A kind of production method of continuous-casting sheet billet
Technical field:
The invention belongs to Sheet-bar Continuous Casting Technique fields, and in particular to a kind of production method of continuous-casting sheet billet.
Background technique:
Continuous casting and rolling technique of sheet bar is organically to be combined together traditional conticaster, heating furnace and Hot Rolling Mill,
It is a kind of close-coupled Steel Production Flow Chart new technology, compared with traditional handicraft, continuous casting and rolling technique of sheet bar short, work with process
Sequence is compact, equipment is simple, small investment, low energy consumption, environmental pollution is small, productivity is high and the advantages such as at low cost.
The first in the world thin slab continuous casting and rolling producing line uses the CSP technology of the western mark of Germany, in Niu Ke company of the U.S.
It builds up and goes into operation.Its sheet billet is cast by vertical with bending type continuous casting machine, and casting machine is by funnel-type crystallizer, vertical secondary cooling zone, bending
Formed with straightening section and horizontal segment, be detailed in Fig. 1, thickness of strand 50mm, due to its thickness compared to traditional slab (200~
250mm) closer to final finished thickness, referred to as sheet billet.
One of sheet billet representative art: the CSP technology of the western mark of Germany, casting machine are constituted as shown in Figure 1, i.e. curved using standing
The mode of formula continuous casting produces sheet billet, and molten steel pours into the funnel-type crystallizer of 50~90mm of exit thickness, forms the casting with wick-containing
Base, in plumbness throwing, but using full water cooling, slab does not solidify before all in vertical state secondary cooling section, vertical section
Long 9~11m, after slab all solidification, into curved strong section, metallurgical length≤11m, casting machine 3.0~3.5m of radius, slab is through curved
Bent 90 ° are in a horizontal state, with the slab of 50~90mm of speed output thickness of 4~6m/min of pulling rate.This kind of sheet billet producer
Formula, slab are completed to solidify in vertical section, and two cold full water coolings but, make easily to float with field trash, and casting blank solidification is more uniform, segregation
Light advantage.
Two: Arvedi company's ESP technology of sheet billet representative art, Arvedi company of Italy ESP producing line in 2009
It goes into operation, which realizes the production of thickness 90~110mm slab by the way of ultrahigh speed continuous casting, since its pulling rate is fast, leads to
Steel amount is big, so that continuous casting and hot rolling integral requirement is met, the endless rolling realized.
The technology produces sheet billet using straight circular-arc type continuous casting machine, and casting machine is constituted as shown in Fig. 2, molten steel pours into exit thickness 90
The funnel-type crystallizer of~110mm forms the slab with wick-containing, after throwing goes out crystallizer, that is, enters bending section, vertical section is only grown
1.5m~2m, slab bending straightening under band wick-containing state, casting machine radius 5m, secondary cooling zone slab is cooling using aerosol, and metallurgy is long
20m is spent, slab is gradually aligned in horizontal secondary cooling zone out, with speed output thickness 90~110mm slab of 4~6m/min of pulling rate.
Sheet billet advantage is produced using which are as follows: (1) slab is bent camber, casting machine height in the state of band wick-containing
It is greatly reduced;(2) deformation temperature of casting blank bending and aligning is higher, and slab cracking frequency is low.
Existing sheet billet production technology, in order to reach relatively thin slab thickness, using relatively thin crystallizer, thin thickness
Crystallizer in order to accommodate submersed nozzle, be designed as infundibulate in the middle part of crystallizer, to meet the placement of submersed nozzle,
As shown in Fig. 3 (a) and Fig. 3 (b), in order to adapt to the crystallizer of thin thickness, submersed nozzle is also configured as flat, the thickness of resistance to material
It is relatively thin.
Existing sheet blank continuous casting there are the problem of:
1, CSP vertical bending type continuous casting problem: (1) slab is aligned after solidifying completely, and temperature is low, and required straightening force is big, is easily occurred
Crack defect;(2) casting machine height is higher, and usually in 10m or more, factory investment is high, inconvenient.
2, the straight arc continuous casting problem of ESP: (1) after slab goes out crystallizer, immediately entering bending section, after high pulling rate bleed-out, thing
Therefore damage range is big, maintenance difficulty is high, heavy workload;(2) casting machine height reduces, but horizontal section length is significantly increased, entire to produce
Line length increases, and capital expenditure increases, and the exploitativeness by producing line length limitation is poor.
3, funnel-type crystallizer problem: (1) frictional resistance of slab pull-out crystallizer process, green shell and crystallizer wall is big,
Slab crackle and crystallizer is easily caused to wear;(2) mould wall thickness is thin, and capacity is small, under conditions of high flow capacity, steel in crystallizer
Water level fluctuation is big, is unfavorable for controlling;
4, submersed nozzle problem: submersed nozzle is designed to flat, and the thickness of resistance to material is thin, submersed nozzle service life
It is low.
Summary of the invention:
The purpose of the present invention is low for straightening temperature in traditional vertical bending type continuous casting production process existing in the prior art,
Easily form slab crack defect;After the straight high pulling rate bleed-out of arc continuous casting, accident treatment heavy workload, maintenance difficulty is high and casting machine
Horizontal length is big;The frictional resistance of green shell and crystallizer wall is big in funnel-type crystallizer, and mould wall thickness is thin, and capacity is small, liquid level
Fluctuation is big;Low problem of flat submersed nozzle service life, proposes a kind of production method of continuous-casting sheet billet, in this method
Slab uses parallel-plate crystallizer castable, and into after secondary cooling zone, band wick-containing slab is under the effect of interior outer arc bilateral pressure, warp
Distinctive Lengthened vertical roller column, are substantially thinned slab thickness, are bent and align using big arc radius, with drawing speed 4
~6m/min produces with a thickness of 80~120mm slab.The continuous casting producing method of the sheet billet overcomes existing sheet billet crackle
The problems such as defect incidence is high, and maintenance operation is complicated, crystallizer capacity is small, and frictional resistance is big and the submersed nozzle service life is short, it is real
The high casting speed continuous casting of sheet billet is showed.
To achieve the above object, the invention adopts the following technical scheme:
A kind of production method of continuous-casting sheet billet, is completed using casting machine, comprising the following steps:
(1) formation of casting blank shell:
Molten steel is sent into crystallizer through submersed nozzle, water flowing is cooling inside crystallizer, and molten steel is made to meet copper cooling wall, table
Layer crystallization and freezing forms internal band wick-containing slab, and crystallizer is in high-frequency vibration bottom knockout, will under the tractive force of lower part slab
Band wick-containing slab pulls out crystallizer;Wherein, the submersed nozzle is straight tube shape bilateral opening submersed nozzle, the knot
Brilliant device is parallel-plate crystallizer, and parallel-plate exit thickness is 200mm;
(2) being thinned with wick-containing slab thickness and cooling:
After band wick-containing slab goes out crystallizer, into two cold vertical sections, through depressing under roll-in, in entire two cold vertical section stagnation pressures
Lower amount is 80~120mm, and is cooled down in secondary cooling zone to band wick-containing slab, until slab wick-containing all solidifies;Wherein, described
Two cold vertical segment length be 4~7m, the cold vertical section of described two be equipped with 6 groups of pressure rollers;
(3) bending straightening of slab:
It is thinned to wick-containing slab thickness after being sized, two cold segmental arcs is entered under the action of bending roll, through multiple spot
Slowly bending, then slowly aligning is level, until two cold segmental arc out, wherein the cold segmental arc radius >=7m of casting machine two,
The cold segmental arc of described two is equipped with bending roll, and the bending roll is arranged in two cold segmental arc section starts;
(4) the high pulling rate of slab pulls out crystallizer:
Under driven roller driving synchronous with motor, slab is moved downward, and with the speed of 4~6m/min, pulls out slab, institute
The slab stated is sheet billet, with a thickness of 80~120mm.
In the step (1), the water coolant water temperature is 35~40 DEG C, and water is 5800~6500L/min.
The casting machine is equipped with secondary cooling zone and horizontal segment, and the secondary cooling zone includes two cold vertical sections and two cold segmental arcs,
The horizontal segment is equipped with 2 groups of straightening rolls, is equipped with 5~8 pairs of driven rollers in the cold segmental arc of casting machine two and horizontal segment.
In the step (2), two cold vertical section pressures divide 3 sections, and drafts is distributed in entire two cold vertical sections, due to casting
Blank strip has wick-containing, and therefore, required depressing force is smaller, meanwhile, pressure is using outer arc in slab simultaneously to pressure by the way of central reduction
Under, 40~60mm of unilateral green shell deflection.Slab deforms under the pressure of pressure roller, and overall reduction is exported to from crystallizer into curved
The mode being gradually reduced before tune be distributed in two cold vertical sections (such as: drafts 120mm, then paragraph 1 depress 60mm, the 2nd section
Depress 40mm, the 3rd section of pressure 20mm), 80~120mm will be pressed down to from 200mm with wick-containing slab.
It in the step (2), adopts and is water-cooled in two cold vertical sections, specific water is 2.0~3.5L/kg, cold into two
Cooling using aerosol after segmental arc, specific water is 1.0~2.0L/kg, until slab wick-containing all solidifies, metallurgical length 20~
25m。
For sheet billet in the technology using the equipment production of distinctive continuously casting, which has 200mm think gauge parallel
Plate crystallizer, lengthens two cold vertical section roller column arrangement (4m at long section slab band wick-containing pressure (80~120mm of drafts)
≤ bis- cold vertical section≤7m) and the features such as big arc radius (>=7m), it is detailed in Fig. 4.
Beneficial effects of the present invention:
(1) the parallel-plate crystallizer for using 200mm thickness, significantly reduces the friction of casting blank shell and crystallizer wall, mentions
High slab quality and crystallizer service life;In addition, mould wall thickness increases, capacity increases, and the stability of mold liquid level increases,
Be conducive to slab quality control;
(2) submersed nozzle being open using universal straight barrel type bilateral, service life are higher than flat submersed nozzle, together
When, using the copper plate of crystallizer and submersed nozzle of general-purpose type, the manufacturing cost of sheet billet is greatly reduced;
(3) casting machine height is lower than vertical bending type casting machine, is higher than straight arc casting machine, has been provided simultaneously with the advantage of two kinds of casting machines, again
It is high to avoid vertical bending type casting machine height, the problem of investment is high, and straight arc casting machine length is big, producing line length limited;
(4) after slab goes out crystallizer, in straightway, when bleed-out accident occurs, smaller, dimension is influenced on the equipment of lower section
It repairs, it is easy for installation;
(5) slab levelling with liquid core, temperature is relatively high, and straightening force is small, and bending and aligning defect are few.
Detailed description of the invention:
Fig. 1 is CSP vertical with bending type continuous casting machine structural schematic diagram;
Fig. 2 is the straight circular-arc type continuous casting machine structural schematic diagram of ESP;
Fig. 3 is funnel-type crystallizer and immersion type water nozzle structure schematic diagram, wherein 3 (a) be funnel-type crystallizer, 3 (b)
For submersed nozzle;
Fig. 4 is the casting machine that the embodiment of the present invention 1 uses and slab operation figure, wherein 1- parallel-plate crystallizer, 2- pressure
Roller, the cold vertical section of 3- bis-, 4- bending roll, the cold segmental arc of 5- bis-, the slab of 6- levelling with liquid core, 7- straightening roll, 8- horizontal segment;
Fig. 5 is the sectional view for the submersed nozzle that parallel-plate crystallizer and straight tube bilateral are open, wherein 5 (a) be longitudinal section
Figure, 5 (b) be cross-sectional view.
Specific embodiment:
Below with reference to embodiment, the present invention is described in further detail.
Embodiment 1:
Molten steel is typical case's Q195 ingredient in the present embodiment;20 DEG C of molten steel overheat;
The casting machine and slab operation figure of use depress roller 2 as shown in figure 4, casting machine structure includes parallel-plate crystallizer 1, and two
Cold vertical section 3, bending roll 4, two cold segmental arcs 5, straightening roll 7, horizontal segment 8;The leaching of parallel-plate crystallizer and straight tube bilateral opening
The sectional view for entering the formula mouth of a river is as shown in Figure 5, wherein 5 (a) be longitudinal section, and 5 (b) be cross-sectional view, and molten steel is through straight tube shape bilateral
Be open submersed nozzle, and molten steel is sent into the parallel-plate straight mo(u)ld 1 of exit thickness 200mm, forms the slab with wick-containing, throwing
Out after crystallizer, into two cold vertical sections 3, the long 4.8m of the section is depressed by 6 groups of pressure rollers 2, and overall reduction is
80mm, the drafts are distributed in entire two cold vertical sections 3, since slab has wick-containing, required depressing force is smaller, meanwhile,
Pressure is using outer arc in slab while to depressing by the way of central reduction, unilateral green shell deflection 40mm, in the region by slab
The contraction of roll gap, overall reduction are distributed in two cold vertical sections in a manner of being gradually reduced before being exported to from crystallizer into bending section
It is interior, it will be pressed down to 120mm from 200mm with wick-containing slab, and enter radius 7m's under the action of bending roll 4 with wick-containing slab later
Two cold segmental arcs 5, are slowly bent through multiple spot, and in conjunction with straightening roll 7, slowly aligning is level, form the slab 6 of levelling with liquid core, and two
Cold vertical section 3, which is adopted, to be water-cooled, specific water 3.5L/kg, into two cold segmental arcs 5 after it is cooling using aerosol, specific water is
2.0L/kg, until slab wick-containing all solidifies, metallurgical length 22m is disposed with 5~8 groups of drives in two cold segmental arcs 5 and horizontal segment 8
Dynamic roller, driving slab are produced with drawing speed 4.5m/min with a thickness of 120mm slab.
Embodiment 2:
Molten steel is typical case's Q235A ingredient;
Casting machine and slab the operation figure that the present embodiment uses are with embodiment 1, and 15 DEG C of molten steel overheat, through straight tube shape double-side opening
Molten steel, is sent into the parallel-plate straight mo(u)ld of exit thickness 200mm by mouth submersed nozzle, forms the slab with wick-containing, and throwing goes out
After crystallizer, into two cold vertical sections, the long 5.8m of the section is depressed, overall reduction 100mm by 6 groups of pressure rollers, should
Drafts is distributed in entire two cold vertical sections, since slab has wick-containing, required depressing force is smaller, meanwhile, pressure uses
Outer arc is depressed to the mode of central reduction simultaneously in slab, unilateral green shell deflection 50mm, in the region by the receipts of slab roll gap
Contracting, overall reduction are distributed in two cold vertical sections in a manner of being gradually reduced before being exported to from crystallizer into bending section, will be with liquid
Core slab is pressed down to 100mm from 200mm, enters the two cold arcs of radius 7m under the action of bending roll with wick-containing slab later
Section, is slowly bent through multiple spot, and it is horizontal for slowly aligning in conjunction with straightening roll, forms the slab of levelling with liquid core, two cold vertical sections are adopted
Be water-cooled, specific water 3.5L/kg, into two cold segmental arcs after it is cooling using aerosol, specific water is 1.0~2.0L/kg, directly
All solidified to slab wick-containing, metallurgical length 24m, be disposed with 8 groups of driven rollers in two cold segmental arcs and horizontal segment, drive slab with
Drawing speed 5m/min produces with a thickness of 100mm slab.
Embodiment 3:
Molten steel is typical case's Q235B ingredient;
15 DEG C of molten steel overheat, through straight tube shape bilateral opening submersed nozzle, molten steel is sent into the flat of exit thickness 200mm
Andante straight mo(u)ld forms the slab with wick-containing, and after throwing goes out crystallizer, into two cold vertical sections, the long 7m of the section passes through 6
Group pressure roller 2 is depressed, and overall reduction 120mm, the drafts is distributed in entire two cold vertical sections, since slab has liquid
Core, therefore, required depressing force are smaller, meanwhile, pressure is using outer arc in slab while to depressing by the way of central reduction, unilateral base
Shell deflection 50mm, in the region by the contraction of slab roll gap, overall reduction with before being exported to from crystallizer into bending section gradually
Reduced mode is distributed in two cold vertical sections, will be pressed down to 80mm from 200mm with wick-containing slab, and band wick-containing slab is pushing up later
The two cold segmental arcs for entering radius 7m under the action of roller, are slowly bent through multiple spot, are slowly aligned in conjunction with straightening roll as level, shape
At the slab of levelling with liquid core, two cold vertical sections, which are adopted, to be water-cooled, specific water 3.5L/kg, into two cold segmental arcs after use
Aerosol is cooling, specific water 2.0L/kg, until slab wick-containing all solidifies, metallurgical length 25m, in two cold segmental arcs and level
Section is disposed with 8 groups of driven rollers, and driving slab is produced with drawing speed 6m/min with a thickness of 80mm slab.