake are additionally provided with the filtering for impurity screening
Device.
A kind of steel wire hardened line chloride test device above-mentioned, be set to cooling pond side chlorine residue detection device it
Between spacing be not less than 1m.
A kind of steel wire hardened line chloride test device above-mentioned, the wirerope joint face of the upper directive wheel is additionally provided with anti-
Slip layer.
Advantageous effects of the invention: the present invention can implement to detect the chlorine residue in cooling water, work as water
In contents of residual chlorine it is excessively high when, stop the rotation of driving wheel, wirerope stopping enters in cooling water, and opens dechlorination device,
When the contents of residual chlorine in water is lower than preset threshold, then work is normally carried out.
The present invention can prevent from cooling down wirerope when cooling water chlorine residue is excessive, and integrated automation degree is higher.
Detailed description of the invention
Fig. 1 is whole schematic diagram one of the invention；
Fig. 2 is wheel design figure of the present invention；
Fig. 3 is whole schematic diagram two of the invention；
The meaning of appended drawing reference: the cooling pond 1-；Directive wheel under 21-；The upper directive wheel of 22-；3- chlorine residue detection device；31-
Water pipe；32- intake；4-CAN bus；5-PLC.
Specific embodiment
The invention will be further described below in conjunction with the accompanying drawings.Following embodiment is only used for clearly illustrating the present invention
Technical solution, and not intended to limit the protection scope of the present invention.
A kind of steel wire hardened line chloride test device includes cooling pond 1, directive wheel, chlorine residue detection dress as shown in Figure 1:
3 and PLC5 is set, directive wheel includes lower directive wheel 21 and upper directive wheel 22, and lower directive wheel 21 is set to 1 horizontal plane of cooling pond
Lower section, upper directive wheel 22 are higher than edge on cooling pond 1, and upper directive wheel 22 is connection stepper motor, and stepper motor connects PLC5, remaining
Chlorine detection device 3 includes water pipe 31 and the intake 32 being set to inside cooling pond 1, and chlorine residue detection device 3 passes through water pipe 31
Intake 32 is connected, intake 32 includes side intake and bottom intake, and bottom intake is set to the bottom of cooling pond 1
Portion, side intake are set to the inside of cooling pond 1, and chlorine residue detection device 3 connects PLC5, directive wheel 22 in PLC5 connection
Stepper motor.
As shown in Figure 2: lower directive wheel 21 and upper 22 intermediate symmetry of directive wheel are recessed.
Multiple chlorine residue detection devices 3 connect PLC5 by same root CAN bus 4.
Intake 32 is additionally provided with the filter device for impurity screening, and filter device can be used in the prior art any one
Kind, effect is that residue is prevented to be sucked into chlorine residue detection device 3, influences the service life of chlorine residue detection device 3.
For improving measurement accuracy, achieve the purpose that stochastical sampling is set to the chlorine residue detection device 3 of 1 side of cooling pond
Between spacing be not less than 1m.
In order to promote directive wheel 22 for the driving force of wirerope, prevent from skidding between the two, upper directive wheel 22
Wirerope joint face is additionally provided with anti-slip layer.
When work: first in the chlorine residue threshold value A in PLC setting cooling water；Then chlorine residue detection device 3 will be corresponding
Water sucking, discharge around intake 32, and the contents of residual chlorine of the cooling water of real-time detection sucking, discharge；PLC5 will be each remaining
The detected value of chlorine detection device 3 is calculated, and obtains the average value B of all chlorine residue detection devices 3；PLC5 compares chlorine residue detection dress
Set the chlorine residue threshold value A in 3 average value B and S1；
When B is less than or equal to A, then prove that contents of residual chlorine meets production requirement in water, the stepping of directive wheel 22 is electric in unlatchings
Machine works；
It is on the contrary then contents of residual chlorine is not able to satisfy production requirement in water, the stepper motor of directive wheel 22 and dechlorination is opened in closing
Device is then turned on the stepper motor of directive wheel 22 until B is less than or equal to A, carries out cooling treatment to wirerope.Dechlorination
Device for removing in cooling water remaining chlorine, can be used it is in the prior art any one.
According to the requirement of production technology, the preferred 80mg/l of chlorine residue threshold value A of the present embodiment.
It can implement to detect the chlorine residue in cooling water using the present embodiment, when the contents of residual chlorine in water is excessively high
When, stop the rotation of driving wheel, wirerope stopping enters in cooling water, and opens dechlorination device, when the contents of residual chlorine in water
When lower than preset threshold, then work is normally carried out.
The present invention can prevent from cooling down wirerope when cooling water chlorine residue is excessive, and integrated automation degree is higher.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, without departing from the technical principles of the invention, several improvement and deformations can also be made, these improvement and deformations
Also it should be regarded as protection scope of the present invention.
Claims (6)
1. a kind of steel wire hardened line chloride test device, it is characterised in that: including cooling pond (1), directive wheel, chlorine residue detection
Device (3) and PLC (5), the directive wheel include lower directive wheel (21) and upper directive wheel (22), lower directive wheel (21) setting
In the lower section of cooling pond (1) horizontal plane, the upper directive wheel (22) is higher than edge on cooling pond (1), the upper directive wheel
It (22) is connection stepper motor, the stepper motor connects PLC (5), and the chlorine residue detection device (3) includes water pipe (31) and sets
It is placed in the internal intake (32) in cooling pond (1), the chlorine residue detection device (3) connects intake by water pipe (31)
(32), the intake (32) includes side intake and bottom intake, and the bottom intake is set to cooling pond (1)
Bottom, the side intake is set to the inside of cooling pond (1), and the chlorine residue detection device (3) connects PLC (5), institute
State the stepper motor of directive wheel (22) in PLC (5) connection.
2. a kind of steel wire hardened line chloride test device according to claim 1, it is characterised in that: the lower directive wheel
(21) recessed with upper directive wheel (22) intermediate symmetry.
3. a kind of steel wire hardened line chloride test device according to claim 1, it is characterised in that: multiple chlorine residue detections
Device (3) passes through same root CAN bus (4) connection PLC (5).
4. a kind of steel wire hardened line chloride test device according to claim 1, it is characterised in that: the intake
(32) it is additionally provided with the filter device for impurity screening.
5. a kind of steel wire hardened line chloride test device according to claim 1, it is characterised in that: be set to cooling water
Spacing between the chlorine residue detection device (3) of pond (1) side is not less than 1m.
6. a kind of steel wire hardened line chloride test device according to claim 1, it is characterised in that: the upper directive wheel
(22) wirerope joint face is additionally provided with anti-slip layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810585199.7A CN109100479A (en) | 2018-06-08 | 2018-06-08 | A kind of steel wire hardened line chloride test device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810585199.7A CN109100479A (en) | 2018-06-08 | 2018-06-08 | A kind of steel wire hardened line chloride test device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109100479A true CN109100479A (en) | 2018-12-28 |
Family
ID=64796717
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810585199.7A Pending CN109100479A (en) | 2018-06-08 | 2018-06-08 | A kind of steel wire hardened line chloride test device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109100479A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115305344A (en) * | 2022-10-11 | 2022-11-08 | 南通创丰金属制品有限公司 | Water residual chlorine detection device for heat treatment of steel wire rope |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1514248A (en) * | 2003-03-20 | 2004-07-21 | 北京科技大学 | Circulating cooling water quality monitoring system and equipment |
| JP3867357B2 (en) * | 1997-08-07 | 2007-01-10 | 栗田工業株式会社 | Metal corrosion monitoring method |
| CN101334365A (en) * | 2007-06-29 | 2008-12-31 | 上海宝钢工业检测公司 | Determination method for chloride ion content of temper rolling liquor for steel plate rolling |
| CN103215430A (en) * | 2013-04-23 | 2013-07-24 | 冯伟年 | Novel technique for isothermal heat treatment of steel wire |
| CN204479566U (en) * | 2015-04-15 | 2015-07-15 | 李博 | A kind of environmental protection test instrument |
| CN204945126U (en) * | 2015-09-07 | 2016-01-06 | 徐志欣 | Ammonia nitrogen water quality on-line monitoring system |
| CN106139987A (en) * | 2015-04-10 | 2016-11-23 | 天津市砼兴混凝土外加剂有限公司 | A kind of anti-settler of concrete admixture |
| CN206223781U (en) * | 2016-12-05 | 2017-06-06 | 淄博凹凸机电科技有限公司 | A kind of sewage on-line monitoring system |
-
2018
- 2018-06-08 CN CN201810585199.7A patent/CN109100479A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3867357B2 (en) * | 1997-08-07 | 2007-01-10 | 栗田工業株式会社 | Metal corrosion monitoring method |
| CN1514248A (en) * | 2003-03-20 | 2004-07-21 | 北京科技大学 | Circulating cooling water quality monitoring system and equipment |
| CN101334365A (en) * | 2007-06-29 | 2008-12-31 | 上海宝钢工业检测公司 | Determination method for chloride ion content of temper rolling liquor for steel plate rolling |
| CN103215430A (en) * | 2013-04-23 | 2013-07-24 | 冯伟年 | Novel technique for isothermal heat treatment of steel wire |
| CN106139987A (en) * | 2015-04-10 | 2016-11-23 | 天津市砼兴混凝土外加剂有限公司 | A kind of anti-settler of concrete admixture |
| CN204479566U (en) * | 2015-04-15 | 2015-07-15 | 李博 | A kind of environmental protection test instrument |
| CN204945126U (en) * | 2015-09-07 | 2016-01-06 | 徐志欣 | Ammonia nitrogen water quality on-line monitoring system |
| CN206223781U (en) * | 2016-12-05 | 2017-06-06 | 淄博凹凸机电科技有限公司 | A kind of sewage on-line monitoring system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115305344A (en) * | 2022-10-11 | 2022-11-08 | 南通创丰金属制品有限公司 | Water residual chlorine detection device for heat treatment of steel wire rope |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20181228 |
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| RJ01 | Rejection of invention patent application after publication |