CN109049324A - A kind of manufacture craft of building block unit - Google Patents
A kind of manufacture craft of building block unit Download PDFInfo
- Publication number
- CN109049324A CN109049324A CN201810880123.7A CN201810880123A CN109049324A CN 109049324 A CN109049324 A CN 109049324A CN 201810880123 A CN201810880123 A CN 201810880123A CN 109049324 A CN109049324 A CN 109049324A
- Authority
- CN
- China
- Prior art keywords
- parts
- building block
- block unit
- steel frame
- carrying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
- B28B23/04—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members the elements being stressed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/29—Producing shaped prefabricated articles from the material by profiling or strickling the material in open moulds or on moulding surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/40—Porous or lightweight materials
Abstract
The invention discloses a kind of manufacture crafts of building block unit, comprising the following steps: 1) prepares lightweight slurry；2) substrate prepares；3) lead frame；4) crossbeam is set；5) steel mesh is strengthened in setting；6) light filling slurry；7) it is surface-treated.Simple process of the invention has the advantages that lightweight and energy conservation and environmental protection, the present invention are filled by using the lightweight slurry of preparation using building block unit prepared by the present invention, not only makes house firmer, also more energy efficient environmental protection；Meanwhile by adding a variety of powders, have the function of lightweight, heat preservation, fire-proof and water-proof and anti-noise；Fibres also are discarded by being added to afforestation, energy conservation and environmental protection is with short production cycle, has a vast market foreground.
Description
Technical field
The present invention relates to technical field of buildings, the manufacture craft of specifically a kind of building block unit.
Background technique
The building of the reinforced concrete structure in China, either slab-type apartment building or high building at present are all generally using frame
Formula, construction period is too long, and then increases economic cost, it is difficult to which the requirement for realizing systematization house does not catch up with rural urbanization
The paces of reform.And building block unit is to be led to modular unit come the structural system of construction of buildings by stacked and assembling
It crosses and is engaged pillar come construction of buildings with the beam for being welded with end plate with bolt, embody bionic element, production cycle
It is short.But current most of Split mounting type building, the manufacture craft of building block unit is relatively simple, most of steel
After putting up house overall architecture, prefabricated load bearing heat preserving wallboard, floor and window, door-plate are installed in roof truss main body, so
Carry out the techniques such as filleting processing again afterwards, overall weight is big, while inadequate environmental protection and energy saving.Therefore, a kind of lightweight and energy-saving ring are designed
The manufacture craft of the building block unit of guarantor is technical problem urgently to be resolved at present.
Summary of the invention
The purpose of the present invention is to provide a kind of manufacture crafts of building block unit, to solve to mention in above-mentioned background technique
Out the problem of.
To achieve the above object, the invention provides the following technical scheme:
A kind of manufacture craft of building block unit, which is characterized in that it the following steps are included:
1) it prepares lightweight slurry: weighing lightweight slurry raw material according to parts by weight, be sent into screw mixer after mixing simultaneously
Addition suitable quantity of water, which is stirred, to be uniformly mixed to get lightweight slurry, spare；Wherein, the lightweight slurry raw material include following
According to the raw material of parts by weight: fibres 8-16 parts, Concave-convex clay rod 10-20 are discarded in 50-70 parts of portland cement, afforestation
Part, 8-12 parts of calcium oxide, 1-3 parts of zein foam powder, 10-20 parts of sepiolite powder, 5-10 parts of wollastonite in powder, marble 8-15
Part, 5-10 parts of asbestos；
2) substrate prepares: referring to drawing by design requirement to the cutting of fashioned iron substrate, cut processing and in corresponding fashioned iron substrate
The upper connection structure being arranged for matching, positioning and fastening with peripheral modules, it is spare；
3) it lead frame: positioned to spare fashioned iron substrate is carried out obtained in step 2, weld to form bearing type steel framework
Frame；
4) crossbeam is arranged: the carrying structural steel frame obtained in step 3) is arranged multiple crossbeams, and the crossbeam be laterally extended across
It crosses the bottom of carrying structural steel frame and the space from end with carrying structural steel frame is opened inwardly；
5) steel mesh is strengthened in setting: being laid in two planes that carrying structural steel frame is formed, positioning prestressed steel；
6) light filling slurry: template and light filling slurry are configured to inside according to the frame of carrying steel frame, then
Maintenance 10-20 days；
7) it is surface-treated: Shape correction being carried out to the lightweight slurry hardened face of the carrying steel frame two sides in step 6), by building
It builds glue and is laid at least one layer of inorfil screen cloth, reuse high-strength cement floating, coated on opposite sides after high-strength cement hardening
Or architectural surface is sprayed or positions, form building block unit.
As a further solution of the present invention: in step 1), the lightweight slurry raw material include below according to parts by weight
Raw material: 65 parts of portland cement, afforestation discard 12 parts of fibres, 18 parts of Concave-convex clay rod, 10 parts of calcium oxide, corn
1.6 parts of protein foam powder, 18 parts of sepiolite powder, 8 parts of wollastonite in powder, 12 parts of marble, 7 parts of asbestos.
As further scheme of the invention: in step 1), the preparation method that fibres are discarded in the afforestation is
Afforestation waste is dried, is crushed to after 100-200 mesh and mould is added is carried out spontaneous fermentation processing, it is described from
The temperature so fermented is 28 DEG C, and the time is 14 days, carries out negative pressure filtration after fermentation, is then fed into disc mill and carries out at defibrination
Reason, defibrination carry out low-temperature vacuum drying after the completion and discard fibres to get the afforestation.
As further scheme of the invention: in step 2, the fashioned iron substrate is channel steel, I-steel, angle steel, T-type
The combination of any one or more in steel or strip.
As further scheme of the invention: in step 3), the carrying structural steel frame is to be positioned to connect by fashioned iron substrate
Connect the main body bearing frame with closed geometry figure to be formed；Prefabricated water in the carrying structural steel frame, warm, gas, electricity and logical
Channel is interrogated, and the interface of reserved corresponding channel or guiding device are in order to the connection between water power hot air heating and communication channel.
As the present invention further scheme: in step 4), each of the multiple crossbeam provide inwardly with institute
State the side of carrying structural steel frame spaced apart at least one fastener receptacles or protrusion, with for be attached to ground support or
Another building block unit.
As further scheme of the invention: in step 6), the maintenance is after light filling slurry in template table
Face completely spreads layer of plastic film, then in one layer of gunnysack of film upper cover, layer of plastic film is finally repaved on gunnysack.
The manufacture craft of the building block unit is preparing the application in building block unit.
Compared with prior art, the beneficial effects of the present invention are:
Simple process of the invention has the advantages that lightweight and energy conservation and environmental protection using building block unit prepared by the present invention, this
Invention is filled by using the lightweight slurry of preparation, not only makes house firmer, also more energy efficient environmental protection；Meanwhile passing through
A variety of powders are added, have the function of lightweight, heat preservation, fire-proof and water-proof and anti-noise；It is also fine by being added to afforestation waste
Dimension, energy conservation and environmental protection is with short production cycle, has a vast market foreground.
Specific embodiment
Technical solution of the present invention is described in more detail With reference to embodiment.
Embodiment 1
A kind of manufacture craft of building block unit, it the following steps are included:
1) it prepares lightweight slurry: weighing lightweight slurry raw material according to parts by weight, be sent into screw mixer after mixing simultaneously
Addition suitable quantity of water, which is stirred, to be uniformly mixed to get lightweight slurry, spare；Wherein, the lightweight slurry raw material include following
According to the raw material of parts by weight: 8 parts of fibres, 10 parts of Concave-convex clay rod, calcium oxide are discarded in 50 parts of portland cement, afforestation
8 parts, 1 part of zein foam powder, 10 parts of sepiolite powder, 5 parts of wollastonite in powder, 8 parts of marble, 5 parts of asbestos；The afforestation is useless
The preparation method of gurry fiber is that afforestation waste is dried, and mould progress is added certainly after being crushed to 150 mesh
Right fermentation process, the temperature of the spontaneous fermentation are 28 DEG C, and the time is 14 days, carry out negative pressure filtration after fermentation, then send
Enter disc mill and carry out defibrination process, carries out low-temperature vacuum drying after the completion of defibrination and discard fibres to get the afforestation；
2) substrate prepares: referring to drawing by design requirement to the cutting of fashioned iron substrate, cut processing and in corresponding fashioned iron substrate
The upper connection structure being arranged for matching, positioning and fastening with peripheral modules, it is spare；Wherein, the fashioned iron substrate is T-type
Steel；
3) it lead frame: positioned to spare fashioned iron substrate is carried out obtained in step 2, weld to form bearing type steel framework
Frame；The carrying structural steel frame is the main body bearing frame with closed geometry figure formed that is located by connecting by fashioned iron substrate；
Prefabricated water in the carrying structural steel frame, warm, gas, electricity and communication channel, and the interface of reserved corresponding channel or guiding device with
Convenient for the connection between water power hot air heating and communication channel；
4) crossbeam is arranged: the carrying structural steel frame obtained in step 3) is arranged multiple crossbeams, and the crossbeam be laterally extended across
It crosses the bottom of carrying structural steel frame and the space from end with carrying structural steel frame is opened inwardly；Each of the multiple crossbeam mentions
For at least one fastener receptacles or protrusion being spaced apart inwardly with the side of the carrying structural steel frame, for being attached to
Ground support or another building block unit；
5) steel mesh is strengthened in setting: being laid in two planes that carrying structural steel frame is formed, positioning prestressed steel；
6) light filling slurry: template and light filling slurry are configured to inside according to the frame of carrying steel frame, then
Maintenance 12 days；Wherein, described to conserve completely to spread layer of plastic film in template surface after light filling slurry, then thin
One layer of gunnysack of film upper cover, finally repaves layer of plastic film on gunnysack；
7) it is surface-treated: Shape correction being carried out to the lightweight slurry hardened face of the carrying steel frame two sides in step 6), by building
It builds glue and is laid at least one layer of inorfil screen cloth, reuse high-strength cement floating, coated on opposite sides after high-strength cement hardening
Surface layer forms building block unit.
Embodiment 2
A kind of manufacture craft of building block unit, it the following steps are included:
1) it prepares lightweight slurry: weighing lightweight slurry raw material according to parts by weight, be sent into screw mixer after mixing simultaneously
Addition suitable quantity of water, which is stirred, to be uniformly mixed to get lightweight slurry, spare；Wherein, the lightweight slurry raw material include following
According to the raw material of parts by weight: 70 parts of portland cement, afforestation discard 16 parts of fibres, 20 parts of Concave-convex clay rod, oxidation
12 parts of calcium, 3 parts of zein foam powder, 20 parts of sepiolite powder, 10 parts of wollastonite in powder, 15 parts of marble, 10 parts of asbestos；The gardens
The preparation method for afforesting discarded fibres is that afforestation waste is dried, and mould is added after being crushed to 150 mesh
Spontaneous fermentation processing is carried out, the temperature of the spontaneous fermentation is 28 DEG C, and the time is 14 days, negative pressure filtration is carried out after fermentation,
It is then fed into disc mill and carries out defibrination process, low-temperature vacuum drying is carried out after the completion of defibrination to get the afforestation waste
Fiber；
2) substrate prepares: referring to drawing by design requirement to the cutting of fashioned iron substrate, cut processing and in corresponding fashioned iron substrate
The upper connection structure being arranged for matching, positioning and fastening with peripheral modules, it is spare；Wherein, the fashioned iron substrate is T-type
Steel；
3) it lead frame: positioned to spare fashioned iron substrate is carried out obtained in step 2, weld to form bearing type steel framework
Frame；The carrying structural steel frame is the main body bearing frame with closed geometry figure formed that is located by connecting by fashioned iron substrate；
Prefabricated water in the carrying structural steel frame, warm, gas, electricity and communication channel, and the interface of reserved corresponding channel or guiding device with
Convenient for the connection between water power hot air heating and communication channel；
4) crossbeam is arranged: the carrying structural steel frame obtained in step 3) is arranged multiple crossbeams, and the crossbeam be laterally extended across
It crosses the bottom of carrying structural steel frame and the space from end with carrying structural steel frame is opened inwardly；Each of the multiple crossbeam mentions
For at least one fastener receptacles or protrusion being spaced apart inwardly with the side of the carrying structural steel frame, for being attached to
Ground support or another building block unit；
5) steel mesh is strengthened in setting: being laid in two planes that carrying structural steel frame is formed, positioning prestressed steel；
6) light filling slurry: template and light filling slurry are configured to inside according to the frame of carrying steel frame, then
Maintenance 12 days；Wherein, described to conserve completely to spread layer of plastic film in template surface after light filling slurry, then thin
One layer of gunnysack of film upper cover, finally repaves layer of plastic film on gunnysack；
7) it is surface-treated: Shape correction being carried out to the lightweight slurry hardened face of the carrying steel frame two sides in step 6), by building
It builds glue and is laid at least one layer of inorfil screen cloth, reuse high-strength cement floating, coated on opposite sides after high-strength cement hardening
Surface layer forms building block unit.
Embodiment 3
A kind of manufacture craft of building block unit, it the following steps are included:
1) it prepares lightweight slurry: weighing lightweight slurry raw material according to parts by weight, be sent into screw mixer after mixing simultaneously
Addition suitable quantity of water, which is stirred, to be uniformly mixed to get lightweight slurry, spare；Wherein, the lightweight slurry raw material include following
According to the raw material of parts by weight: 60 parts of portland cement, afforestation discard 10 parts of fibres, 15 parts of Concave-convex clay rod, oxidation
10 parts of calcium, 2 parts of zein foam powder, 15 parts of sepiolite powder, 7.5 parts of wollastonite in powder, 11.5 parts of marble, 7.5 parts of asbestos；It is described
The preparation method that fibres are discarded in afforestation is that afforestation waste is dried, and is added after being crushed to 150 mesh
Mould carries out spontaneous fermentation processing, and the temperature of the spontaneous fermentation is 28 DEG C, and the time is 14 days, carries out negative pressure mistake after fermentation
Filter is then fed into disc mill and carries out defibrination process, and it is discarded to get the afforestation to carry out low-temperature vacuum drying after the completion of defibrination
Fibres；
2) substrate prepares: referring to drawing by design requirement to the cutting of fashioned iron substrate, cut processing and in corresponding fashioned iron substrate
The upper connection structure being arranged for matching, positioning and fastening with peripheral modules, it is spare；Wherein, the fashioned iron substrate is T-type
Steel；
3) it lead frame: positioned to spare fashioned iron substrate is carried out obtained in step 2, weld to form bearing type steel framework
Frame；The carrying structural steel frame is the main body bearing frame with closed geometry figure formed that is located by connecting by fashioned iron substrate；
Prefabricated water in the carrying structural steel frame, warm, gas, electricity and communication channel, and the interface of reserved corresponding channel or guiding device with
Convenient for the connection between water power hot air heating and communication channel；
4) crossbeam is arranged: the carrying structural steel frame obtained in step 3) is arranged multiple crossbeams, and the crossbeam be laterally extended across
It crosses the bottom of carrying structural steel frame and the space from end with carrying structural steel frame is opened inwardly；Each of the multiple crossbeam mentions
For at least one fastener receptacles or protrusion being spaced apart inwardly with the side of the carrying structural steel frame, for being attached to
Ground support or another building block unit；
5) steel mesh is strengthened in setting: being laid in two planes that carrying structural steel frame is formed, positioning prestressed steel；
6) light filling slurry: template and light filling slurry are configured to inside according to the frame of carrying steel frame, then
Maintenance 12 days；Wherein, described to conserve completely to spread layer of plastic film in template surface after light filling slurry, then thin
One layer of gunnysack of film upper cover, finally repaves layer of plastic film on gunnysack；
7) it is surface-treated: Shape correction being carried out to the lightweight slurry hardened face of the carrying steel frame two sides in step 6), by building
It builds glue and is laid at least one layer of inorfil screen cloth, reuse high-strength cement floating, coated on opposite sides after high-strength cement hardening
Surface layer forms building block unit.
Embodiment 4
A kind of manufacture craft of building block unit, it the following steps are included:
1) it prepares lightweight slurry: weighing lightweight slurry raw material according to parts by weight, be sent into screw mixer after mixing simultaneously
Addition suitable quantity of water, which is stirred, to be uniformly mixed to get lightweight slurry, spare；Wherein, the lightweight slurry raw material include following
According to the raw material of parts by weight: 65 parts of portland cement, afforestation discard 12 parts of fibres, 18 parts of Concave-convex clay rod, oxidation
10 parts of calcium, 1.6 parts of zein foam powder, 18 parts of sepiolite powder, 8 parts of wollastonite in powder, 12 parts of marble, 7 parts of asbestos；The gardens
The preparation method for afforesting discarded fibres is that afforestation waste is dried, and mould is added after being crushed to 150 mesh
Spontaneous fermentation processing is carried out, the temperature of the spontaneous fermentation is 28 DEG C, and the time is 14 days, negative pressure filtration is carried out after fermentation,
It is then fed into disc mill and carries out defibrination process, low-temperature vacuum drying is carried out after the completion of defibrination to get the afforestation waste
Fiber；
2) substrate prepares: referring to drawing by design requirement to the cutting of fashioned iron substrate, cut processing and in corresponding fashioned iron substrate
The upper connection structure being arranged for matching, positioning and fastening with peripheral modules, it is spare；Wherein, the fashioned iron substrate is T-type
Steel；
3) it lead frame: positioned to spare fashioned iron substrate is carried out obtained in step 2, weld to form bearing type steel framework
Frame；The carrying structural steel frame is the main body bearing frame with closed geometry figure formed that is located by connecting by fashioned iron substrate；
Prefabricated water in the carrying structural steel frame, warm, gas, electricity and communication channel, and the interface of reserved corresponding channel or guiding device with
Convenient for the connection between water power hot air heating and communication channel；
4) crossbeam is arranged: the carrying structural steel frame obtained in step 3) is arranged multiple crossbeams, and the crossbeam be laterally extended across
It crosses the bottom of carrying structural steel frame and the space from end with carrying structural steel frame is opened inwardly；Each of the multiple crossbeam mentions
For at least one fastener receptacles or protrusion being spaced apart inwardly with the side of the carrying structural steel frame, for being attached to
Ground support or another building block unit；
5) steel mesh is strengthened in setting: being laid in two planes that carrying structural steel frame is formed, positioning prestressed steel；
6) light filling slurry: template and light filling slurry are configured to inside according to the frame of carrying steel frame, then
Maintenance 12 days；Wherein, described to conserve completely to spread layer of plastic film in template surface after light filling slurry, then thin
One layer of gunnysack of film upper cover, finally repaves layer of plastic film on gunnysack；
7) it is surface-treated: Shape correction being carried out to the lightweight slurry hardened face of the carrying steel frame two sides in step 6), by building
It builds glue and is laid at least one layer of inorfil screen cloth, reuse high-strength cement floating, coated on opposite sides after high-strength cement hardening
Surface layer forms building block unit.
Embodiment 5
A kind of manufacture craft of building block unit, it the following steps are included:
1) it prepares lightweight slurry: weighing lightweight slurry raw material according to parts by weight, be sent into screw mixer after mixing simultaneously
Addition suitable quantity of water, which is stirred, to be uniformly mixed to get lightweight slurry, spare；Wherein, the lightweight slurry raw material include following
According to the raw material of parts by weight: 65 parts of portland cement, afforestation discard 12 parts of fibres, 18 parts of Concave-convex clay rod, oxidation
10 parts of calcium, 1.6 parts of zein foam powder, 18 parts of sepiolite powder, 8 parts of wollastonite in powder, 12 parts of marble, 7 parts of asbestos；The gardens
The preparation method for afforesting discarded fibres is that afforestation waste is dried, and mould is added after being crushed to 150 mesh
Spontaneous fermentation processing is carried out, the temperature of the spontaneous fermentation is 28 DEG C, and the time is 14 days, negative pressure filtration is carried out after fermentation,
It is then fed into disc mill and carries out defibrination process, low-temperature vacuum drying is carried out after the completion of defibrination to get the afforestation waste
Fiber；
2) substrate prepares: referring to drawing by design requirement to the cutting of fashioned iron substrate, cut processing and in corresponding fashioned iron substrate
The upper connection structure being arranged for matching, positioning and fastening with peripheral modules, it is spare；Wherein, the fashioned iron substrate is T-type
Steel；
3) it lead frame: positioned to spare fashioned iron substrate is carried out obtained in step 2, weld to form bearing type steel framework
Frame；The carrying structural steel frame is the main body bearing frame with closed geometry figure formed that is located by connecting by fashioned iron substrate；
Prefabricated water in the carrying structural steel frame, warm, gas, electricity and communication channel, and the interface of reserved corresponding channel or guiding device with
Convenient for the connection between water power hot air heating and communication channel；
4) crossbeam is arranged: the carrying structural steel frame obtained in step 3) is arranged multiple crossbeams, and the crossbeam be laterally extended across
It crosses the bottom of carrying structural steel frame and the space from end with carrying structural steel frame is opened inwardly；Each of the multiple crossbeam mentions
For at least one fastener receptacles or protrusion being spaced apart inwardly with the side of the carrying structural steel frame, for being attached to
Ground support or another building block unit；
5) steel mesh is strengthened in setting: being laid in two planes that carrying structural steel frame is formed, positioning prestressed steel；
6) light filling slurry: template and light filling slurry are configured to inside according to the frame of carrying steel frame, then
Maintenance 10 days；Wherein, described to conserve completely to spread layer of plastic film in template surface after light filling slurry, then thin
One layer of gunnysack of film upper cover, finally repaves layer of plastic film on gunnysack；
7) it is surface-treated: Shape correction being carried out to the lightweight slurry hardened face of the carrying steel frame two sides in step 6), by building
It builds glue and is laid at least one layer of inorfil screen cloth, reuse high-strength cement floating, coated on opposite sides after high-strength cement hardening
Surface layer forms building block unit.
Embodiment 6
A kind of manufacture craft of building block unit, it the following steps are included:
1) it prepares lightweight slurry: weighing lightweight slurry raw material according to parts by weight, be sent into screw mixer after mixing simultaneously
Addition suitable quantity of water, which is stirred, to be uniformly mixed to get lightweight slurry, spare；Wherein, the lightweight slurry raw material include following
According to the raw material of parts by weight: 65 parts of portland cement, afforestation discard 12 parts of fibres, 18 parts of Concave-convex clay rod, oxidation
10 parts of calcium, 1.6 parts of zein foam powder, 18 parts of sepiolite powder, 8 parts of wollastonite in powder, 12 parts of marble, 7 parts of asbestos；The gardens
The preparation method for afforesting discarded fibres is that afforestation waste is dried, and mould is added after being crushed to 150 mesh
Spontaneous fermentation processing is carried out, the temperature of the spontaneous fermentation is 28 DEG C, and the time is 14 days, negative pressure filtration is carried out after fermentation,
It is then fed into disc mill and carries out defibrination process, low-temperature vacuum drying is carried out after the completion of defibrination to get the afforestation waste
Fiber；
2) substrate prepares: referring to drawing by design requirement to the cutting of fashioned iron substrate, cut processing and in corresponding fashioned iron substrate
The upper connection structure being arranged for matching, positioning and fastening with peripheral modules, it is spare；Wherein, the fashioned iron substrate is T-type
Steel；
3) it lead frame: positioned to spare fashioned iron substrate is carried out obtained in step 2, weld to form bearing type steel framework
Frame；The carrying structural steel frame is the main body bearing frame with closed geometry figure formed that is located by connecting by fashioned iron substrate；
Prefabricated water in the carrying structural steel frame, warm, gas, electricity and communication channel, and the interface of reserved corresponding channel or guiding device with
Convenient for the connection between water power hot air heating and communication channel；
4) crossbeam is arranged: the carrying structural steel frame obtained in step 3) is arranged multiple crossbeams, and the crossbeam be laterally extended across
It crosses the bottom of carrying structural steel frame and the space from end with carrying structural steel frame is opened inwardly；Each of the multiple crossbeam mentions
For at least one fastener receptacles or protrusion being spaced apart inwardly with the side of the carrying structural steel frame, for being attached to
Ground support or another building block unit；
5) steel mesh is strengthened in setting: being laid in two planes that carrying structural steel frame is formed, positioning prestressed steel；
6) light filling slurry: template and light filling slurry are configured to inside according to the frame of carrying steel frame, then
Maintenance 20 days；Wherein, described to conserve completely to spread layer of plastic film in template surface after light filling slurry, then thin
One layer of gunnysack of film upper cover, finally repaves layer of plastic film on gunnysack；
7) it is surface-treated: Shape correction being carried out to the lightweight slurry hardened face of the carrying steel frame two sides in step 6), by building
It builds glue and is laid at least one layer of inorfil screen cloth, reuse high-strength cement floating, coated on opposite sides after high-strength cement hardening
Surface layer forms building block unit.
Simple process of the invention has lightweight and energy-saving and environment-friendly excellent using building block unit prepared by the present invention
Point, the present invention are filled by using the lightweight slurry of preparation, not only make house firmer, also more energy efficient environmental protection；Meanwhile
By adding a variety of powders, have the function of lightweight, heat preservation, fire-proof and water-proof and anti-noise；It is also discarded by being added to afforestation
Fibres, energy conservation and environmental protection is with short production cycle, has a vast market foreground.
Better embodiment of the invention is explained in detail above, but the present invention is not limited to above-mentioned embodiment party
Formula within the knowledge of one of ordinary skill in the art can also be without departing from the purpose of the present invention
Various changes can be made.
Claims (9)
1. a kind of manufacture craft of building block unit, which is characterized in that it the following steps are included:
1) it prepares lightweight slurry: weighing lightweight slurry raw material according to parts by weight, be sent into screw mixer after mixing simultaneously
Addition suitable quantity of water, which is stirred, to be uniformly mixed to get lightweight slurry, spare；Wherein, the lightweight slurry raw material include following
According to the raw material of parts by weight: fibres 8-16 parts, Concave-convex clay rod 10-20 are discarded in 50-70 parts of portland cement, afforestation
Part, 8-12 parts of calcium oxide, 1-3 parts of zein foam powder, 10-20 parts of sepiolite powder, 5-10 parts of wollastonite in powder, marble 8-15
Part, 5-10 parts of asbestos；
2) substrate prepares: referring to drawing by design requirement to the cutting of fashioned iron substrate, cut processing and in corresponding fashioned iron substrate
The upper connection structure being arranged for matching, positioning and fastening with peripheral modules, it is spare；
3) lead frame: to carrying out obtained in step 2, spare fashioned iron substrate carries out positioning and welding forms bearing type steel framework
Frame；
4) crossbeam is arranged: the carrying structural steel frame obtained in step 3) is arranged multiple crossbeams, and the crossbeam be laterally extended across
It crosses the bottom of carrying structural steel frame and the space from end with carrying structural steel frame is opened inwardly；
5) steel mesh is strengthened in setting: laying and positioning prestressed steel in two planes that carrying structural steel frame is formed；
6) light filling slurry: template and light filling slurry are configured to inside according to the frame of carrying steel frame, then
Maintenance 10-20 days；
7) it is surface-treated: Shape correction being carried out to the lightweight slurry hardened face of the carrying steel frame two sides in step 6), by building
It builds glue and is laid at least one layer of inorfil screen cloth, reuse high-strength cement floating, coated on opposite sides after high-strength cement hardening
Or architectural surface is sprayed or positions, form building block unit.
2. the manufacture craft of building block unit according to claim 1, which is characterized in that in step 1), the lightweight
Slurry raw material include the following raw material according to parts by weight: 65 parts of portland cement, afforestation discard 12 parts of fibres, bumps
18 parts of stick stone clay, 10 parts of calcium oxide, 1.6 parts of zein foam powder, 18 parts of sepiolite powder, 8 parts of wollastonite in powder, marble 12
Part, 7 parts of asbestos.
3. the manufacture craft of building block unit according to claim 2, which is characterized in that in step 1), the gardens
The preparation method for afforesting discarded fibres is that afforestation waste is dried, and is added after being crushed to 100-200 mesh
Mould carries out spontaneous fermentation processing, and the temperature of the spontaneous fermentation is 28 DEG C, and the time is 14 days, carries out negative pressure mistake after fermentation
Filter is then fed into disc mill and carries out defibrination process, and it is discarded to get the afforestation to carry out low-temperature vacuum drying after the completion of defibrination
Fibres.
4. the manufacture craft of building block unit according to claim 1, which is characterized in that in step 2, the fashioned iron
Substrate is the combination of any one or more in channel steel, I-steel, angle steel, T-steel or strip.
5. the manufacture craft of building block unit according to claim 1, which is characterized in that in step 3), the carrying
Structural steel frame is the main body bearing frame with closed geometry figure formed that is located by connecting by fashioned iron substrate.
6. the manufacture craft of building block unit according to claim 5, which is characterized in that in step 3), the carrying
Prefabricated water, warm, gas, electricity and communication channel in structural steel frame, and the interface of reserved corresponding channel or guiding device are in order to water power
Connection between hot air heating and communication channel.
7. the manufacture craft of building block unit according to claim 1, which is characterized in that the multiple in step 4)
Each of crossbeam provide inwardly at least one fastener receptacles for being spaced apart of side of the carrying structural steel frame or
Protrusion.
8. the manufacture craft of building block unit according to claim 1, which is characterized in that in step 6), the maintenance
Completely to spread layer of plastic film in template surface after light filling slurry, then in one layer of gunnysack of film upper cover, finally exist
Layer of plastic film is repaved on gunnysack.
9. a kind of manufacture craft of building block unit a method as claimed in any one of claims 1-8 is in preparing building block unit
Using.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810880123.7A CN109049324A (en) | 2018-08-03 | 2018-08-03 | A kind of manufacture craft of building block unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810880123.7A CN109049324A (en) | 2018-08-03 | 2018-08-03 | A kind of manufacture craft of building block unit |
Publications (1)
| Publication Number | Publication Date |
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| CN109049324A true CN109049324A (en) | 2018-12-21 |
Family
ID=64831467
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201810880123.7A Pending CN109049324A (en) | 2018-08-03 | 2018-08-03 | A kind of manufacture craft of building block unit |
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| Country | Link |
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| CN (1) | CN109049324A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP6994139B2 (en) | 2019-10-22 | 2022-01-14 | 温州諄品工業設計有限公司 | High-strength light slurry and its preparation method |
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| CN203320760U (en) * | 2013-05-30 | 2013-12-04 | 山东金鹏钢结构幕墙有限公司 | Modularization curtain wall |
| CN104130034A (en) * | 2014-06-19 | 2014-11-05 | 临沂市清宇环境资源综合利用研究院 | Method for producing fiber board and organic fertilizer by utilizing garden waste |
| CN107032701A (en) * | 2017-04-06 | 2017-08-11 | 合肥欧克斯新型建材有限公司 | A kind of cement mortar and preparation method thereof |
| CN107246104A (en) * | 2016-05-12 | 2017-10-13 | 牛智勇 | A kind of manufacture craft of integrated-type combined type building block unit |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US4372092A (en) * | 1976-08-16 | 1983-02-08 | Lopez Fred T | Precast concrete modular building panel |
| CN203320760U (en) * | 2013-05-30 | 2013-12-04 | 山东金鹏钢结构幕墙有限公司 | Modularization curtain wall |
| CN104130034A (en) * | 2014-06-19 | 2014-11-05 | 临沂市清宇环境资源综合利用研究院 | Method for producing fiber board and organic fertilizer by utilizing garden waste |
| CN107246104A (en) * | 2016-05-12 | 2017-10-13 | 牛智勇 | A kind of manufacture craft of integrated-type combined type building block unit |
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| JP6994139B2 (en) | 2019-10-22 | 2022-01-14 | 温州諄品工業設計有限公司 | High-strength light slurry and its preparation method |
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