Steel slag multistage treatment method
Technical field
The present invention relates to the method flows of the comprehensive utilization to smelting waste steel, and in particular to a kind of steel slag multistep treatment side
Method.
Background technique
Steel slag is main solid waste in steel-making link, is calculated according to 800,000,000 tons of national steel production capacity, generates refining now
1.2 hundred million tons of steel class steel slag.But country's process for treating steel slag is simple, extensive;After generally going through bored heat, cooling, decomposing, sort out
Diameter big steel scrap and magnetic separation;The tailings left accounts for 80% or more of processing total amount in 20mm or more.Because without sufficiently broken
It is broken, still containing 4% or so fe, more person's contents are even more than 5% or more.Moreover, there are serious cinder ladles for the tailings left
The problem of iron, slag iron solidification;Because of the limitation of domestic technique level, this part tailings, which continues processing, can not create economic value,
The cost bottleneck of existing method is reached, has become " chicken ribs ".
Even if because sorting, not clean, particle is uneven, standard not first-class factor too high downstream links by these tailings export trades
Cost causes sales difficulty.Sometimes upstream will also undertake freight charges and stockpiling cost, and tailings is sent to downstream client;It causes
Secondary processing cost is high, sells the problems such as unstable, secondary pollution is serious.
Known country encourages the raw materials such as the renewable resources such as steel slag substitution sandstone, cement, and Current Domestic processing is comprehensive
Technical comparing is closed to fall behind.So steel slag multistage treatment method is the production factors that industry needs.
Through retrieving, Chinese patent literature CN107159426A discloses that a kind of steel slag is secondary to select iron method, uses reciprocating sieve
Select machine, jaw crusher, barrel magnetic separator, spiral magnetic separator, ball mill and magnetic wind joint iron dressing machine composition multiple stage crushing and magnetic
The system of choosing for improving the steel slag iron-content in mechanical milling process, and then reduces ore grinding power consumption, reduces the workload of ball mill
And wear intensity, meet the sorting requirement of different grain size slag steel.However this method is only paid attention to select Iron grade from powder to be 60%
Above granulated iron powder not yet realizes the comprehensive utilization to steel slag.
The steel slag multistage treatment method of fragrant steel research and development aims to solve the problem that above-mentioned main problem, is created by the comprehensive utilization of steel slag
Make economic value and social benefit.
Summary of the invention
Goal of the invention: in order to overcome the deficiencies in the prior art, the present invention provides a kind of efficient, energy conservation, low emission
Steel slag multistage treatment method.
Technical solution: in order to solve the above technical problems, a kind of steel slag multistage treatment method provided by the invention, including to steel
The broken of slag progress, screening and magnetic separation, specific method process are as follows:
1) heat it is bored after steel slag slag tap, be loaded into contractor dumper, be transported to the material shed transfer of steel slag factory, by material loading platform into
Enter vibrating feed storehouse.
2) feed hopper vibrates pan feeding, the diameter range 0-800mm of pan feeding;The steel slag raw material terminal of 800mm or more is set up
Individual Environmental-protecting dust-removing pretreating zone cuts to the rear online processing of 300mm or less by oxygen.
3) pre-selection rotary screen is crossed, steel slag is divided into > the first steel slag of 300mm and the second steel slag of 0 ~ 300mm.
4) wherein:
Foldback cutting area is cut after first steel slag sorts.
Second steel slag is sent into jaw crusher, is broken for third steel slag, communicated band input level vibrating screen.
5) steel slag is divided into three kinds of grades by horizontal vibration sieve, the 5th steel slag and 5- of the 4th steel slag of 0-5mm, 40-300mm
The 6th steel slag of 40mm
6) wherein:
4th steel slag inputs strong magnetomechanical, strong magnetomechanical selects iron powder (full iron TFe > 60%) and metallic iron exists by selecting under piano-wire screen
MFe1% tailings below
5th steel slag inputs drum belt magnetic separation by selecting on piano-wire screen.
6th steel slag crosses magnetic roller;The first steel scrap selected and the 5th steel slag doubling input drum belt magnetic separation.
7) drum belt magnetic separation exports the second steel scrap and the 7th steel slag, and the second steel scrap is sent into autogenous grinding rolling barrel, the 7th steel
Slag is sent into crusher.
8) the 7th slag processing is the 8th steel slag by crusher, and the 8th steel slag is sieved back to horizontal vibration, forms closed circuit follow
Ring.
The crusher is impact breaker or centrifugal crusher.
9) autogenous grinding rolling barrel exports the 9th steel slag, the tenth steel slag (the full iron TFe 70% that the screening of the 9th steel slag is 5-50mm
More than), the 11st steel slag (complete 80% or more iron TFe) two grades and the 12nd steel slags of 50-300mm;
12nd steel slag is sieved through closed cycle back to horizontal vibration, forms closed cycle
9) all steel slag grades are in≤5mm;It is sent into strong magnetomechanical.
Tailings enters strong magnetomechanical, selects 0-5mm iron powder taste (full iron TFe > 60%)
The remaining ground slag of choosing, grade is in 5mm or less;After high intensity magnetic separation separates, metallic iron is in MFe1% or less;
Ground slag can be with raw material of the substitution sandstone aggregate as roadbed bed course, steady layer of water etc., as quotient's concrete and mortar;Or make
Pelletizing is made for auxiliary material, or as mixture bundled scrap.
Dust pelletizing system: whole producing line is totally-enclosed;And it is equipped with deduster, accomplish dust-proof, dedusting, effective control of dust pipe
Reason, dust emission≤10mg/m3.By 12 points of 1 host be distributed dusts generate 300-400 mesh slag micro powder (metallic iron MFe <
0.1%) it, can be used directly as clinker.
The utility model has the advantages that the present invention is based on the design principles of " more broken few mills ", using " broken+screening+magnetic separation+cleaning+removes
Dirt " moves in circles, and reaches economic and efficiently 99% or more recycling metal;Accomplish export trade tailings partial size specification 0-5mm, gold
Belong to iron content 1% hereinafter, sufficiently recycling renewable resource;Actually accomplish slag comprehensive utilization value maximization, tailings " zero-emission
It puts ".
The bottleneck of domestic steel slag and tailings processing technique is breached, has both emphasized efficient, the energy saving, ring that holistic approach arranges
The characteristics such as guarantor, but emphasis solves the slag iron freezing problem of tailings.After method processing of the invention, the tailings metallic iron that leaves
Content MFe<1%, actually reaches metal recovery rate>99% or more, really realizes 0 discharge.Tailings partial size, can be between 0-5mm
50/50 proportion is realized with blast furnace granulated slag, greatly improves comprehensive utilization value;Ground slag can be with substitution sandstone aggregate as roadbed
Bed course, steady layer of water etc., the raw material as quotient's concrete and mortar;Perhaps as auxiliary material production pelletizing or as mixture steel scrap pressure
Block.
Except it is above-described present invention solves the technical problem that, constitute technical solution technical characteristic and by these technologies
Outside advantage brought by the technical characteristic of scheme.To keep the object of the invention, technical scheme and beneficial effects clearer, below will
In conjunction with the attached drawing in the embodiment of the present invention, to other for including in the other technologies problem of the invention that can solve, technical solution
The advantages of technical characteristic and these technical characteristics are brought does apparent, complete description, it is clear that described embodiment is
A part of the embodiment of the present invention, instead of all the embodiments.The present invention being usually described and illustrated herein in the accompanying drawings is implemented
The component of example can be arranged and be designed with a variety of different configurations.Therefore, below to the reality of the invention provided in the accompanying drawings
The detailed description for applying example is not intended to limit the range of claimed invention, but is merely representative of selected implementation of the invention
Example.Based on the embodiments of the present invention, obtained by those of ordinary skill in the art without making creative efforts
Every other embodiment, shall fall within the protection scope of the present invention.
Detailed description of the invention
Fig. 1 is the method flow diagram of the embodiment of the present invention.
Specific embodiment
Embodiment:
Steel slag multistage treatment method process such as Fig. 1 of the present embodiment, comprising the following steps:
(1) steel slag after heat is bored is slagged tap, and is loaded into contractor dumper, is transported to the material shed transfer of steel slag factory, passes through material loading platform
Into vibrating feed storehouse.
(2) feed hopper vibrates pan feeding, the diameter range 0-800mm of pan feeding;The steel slag raw material terminal of 800mm or more is set up
Individual Environmental-protecting dust-removing pretreating zone cuts to the rear online processing of 300mm or less by oxygen.
(3) by pre-selection rotary screen, steel slag is divided into > 300mm and 0 ~ 300mm two types.Sorting greater than 300mm
Afterwards, foldback cutting area in part is cut.
(4) steel slag of 0-300mm is sent directly into jaw and breaks, and the conveyer belt below the broken machine of jaw is fallen into after broken, is sent into horizontal shake
Dynamic sieve.
(5) it is sieved by horizontal vibration, steel slag is divided into three kinds of grades, 0-5mm, 5-40mm and 40-300mm again.
(6) wherein, horizontal vibration sieve is directly entered strong magnetomechanical by the 0-5mm grade selected under piano-wire screen.
(7) wherein, the 40-300mm grade on horizontal vibration sieve piano-wire screen, into drum belt magnetic separation.What is magneticly elected is useless
Steel is sent into autogenous grinding rolling barrel, and choosing is remaining to enter impact breaker.
(8) wherein, the 5-40mm grade in horizontal vibration sieve steel-wire screen, crosses magnetic roller;The steel scrap and upper layer grade selected
Doubling, into drum belt magnetic separation.The steel scrap magneticly elected is sent into autogenous grinding rolling barrel, and choosing is remaining to enter centrifugal crusher, is crushed
Afterwards, horizontal vibration sieve is returned.
(9) all into impact breaker, it is sieved after being crushed back to horizontal vibration, forms closed cycle.
(10) all into centrifugal formula crusher, it is sieved after being crushed back to horizontal vibration, forms closed cycle.
(11) metal of autogenous grinding rolling barrel processing > 5mm;Finished product screen is divided into complete 70% or more the iron TFe of 5-50mm() and
Complete 80% or more the iron TFe of 50-300mm() two grades;Recrement after cleaning sieves, shape through closed cycle back to horizontal vibration
At closed cycle.
(12) finally, into the tailings process segment.All steel slag grades are in≤5mm;It is sent into strong magnetomechanical.
(13) tailings enters strong magnetomechanical, selects 0-5mm iron powder taste (full iron TFe > 60%).
(14) the remaining ground slag of choosing, grade is in 5mm or less;After high intensity magnetic separation separates, metallic iron is in MFe1% or less;
Citing, can be with raw material of the substitution sandstone aggregate as roadbed bed course, steady layer of water etc., as quotient's concrete and mortar;Or make
Pelletizing is made for auxiliary material, or as mixture bundled scrap.
(15) dust pelletizing system: whole producing line is totally-enclosed;And it is equipped with deduster, accomplish effective control of dust-proof, dedusting, dust
Management, dust emission≤10mg/m3.Slag micro powder (the metallic iron MFe that dust generates 300-400 mesh is distributed by 12 points of 1 host
< 0.1%) it, illustrates, can be used directly as clinker.
This method is not limited only to converter slag, it can also be used to electroslag, casting residue, and furnace slag, reducing slag, desulfurization slag, etc.
Various steel slags.
In the description of the present invention, it should be noted that term " first ", " second ", " third " etc. are only used for distinguishing
Description, is not understood to indicate or imply relative importance.
The present invention provides a kind of completely new structure type, thinking and method, specific implementation for steel slag multistage treatment method
There are many method and approach of the technical solution, the above is only a preferred embodiment of the present invention, it is noted that for this skill
For the those of ordinary skill in art field, various improvements and modifications may be made without departing from the principle of the present invention,
These modifications and embellishments should also be considered as the scope of protection of the present invention.Each component part being not known in the present embodiment can be used existing
Technology is realized.