CN109084162A - The selectable lubricating system of cutting fluid and lubricating method - Google Patents

The selectable lubricating system of cutting fluid and lubricating method Download PDF

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CN109084162A
CN109084162A CN201811291341.3A CN201811291341A CN109084162A CN 109084162 A CN109084162 A CN 109084162A CN 201811291341 A CN201811291341 A CN 201811291341A CN 109084162 A CN109084162 A CN 109084162A
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cutting fluid
oil
pipe
controller
cover plate
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CN109084162B (en
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赵武
万浩
杜琳
陈领
郭鑫
于淼
张凯
蒋薇
于泽源
吴年汉
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Sichuan University
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Sichuan University
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N7/00Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated
    • F16N7/38Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated with a separate pump; Central lubrication systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/12Arrangements for cooling or lubricating parts of the machine
    • B23Q11/121Arrangements for cooling or lubricating parts of the machine with lubricating effect for reducing friction
    • B23Q11/122Lubricant supply devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N29/00Special means in lubricating arrangements or systems providing for the indication or detection of undesired conditions; Use of devices responsive to conditions in lubricating arrangements or systems
    • F16N29/02Special means in lubricating arrangements or systems providing for the indication or detection of undesired conditions; Use of devices responsive to conditions in lubricating arrangements or systems for influencing the supply of lubricant

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Auxiliary Devices For Machine Tools (AREA)

Abstract

本发明提供了一种切削液可选择的润滑系统及润滑方法,属于切削加工领域;其主要用于机床在进行切削加工时给刀具进行润滑。上述润滑系统包括空气压缩机、控制器和三个油气混合喷发装置,空气压缩机给油气混合喷发装置提供压缩空气;油气混合喷发装置用于将压缩空气和切削液进行混合后并对刀具进行润滑;控制器能够控制切换油气混合喷发装置,从而更换切削液。本发明通过上述设计得到的润滑方法,采用了上述润滑系统;其自动化程度比较高;更换切削液非常方便高效。

The invention provides a lubricating system and a lubricating method with optional cutting fluid, belonging to the field of cutting processing; it is mainly used for lubricating a tool when a machine tool is performing cutting processing. The above lubricating system includes an air compressor, a controller and three oil-air mixing injection devices. The air compressor supplies compressed air to the oil-air mixing injection device; the oil-air mixing injection device is used to mix compressed air and cutting fluid and lubricate the cutting tool ; The controller can control the switching of the oil-air mixed spraying device, so as to replace the cutting fluid. The lubricating method obtained through the above-mentioned design of the present invention adopts the above-mentioned lubricating system; its degree of automation is relatively high; it is very convenient and efficient to replace the cutting fluid.

Description

切削液可选择的润滑系统及润滑方法Optional lubrication system and lubrication method for cutting fluid

技术领域technical field

本发明涉及切削加工领域,具体而言,涉及一种切削液可选择的润滑系统及润滑方法。The invention relates to the field of cutting processing, in particular to a lubrication system and a lubrication method with optional cutting fluid.

背景技术Background technique

传统机械加工过程中大量使用的切削液给环境带来了种种弊端,包括如下三个方面:第一,环境污染,切削液是机械加工工业对环境造成污染的根源;第二,能源和资源消耗,相关调查表明切削液费用占工件总加工成本7~17%;第三,危害工人健康,目前广泛使用的切削液或多或少都含有对人体有害的化学成分。The cutting fluid used in large quantities in the traditional machining process has brought various disadvantages to the environment, including the following three aspects: first, environmental pollution, cutting fluid is the root cause of environmental pollution in the machining industry; second, energy and resource consumption , Relevant surveys show that the cost of cutting fluid accounts for 7-17% of the total processing cost of the workpiece; third, it endangers the health of workers. The cutting fluids widely used at present contain more or less harmful chemical components.

机床在加工不同工件有时需要更换微量润滑系统油箱的切削液,其操作繁琐,造成大量时间浪费。The machine tool sometimes needs to replace the cutting fluid in the oil tank of the minimum quantity lubrication system when processing different workpieces. The operation is cumbersome, resulting in a lot of time wasted.

发明内容Contents of the invention

本发明的目的在于提供了一种切削液可选择的润滑系统,其便于更换切削液。The object of the present invention is to provide a lubrication system with optional cutting fluid, which is convenient for changing the cutting fluid.

本发明的另一目的在于提供一种润滑方法,其采用了上述润滑系统。Another object of the present invention is to provide a lubricating method using the above lubricating system.

本发明是这样实现的:The present invention is achieved like this:

一种切削液可选择的润滑系统,包括空气压缩机、控制器和至少两个油气混合喷发装置;A cutting fluid optional lubrication system, including an air compressor, a controller, and at least two oil-air mixing spray devices;

所述空气压缩机通过干管与所述油气混合喷发装置连通,所述干管上设置有气源处理器和干管电磁阀;The air compressor communicates with the oil-gas mixing and eruption device through a main pipe, and the main pipe is provided with an air source processor and a main pipe solenoid valve;

所述油气混合喷发装置包括支管、油气混合器、供油装置和喷头,所述支管的一端与所述干管连通,另一端与所述油气混合器连通;The oil-gas mixing eruption device includes a branch pipe, an oil-gas mixer, an oil supply device and a spray head, one end of the branch pipe communicates with the main pipe, and the other end communicates with the oil-gas mixer;

所述供油装置通过第一连接管与所述支管连通,并通过第二连接管与所述油气混合器连通;The oil supply device communicates with the branch pipe through the first connecting pipe, and communicates with the oil-gas mixer through the second connecting pipe;

所述支管上设置有支管电磁阀,用于控制所述干管与所述油气混合喷发装置的通断;The branch pipe is provided with a branch pipe electromagnetic valve, which is used to control the on-off of the main pipe and the oil-gas mixing eruption device;

所述控制器分别与所述空气压缩机、所述干管电磁阀、所述支管电磁阀和所述供油装置电连接。The controller is electrically connected with the air compressor, the main pipe solenoid valve, the branch pipe solenoid valve and the oil supply device respectively.

进一步,further,

所述供油装置包括油箱、气动泵、气动频率发生器,所述气动频率发生器设置在第一连接管上,所述第一连接管与第二连接管通过所述气动泵连接;所述气动泵与所述油箱连通。The oil supply device includes an oil tank, a pneumatic pump, and a pneumatic frequency generator, and the pneumatic frequency generator is arranged on a first connecting pipe, and the first connecting pipe is connected to the second connecting pipe through the pneumatic pump; The pneumatic pump communicates with the oil tank.

进一步,further,

所述喷头通过软管与所述油气混合器连接。The spray head is connected with the oil-air mixer through a hose.

进一步,further,

所述喷头包括圆锥管,所述圆锥管的大端与所述油气混合器连接。The spray head includes a conical tube, and the big end of the conical tube is connected with the oil-gas mixer.

进一步,further,

包括操作面板,所述操作面板与所述控制器电连接。An operation panel is included, and the operation panel is electrically connected with the controller.

进一步,further,

所述油箱设置在所述气动泵的上方,所述油箱与所述气动泵通过竖直设置的导流管连通;所述导流管与的上端与所述油箱的底部连接,并高出所述油箱的底部;The fuel tank is arranged above the pneumatic pump, and the fuel tank communicates with the pneumatic pump through a vertically arranged guide tube; the upper end of the guide tube is connected with the bottom of the fuel tank, and is higher than the the bottom of the tank;

所述导流管的上端设置有液位监控装置,所述液位监控装置包括下盖板、上盖板、浮筒和拉绳,所述下盖板上设置有中部通孔和边缘通孔,所述边缘通孔围绕所述中部通孔分布;所述上盖板上设置有导流孔,所述导流孔的内径小于所述导流管的内径;The upper end of the draft tube is provided with a liquid level monitoring device, and the liquid level monitoring device includes a lower cover plate, an upper cover plate, a buoy and a pull rope, and the lower cover plate is provided with a middle through hole and an edge through hole, The edge through holes are distributed around the middle through holes; diversion holes are arranged on the upper cover plate, and the inner diameter of the diversion holes is smaller than the inner diameter of the diversion pipe;

所述导流管穿过所述中部通孔,所述边缘通孔中设置有容纳筒,所述容纳筒的一端设置有封板,另一端穿过所述边缘通孔,并与所述下盖板的上表面齐平;The guide tube passes through the middle through hole, the edge through hole is provided with a containing cylinder, one end of the containing cylinder is provided with a sealing plate, the other end passes through the edge through hole, and is connected with the lower The upper surface of the cover is flush;

所述容纳筒内设置有拉伸弹簧,所述拉伸弹簧的一端与所述封板连接,另一端与所述上盖板连接;所述拉伸弹簧使得所述上盖板将所述导流管封堵;A tension spring is arranged inside the containing cylinder, one end of the tension spring is connected with the sealing plate, and the other end is connected with the upper cover plate; the tension spring makes the upper cover plate connect the guide Flow tube plugging;

所述浮筒为圆柱壳体状,并通过所述拉绳与所述上盖板连接。The buoy is in the shape of a cylindrical shell and is connected to the upper cover through the pull rope.

进一步,further,

所述下盖板上设置有拉力传感器,所述拉力传感器与所述控制器电连接。A tension sensor is arranged on the lower cover, and the tension sensor is electrically connected to the controller.

进一步,further,

所述导流管的上端设置有过滤网和密封圈。The upper end of the guide pipe is provided with a filter screen and a sealing ring.

一种润滑方法,所述润滑方法利用了所述的润滑系统,其特征在于,包括以下步骤:A lubricating method, which utilizes the lubricating system, is characterized in that it comprises the following steps:

a.将刀具型号以及刀具型号对应的切削液型号信息预存到控制器的存储单元中;每种刀具对应一种或多种切削液型号;a. Pre-store the tool model and the cutting fluid model information corresponding to the tool model in the storage unit of the controller; each tool corresponds to one or more cutting fluid models;

b.将机床实际使用的刀具型号信息输入到控制器,控制器根据刀具型号匹配对应的切削液;当匹配到多种切削液型号时,再根据工件材料进行筛选一种切削液;b. Input the tool model information actually used by the machine tool into the controller, and the controller matches the corresponding cutting fluid according to the tool model; when matching multiple cutting fluid models, then screen a cutting fluid according to the workpiece material;

c.根据匹配到的切削液信息开启对应油气混合喷发装置、空气压缩机以及干管电磁阀。c. Open the corresponding oil-air mixing injection device, air compressor and dry pipe solenoid valve according to the matched cutting fluid information.

进一步,further,

c步骤之前,控制器先检测对应的供油装置的液位进行检测;Before step c, the controller first detects the liquid level of the corresponding oil supply device for detection;

,c步骤之前,控制器先检测对应的供油装置的液位进行检测;, before step c, the controller first detects the liquid level of the corresponding oil supply device for detection;

a步骤还包括建立切削液选择的评价体系并制定选择度P,当选择度越高时认为切削液越适合当前工况的选择,并令Step a also includes establishing an evaluation system for cutting fluid selection and formulating the selectivity P. When the selectivity is higher, it is considered that the cutting fluid is more suitable for the selection of the current working condition, and it is made

P=w1F(S)+w2F(T)+w3F(R)+w4F(D)P=w 1 F(S)+w 2 F(T)+w 3 F(R)+w 4 F(D)

其中,F(S)、F(T)、F(R)、F(D)分别为刀具材料、刀具种类、待加工材料、加工类型因素对时间、成本、质量、资源与环境的综合影响,w1、w2、w3、w4分别为权重值,采用层次分析法法等方法分析得到。Among them, F(S), F(T), F(R), and F(D) are the comprehensive effects of tool material, tool type, material to be processed, and processing type on time, cost, quality, resources, and environment, respectively. w 1 , w 2 , w 3 , and w 4 are the weight values respectively, which are obtained by analyzing methods such as the analytic hierarchy process.

本发明的有益效果是:The beneficial effects of the present invention are:

本发明通过上述设计得到的润滑系统,其不同的油气混合喷发装置中储存有不同的切削液。当需要更换润滑液时,直接通过控制支管上电磁阀的通断即可启动不同的油气混合喷发装置提供切削液。并且,由于采用的是微量润滑技术,使得上述上述润滑系统的使用成本低、废弃物少、环境污染小、安全性高。In the lubricating system obtained through the above-mentioned design of the present invention, different cutting fluids are stored in different oil-gas mixing and spraying devices. When the lubricating fluid needs to be replaced, different oil-air mixing spray devices can be started to provide cutting fluid by directly controlling the on-off of the solenoid valve on the branch pipe. Moreover, since the micro-quantity lubrication technology is adopted, the above-mentioned lubricating system has low use cost, less waste, less environmental pollution and high safety.

本发明通过上述设计得到的润滑方法,采用了上述润滑系统;其自动化程度比较高;更换切削液非常方便高效。The lubricating method obtained by the above-mentioned design in the present invention adopts the above-mentioned lubricating system; its degree of automation is relatively high; it is very convenient and efficient to replace the cutting fluid.

附图说明Description of drawings

为了更清楚地说明本发明实施方式的技术方案,下面将对实施方式中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention, and therefore do not It should be regarded as a limitation on the scope, and those skilled in the art can also obtain other related drawings based on these drawings without creative work.

图1是本发明实施例1提供的润滑系统的原理示意图;Fig. 1 is the schematic diagram of the principle of the lubrication system provided by Embodiment 1 of the present invention;

图2是本发明实施例1提供的润滑系统中供油装置的结构示意图;2 is a schematic structural view of the oil supply device in the lubrication system provided by Embodiment 1 of the present invention;

图3是本发明实施例2提供的润滑系统中供油装置的结构示意图;3 is a schematic structural view of the oil supply device in the lubrication system provided by Embodiment 2 of the present invention;

图4是本发明实施例2提供的润滑系统中液位监控装置及导流管的剖视图;4 is a cross-sectional view of a liquid level monitoring device and a draft tube in a lubrication system provided by Embodiment 2 of the present invention;

图5是本发明实施例3提供的润滑方法的流程图。Fig. 5 is a flow chart of the lubrication method provided by Embodiment 3 of the present invention.

图标:1-空气压缩机;2-气源处理器;3-干管电磁阀;4-支管;5-支管电池阀;6-供油装置;61-气动泵;62-液位报警器;63-气动频率发生器;64-油箱;65-液位监控装置;66-第一连接管;67-第二连接管;68-导流管;651-下盖板;652-上盖板;653-浮筒;654-拉绳;655-容纳筒;656-拉力传感器;657-拉伸弹簧;7-油压调节器;8-油气混合器;9-油气混合调节阀;10-软管;11-喷头。Icons: 1-air compressor; 2-air source processor; 3-dry pipe solenoid valve; 4-branch pipe; 5-branch pipe battery valve; 6-oil supply device; 61-pneumatic pump; 62-liquid level alarm; 63-pneumatic frequency generator; 64-oil tank; 65-liquid level monitoring device; 66-first connecting pipe; 67-second connecting pipe; 653-Buoy; 654-Rope; 655-Accommodating cylinder; 656-Tension sensor; 657-Tension spring; 7-Oil pressure regulator; 8-Oil-air mixer; 9-Oil-air mixing regulating valve; 11 - Nozzle.

具体实施方式Detailed ways

为使本发明实施方式的目的、技术方案和优点更加清楚,下面将结合本发明实施方式中的附图,对本发明实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式是本发明一部分实施方式,而不是全部的实施方式。基于本发明中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments It is some embodiments of the present invention, but not all of them. Based on the implementation manners in the present invention, all other implementation manners obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

因此,以下对在附图中提供的本发明的实施方式的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施方式。基于本发明中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the invention. Based on the implementation manners in the present invention, all other implementation manners obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

在本发明的描述中,需要理解的是,指示方位或位置关系的术语为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms indicating orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying No device or element must have a particular orientation, be constructed, and operate in a particular orientation, and therefore should not be construed as limiting the invention.

在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.

在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship that is usually placed when the product of the invention is used, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying References to devices or elements must have a particular orientation, be constructed, and operate in a particular orientation and therefore should not be construed as limiting the invention. In addition, the terms "first", "second", "third", etc. are only used for distinguishing descriptions, and should not be construed as indicating or implying relative importance.

此外,术语“水平”、“竖直”、“悬垂”等术语并不表示要求部件绝对水平或悬垂,而是可以稍微倾斜。如“水平”仅仅是指其方向相对“竖直”而言更加水平,并不是表示该结构一定要完全水平,而是可以稍微倾斜。In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are absolutely horizontal or overhanging, but may be slightly inclined. For example, "horizontal" only means that its direction is more horizontal than "vertical", and it does not mean that the structure must be completely horizontal, but can be slightly inclined.

在本发明中,除非另有明确的规定和限定,第一特征在第二特征之上或之下可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征之上、上方和上面包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征之下、下方和下面包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, the first feature above or below the second feature may include that the first and second features are in direct contact, and may also include that the first and second features are not in direct contact but is through additional feature contacts between them. Moreover, the first feature on, above and above the second feature includes the first feature directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. The first feature being below, below and below the second feature includes the first feature being directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.

实施例1:Example 1:

如图1,本实施例提供了一种润滑系统,其主要用于机床在进行切削加工时给刀具进行润滑。上述润滑系统包括空气压缩机1、控制器和三个油气混合喷发装置,空气压缩机1给油气混合喷发装置提供压缩空气;油气混合喷发装置用于将压缩空气和切削液进行混合后并对刀具进行润滑;控制器能够控制切换油气混合喷发装置,从而更换切削液。As shown in Fig. 1 , this embodiment provides a lubricating system, which is mainly used for lubricating the cutting tool when the machine tool is cutting. The above lubricating system includes an air compressor 1, a controller and three oil-air mixing spraying devices. The air compressor 1 supplies compressed air to the oil-gas mixing spraying device; the oil-gas mixing spraying device is used to mix compressed air and cutting fluid and clean the tool Lubrication; the controller can control the switching of the oil-air mixing spray device to replace the cutting fluid.

具体地,请继续参考图1,空气压缩机1上连接有干管,用于给油气混合喷发装置输送压缩空气;干管上设置有气源处理器2和干管电磁阀3。气源处理器2包含气压表、节气阀和过滤组件,其主要对干管上输出的压缩空气进行调压并过滤水分等。电磁阀与控制器电连接,通过控制器能够远程控制电磁阀的通断,从而控制干管上压缩空气流的通断。Specifically, please continue to refer to FIG. 1 , an air compressor 1 is connected with a main pipe for delivering compressed air to the oil-gas mixing and spraying device; an air source processor 2 and a main pipe solenoid valve 3 are arranged on the main pipe. The air source processor 2 includes a barometer, a throttle valve and a filter assembly, which mainly regulates the pressure of the compressed air output on the main pipe and filters water and the like. The solenoid valve is electrically connected with the controller, and the controller can remotely control the on-off of the solenoid valve, thereby controlling the on-off of the compressed air flow on the dry pipe.

请继续参考图1,油气混合喷发装置包括支管4、油气混合器8、供油装置6和喷头11,支管4的一端与干管连通,另一端与油气混合器8连通。供油装置6上设置有第一连接管66和第二连接管67,第一连接管66与支管4连通,第二连接管67与油气混合器8连通。支管4内的一部分压缩空气通过第一连接管66进入到供油装置6中;在第一连接管66内压缩空气的动力作用下供油装置6通过第二连接管67给油气混合器8供油。支管4内的另一部分压缩空气和第二连接管67来的润滑油混合形成油气混合物。并且,支管4上设置有支管4电磁阀,支管4电磁阀设置在支管4的上游,用于控制干管与油气混合喷发装置的通断;进而通过控制不同支管4上支管4电磁阀的开关来控制不同油气混合喷发装置的切换。Please continue to refer to FIG. 1 , the oil-gas mixing eruption device includes a branch pipe 4 , an oil-gas mixer 8 , an oil supply device 6 and a nozzle 11 , one end of the branch pipe 4 communicates with the main pipe, and the other end communicates with the oil-gas mixer 8 . The oil supply device 6 is provided with a first connecting pipe 66 and a second connecting pipe 67 , the first connecting pipe 66 communicates with the branch pipe 4 , and the second connecting pipe 67 communicates with the oil-gas mixer 8 . A part of the compressed air in the branch pipe 4 enters the oil supply device 6 through the first connecting pipe 66; Oil. Another part of the compressed air in the branch pipe 4 mixes with the lubricating oil from the second connecting pipe 67 to form an oil-air mixture. And, branch pipe 4 is provided with branch pipe 4 solenoid valves, and branch pipe 4 solenoid valves are arranged on the upstream of branch pipe 4, and are used to control the on-off of main pipe and oil-gas mixing eruption device; To control the switching of different oil-gas mixing eruption devices.

具体地,请参考图2,供油装置6包括油箱64和气动泵61,油箱64设置在气动泵61的上方。油箱64的底部设置有导流管68,导流管68的上端与油箱64的底部连接,并高出油箱64的端部,防止油箱64底部的沉淀物通过导流管68中进入到启动泵中,从而提高气动泵61的使用寿命,防止喷头11被堵塞。第一连接管66的一端与支管4连接,另一端与气动泵61连接;支管4内的部分压缩空气通过第一连接管66进入到气动泵61中,气动泵61在压缩空气的驱动下将导流管68输送来的润滑油通过第二连接管67输送到油气混合器8中。油气混合器8的出口通过软管10与圆锥形喷头11连接,从而将油气混合物输送到刀具与工件上;并且,由于喷头11设置在软管10上,当道具移动时,喷头11能够随刀架同步移动。Specifically, please refer to FIG. 2 , the oil supply device 6 includes an oil tank 64 and an air pump 61 , and the oil tank 64 is arranged above the air pump 61 . The bottom of fuel tank 64 is provided with guide tube 68, and the upper end of guide tube 68 is connected with the bottom of fuel tank 64, and is higher than the end of fuel tank 64, prevents that the sediment at the bottom of fuel tank 64 enters the starting pump through guide tube 68 In this way, the service life of the pneumatic pump 61 is improved, and the nozzle 11 is prevented from being blocked. One end of the first connecting pipe 66 is connected to the branch pipe 4, and the other end is connected to the pneumatic pump 61; part of the compressed air in the branch pipe 4 enters the pneumatic pump 61 through the first connecting pipe 66, and the pneumatic pump 61 is driven by the compressed air. The lubricating oil delivered by the guide pipe 68 is delivered to the oil-air mixer 8 through the second connecting pipe 67 . The outlet of the oil-gas mixer 8 is connected with the conical nozzle 11 through the hose 10, so that the oil-air mixture is delivered to the tool and the workpiece; The frame moves synchronously.

另外,控制器可采用PLC,本实施例不再对PLC进行详细描述。In addition, the controller may be a PLC, and this embodiment does not describe the PLC in detail.

本实施例提供的切削液可选择的润滑系统的使用方法和工作原理如下:The use method and working principle of the optional lubrication system for cutting fluid provided in this embodiment are as follows:

先将不同型号的切削液分别充入到不同的油箱64中,然后根据刀具和工件的具体型号来确定合适的切削液;然后打开干管电磁阀3及对应的支管4电池阀、气动泵61。一部分压缩空气进入到气动泵61中驱动气动泵61将油箱64中的切削液泵出到油气混合器8中,另一部分压缩空气直接进入到油气混合器8中;压缩空气和切削液在油气混合器8中混合形成油气混合物,并通过软管10和喷头11到达工件和刀具上。First fill different types of cutting fluid into different oil tanks 64, and then determine the appropriate cutting fluid according to the specific type of tool and workpiece; then open the main pipe solenoid valve 3 and the corresponding branch pipe 4 battery valve, pneumatic pump 61 . Part of the compressed air enters the pneumatic pump 61 to drive the pneumatic pump 61 to pump the cutting fluid in the oil tank 64 into the oil-air mixer 8, and the other part of the compressed air directly enters the oil-air mixer 8; the compressed air and cutting fluid are mixed in the oil-air Mixed in the container 8 to form a mixture of oil and gas, and through the hose 10 and the nozzle 11 to reach the workpiece and the tool.

上述润滑系统采用了微量润滑技术,即在压缩空气中混入微量的无公害润滑剂代替大量切削液对切削点实施冷却和润滑,并且通过喷头11的小孔进行定点微量润滑,润滑效果明显,可以有效抑制刀具磨损,延长刀具寿命,具有成本低、废弃物少、环境污染小、安全性高等优点。另外,机床在加工不同工件有时需要更换微量润滑系统油箱64的切削液,其操作繁琐,造成大量时间浪费;采用上述润滑系统后,当需要更换切削液时,只需要通过控制支管4电磁阀的开关即可进行切换,大大提高了效率,降低了成本。The above-mentioned lubrication system adopts the micro-lubrication technology, that is, a small amount of pollution-free lubricant is mixed into the compressed air instead of a large amount of cutting fluid to cool and lubricate the cutting point, and the fixed-point micro-lubrication is carried out through the small hole of the nozzle 11. The lubrication effect is obvious and can be Effectively suppress tool wear, prolong tool life, and have the advantages of low cost, less waste, less environmental pollution, and high safety. In addition, the machine tool sometimes needs to replace the cutting fluid in the oil tank 64 of the minimal quantity lubrication system when processing different workpieces. The switch can be switched, which greatly improves the efficiency and reduces the cost.

实施例2:Example 2:

如图3,本实施例提供了一种切削液可选择的润滑系统,其与实施例1中的基本相同,区别在于,其在油箱64内设置了液位监控装置65。上述液位监控装置65用于在油箱64内液位低于预设液位时,自动报警并将导流管68封闭;当油箱64内的液位高于预设水位时,液位监控装置65能够自动打开导流管68并解除报警。As shown in FIG. 3 , this embodiment provides a lubrication system with optional cutting fluid, which is basically the same as that in Embodiment 1, except that a liquid level monitoring device 65 is installed in the oil tank 64 . The above liquid level monitoring device 65 is used to automatically alarm and seal the guide tube 68 when the liquid level in the fuel tank 64 is lower than the preset liquid level; when the liquid level in the fuel tank 64 is higher than the preset water level, the liquid level monitoring device 65 can automatically open the draft tube 68 and disarm the alarm.

具体地,请参考图3和图4,液位监控装置65包括下盖板651、上盖板652、浮筒653和拉绳654。上盖板652和下盖板651均为圆形板,上盖板652盖在下盖板651上。所述下盖板651上设置有中部通孔和边缘通孔,所述边缘通孔围绕所述中部通孔分布;上盖板652的中部设置有微型通孔。Specifically, please refer to FIG. 3 and FIG. 4 , the liquid level monitoring device 65 includes a lower cover 651 , an upper cover 652 , a buoy 653 and a pull cord 654 . Both the upper cover plate 652 and the lower cover plate 651 are circular plates, and the upper cover plate 652 covers the lower cover plate 651 . The lower cover 651 is provided with a middle through hole and an edge through hole, and the edge through holes are distributed around the middle through hole; the middle of the upper cover 652 is provided with micro through holes.

导流管68穿过中部通孔,边缘通孔中设置有容纳筒655,容纳筒655的一端设置有封板,另一端穿过边缘通孔,并与下盖板651的上表面齐平。容纳筒655内设置有拉伸弹簧657和拉力传感器656,拉力传感器656设置在封板上,拉伸弹簧657的一端与拉力传感器656连接,另一端与上盖板652连接。拉伸弹簧657使得上盖板652将导流管68封堵。浮筒653为圆柱壳体状,并通过拉绳654与上盖板652连接。The guide tube 68 passes through the middle through hole, and the edge through hole is provided with a receiving tube 655 , one end of the receiving tube 655 is provided with a sealing plate, and the other end of the receiving tube 655 passes through the edge through hole, and is flush with the upper surface of the lower cover plate 651 . A tension spring 657 and a tension sensor 656 are arranged inside the containing cylinder 655 , the tension sensor 656 is disposed on the sealing plate, one end of the tension spring 657 is connected to the tension sensor 656 , and the other end is connected to the upper cover plate 652 . The tension spring 657 makes the upper cover plate 652 block the flow guide tube 68 . The buoy 653 is in the shape of a cylindrical shell, and is connected to the upper cover 652 through a pull rope 654 .

当液位较低时,浮筒653受到的浮力较小;在拉伸弹簧657的作用下,上盖板652与下盖板651吸合;此时,拉力传感器656所受到的拉力小于最低阈值,表示液位过低,拉力传感器656将信息传递给控制器,控制器报警。液位较低时,上盖板652自动将导流板封堵,切削液从上盖板652上的导流孔中进入导流管68,流量减少。上述设计使得液位较低时,能够自动减少流量,防止气动泵61将润滑液抽干后,气动泵61干抽被损坏;并且,在添加切削液的同时,润滑系统可以继续工作。When the liquid level is low, the buoyancy force received by the float 653 is small; under the action of the tension spring 657, the upper cover plate 652 and the lower cover plate 651 are sucked together; at this time, the tensile force received by the tension sensor 656 is less than the minimum threshold value, Indicates that the liquid level is too low, the tension sensor 656 transmits the information to the controller, and the controller gives an alarm. When the liquid level is low, the upper cover plate 652 automatically blocks the guide plate, and the cutting fluid enters the guide tube 68 from the guide hole on the upper cover plate 652, and the flow rate decreases. The above design can automatically reduce the flow rate when the liquid level is low, preventing the air pump 61 from being damaged after the air pump 61 drains the lubricating liquid; moreover, the lubrication system can continue to work while adding cutting fluid.

当液位高于预设水位时,浮筒653受到的浮力较大,浮筒653通过拉绳654给上盖板652拉力,并将上盖板652拉开,拉伸弹簧657被进一步拉绳654,拉力传感器656所受到的拉力大于最低阈值;当拉力传感器656的拉力大于最高阈值时,表示液位高于警戒液位,拉力传感器656将信息传递给控制器,控制器报警。When the liquid level is higher than the preset water level, the buoyancy of the buoy 653 is relatively large, and the buoy 653 pulls the upper cover 652 through the pull rope 654, and pulls the upper cover 652 away, and the tension spring 657 is further pulled by the pull rope 654, The tension of the tension sensor 656 is greater than the minimum threshold; when the tension of the tension sensor 656 is greater than the maximum threshold, it means that the liquid level is higher than the warning level, the tension sensor 656 transmits the information to the controller, and the controller gives an alarm.

进一步,浮筒653包括筒体、上端盖和下端盖,上端盖和下端盖分别与筒体的两端可拆卸连接;筒体内设置有配重,通过改变配重的数量或质量便可改变预设水位、警戒水位的高低。另外,由于拉伸弹簧657和拉力传感器656均设置在容纳筒655内,使得液位控制装置整体比较紧凑,并不会影响到上盖板652和下盖板651的配合。另外,采用上述液位控制装置整体结构简单,便于维修。Further, the buoy 653 includes a cylinder body, an upper end cover and a lower end cover, and the upper end cover and the lower end cover are respectively detachably connected to the two ends of the cylinder body; counterweights are arranged in the cylinder body, and the preset value can be changed by changing the quantity or quality of the counterweights. The height of water level and warning water level. In addition, since the tension spring 657 and the tension sensor 656 are both disposed in the containing cylinder 655 , the overall liquid level control device is relatively compact and does not affect the cooperation between the upper cover 652 and the lower cover 651 . In addition, the above-mentioned liquid level control device has a simple overall structure and is convenient for maintenance.

实施3:Implementation 3:

请参考图5,本实施例提供了一种润滑方法,其主要采用了实施例1中的润滑系统,包括以下步骤:Please refer to Fig. 5, the present embodiment provides a kind of lubricating method, and it mainly adopts the lubricating system in embodiment 1, comprises the following steps:

a.将刀具型号以及刀具型号对应的切削液型号信息预存到控制器的存储单元中;每种刀具对应一种或多种切削液型号。并建立切削液选择的评价体系并制定选择度P,当选择度越高时认为切削液越适合当前工况的选择,令a. Pre-store the tool model and the cutting fluid model information corresponding to the tool model in the storage unit of the controller; each tool corresponds to one or more cutting fluid models. And establish the evaluation system of cutting fluid selection and formulate the selectivity P. When the selectivity is higher, it is considered that the cutting fluid is more suitable for the selection of the current working conditions.

P=w1F(S)+w2F(T)+w3F(R)+w4F(D)P=w 1 F(S)+w 2 F(T)+w 3 F(R)+w 4 F(D)

其中,F(S)、F(T)、F(R)、F(D)分别为刀具材料、刀具种类、待加工材料、加工类型因素对时间、成本、质量、资源与环境的综合影响,w1、w2、w3、w4分别为权重值,采用层次分析法法等方法分析得到。Among them, F(S), F(T), F(R), and F(D) are the comprehensive effects of tool material, tool type, material to be processed, and processing type on time, cost, quality, resources, and environment, respectively. w 1 , w 2 , w 3 , and w 4 are the weight values respectively, which are obtained by analyzing methods such as the analytic hierarchy process.

b.将机床实际使用的刀具型号信息输入到控制器,控制器根据刀具型号匹配对应的切削液;当匹配到多种切削液型号时,再根据工件材料进行筛选一种切削液。b. Input the tool model information actually used by the machine tool into the controller, and the controller will match the corresponding cutting fluid according to the tool model; when matching multiple cutting fluid models, then screen a cutting fluid according to the workpiece material.

c.当实际液位低于预设液位时,报警器报警,添加切削液;当实际液位高于预设液位时,根据匹配到的切削液信息开启对应油气混合喷发装置、空气压缩机1以及干管电磁阀3。c. When the actual liquid level is lower than the preset liquid level, the alarm will alarm and add cutting fluid; when the actual liquid level is higher than the preset liquid level, the corresponding oil-air mixing injection device and air compressor will be turned on according to the matched cutting fluid information Machine 1 and dry pipe solenoid valve 3.

以上所述仅为本发明的优选实施方式而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (10)

1. The lubrication system with the selectable cutting fluid is characterized by comprising an air compressor, a controller and at least two oil-gas mixing and spraying devices;
the air compressor is communicated with the oil-gas mixing and spraying device through a main pipe, and an air source processor and a main pipe electromagnetic valve are arranged on the main pipe;
the oil-gas mixing and spraying device comprises a branch pipe, an oil-gas mixer, an oil supply device and a spray head, wherein one end of the branch pipe is communicated with the main pipe, and the other end of the branch pipe is communicated with the oil-gas mixer;
the oil supply device is communicated with the branch pipe through a first connecting pipe and is communicated with the oil-gas mixer through a second connecting pipe;
the branch pipe is provided with a branch pipe electromagnetic valve for controlling the on-off of the main pipe and the oil-gas mixing and spraying device;
the controller is respectively electrically connected with the air compressor, the main pipe electromagnetic valve, the branch pipe electromagnetic valve and the oil supply device.
2. The cutting fluid selectable lubrication system of claim 1, wherein:
the oil supply device comprises an oil tank, a pneumatic pump and a pneumatic frequency generator, wherein the pneumatic frequency generator is arranged on a first connecting pipe, and the first connecting pipe is connected with a second connecting pipe through the pneumatic pump; the pneumatic pump is communicated with the oil tank.
3. The cutting fluid selectable lubrication system of claim 1, wherein:
the spray head is connected with the oil-gas mixer through a hose.
4. The cutting fluid selectable lubrication system of claim 1, wherein:
the spray head comprises a conical pipe, and the large end of the conical pipe is connected with the oil-gas mixer.
5. The cutting fluid selectable lubrication system of claim 1, wherein:
the controller comprises an operation panel which is electrically connected with the controller.
6. The cutting fluid selectable lubrication system of claim 2, wherein:
the oil tank is arranged above the pneumatic pump and communicated with the pneumatic pump through a vertically arranged guide pipe; the upper end of the flow guide pipe is connected with the bottom of the oil tank and is higher than the bottom of the oil tank;
a liquid level monitoring device is arranged at the upper end of the flow guide pipe and comprises a lower cover plate, an upper cover plate, a buoy and a pull rope, a middle through hole and edge through holes are formed in the lower cover plate, and the edge through holes are distributed around the middle through hole; the upper cover plate is provided with a flow guide hole, and the inner diameter of the flow guide hole is smaller than that of the flow guide pipe;
the honeycomb duct penetrates through the middle through hole, an accommodating cylinder is arranged in the edge through hole, one end of the accommodating cylinder is provided with a sealing plate, and the other end of the accommodating cylinder penetrates through the edge through hole and is flush with the upper surface of the lower cover plate;
an extension spring is arranged in the accommodating cylinder, one end of the extension spring is connected with the sealing plate, and the other end of the extension spring is connected with the upper cover plate; the extension spring enables the upper cover plate to plug the flow guide pipe;
the buoy is in a cylindrical shell shape and is connected with the upper cover plate through the pull rope.
7. The cutting fluid selectable lubrication system of claim 6, wherein:
the accommodating barrel is internally provided with a tension sensor which is electrically connected with the controller, and the tension sensor can be triggered when the upper cover plate is matched with the lower cover plate.
8. The cutting fluid selectable lubrication system of claim 6, wherein:
the buoy comprises a cylinder body, an upper end cover and a lower end cover, and the upper end cover is detachably connected with the cylinder body; the lower end cover is connected with the cylinder body; a balance weight is arranged in the barrel.
9. A lubrication method using the lubrication system according to any one of claims 1 to 8, characterized by comprising the steps of:
a. pre-storing the cutter type and cutting fluid type information corresponding to the cutter type into a storage unit of a controller; each cutter corresponds to one or more types of cutting fluid;
b. inputting the information of the tool model actually used by the machine tool into a controller, and matching the corresponding cutting fluid by the controller according to the tool model; when various cutting fluid models are matched, screening one cutting fluid according to the workpiece material;
c. and opening the corresponding oil-gas mixing eruption device, the air compressor and the main pipe electromagnetic valve according to the matched cutting fluid information.
10. The lubrication method according to claim 9, wherein before the step c, the controller detects the liquid level of the corresponding oil supply device;
step a, establishing an evaluation system for cutting fluid selection, formulating a selection degree P, considering that the cutting fluid is more suitable for selection of the current working condition when the selection degree is higher, and enabling the cutting fluid to be more suitable for selection of the current working condition
P=w1F(S)+w2F(T)+w3F(R)+w4F(D)
Wherein, F (S), F (T), F (R) and F (D) are respectively the comprehensive influence of cutter material, cutter type, material to be processed and processing type factors on time, cost, quality, resources and environment, and w1、w2、w3、w4The weighted values are obtained by analyzing by methods such as a hierarchical analysis method and the like.
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CN110193751A (en) * 2019-07-02 2019-09-03 宁波绵长电子科技有限公司 A kind of metal cutting emulsion cleaning alternative
CN113733245A (en) * 2020-05-29 2021-12-03 深南电路股份有限公司 Hydraulic milling device and method for circuit board
CN113733245B (en) * 2020-05-29 2023-08-04 深南电路股份有限公司 Hydraulic milling device and method for circuit board
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CN113560891A (en) * 2021-07-13 2021-10-29 安庆中船动力配套有限公司 Medium-high speed marine diesel engine cylinder cover processing device

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