CN109049963B - Intelligent high-speed flexible manufacturing assembly line for mobile phone battery panel - Google Patents
Intelligent high-speed flexible manufacturing assembly line for mobile phone battery panel Download PDFInfo
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- CN109049963B CN109049963B CN201810740209.XA CN201810740209A CN109049963B CN 109049963 B CN109049963 B CN 109049963B CN 201810740209 A CN201810740209 A CN 201810740209A CN 109049963 B CN109049963 B CN 109049963B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 53
- 238000007649 pad printing Methods 0.000 claims abstract description 81
- 238000007639 printing Methods 0.000 claims abstract description 41
- 238000007599 discharging Methods 0.000 claims abstract description 7
- 238000004140 cleaning Methods 0.000 claims description 71
- 239000003921 oil Substances 0.000 claims description 44
- 210000002683 Foot Anatomy 0.000 claims description 29
- 238000010023 transfer printing Methods 0.000 claims description 25
- 239000002390 adhesive tape Substances 0.000 claims description 20
- 238000001514 detection method Methods 0.000 claims description 9
- 210000000078 Claw Anatomy 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 7
- 241000252254 Catostomidae Species 0.000 claims description 6
- 238000004804 winding Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000000452 restraining Effects 0.000 claims description 3
- 238000007598 dipping method Methods 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 16
- 238000005096 rolling process Methods 0.000 description 10
- 238000005516 engineering process Methods 0.000 description 5
- 238000009776 industrial production Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000007689 inspection Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006011 modification reaction Methods 0.000 description 2
- 238000003892 spreading Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F17/00—Printing apparatus or machines of special types or for particular purposes, not otherwise provided for
- B41F17/001—Pad printing apparatus or machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F19/00—Apparatus or machines for carrying out printing operations combined with other operations
- B41F19/007—Apparatus or machines for carrying out printing operations combined with other operations with selective printing mechanisms, e.g. ink-jet or thermal printers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2217/00—Printing machines of special types or for particular purposes
- B41P2217/50—Printing presses for particular purposes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention relates to industrial automation equipment, in particular to automation equipment for mobile phone battery plate code printing and pad printing operation. An intelligent high-speed flexible manufacturing assembly line for mobile phone battery panels comprises a workbench, a large turntable mechanism for realizing automatic conveying of the battery panels, a feeding mechanical arm for placing the battery panels on the large turntable mechanism, a code printing mechanism for printing codes on the surfaces of the battery panels, and a turnover mechanism for turning over the battery panels, wherein the large turntable mechanism, the feeding mechanical arm, the code printing mechanism and the turnover mechanism are fixedly connected to the workbench; the feeding mechanical arm places the battery panel on a flexible clamp on the large-turntable conveying mechanism, the large-turntable conveying mechanism conveys the battery panel to the code printing mechanism, and the code printing mechanism prints codes on the front surface of the battery panel. The invention relates to an intelligent high-speed flexible manufacturing assembly line for a mobile phone battery panel, which is used for realizing the operations of feeding, moving, code printing, pad printing and discharging of the mobile phone battery panel.
Description
Technical Field
The invention relates to industrial automation equipment, in particular to automation equipment for mobile phone battery plate pad printing and code printing operation.
Background
Industrial automation is a trend of widely adopting automatic control and automatic adjustment devices in industrial production to replace manual operation machines and machine systems for processing production. Under industrial production automation conditions, humans only take care and supervise machines indirectly to produce. The industrial automation can be divided into the following stages according to the development stages: (1) semi-automatic. I.e. partly by automatic control and automation, and partly by manually operated machines. (2) The method is full-automatic. The whole process in the production process, including feeding, blanking, loading and unloading, does not need a person to directly carry out production operation (the person only indirectly supervises and supervises the operation of the machine), and the machine continuously and repeatedly produces one or a batch of products automatically.
The industrial automation technology is a comprehensive high technology which applies control theory, instruments, computers and other information technologies to realize detection, control, optimization, scheduling, management and decision-making on an industrial production process, and achieves the purposes of increasing yield, improving quality, reducing consumption, ensuring safety and the like, and comprises three major parts of industrial automation software, hardware and a system. Industrial automation technology, which is one of the most important technologies in the field of modern manufacturing in the 20 th century, mainly solves the problems of production efficiency and consistency. Whether high-speed mass manufacturing enterprises or those seeking flexibility, flexibility and customization must rely on the application of automation technology. The automation system itself does not directly create benefits, but it plays an obvious role in improving the production process of enterprises:
(1) the safety of the production process is improved;
(2) the production efficiency is improved;
(3) the product quality is improved;
(4) the raw material and energy consumption in the production process are reduced.
The traditional code printing operation of the mobile phone battery panel is manual, so that the consistency of products is low, the automatic production of the code printing operation of the mobile phone battery panel is realized by utilizing an industrial automation technology, and the method has important practical significance.
Disclosure of Invention
The invention aims to provide an intelligent high-speed flexible manufacturing assembly line of a mobile phone battery panel, which is applied to the manufacturing process of the mobile phone battery panel; the invention relates to an intelligent high-speed flexible manufacturing assembly line for a mobile phone battery panel, which is used for realizing the operations of feeding, moving, code printing, pad printing and discharging of the mobile phone battery panel.
An intelligent high-speed flexible manufacturing assembly line for mobile phone battery plates comprises a workbench, a large turntable mechanism for realizing automatic conveying of the battery plates, a feeding mechanical arm for placing the battery plates on the large turntable mechanism, a coding mechanism for coding the surfaces of the battery plates, a turning mechanism for turning the battery plates, a pad printing mechanism for pad printing the surfaces of the battery plates, and a discharging mechanism for taking down and outputting the battery plates from the large turntable mechanism, wherein the large turntable mechanism, the feeding mechanical arm, the coding mechanism, the turning mechanism, the pad printing mechanism and the discharging mechanism are fixedly connected to the workbench; the feeding mechanical arm places the battery panel on a flexible clamp on a large-turntable conveying mechanism, the large-turntable conveying mechanism conveys the battery panel to the code printing mechanism, and the code printing mechanism prints codes on the front side of the battery panel; then, the large turntable mechanism rotates to the next station, and the turning mechanism turns the battery panel; then, the large turntable mechanism rotates to the next station, and the code printing mechanism prints codes on the reverse side of the battery plate; then, the large turntable mechanism rotates to the next station, and the pad printing mechanism performs pad printing operation on the surface of the battery plate; then, the large turntable mechanism rotates to the next station, the flexible clamp is opened, and the blanking mechanism takes out the battery plate and places the battery plate on a blanking conveying table;
the large turntable mechanism comprises: the device comprises a rotary table, a flexible clamp, a divider and a speed reducing motor, wherein the rotary table is fixedly connected to a flange plate of the divider, and an output shaft of the speed reducing motor is connected to an input shaft of the divider through belt transmission; the flexible clamps are uniformly distributed on the turntable;
the unloading mechanism includes: the automatic feeding device comprises a feeding mechanical arm support, a feeding horizontal sliding table, a feeding vertical sliding table, a feeding arm, a feeding sucker, a feeding conveying table, a detection table and a camera, wherein the feeding mechanical arm support is fixedly connected with a workbench; the detection platform and the blanking conveying platform are arranged at the lower part of the blanking sucker, and the camera is arranged at the upper part of the detection platform.
Preferably, the pad printing mechanism comprises a pad printing sliding table, a pad printing cleaning mechanism and a pad printing oiling mechanism; firstly, retracting the pad printing cleaning mechanism, extending the pad printing oiling mechanism, dipping the pad printing patterns from the pad printing oiling mechanism by the pad printing sliding table, and printing the pad printing patterns on the surface of the battery panel; and then, the pad printing oiling mechanism retracts, the pad printing cleaning mechanism extends out, a rubber head of the pad printing sliding table is contacted with the pad printing cleaning mechanism, and the cleaning adhesive tape of the pad printing cleaning mechanism cleans the rubber head.
Preferably, the pad printing sliding table comprises: the shell of the transfer printing servo sliding table is fixedly connected with the workbench, the transfer printing longitudinal sliding table is fixedly connected to a sliding block of the transfer printing servo sliding table, and the rubber head is fixedly connected to the lower portion of the sliding block of the transfer printing longitudinal sliding table.
Preferably, the pad printing cleaning mechanism includes: the belt winding and unwinding device comprises a cleaning support, a cleaning pushing cylinder, a cleaning sliding table, a winding adhesive tape, a cleaning adhesive tape, a belt winding motor, a transition roller and a belt unwinding roller, wherein the cleaning support is fixedly connected to the workbench, the cleaning sliding table is movably connected to the cleaning support, a cylinder body of the cleaning pushing cylinder is fixedly connected to the cleaning support, and the tail end of a piston rod of the cleaning pushing cylinder is fixedly connected to the cleaning sliding table; the retracting adhesive tape is sleeved on an output shaft of the tape retracting motor, and the cleaning adhesive tape is movably connected to the cleaning sliding table; the cleaning adhesive tape bypasses the transition roller and the tape expanding roller and is connected to the collected adhesive tape.
Preferably, the pad printing oiling mechanism comprises: the oil applying device comprises an oil applying base, an oil applying sliding table cylinder, an oil cup, a transfer printing template and an oil cup fence, wherein the oil applying base is fixedly connected to the workbench, the oil applying sliding table is movably connected to the oil applying base, a cylinder body of the oil applying sliding table cylinder is fixedly connected to the oil applying base, and the tail end of a piston rod of the oil applying sliding table cylinder is fixedly connected to the oil applying sliding table; the oil cup rail link firmly in the base that oils, the oil cup place in inside the rail that oils, the bat printing template link firmly in the slip table that oils, the oil cup place in on the bat printing template.
Preferably, the lower part of the turntable is provided with an embedded base plate, the workbench is fixedly connected with the rolling support bracket, the rolling support is movably connected with the rolling support bracket, and the rolling support is matched with the embedded base plate.
Preferably, the flexible clamp comprises: the battery plate fixing device comprises an opening cylinder, an opening push plate, a side fixing plate, a radial fixing plate, a side push plate, a sliding guide pillar, a spring, a fixing block, a right-angle lever and a fixing block transition plate, wherein the side fixing plate and the radial fixing plate for restraining a battery plate are fixedly connected to a turntable; the fixed block transition plate is fixedly connected to the lower part of the rotary table, the fixed block is fixedly connected to the fixed block transition block, the sliding guide pillar is movably connected to the fixed block, one end of the sliding guide pillar is fixedly connected to the sliding push plate, the sliding push plate is fixedly connected to the side push plate, and the spring is arranged on the sliding guide pillar; the right angle lever is hinged to the fixing block, the working table is fixedly connected with the opening cylinder, the tail end of a piston rod of the opening cylinder is fixedly connected with the opening push plate, one end of the right angle lever is matched with the opening push plate, and the other end of the right angle lever is matched with the sliding push plate.
Preferably the springs are in a compressed state, the springs having a tendency to pull the side push plates to grip the panel.
Preferably, one end of the bellcrank is located between the sliding push plate and the fixed block.
Preferably, the coding mechanism comprises: the device comprises a hand-operated sliding table base, an angle adjusting plate, an arc-shaped groove, a vertical plate, a swinging shaft, a swinging plate, a swinging upright post, an elevation mandrel, an elevation screw, an elevation flange plate, a coding sliding table, a coding machine, a swinging adjusting screw and an elevation thread plate; the hand-operated sliding table base comprises a sliding table bottom plate, a hand-operated sliding plate and a metal plate connecting plate, the sliding table bottom plate is fixedly connected to the workbench, the hand-operated sliding plate is movably connected to the sliding table bottom plate through a sliding block, and the metal plate connecting plate is fixedly connected between the sliding table bottom plate and the hand-operated sliding plate; the angle adjusting plate is fixedly connected with the hand-operated sliding plate, the vertical plate and the swinging shaft are fixedly connected with the angle adjusting plate, and the swinging shaft is positioned in the middle of the vertical plate; the swinging plate is movably connected to the swinging shaft, and two sides of the swinging plate are fixedly connected to the vertical plate through the swinging adjusting screws; the swing upright post is fixedly connected with the swing plate, the elevation mandrel is fixedly connected with the swing upright post, the elevation thread plate is movably connected with the elevation mandrel, the elevation flange plate is fixedly connected with the elevation thread plate, one end of the elevation screw rod is connected with the elevation thread plate through threads, and the other end of the elevation screw rod is propped against the swing plate; the code printing sliding table is fixedly connected with the elevation flange plate, and the code printing machine is fixedly connected with the code printing sliding table.
Preferably, the loading robot includes: the feeding device comprises a feeding transverse sliding table, a feeding longitudinal sliding table, a feeding arm, a first paw, a second paw, a feeding adjusting cylinder and a third paw, wherein a shell of the feeding transverse sliding table is fixedly connected to the workbench; the first paw, the feeding adjusting cylinder and the third paw are sequentially and fixedly connected to the feeding arm, the second paw is fixedly connected to an output flange of the feeding adjusting cylinder, and the first paw, the second paw and the third paw are arranged at equal intervals;
preferably, still be provided with the material loading correction platform in the working range of material loading manipulator, the material loading correction platform includes: the battery pack correcting device comprises a feeding table top, a correcting push plate and a correcting cylinder, wherein the feeding table top is used for placing a battery panel, the correcting push plate is fixedly connected with the tail end of a piston rod of the correcting cylinder, and a shell of the correcting cylinder is fixedly connected with the feeding table top.
Preferably, the turn-over mechanism comprises: advance and retreat cylinder, advance and retreat guide rail, advance and retreat support, the vertical slip table of turn-over, turn-over cylinder, turn-over hand claw cylinder, advance and retreat support swing joint in advance and retreat guide rail, advance and retreat cylinder's casing link firmly in the workstation, the end of advance and retreat cylinder's piston rod link firmly in advance and retreat the support, the casing of the vertical slip table of turn-over link firmly in advance and retreat support, the casing of turn-over cylinder link firmly in on the slider of the vertical slip table of turn-over, turn-over hand claw cylinder link firmly in on the output flange of turn-over cylinder.
Drawings
Fig. 1, 2 and 3 are schematic structural diagrams of an intelligent high-speed flexible manufacturing assembly line of the mobile phone battery panel;
fig. 4 and 5 are schematic structural diagrams of a large turntable mechanism of an intelligent high-speed flexible manufacturing assembly line for mobile phone battery panels;
FIG. 6 is a schematic view of a partial structure of a turntable mechanism of an intelligent high-speed flexible manufacturing line for mobile phone battery panels according to the present invention;
FIG. 7 is a schematic structural diagram of a turn-over mechanism of an intelligent high-speed flexible manufacturing line for mobile phone battery panels according to the present invention;
fig. 8, 9 and 10 are schematic structural diagrams of a coding mechanism of an intelligent high-speed flexible manufacturing assembly line of the mobile phone battery panel;
fig. 11 is a schematic structural diagram of a feeding manipulator of an intelligent high-speed flexible manufacturing line for mobile phone battery panels according to the invention;
FIG. 12 is a schematic structural diagram of a pad printing mechanism of an intelligent high-speed flexible manufacturing line for mobile phone battery panels according to the present invention;
FIG. 13 is a schematic structural view of a pad printing cleaning mechanism of an intelligent high-speed flexible manufacturing line for mobile phone battery panels according to the present invention;
fig. 14 is a schematic structural diagram of a pad printing and oiling mechanism of an intelligent high-speed flexible manufacturing line of the mobile phone battery panel.
1 workbench, 2 large turntable mechanisms, 3 feeding manipulators, 4 coding mechanisms, 5 turn-over mechanisms, 20 turntables, 21 flexible clamps, 22 dividers, 23 reducing motors, 24 rolling supports, 25 rolling support brackets, 26 expanding cylinders, 27 expanding push plates, 28 embedded base plates, 29 battery plates, 30 side fixing plates, 31 radial fixing plates, 32 side push plates, 33 sliding push plates, 34 sliding guide posts, 35 springs, 36 fixing blocks, 37 right-angled levers, 38 fixing block transition plates, 40 feeding transverse sliding tables, 41 feeding longitudinal sliding tables, 42 feeding arms, 43 first claws, 44 second claws, 45 feeding adjusting cylinders, 46 third claws, 47 feeding correcting tables, 48 feeding table tops, 49 correcting push plates, 50 correcting cylinders, 51 advancing and retreating cylinders, 52 advance and retreat guide rails, 53 advance and retreat brackets, 54 turnover longitudinal sliding tables, 55 turnover air cylinders, 56 turnover claw air cylinders, 57 hand-operated sliding table bases, 58 sliding table bottom plates, 59 hand-operated sliding plates, 60 sheet metal connecting plates, 61 angle adjusting plates, 62 arc-shaped grooves, 63 vertical plates, 64 swing shafts, 65 swing plates, 66 swing upright columns, 67 elevation central shafts, 68 elevation screw rods, 69 elevation flange plates, 70 code printing sliding tables, 71 code printers, 72 swing adjusting screws, 73 elevation thread plates, 80 transfer printing mechanisms, 81 transfer printing sliding tables, 82 transfer printing cleaning mechanisms, 83 transfer printing oiling mechanisms, 84 transfer printing servo sliding tables, 85 transfer printing longitudinal sliding tables, 86 rubber heads, 87 cleaning brackets, 88 cleaning pushing air cylinders, 89 cleaning sliding tables, 90 retracting adhesive tapes, 91 cleaning adhesive tapes and 92 tape collecting motors, 93 transition rollers, 94 ribbon spreading rollers, 95 oiling bases, 96 oiling sliding tables, 97 oiling sliding table cylinders, 98 oil cups, 99 pad printing templates, 100 oil cup fences, 101 blanking mechanisms, 102 blanking manipulator supports, 103 blanking horizontal sliding tables, 104 blanking vertical sliding tables, 105 blanking arms, 106 blanking suction cups, 107 blanking conveying tables, 108 detection tables and 109 cameras.
Detailed Description
The present invention will be described in further detail below, but without limiting the invention in any way, with reference to the following figures, wherein like reference numerals represent like elements. As described above, the invention provides an intelligent high-speed flexible manufacturing assembly line of a mobile phone battery panel, which is applied to the manufacturing process of the mobile phone battery panel; the invention relates to an intelligent high-speed flexible manufacturing assembly line for a mobile phone battery panel, which is used for realizing the operations of feeding, moving, code printing, pad printing and discharging of the mobile phone battery panel.
Fig. 1, 2 and 3 are schematic structural diagrams of an intelligent high-speed flexible manufacturing assembly line of a mobile phone battery panel of the invention, fig. 4 and 5 are schematic structural diagrams of a large turntable mechanism of the intelligent high-speed flexible manufacturing assembly line of the mobile phone battery panel of the invention, fig. 6 is a schematic partial structural diagram of the large turntable mechanism of the intelligent high-speed flexible manufacturing assembly line of the mobile phone battery panel of the invention, fig. 7 is a schematic structural diagram of a turn-over mechanism of the intelligent high-speed flexible manufacturing assembly line of the mobile phone battery panel of the invention, fig. 8, 9 and 10 are schematic structural diagrams of a coding mechanism of the intelligent high-speed flexible manufacturing assembly line of the mobile phone battery panel of the invention, fig. 11 is a schematic structural diagram of a feeding manipulator of the intelligent high-speed flexible manufacturing assembly line of the mobile phone battery panel of the invention, fig. 12 is a schematic structural diagram of a pad printing, fig. 13 is a schematic structural diagram of a pad printing cleaning mechanism of an intelligent high-speed flexible manufacturing line of a mobile phone battery panel, and fig. 14 is a schematic structural diagram of a pad printing oiling mechanism of an intelligent high-speed flexible manufacturing line of a mobile phone battery panel.
An intelligent high-speed flexible manufacturing assembly line for mobile phone battery plates comprises a workbench 1, a large turntable mechanism 2 for realizing automatic conveying of the battery plates 29, a feeding mechanical arm 3 for placing the battery plates 29 on the large turntable mechanism 2, a coding mechanism 4 for coding the surfaces of the battery plates 29, a turnover mechanism 5 for turning over the battery plates 29, a pad printing mechanism 80 for pad printing the surfaces of the battery plates 29, and a blanking mechanism 101 for taking down and outputting the battery plates from the large turntable mechanism 2, wherein the large turntable mechanism 2, the feeding mechanical arm 3, the coding mechanism 4, the turnover mechanism 5, the pad printing mechanism 80 and the blanking mechanism 101 are fixedly connected to the workbench 1; the feeding manipulator 3 places the battery panel 29 on the flexible clamp 21 on the large-turntable conveying mechanism 2, the large-turntable conveying mechanism 2 conveys the battery panel 29 to the code printing mechanism 4, and the code printing mechanism 4 prints codes on the front side of the battery panel 29; then, the large turntable mechanism 2 rotates to the next station, and the turning mechanism 5 turns over the battery plate 29; then, the large turntable mechanism 2 rotates to the next station, and the code printing mechanism 4 prints codes on the reverse side of the battery plate 29; then, the large turntable mechanism 2 rotates to the next station, and the pad printing mechanism 80 performs pad printing operation on the surface of the battery plate 29; then, the large turntable mechanism 2 rotates to the next station, the flexible clamp 21 is opened, and the blanking mechanism 101 takes out the battery plate 29 and places the battery plate on the blanking conveying table 107;
the large turntable mechanism 2 includes: the device comprises a rotary table 20, a flexible clamp 21, a divider 22 and a speed reducing motor 23, wherein the rotary table 20 is fixedly connected to a flange plate of the divider 22, and an output shaft of the speed reducing motor 23 is connected to an input shaft of the divider 22 through belt transmission; the flexible clamps 21 are uniformly distributed on the turntable 20;
the blanking mechanism 101 includes: the automatic feeding device comprises a feeding mechanical arm support 102, a feeding horizontal sliding table 103, a feeding vertical sliding table 104, a feeding arm 105, a feeding sucker 106, a feeding conveying table 107, a detection table 108 and a camera 109, wherein the feeding mechanical arm support 102 is fixedly connected to the workbench 1, the feeding horizontal sliding table 103 is fixedly connected to the feeding mechanical arm support 102, the feeding vertical sliding table 104 is fixedly connected to a sliding block of the feeding horizontal sliding table 103, the feeding arm 105 is fixedly connected to a sliding block of the feeding vertical sliding table 104, and the lower part of the feeding arm 105 is fixedly connected with the feeding sucker 106; the inspection table 108 and the blanking transfer table 107 are provided below the blanking suction cup 106, and the camera 109 is provided above the inspection table 108.
More specifically, the pad printing mechanism 80 includes a pad printing slide 81, a pad printing cleaning mechanism 82, and a pad printing oiling mechanism 83; initially, the pad printing cleaning mechanism 82 retracts, the pad printing oiling mechanism 83 extends, the pad printing sliding table 81 dips the pad printing pattern from the pad printing oiling mechanism 83, and the pad printing pattern is printed on the surface of the battery panel 29; next, the pad printing oil mechanism 83 is retracted, the pad printing cleaning mechanism 82 is extended, the rubber head 86 of the pad printing slide table 81 contacts the pad printing cleaning mechanism 82, and the cleaning tape 91 of the pad printing cleaning mechanism 82 cleans the rubber head 86.
More specifically, the pad printing slide table 81 includes: the transfer printing device comprises a transfer printing servo sliding table 84, a transfer printing longitudinal sliding table 85 and a rubber head 86, wherein a shell of the transfer printing servo sliding table 84 is fixedly connected to the workbench 1, the transfer printing longitudinal sliding table 85 is fixedly connected to a sliding block of the transfer printing servo sliding table 84, and the rubber head 86 is fixedly connected to the lower portion of the sliding block of the transfer printing longitudinal sliding table 85.
More specifically, the pad printing cleaning mechanism 82 includes: the cleaning device comprises a cleaning support 87, a cleaning pushing cylinder 88, a cleaning sliding table 89, a retracting adhesive tape 90, a cleaning adhesive tape 91, a tape retracting motor 92, a transition roller 93 and a tape expanding roller 94, wherein the cleaning support 87 is fixedly connected to the workbench 1, the cleaning sliding table 89 is movably connected to the cleaning support 87, a cylinder body of the cleaning pushing cylinder 88 is fixedly connected to the cleaning support 87, and the tail end of a piston rod of the cleaning pushing cylinder 88 is fixedly connected to the cleaning sliding table 89; the retracting adhesive tape 90 is sleeved on an output shaft of the tape retracting motor 92, and the cleaning adhesive tape 91 is movably connected to the cleaning sliding table 89; the cleaning tape 91 is wound around the transition roller 93 and the tape spreading roller 94, and is connected to the collected tape 90.
More specifically, the pad printing and oiling mechanism 83 includes: the automatic transfer printing device comprises an oiling base 95, an oiling sliding table 96, an oiling sliding table cylinder 97, an oil cup 98, a transfer printing template 99 and an oil cup fence 100, wherein the oiling base 95 is fixedly connected to the workbench 1, the oiling sliding table is movably connected to the oiling base 95, a cylinder body of the oiling sliding table cylinder 97 is fixedly connected to the oiling base 95, and the tail end of a piston rod of the oiling sliding table cylinder 97 is fixedly connected to the oiling sliding table 96; oil cup rail 100 link firmly in the base of oiling 95, the oil cup place in inside the rail of oiling 100, bat printing template 99 link firmly in the platform of oiling 96, the oil cup 98 place in on the bat printing template 99.
More specifically, an embedded pad 28 is disposed at the lower portion of the turntable 20, the rolling support bracket 25 is fixedly connected to the worktable, the rolling support 24 is movably connected to the rolling support bracket 25, and the rolling support 24 is matched with the embedded pad 28.
More specifically, the flexible clamp 21 includes: the battery plate fixing device comprises an opening cylinder 26, an opening push plate 27, a side fixing plate 30, a radial fixing plate 31, a side push plate 32, a sliding push plate 33, a sliding guide pillar 34, a spring 35, a fixing block 36, a right-angle lever 37 and a fixing block transition plate 38, wherein the side fixing plate 30 and the radial fixing plate 31 for restraining a battery plate 29 are fixedly connected to the turntable 20, the side push plate 32 is movably connected to the workbench 20, and the battery plate 29 is positioned between the side fixing plate 30 and the side push plate 32; the fixed block transition plate 38 is fixedly connected to the lower part of the rotary table 20, the fixed block 36 is fixedly connected to the fixed block transition block 38, the sliding guide pillar 34 is movably connected to the fixed block, one end of the sliding guide pillar 34 is fixedly connected to the sliding push plate 33, the sliding push plate 33 is fixedly connected to the side push plate 32, and the spring 35 is arranged on the sliding guide pillar 34; the right angle lever 37 is hinged to the fixing block 36, the working table 1 is fixedly connected with the opening cylinder 26, the tail end of a piston rod of the opening cylinder 26 is fixedly connected with the opening push plate 27, one end of the right angle lever 37 is matched with the opening push plate 27, and the other end of the right angle lever 37 is matched with the sliding push plate 33.
More specifically, the spring 35 is in a compressed state, the spring 35 having a tendency to pull the side push plate 32 to grip the battery plate 29.
More specifically, one end of the bellcrank 37 is located between the sliding push plate 33 and the fixed block 36.
More specifically, the coding mechanism 4 includes: the hand-operated sliding table comprises a hand-operated sliding table base 57, an angle adjusting plate 61, an arc-shaped groove 62, a vertical plate 63, a swinging shaft 64, a swinging plate 65, a swinging upright post 66, an elevation mandrel 67, an elevation screw 68, an elevation flange plate 69, a code printing sliding table 70, a code printing machine 71, a swinging adjusting screw 72 and an elevation thread plate 73; the hand-operated sliding table base 57 comprises a sliding table base plate 58, a hand-operated sliding plate 59 and a sheet metal connecting plate 60, the sliding table base plate 58 is fixedly connected to the workbench 1, the hand-operated sliding plate 59 is movably connected to the sliding table base plate 58 through a sliding block, and the sheet metal connecting plate 60 is fixedly connected between the sliding table base plate 58 and the hand-operated sliding plate 59; the angle adjusting plate 61 is fixedly connected with the hand-operated sliding plate 59, the vertical plate 63 and the swinging shaft 64 are fixedly connected with the angle adjusting plate 61, and the swinging shaft 64 is positioned in the middle of the vertical plate 63; the swinging plate 65 is movably connected to the swinging shaft 64, and two sides of the swinging plate 65 are fixedly connected to the vertical plate 63 through the swinging adjusting screws 72; the swing upright 66 is fixedly connected to the swing plate 65, the elevation spindle 67 is fixedly connected to the swing upright 66, the elevation thread plate 73 is movably connected to the elevation spindle 67, the elevation flange plate 69 is fixedly connected to the elevation thread plate 73, one end of the elevation screw 68 is connected to the elevation thread plate 73 through a thread, and the other end of the elevation screw 68 is pressed against the swing plate 65; the code printing sliding table 70 is fixedly connected to the elevation flange plate 69, and the code printing machine 71 is fixedly connected to the code printing sliding table 70.
More specifically, the loading robot 3 includes: the feeding device comprises a feeding transverse sliding table 40, a feeding longitudinal sliding table 41, a feeding arm 42, a first paw 43, a second paw 44, a feeding adjusting cylinder 45 and a third paw 46, wherein a shell of the feeding transverse sliding table 40 is fixedly connected to the workbench 1, a shell of the feeding longitudinal sliding table 41 is fixedly connected to a sliding block of the feeding transverse sliding table 40, and the feeding arm 42 is fixedly connected to the sliding block of the feeding longitudinal sliding table 41; the first paw 43, the feeding adjusting cylinder 45 and the third paw 46 are sequentially and fixedly connected to the feeding arm 42, the second paw 44 is fixedly connected to an output flange of the feeding adjusting cylinder 45, and the first paw 43, the second paw 44 and the third paw 46 are arranged at equal intervals;
more specifically, a feeding calibration table 47 is further provided within the working range of the feeding manipulator 3, and the feeding calibration table 47 includes: feeding mesa 48, correction push pedal 49, correction cylinder 50, feeding mesa 48 is used for placing panel 29, correction push pedal 49 link firmly in the end of correction cylinder 50's piston rod, correction cylinder 50's casing link firmly in feeding mesa 48.
More specifically, the turn-over mechanism 5 includes: the reversing mechanism comprises a reversing cylinder 51, a reversing guide rail 52, a reversing support 53, a turnover longitudinal sliding table 54, a turnover cylinder 55 and a turnover paw cylinder 56, wherein the reversing support 53 is movably connected with the reversing guide rail 52, a shell of the reversing cylinder 51 is fixedly connected with the workbench 1, the tail end of a piston rod of the reversing cylinder 51 is fixedly connected with the reversing support 53, a shell of the turnover longitudinal sliding table 54 is fixedly connected with the reversing support 53, a shell of the turnover cylinder 55 is fixedly connected with a sliding block of the turnover longitudinal sliding table 54, and the turnover paw cylinder 56 is fixedly connected with an output flange of the turnover cylinder 55.
Finally, it should be noted that the above embodiments are merely representative examples of the intelligent high-speed flexible manufacturing line for the mobile phone battery panel of the present invention. Obviously, the intelligent high-speed flexible manufacturing line for the mobile phone battery panel is not limited to the above embodiment, and many variations are possible. Any simple modification, equivalent change and modification made to the above embodiments according to the technical substance of the intelligent high-speed flexible manufacturing line of the mobile phone battery panel of the present invention shall be considered to belong to the protection scope of the intelligent high-speed flexible manufacturing line of the mobile phone battery panel of the present invention.
Claims (9)
1. An intelligent high-speed flexible manufacturing assembly line for mobile phone battery plates is characterized by comprising a workbench, a large turntable mechanism for realizing automatic conveying of the battery plates, a feeding mechanical arm for placing the battery plates on the large turntable mechanism, a coding mechanism for coding the surfaces of the battery plates, a turnover mechanism for turnover the battery plates, a pad printing mechanism for pad printing the surfaces of the battery plates, and a discharging mechanism for taking down and outputting the battery plates from the large turntable mechanism, wherein the large turntable mechanism, the feeding mechanical arm, the coding mechanism, the turnover mechanism, the pad printing mechanism and the discharging mechanism are fixedly connected to the workbench; the feeding mechanical arm places the battery panel on a flexible clamp on a large-turntable conveying mechanism, the large-turntable conveying mechanism conveys the battery panel to the code printing mechanism, and the code printing mechanism prints codes on the front side of the battery panel; then, the large turntable mechanism rotates to the next station, and the turning mechanism turns the battery panel; then, the large turntable mechanism rotates to the next station, and the code printing mechanism prints codes on the reverse side of the battery plate; then, the large turntable mechanism rotates to the next station, and the pad printing mechanism performs pad printing operation on the surface of the battery plate; then, the large turntable mechanism rotates to the next station, the flexible clamp is opened, and the blanking mechanism takes out the battery plate and places the battery plate on a blanking conveying table;
the large turntable mechanism comprises: the device comprises a rotary table, a flexible clamp, a divider and a speed reducing motor, wherein the rotary table is fixedly connected to a flange plate of the divider, and an output shaft of the speed reducing motor is connected to an input shaft of the divider through belt transmission; the flexible clamps are uniformly distributed on the turntable;
the unloading mechanism includes: the automatic feeding device comprises a feeding mechanical arm support, a feeding horizontal sliding table, a feeding vertical sliding table, a feeding arm, a feeding sucker, a feeding conveying table, a detection table and a camera, wherein the feeding mechanical arm support is fixedly connected with a workbench; the detection table and the blanking conveying table are arranged at the lower part of the blanking sucker, and the camera is arranged at the upper part of the detection table;
the flexible clamp includes: the battery plate fixing device comprises an opening cylinder, an opening push plate, a side fixing plate, a radial fixing plate, a side push plate, a sliding guide pillar, a spring, a fixing block, a right-angle lever and a fixing block transition plate, wherein the side fixing plate and the radial fixing plate for restraining a battery plate are fixedly connected to a turntable; the fixed block transition plate is fixedly connected to the lower part of the rotary table, the fixed block is fixedly connected to the fixed block transition block, the sliding guide pillar is movably connected to the fixed block, one end of the sliding guide pillar is fixedly connected to the sliding push plate, the sliding push plate is fixedly connected to the side push plate, and the spring is arranged on the sliding guide pillar; the right angle lever is hinged to the fixing block, the working table is fixedly connected with the opening cylinder, the tail end of a piston rod of the opening cylinder is fixedly connected with the opening push plate, one end of the right angle lever is matched with the opening push plate, and the other end of the right angle lever is matched with the sliding push plate.
2. The intelligent high-speed flexible manufacturing assembly line for the mobile phone battery plate according to claim 1, wherein the pad printing mechanism comprises a pad printing sliding table, a pad printing cleaning mechanism and a pad printing oiling mechanism; firstly, retracting the pad printing cleaning mechanism, extending the pad printing oiling mechanism, dipping the pad printing patterns from the pad printing oiling mechanism by the pad printing sliding table, and printing the pad printing patterns on the surface of the battery panel; and then, the pad printing oiling mechanism retracts, the pad printing cleaning mechanism extends out, a rubber head of the pad printing sliding table is contacted with the pad printing cleaning mechanism, and the cleaning adhesive tape of the pad printing cleaning mechanism cleans the rubber head.
3. The intelligent high-speed flexible manufacturing assembly line for mobile phone battery plates of claim 2, wherein the pad printing sliding table comprises: the shell of the transfer printing servo sliding table is fixedly connected with the workbench, the transfer printing longitudinal sliding table is fixedly connected with a sliding block of the transfer printing servo sliding table, and the rubber head is fixedly connected with the lower part of the sliding block of the transfer printing longitudinal sliding table;
the pad printing cleaning mechanism includes: the belt winding and unwinding device comprises a cleaning support, a cleaning pushing cylinder, a cleaning sliding table, a winding adhesive tape, a cleaning adhesive tape, a belt winding motor, a transition roller and a belt unwinding roller, wherein the cleaning support is fixedly connected to the workbench, the cleaning sliding table is movably connected to the cleaning support, a cylinder body of the cleaning pushing cylinder is fixedly connected to the cleaning support, and the tail end of a piston rod of the cleaning pushing cylinder is fixedly connected to the cleaning sliding table; the retracting adhesive tape is sleeved on an output shaft of the tape retracting motor, and the cleaning adhesive tape is movably connected to the cleaning sliding table; the cleaning adhesive tape bypasses the transition roller and the tape expanding roller and is connected to the collected adhesive tape.
4. The intelligent high-speed flexible manufacturing assembly line for mobile phone battery plates according to claim 3, wherein the pad printing oiling mechanism comprises: the oil applying device comprises an oil applying base, an oil applying sliding table cylinder, an oil cup, a transfer printing template and an oil cup fence, wherein the oil applying base is fixedly connected to the workbench, the oil applying sliding table is movably connected to the oil applying base, a cylinder body of the oil applying sliding table cylinder is fixedly connected to the oil applying base, and the tail end of a piston rod of the oil applying sliding table cylinder is fixedly connected to the oil applying sliding table; the oil cup rail link firmly in the base that oils, the oil cup place in inside the oil cup rail, the bat printing template link firmly in the slip table that oils, the oil cup place in on the bat printing template.
5. The intelligent high-speed flexible manufacturing line for mobile phone battery plates according to claim 1, wherein the spring is in a compressed state, and the spring has a tendency to pull the side push plate to clamp the battery plate; one end of the right-angle lever is positioned between the sliding push plate and the fixed block.
6. The intelligent high-speed flexible manufacturing line for mobile phone battery plates according to claim 1, wherein the coding mechanism comprises: the device comprises a hand-operated sliding table base, an angle adjusting plate, an arc-shaped groove, a vertical plate, a swinging shaft, a swinging plate, a swinging upright post, an elevation mandrel, an elevation screw, an elevation flange plate, a coding sliding table, a coding machine, a swinging adjusting screw and an elevation thread plate; the hand-operated sliding table base comprises a sliding table bottom plate, a hand-operated sliding plate and a metal plate connecting plate, the sliding table bottom plate is fixedly connected to the workbench, the hand-operated sliding plate is movably connected to the sliding table bottom plate through a sliding block, and the metal plate connecting plate is fixedly connected between the sliding table bottom plate and the hand-operated sliding plate; the angle adjusting plate is fixedly connected with the hand-operated sliding plate, the vertical plate and the swinging shaft are fixedly connected with the angle adjusting plate, and the swinging shaft is positioned in the middle of the vertical plate; the swinging plate is movably connected to the swinging shaft, and two sides of the swinging plate are fixedly connected to the vertical plate through the swinging adjusting screws; the swing upright post is fixedly connected with the swing plate, the elevation mandrel is fixedly connected with the swing upright post, the elevation thread plate is movably connected with the elevation mandrel, the elevation flange plate is fixedly connected with the elevation thread plate, one end of the elevation screw rod is connected with the elevation thread plate through threads, and the other end of the elevation screw rod is propped against the swing plate; the code printing sliding table is fixedly connected with the elevation flange plate, and the code printing machine is fixedly connected with the code printing sliding table.
7. The intelligent high-speed flexible manufacturing line for mobile phone battery plates according to claim 1, wherein the feeding manipulator comprises: the feeding device comprises a feeding transverse sliding table, a feeding longitudinal sliding table, a feeding arm, a first paw, a second paw, a feeding adjusting cylinder and a third paw, wherein a shell of the feeding transverse sliding table is fixedly connected to the workbench; the feeding arm is sequentially and fixedly connected with the first paw, the feeding adjusting cylinder and the third paw, the second paw is fixedly connected with an output flange of the feeding adjusting cylinder, and the first paw, the second paw and the third paw are arranged at equal intervals.
8. The intelligent high-speed flexible manufacturing assembly line for the mobile phone battery plates according to claim 1, wherein a feeding correction table is further arranged in the working range of the feeding manipulator, and the feeding correction table comprises: the battery pack correcting device comprises a feeding table top, a correcting push plate and a correcting cylinder, wherein the feeding table top is used for placing a battery panel, the correcting push plate is fixedly connected with the tail end of a piston rod of the correcting cylinder, and a shell of the correcting cylinder is fixedly connected with the feeding table top.
9. The intelligent high-speed flexible manufacturing line for mobile phone battery plates according to claim 1, wherein the turnover mechanism comprises: advance and retreat cylinder, advance and retreat guide rail, advance and retreat support, the vertical slip table of turn-over, turn-over cylinder, turn-over hand claw cylinder, advance and retreat support swing joint in advance and retreat guide rail, advance and retreat cylinder's casing link firmly in the workstation, the end of advance and retreat cylinder's piston rod link firmly in advance and retreat the support, the casing of the vertical slip table of turn-over link firmly in advance and retreat support, the casing of turn-over cylinder link firmly in on the slider of the vertical slip table of turn-over, turn-over hand claw cylinder link firmly in on the output flange of turn-over cylinder.
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CN110667274B (en) * | 2019-10-31 | 2021-10-08 | 李学梅 | Device for manufacturing metal card with anti-counterfeiting holographic label structure |
CN111993761A (en) * | 2020-07-18 | 2020-11-27 | 温州职业技术学院 | Automatic printer and method for charger |
CN214081072U (en) * | 2020-12-08 | 2021-08-31 | 惠州市开蒙医疗科技有限公司 | Rotary workbench controlled by high-precision divider |
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