CN109044198B - Bidirectional spiral winding rolling brush and manufacturing process thereof - Google Patents

Bidirectional spiral winding rolling brush and manufacturing process thereof Download PDF

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Publication number
CN109044198B
CN109044198B CN201810735822.2A CN201810735822A CN109044198B CN 109044198 B CN109044198 B CN 109044198B CN 201810735822 A CN201810735822 A CN 201810735822A CN 109044198 B CN109044198 B CN 109044198B
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CN
China
Prior art keywords
plate
fixed
driving
rod
cylinder
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Application number
CN201810735822.2A
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Chinese (zh)
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CN109044198A (en
Inventor
黄筱卉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Lijialong Brush Co ltd
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Zhejiang Lijialong Brush Co ltd
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Application filed by Zhejiang Lijialong Brush Co ltd filed Critical Zhejiang Lijialong Brush Co ltd
Priority to CN201810735822.2A priority Critical patent/CN109044198B/en
Publication of CN109044198A publication Critical patent/CN109044198A/en
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    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • A46D3/04Machines for inserting or fixing bristles in bodies
    • A46D3/045Machines for inserting or fixing bristles in bodies for fixing bristles by fusing or gluing to a body
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • A46D3/08Parts of brush-making machines
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • A46D3/08Parts of brush-making machines
    • A46D3/085Magazines for brush bodies; Feeding bodies
    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D9/00Machines for finishing brushes
    • A46D9/02Cutting; Trimming
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L9/00Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
    • A47L9/02Nozzles
    • A47L9/04Nozzles with driven brushes or agitators
    • A47L9/0461Dust-loosening tools, e.g. agitators, brushes
    • A47L9/0466Rotating tools
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L55/00Compositions of homopolymers or copolymers, obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in groups C08L23/00 - C08L53/00
    • C08L55/02ABS [Acrylonitrile-Butadiene-Styrene] polymers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives

Abstract

The invention provides a bidirectional spiral winding rolling brush and a manufacturing process thereof. The rolling brush solves the technical problems that when the rolling brush in the prior art is used for a dust collector, dust on two sides cannot be conveyed to the middle of a suction head simultaneously, the using effect is poor, and the like. This two-way spiral winding round brush, including the round brush axle, be fixed with the wool top on the round brush axle, the wool top forms spiral structure to the length center of round brush axle is the benchmark, and the spiral structure of wool brush strip is equipped with two sets of that the mirror image set up. The invention has the advantage of good use effect.

Description

Bidirectional spiral winding rolling brush and manufacturing process thereof
Technical Field
The invention belongs to the technical field of rolling brushes, and relates to a bidirectional spiral winding rolling brush and a manufacturing process thereof.
Background
The dust collector uses vacuum to generate suction force to suck air, so that the air flows through various filters to filter foreign matters in the air, and a rolling brush is arranged in the dust collector to suck the foreign matters. Wherein, the round brush includes the round brush body and sets up the brush hair on the round brush body.
When the rolling brush in the prior art is used for a dust collector, dust on two sides cannot be conveyed to the middle of the suction head at the same time, and the using effect is poor.
Disclosure of Invention
The first purpose of the present invention is to solve the above problems in the prior art, and to provide a bidirectional spiral winding rolling brush, which has the characteristic of good use effect.
The first object of the present invention can be achieved by the following technical solutions: the utility model provides a two-way spiral winding round brush, includes the round brush axle, its characterized in that, be fixed with the wool top on the round brush axle, the wool top forms spiral structure to the length center of round brush axle is the benchmark, and the spiral structure of wool brush strip is equipped with two sets of that the mirror image set up.
Because the two groups of brush strips arranged in a mirror image mode are arranged on the rolling brush shaft, and the brush strips form a spiral structure, when the rolling brush is used for a dust collector, dust on two sides can be conveyed to the middle part at the same time, and the using effect is good.
The wool tops comprise wool top bodies, and hard wool tops and soft wool tops which are vertically arranged are arranged on the wool top bodies.
The hard wool strips and the soft wool strips are combined, the hard wool strips are used for sweeping the floor, and the soft wool strips are used for mopping the floor, so that the dust removal effect of the dust collector can be greatly improved.
The ratio of the width of the hard wool tops to the width of the soft wool tops is 1: 5-1: 10.
the second purpose of the present invention is to solve the above problems of the prior art and to provide a manufacturing process of a bidirectional spiral winding rolling brush, which is characterized by fast manufacturing.
The second object of the present invention can be achieved by the following technical solutions: a manufacturing process of a bidirectional spiral winding rolling brush is characterized by comprising the following steps: a. preparing materials: preparing a rolling brush shaft and a woven belt; b. making wool tops: spraying glue, drying, carrying out hot melting gum and die cutting on the woven tape to obtain wool tops; c. assembling: and (3) winding, rolling, trimming and shearing the wool tops and the rolling brush shaft through assembling equipment, so that the two wool tops are spirally wound on the rolling brush shaft from inside to outside respectively, and the finished bidirectional spirally-wound rolling brush can be obtained.
The bidirectional spiral winding rolling brush can be manufactured by the operations of material preparation, wool top manufacturing, assembly and the like, continuous operation can be realized, and the manufacturing is quick.
The rolling brush shaft comprises the following components in parts by weight: 30-45 parts of ABS resin, 20-30 parts of PC resin, 15-30 parts of nano glass fiber, 3.6-4.3 parts of toughening agent, 1.2-2.5 parts of plasticizer and 0.5-1.1 parts of antioxidant.
The amount of the spray glue is 40-80g/m2
The drying temperature is 100-120 ℃, and the drying time is 20-30 min.
The assembling system comprises a workbench, wherein a conveying device is arranged on the workbench, and a winding device, a rolling device, a trimming device and a shearing device are sequentially arranged on the workbench.
Carry the round brush axle through conveyor, on twining the round brush axle with the wool top through wind, roll extrusion to the round brush through rolling press device, maintain the round brush through trimming device, cut the hair through shearing the device to the round brush to can realize automatic equipment, the equipment is quick, convenient.
Conveyor includes ring rail and a plurality of transport seat, ring rail fixes on the workstation, a plurality of transport seats set up on ring rail, transport seat links to each other with a power structure one that can drive its round trip movement, be fixed with the mounting bracket on carrying the seat, the mounting bracket is improved level and is provided with the roller of placing that is used for depositing the round brush axle and places roller two, it has the clearance to place roller one and place between the roller two, still be fixed with the lift cylinder on the mounting bracket, the piston rod of lift cylinder is vertical upwards, the piston rod tip of lift cylinder links to each other with the lift board, and the lift board can pass through from placing the clearance between roller one and the placing roller two.
And controlling the lifting cylinder to drive the lifting plate to move up and down to lift the rolling brush axially.
The mounting frame is also provided with an adjusting structure, the adjusting structure comprises a first mounting plate, a second mounting plate, a first left adjusting plate, a right adjusting plate, a first vibrating motor and a second vibrating motor, the first mounting plate is fixed at one end of the mounting frame, a first guide block is fixed on the first mounting plate, a first guide pillar is vertically arranged in the first guide block, the upper end of the first guide pillar is connected with the left adjusting plate, the middle part of the first guide pillar is sleeved with a first spring, the upper end of the first spring is connected with the left adjusting plate, the lower end of the first spring is connected with the first mounting plate, the second mounting plate is fixed at the other end of the mounting frame, a second guide pillar is fixed on the second mounting plate, the second guide pillar is vertically arranged in the second guide block, the upper end of the second guide pillar is connected with the right adjusting plate, the middle part of the second guide pillar is sleeved with a second spring, the upper end of the, and the left adjusting plate and the right adjusting plate form an inverted splayed structure, the first vibration motor is fixed on the left adjusting plate, the second vibration motor is fixed on the right adjusting plate, and the first driving assembly capable of enabling the left adjusting plate and the right adjusting plate to be linked up and down is further arranged on the mounting frame.
The first driving assembly comprises a first driving cylinder, a first pushing block, a first connecting rope and a first positioning strip, the first pushing block is fixed at the lower end of the first guide pillar, the first driving cylinder is fixed on the mounting frame, a piston rod of the first driving cylinder is vertically upwards, the end part of a piston rod of the first driving cylinder is connected with the first driving block, the first driving block can be in contact with the first pushing block, one end of the first connecting rope is connected with the left adjusting plate, the other end of the first connecting rope is connected with the right adjusting plate, the first positioning strip is fixed on the mounting frame, and the first positioning strip is provided with a plurality of guide wheels capable.
The driving cylinder is controlled to drive the driving block to move up and down, the driving block enables the pushing block to move up and down, the push rod block enables the guide pillar to move up and down, and the left adjusting plate and the right adjusting plate are linked up and down under the action of the connecting rope to perform rough step adjustment on the rolling brush shaft; and the first vibration motor and the second vibration motor are controlled to work, so that the left adjusting plate and the right adjusting plate shake up and down, the roller brush shaft is finally adjusted, and the adjusting effect is good.
The winding device comprises a first bottom plate, the first bottom plate is fixed on a workbench through a first supporting leg, the first bottom plate is positioned above an annular guide rail, a placing frame is fixed on the first bottom plate, a first driving shaft is horizontally arranged at one end of the placing frame, one end of the first driving shaft is connected with a first driving motor capable of driving the first driving shaft to rotate, a first positioning block capable of positioning one end of a rolling brush shaft is fixed at the other end of the first driving shaft, a second driving cylinder is fixed at the other end of the placing frame, a piston rod of the second driving cylinder is horizontally arranged, the end part of a piston rod of the second driving cylinder is connected with one end of a first driven shaft through a first bearing, a second positioning block capable of positioning the other end of the rolling brush shaft is fixed at the other end of the first driven shaft, a leading-in mechanism capable of leading wool strips in an inclined manner is further arranged on the first bottom plate, the installation base strip level is fixed on first bottom plate, and installation base strip is close to the rack, the moving base sets up on installation base strip one, moving base links to each other with a moving structure one that can drive its round trip movement, the carousel rotates and sets up on moving base, leading-in board level is fixed on the carousel, offer the leading-in groove that is used for the wool top to import on the leading-in board, be fixed with the auxiliary strip on the input of leading-in board, still have on the output of leading-in board and can adjust the tensile tension adjusting part of wool top output.
The first moving structure comprises a first guide rail, a first sliding block, a first screw rod, a first nut and a second driving motor, the first guide rail is horizontally fixed on the first installation base strip, the first sliding block is arranged on the first guide rail, the first screw rod is horizontally arranged on the first installation base strip, the first screw rod is parallel to the first guide rail, the end of the first screw rod is connected with the second driving motor, the first nut is in threaded connection with the first screw rod, the first nut is connected with the first bearing seat, the first bearing seat is connected with the moving base, and the moving base is fixed on the first sliding block.
The rolling device comprises a second bottom plate, a compression roller and a lifting frame, the second bottom plate is fixed on the workbench through a second supporting leg, the second bottom plate is located above the annular guide rail, the lifting frame is arranged on the second bottom plate, the lifting frame is connected with a driving structure capable of driving the lifting frame to move up and down, the compression roller level is arranged on the lifting frame, the end part of the compression roller is connected with a speed reduction motor capable of driving the compression roller to rotate, the compression roller is located above the first placing roller and the second placing roller, and the compression roller can be simultaneously contacted with the first placing roller and the first placing roller.
The trimming device comprises a third bottom plate, a left outer arc plate, a right outer arc plate, a left inner arc plate, a right inner arc plate, a glue storage barrel, a first moving seat, a second moving seat, a first push rod motor, a second push rod motor, a first glue dispensing tube, a second glue dispensing tube, a first auxiliary rod, a second auxiliary rod, a first finger cylinder, a second finger cylinder, a positioning frame, a first lifting cylinder, a second lifting cylinder, a third lifting cylinder, an air compressor and an ultrasonic welding machine, wherein the third bottom plate is fixed on a workbench through a third support leg, the third bottom plate is positioned above an annular guide rail, the first moving seat is arranged at one end of the third bottom plate, the first push rod motor is fixed on the first moving seat, a push rod of the first push rod motor is horizontally arranged, the end part of the push rod of the first push rod motor is connected with the middle part of the first mounting bar, the first glue dispensing tube is fixed at one end of the first mounting bar, the other end of the dispensing tube I is a glue outlet I, one end of the auxiliary rod I is connected with the other end of the mounting strip I, the other end of the auxiliary rod I is provided with a pointed inserting part I, the finger cylinder I is fixed on the moving seat I, a piston rod of the finger cylinder I is horizontally arranged, a left outer arc plate is connected with one piston rod end part of the finger cylinder I, a left inner arc plate is connected with the other piston rod end part of the finger cylinder I, a gap is formed between the left inner arc plate and the left outer arc plate, a left main pressing wheel and a left auxiliary pressing wheel are arranged on the left outer arc plate, the left auxiliary pressing wheel is connected with a rotating motor I capable of driving the left inner arc plate to rotate, a plurality of left supporting wheels are arranged on the left inner arc plate, the moving seat II is arranged at the other end of a third bottom plate, a push rod motor II is fixed on the moving seat II, a push rod of the push rod motor II is horizontally arranged, the push rod end, a second dispensing tube is fixed at one end of the second mounting strip, one end of the second dispensing tube is communicated with the other end of the connecting tube, the other end of the second dispensing tube is a second glue outlet, the middle part of the connecting tube is communicated with the glue storage barrel through the conveying tube, the conveying tube is provided with a conveying pump, one end of a second auxiliary rod is connected with the other end of the second mounting strip, the other end of the second auxiliary rod is provided with a second pointed insertion part, a second finger cylinder is fixed on the second moving seat, a piston rod of the second finger cylinder is horizontally arranged, a right outer arc plate is connected with one piston rod end of the second finger cylinder, a right inner arc plate is connected with the other piston rod end of the second finger cylinder, a gap is formed between the right inner arc plate and the right outer arc plate, a right main pressing wheel and a right auxiliary pressing wheel are arranged on the right outer arc plate, the right auxiliary pressing wheel is connected with a second rotating motor capable of driving the right auxiliary pressing wheel to, the left main pressing wheel and the right main pressing wheel are made of stainless steel, and the left auxiliary pressing wheel and the right auxiliary pressing wheel are made of rubber; the positioning frame is fixed in the middle of the third bottom plate, the first lifting cylinder is fixed on the positioning frame, a piston rod of the first lifting cylinder faces downwards vertically, the end part of a piston rod of the first lifting cylinder is connected with the fixing frame, the first rotating roller and the second rotating roller are horizontally arranged on the fixing frame, a gap is formed between the first rotating roller and the second rotating roller, one end part of the first rotating roller is connected with a power motor I capable of driving the first rotating roller to rotate, the end part of the second rotating roller is connected with a power motor II capable of driving the second rotating roller to rotate, a plurality of first pushing and pressing pieces capable of pushing and pressing rolling brush fluff and spirally distributed are arranged on the side part of the first rotating roller, a plurality of second pushing and pressing pieces capable of pushing and pressing the rolling brush fluff and spirally distributed are arranged on the side part of the second rotating roller, the second lifting cylinder is fixed on the positioning frame, the piston rod of the second lifting cylinder faces, the lower part of the auxiliary plate is provided with a plurality of air outlet holes which can enable fluff of the rolling brush to overturn towards two sides, the air outlet holes are communicated with the cavity, the air compressor is fixed on the third bottom plate and is communicated with the cavity through an air delivery pipe, the auxiliary plate is also provided with a through groove, the third lifting cylinder is fixed on the positioning frame, a piston rod of the third lifting cylinder is vertically downward, the end part of a piston rod of the third lifting cylinder is connected with the ultrasonic welding machine, a welding head of the ultrasonic welding machine faces downward, and the welding head of the ultrasonic welding machine can penetrate through the through groove; the third bottom plate is also provided with a second driving component which can enable the first moving seat and the second moving seat to move synchronously.
When the rolling brush needs to be repaired, the rolling brush is conveyed to the third bottom plate through the conveying seat, the rolling brush is lifted upwards axially through the lifting plate, the first moving seat and the second moving seat are synchronously and relatively close through the second driving assembly, the first finger cylinder is driven by the first moving seat to move, the left outer arc plate is located on the outer side of one end of the rolling brush, the left inner arc plate is located on the inner side of one end of the rolling brush, the first finger cylinder is controlled to act, and one end of the rolling brush is located by the left outer arc plate and the left inner arc plate; the second moving seat drives the second finger cylinder to move, so that the right outer arc-shaped plate is positioned on the outer side of the other end of the rolling brush and the right inner arc-shaped plate is positioned on the inner side of the other end of the rolling brush, the second finger cylinder is controlled to act, and the other end of the rolling brush is positioned by the right outer arc-shaped plate and the right inner arc-shaped plate; controlling a first push rod motor and a second push rod motor to act, enabling a first auxiliary rod to be inserted between a wool top at one end of a rolling brush and a rolling brush shaft, gluing at the end point through a first glue dispensing pipe, enabling a second auxiliary rod to be inserted between the wool top at the other end of the rolling brush and the rolling brush shaft, dispensing at the end through a second glue dispensing pipe, driving a left auxiliary pressing wheel to rotate through rotating the first motor, driving a right auxiliary pressing wheel to rotate through rotating the second motor, enabling the rolling brush to rotate, and compressing glue dispensing positions of the rolling brush under the combined action of the left main pressing wheel, the right main pressing wheel, the left auxiliary pressing wheel and the right auxiliary pressing wheel; and meanwhile, controlling a lifting cylinder to drive a fixing frame to move up and down to enable the fixing frame to be close to the rolling brush, controlling a first power motor and a second power motor to rotate to enable the first rotating roller and the second rotating roller to rotate, pushing and pressing fluff in the middle of the rolling brush to two sides under the action of a first pushing and pressing sheet and a second pushing and pressing sheet, controlling the second lifting cylinder to drive an auxiliary plate to move up and down to enable the auxiliary plate to be close to the rolling brush, controlling an air compressor to work, conveying air compressed from the outside to the auxiliary plate, turning over the fluff of the pushed and pressed rolling brush to two sides after being output from an air outlet, and controlling a third lifting cylinder to drive an ultrasonic welding machine to move up and down to enable the ultrasonic welding machine to be close to the rolling brush and be welded together through two wool.
The driving assembly II comprises a driving cylinder III, a guide rod, a guide sleeve I, a guide sleeve II, a first connecting rod and a second connecting rod, the guide rod is horizontally fixed on a third bottom plate, the guide sleeve I and the guide sleeve II are respectively arranged on the guide rod, a moving seat I is fixed on the guide sleeve I, a moving seat II is fixed on the guide sleeve II, the driving cylinder III is fixed on the third bottom plate, a piston rod of the driving cylinder III is horizontally arranged, the piston rod of the driving cylinder III is perpendicular to the guide rod, the end part of the piston rod of the driving cylinder III is connected with a connecting block, one end of the first connecting rod is hinged with the connecting block, the other end of the first connecting rod is hinged with the guide sleeve I, one end of the second connecting rod is hinged with the connecting block, and the other end of the second connecting rod is.
Still be provided with the auxiliary assembly on the third bottom plate, the auxiliary assembly includes gas storage bag, annular gasbag one, annular gasbag two and stripper plate, and the gas storage bag is fixed on the third bottom plate, and the stripper plate is fixed on the connecting block, and the stripper plate can contact with the gas storage bag, and annular gasbag one is fixed at the middle part of auxiliary rod one, and annular gasbag one is linked together through connecting pipe one and gas storage bag, and annular gasbag two is fixed at the middle part of auxiliary rod two, and annular gasbag two is linked together through connecting pipe two and gas storage bag.
Along with the moving seat I and the moving seat II are relatively close to each other, the air storage bag is extruded by the extrusion plate, so that air in the air storage bag enters the annular air bag I and the annular air bag II, and the point glue can be extruded in the trimming process, so that the glue can be better conveyed to the point glue.
The shearing device comprises a fourth bottom plate, the fourth bottom plate is fixed on a workbench through a support leg IV and is positioned above an annular guide rail, a first support and a second support are respectively fixed at two ends of the fourth bottom plate, a second driving shaft is horizontally arranged on the first support, one end of the second driving shaft is connected with a second power structure capable of driving the second driving shaft to rotate, a third positioning block capable of positioning one end of a rolling brush is fixed at the other end of the second driving shaft, a fourth driving cylinder is fixed on the second support, a piston rod of the fourth driving cylinder is horizontally arranged, the end part of a piston rod of the fourth driving cylinder is connected with one end of a second driven shaft through a bearing II, a fourth positioning block capable of positioning the other end of the rolling brush is fixed at the other end of the second driven shaft, a shearing mechanism is further arranged on the fourth bottom plate and comprises a second mounting base strip, a moving frame, a lifting seat, a shearing device, a dust collector and a dust hood, the second mounting base strip, one end of the second installation base strip is close to the first support, the other end of the second installation base strip is close to the second support, the moving frame is arranged on the second installation base strip, the moving frame is connected with a moving structure II capable of driving the moving frame to move back and forth, the lifting seat is arranged on the moving frame, the lifting seat is connected with a fine adjustment assembly capable of enabling the fine adjustment assembly to move up and down, the trimmer is fixed on the lifting seat, the trimming portion of the trimmer faces down, the dust hood is fixed on the moving frame, the inlet of the dust hood faces the trimming portion, the outlet of the dust hood is connected with the dust collector through a communicating pipe, and the dust collector is fixed on the fourth bottom plate.
The second moving structure comprises a second guide rail, a second sliding block, a second screw rod, a second nut and a fifth driving motor, the second guide rail is horizontally fixed on the second installation base strip, the second sliding block is arranged on the second guide rail, the second screw rod is horizontally arranged on the second installation base strip, the second screw rod is parallel to the second guide rail, the end of the second screw rod is connected with the fifth driving motor, the second nut is in threaded connection with the second screw rod, the second nut is connected with the second bearing seat, the second bearing seat is connected with the moving frame, and the moving frame is fixed on the second sliding block.
Compared with the prior art, the bidirectional spiral winding rolling brush and the manufacturing process thereof have the advantages that: according to the invention, as the two groups of brush strips which are arranged in a mirror image mode are arranged on the rolling brush shaft, and the brush strips form a spiral structure, when the rolling brush is used for a dust collector, dust on two sides can be simultaneously conveyed to the middle part, and the using effect is good.
Drawings
Fig. 1 is a schematic plan view of the present invention.
Fig. 2 is a schematic plan view of a first power structure according to the present invention.
Fig. 3 is a schematic perspective view of the conveying device of the present invention.
Fig. 4 is a schematic plan view of the conveying apparatus of the present invention.
Fig. 5 is a schematic perspective view of the winding device of the present invention.
Fig. 6 is a partially enlarged view of a portion a in fig. 5.
Figure 7 is a schematic plan view of the rolling device of the present invention.
Fig. 8 is a perspective view of the dressing apparatus of the present invention.
Fig. 9 is a partial enlarged view at B in fig. 8.
Fig. 10 is a schematic perspective view of a shearing device of the present invention.
Fig. 11 is a schematic plan view of the trimming mechanism of the present invention.
Fig. 12 is a partial enlarged view at C in fig. 10.
Fig. 13 is a perspective view of a portion of the finishing assembly of the present invention with portions broken away.
In the figure, 1, a workbench; 2. an annular guide rail; 3. an annular rack; 4. a conveying seat; 5. a first base plate; 6. a second base plate; 7. a third base plate; 8. a fourth base plate; 9. a stepping motor; 10. a drive wheel; 11. a lifting cylinder; 12. a mounting frame; 13. placing a first roller; 14. a lifting plate; 15. a left adjustment plate; 16. placing a second roller; 17. a right adjustment plate; 18. a second mounting plate; 19. a second guide block; 20. a second spring; 21. a second guide post; 22. a second vibration motor; 23. a first vibration motor; 24. a first guide post; 25. a first spring; 26. a first guide block; 27. a pushing block; 28. a drive block; 29. driving a first air cylinder; 30. a first mounting plate; 31. connecting a rope; 32. a positioning bar; 33. a guide wheel; 34. a first driving shaft; 35. driving a motor I; 36. a guide roller; 37. a collection shaft; 38. driving a motor III; 39. a second driving cylinder; 40. a first driven shaft; 41. placing a rack; 42. a turntable; 42a, an adjusting groove; 43. adjusting a first nut; 44. a third spring; 45. a screw; 46. pressing a plate; 47. locking the bolt; 48. a guide-in plate; 49. an auxiliary bar; 59. a column; 60. a guide bar; 61. a rack; 62. a gear; 63. a servo motor; 64. a guide sleeve; 65. a lifting frame; 66. a compression roller; 67. a first link; 68. a driving cylinder III; 69. connecting blocks; 70. a delivery pump; 71. a glue storage barrel; 72. a delivery pipe; 73. a pressing plate; 74. a gas storage bag; 75. connecting a pipe I; 76. a first movable seat; 77. a guide bar; 78. a first guide sleeve; 79. a connecting pipe; 80. a finger cylinder I; 81. a left inner arc plate; 82. a left support wheel; 83. a left main pinch roller; 84. a left outer arc plate; 85. rotating the first motor; 86. a left auxiliary pinch roller; 87. dispensing a first rubber pipe; 88. mounting a first bar; 89. a first annular air bag; 90. a first auxiliary rod; 91. a push rod motor I; 92. driving a motor IV; 93. driving a motor V; 94. mounting a second base strip; 95. a second screw rod; 96. a second nut; 97. a second bearing seat; 98. driving a cylinder IV; 99. a second bracket; 100. a second driven shaft; 101. a second sliding block; 102. a second guide rail; 103. a second driving shaft; 104. a first bracket; 105. a movable frame; 106. a guide post; 107. a guide plate; 108. a lifting seat; 109. a trimmer; 110. a communicating pipe; 111. a vacuum cleaner; 112. a dust hood; 113. a micrometer; 114. a locking bolt; 115. positioning a plate; 116. a support block; 117. a positioning frame; 118. a gas delivery pipe; 119. an air compressor; 120. ultrasonic welding machine; 121. a third lifting cylinder; 122. a second lifting cylinder; 123. a first lifting cylinder; 124. a fixed mount; 125. rotating the first roller; 126. rotating the roller II; 127. an auxiliary plate.
Detailed Description
The bidirectional spiral winding rolling brush comprises a rolling brush shaft, wherein wool tops are fixed on the rolling brush shaft and form a spiral structure, and the spiral structure of the wool tops is provided with two groups in mirror image arrangement by taking the length center of the rolling brush shaft as a reference; the wool tops comprise wool top bodies, wherein hard wool tops and soft wool tops are vertically arranged on the wool top bodies; the ratio of the width of the hard wool top to the width of the soft wool top is 1: 5-1: 10; in this embodiment, the ratio of the width of the bristle bars to the width of the bristle bars is 1: 7.
the manufacturing process of the bidirectional spiral winding rolling brush is characterized by comprising the following steps of: a. preparing materials: preparing a rolling brush shaft and a woven belt; b. making wool tops: spraying glue, drying, carrying out hot melting gum and die cutting on the woven tape to obtain wool tops; in this embodiment, the wool tops are manufactured by the prior art, and the spraying glue is spraying PU glue; c. assembling: and (3) winding, rolling, trimming and shearing the wool tops and the rolling brush shaft through assembling equipment, so that the two wool tops are spirally wound on the rolling brush shaft from inside to outside respectively, and the finished bidirectional spirally-wound rolling brush can be obtained.
The rolling brush shaft comprises the following components in parts by weight: 30-45 parts of ABS resin, 20-30 parts of PC resin, 15-30 parts of nano glass fiber, 3.6-4.3 parts of toughening agent, 1.2-2.5 parts of plasticizer and 0.5-1.1 parts of antioxidant; in this embodiment, the roller brush shaft is composed of the following components in parts by weight: 35 parts of ABS resin, 22 parts of PC resin, 17 parts of nano glass fiber, 3.8 parts of toughening agent, 1.5 parts of plasticizer and 0.7 part of antioxidant; the amount of the sprayed glue is 40-80g/m2(ii) a In this example, the amount of the sprayed glue was 60g/m2(ii) a The drying temperature is 100-120 ℃, and the drying time is 20-30 min; in this embodiment, the drying temperature is 110 ℃, and the drying time is 26 min; the hot melting back glue comprises the steps of rolling and coating hot melt glue and pasting release paper.
As shown in fig. 1-13, the assembly system includes a workbench 1, a conveying device is disposed on the workbench 1, and a winding device, a rolling device, a trimming device and a shearing device are sequentially disposed on the workbench 1.
The conveying device comprises an annular guide rail 2 and a plurality of conveying seats 4, the annular guide rail 2 is fixed on the workbench 1, the plurality of conveying seats 4 are arranged on the annular guide rail 2, and the number of the conveying seats 4 is three; the conveying seat 4 is connected with a power structure I which can drive the conveying seat to move back and forth, an installation frame 12 is fixed on the conveying seat 4, and the installation frame 12 is fixed on the conveying seat 4 in a bolt connection mode; a first placing roller 13 and a second placing roller 16 for storing the rolling brush shaft are horizontally arranged on the mounting frame 12, and the first placing roller 13 and the second placing roller 16 can rotate circumferentially; a gap is formed between the first placing roller 13 and the second placing roller 16, a lifting cylinder 11 is further fixed on the mounting frame 12, a piston rod of the lifting cylinder 11 is vertically upward, the end part of the piston rod of the lifting cylinder 11 is connected with a lifting plate 14, and the lifting plate 14 can pass through the gap between the first placing roller 13 and the second placing roller 16; the first power structure comprises an annular rack 3, a stepping motor 9 and a driving wheel 10, the annular rack 3 is fixed on the annular guide rail 2, the stepping motor 9 is fixed on the conveying seat 4, an output shaft of the stepping motor 9 faces downwards vertically, the driving wheel 10 is fixed at the end part of the output shaft of the stepping motor 9, and the driving wheel 10 is meshed with the annular rack 3.
The mounting frame 12 is further provided with an adjusting structure, the adjusting structure comprises a first mounting plate 30, a second mounting plate 18, a left adjusting plate 15, a right adjusting plate 17, a first vibrating motor 23 and a second vibrating motor 22, the first mounting plate 30 is fixed at one end of the mounting frame 12, a first guide block 26 is fixed on the first mounting plate 30, a first guide post 24 is vertically arranged in the first guide block 26, the upper end of the first guide post 24 is connected with the left adjusting plate 15, a first spring 25 is sleeved at the middle part of the first guide post 24, the upper end of the first spring 25 is connected with the left adjusting plate 15, the lower end of the first spring 25 is connected with the first mounting plate 30, the second mounting plate 18 is fixed at the other end of the mounting frame 12, a second guide block 19 is fixed on the second mounting plate 18, a second guide post 21 is vertically arranged in the second guide block 19, the upper end of the second guide post 21 is connected with the right adjusting plate 17, a second spring 20 is, the lower end of the second spring 20 is connected with the second mounting plate 18, the left adjusting plate 15 and the right adjusting plate 17 are both fan-shaped, the left adjusting plate 15 and the right adjusting plate 17 form an inverted splayed structure, the first vibration motor 23 is fixed on the left adjusting plate 15, the second vibration motor 22 is fixed on the right adjusting plate 17, and the first mounting frame 12 is further provided with a first driving assembly capable of enabling the left adjusting plate 15 and the right adjusting plate 17 to be linked up and down; one driving assembly comprises a first driving air cylinder 29, a first pushing block 27, a first connecting rope 31 and a first positioning strip 32, the first pushing block 27 is fixed at the lower end of the first guide post 24, the first driving air cylinder 29 is fixed on the mounting frame 12, a piston rod of the first driving air cylinder 29 is vertically upward, the end part of a piston rod of the first driving air cylinder 29 is connected with the driving block 28, the driving block 28 can be in contact with the pushing block 27, one end of the connecting rope 31 is connected with the left adjusting plate 15, the other end of the connecting rope 31 is connected with the right adjusting plate 17, the positioning strip 32 is fixed on the mounting frame 12, a plurality of guide wheels 33 capable of guiding the connecting rope 31 are arranged on the positioning strip 32, and the number of.
The winding device comprises a first bottom plate 5, the first bottom plate 5 is fixed on the workbench 1 through a first supporting leg, the first bottom plate 5 is positioned above the annular guide rail 2, a placing frame 41 is fixed on the first bottom plate 5, and the placing frame 41 is fixed on the first bottom plate 5 in a bolt connection mode; one end of the placing frame 41 is horizontally provided with a first driving shaft 34, one end of the first driving shaft 34 is connected with a first driving motor 35 capable of driving the first driving shaft to rotate, the first driving motor 35 is fixed at one end of the placing frame 41, an output shaft of the first driving motor 35 is horizontally arranged, and the end part of the output shaft of the first driving motor 35 is connected with one end of the first driving shaft 34; a first positioning block capable of positioning one end of a roller brush shaft is fixed at the other end of a first driving shaft 34, a second driving cylinder 39 is fixed at the other end of a placing frame 41, a piston rod of the second driving cylinder 39 is horizontally arranged, the end part of a piston rod of the second driving cylinder 39 is connected with one end of a first driven shaft 40 through a first bearing, a second positioning block capable of positioning the other end of the roller brush shaft is fixed at the other end of the first driven shaft 40, a leading-in mechanism capable of leading wool tops in an inclined mode is further arranged on a first bottom plate 5 and comprises a first mounting base strip, a moving base, a rotary disc 42 and a leading-in plate 48, the first mounting base strip is horizontally fixed on the first bottom plate 5, the first mounting base strip is close to the placing frame 41, the moving base is arranged on the first mounting base strip, the moving base is connected with a moving structure capable of driving the first mounting base strip to move back and forth, the rotary disc 42 is rotatably arranged, the guide plate 48 is horizontally fixed on the turntable 42 in a bolt connection mode; the guiding plate 48 is provided with a guiding groove for guiding wool tops, an auxiliary strip 49 is fixed on the input end of the guiding plate 48, and the wool tops can be smoothly input into the guiding groove of the guiding plate 48 through the auxiliary strip 49; the output end of the guide plate 48 is also provided with a tension adjusting component capable of adjusting the output tension of the wool tops; the movable base is also provided with an angle adjusting component which can adjust the angle position of the guide plate 48.
The tension adjusting assembly comprises a pressing plate 46 and two screws 45, the lower ends of the two screws 45 are respectively fixed on the output end of the guide plate 48, the pressing plate 46 is sleeved on the screws 45, the lower part of the pressing plate 46 is provided with a working part which can be positioned in the guide groove, the upper ends of the screws 45 are respectively in threaded connection with a first adjusting nut 43, a third spring 44 is further sleeved on the screws 45, the upper end of the third spring 44 abuts against the first adjusting nut 43, and the lower end of the third spring 44 abuts against the pressing plate 46; the angle adjusting assembly comprises an adjusting groove 42a and a locking bolt 47 which are formed in the rotary disc 42, one end of the locking bolt 47 penetrates through the adjusting groove 42a to be in threaded connection with the moving base, and the other end of the locking bolt 47 can abut against the upper surface of the rotary disc 42.
The first moving structure comprises a first guide rail, a first sliding block, a first screw rod, a first nut and a second driving motor, the first guide rail is horizontally fixed on the first installation base strip, the first sliding block is arranged on the first guide rail, the first screw rod is horizontally arranged on the first installation base strip and is parallel to the first guide rail, the end part of the first screw rod is connected with the second driving motor, the second driving motor is fixed on the first installation base strip, the output shaft of the second driving motor is horizontally arranged, and the end part of the output shaft of the second driving motor is connected with the end part of the first screw rod; the first nut is in threaded connection with the first screw rod, the first nut is connected with the first bearing seat, the first bearing seat is connected with the movable base, and the movable base is fixed on the first sliding block.
The first bottom plate 5 is further provided with a collecting structure for collecting release paper, the collecting structure comprises a collecting shaft 37 and a driving motor III 38, the driving motor III 38 is fixed on the first bottom plate 5, an output shaft of the driving motor III 38 is horizontally arranged, the end part of an output shaft of the driving motor III 38 is connected with one end of the collecting shaft 37, the other end of the collecting shaft 37 is a collecting end, and the collecting shaft 37 is positioned below the placing frame 41; the first base plate 5 also has guide rollers 36 thereon.
The rolling device comprises a second bottom plate 6, a press roller 66 and a lifting frame 65, the second bottom plate 6 is fixed on the workbench 1 through a second supporting leg, the second bottom plate 6 is positioned above the annular guide rail 2, the lifting frame 65 is arranged on the second bottom plate 6, the lifting frame 65 is connected with a driving structure capable of driving the lifting frame to move up and down, the press roller 66 is horizontally arranged on the lifting frame 65, the end part of the press roller 66 is connected with a speed reducing motor capable of driving the press roller to rotate, and the speed reducing motor is fixed on the lifting frame 65; the press roller 66 is positioned above the first placing roller 13 and the second placing roller 16, and can be simultaneously contacted with the first placing roller 13 and the first placing roller 13.
The driving structure comprises a stand column 59, a guide rod 60, a guide sleeve 64, a gear 62, a rack 61 and a servo motor 63, the stand column 59 is fixed on the second base plate 6, the guide rod 60 is vertically fixed on the stand column 59, the guide sleeve 64 is arranged on the guide rod 60, the rack 61 is vertically fixed on the stand column 59, the rack 61 is parallel to the stand column 59, the servo motor 63 is fixed on the guide sleeve 64, an output shaft of the servo motor 63 is horizontally arranged, the gear 62 is fixed at the end part of the output shaft of the servo motor 63, the gear 62 is meshed with the rack 61, and the lifting frame 65 is connected with the guide sleeve 64 through a.
The trimming device comprises a third bottom plate 7, a left outer arc plate 84, a right outer arc plate, a left inner arc plate 81, a right inner arc plate, a glue storage barrel 71, a first moving seat 76, a second moving seat, a first push rod motor 91, a second push rod motor, a first dispensing tube 87, a second dispensing tube, a first auxiliary rod 90, a second auxiliary rod, a first finger cylinder 80, a second finger cylinder, a positioning frame 117, a first lifting cylinder 123, a second lifting cylinder 122, a third lifting cylinder 121, an air compressor 119 and an ultrasonic welding machine 120, wherein the third bottom plate 7 is fixed on a workbench 1 through a third support leg, the third bottom plate 7 is positioned above an annular guide rail 2, the first moving seat 76 is arranged at one end of the third bottom plate 7, the first push rod motor 91 is fixed on the first moving seat 76, a push rod of the first push rod motor 91 is horizontally arranged, the end part of the push rod of the first push rod motor 91 is connected with the middle part of the first mounting bar 88, the first dispensing tube 87 is fixed, one end of the first dispensing pipe 87 is communicated 110 with one end of the connecting pipe 79, the other end of the first dispensing pipe 87 is a first glue outlet, one end of the first auxiliary rod 90 is connected with the other end of the first mounting strip 88, the other end of the first auxiliary rod 90 is provided with a first pointed insertion part, the first finger cylinder 80 is fixed on the first movable seat 76, a piston rod of the first finger cylinder 80 is horizontally arranged, the left outer arc-shaped plate 84 is connected with one piston rod end part of the first finger cylinder 80, the left inner arc-shaped plate 81 is connected with the other piston rod end part of the first finger cylinder 80, a gap is formed between the left inner arc-shaped plate 81 and the left outer arc-shaped plate 84, a left main pressure wheel 83 and a left auxiliary pressure wheel 86 are arranged on the left outer arc-shaped plate 84, the left auxiliary pressure wheel 86 is connected with a rotating motor I85 capable of driving the left auxiliary pressure wheel to rotate, a plurality of left supporting wheels 82 are arranged on the left inner arc-shaped plate 81, and the number of the left supporting wheels 82 is three; a second moving seat is arranged at the other end of the third bottom plate 7, a second push rod motor is fixed on the second moving seat, a push rod of the second push rod motor is horizontally arranged, the end part of the push rod of the second push rod motor is connected with the middle part of the second mounting bar, a second dispensing tube is fixed at one end of the second mounting bar, one end of the second dispensing tube is communicated with the other end of the connecting tube 79 through 110, the other end of the second dispensing tube is a second glue outlet, the middle part of the connecting tube 79 is communicated with 110 through a conveying tube 72 and a glue storage barrel 71, the conveying tube 72 is provided with a conveying pump 70, one end of the second auxiliary rod is connected with the other end of the second mounting bar, the other end of the second auxiliary rod is provided with a second pointed insertion part, the second finger cylinder is fixed on the second moving seat, a piston rod of the second finger cylinder is horizontally arranged, a right outer arc plate is connected with one piston rod end part of, a gap is formed between the right inner arc-shaped plate and the right outer arc-shaped plate, a right main pressing wheel and a right auxiliary pressing wheel are arranged on the right outer arc-shaped plate, the right auxiliary pressing wheel is connected with a second rotating motor capable of driving the right auxiliary pressing wheel to rotate, a plurality of right supporting wheels are arranged on the right inner arc-shaped plate, and the number of the right supporting wheels is three; the left main pinch roller 83 and the right main pinch roller are made of stainless steel, and the left auxiliary pinch roller 86 and the right auxiliary pinch roller are made of rubber; the positioning frame 117 is fixed in the middle of the third bottom plate 7, the first lifting cylinder 123 is fixed on the positioning frame 117, a piston rod of the first lifting cylinder 123 is vertically downward, the end part of a piston rod of the first lifting cylinder 123 is connected with the fixing frame 124, the fixing frame 124 is horizontally provided with a first rotating roller 125 and a second rotating roller 126, a gap is formed between the first rotating roller 125 and the second rotating roller 126, the end part of the first rotating roller 125 is connected with a first power motor capable of driving the first rotating roller to rotate, the end part of the second rotating roller 126 is connected with a second power motor capable of driving the second rotating roller to rotate, the side part of the first rotating roller 125 is provided with a plurality of first pushing and pressing pieces capable of pushing and pressing fluff of spirally distributing, and the number of; the side part of the second rotating roller 126 is provided with a plurality of second pushing sheets which can push and press the fluff of the rolling brush and are spirally distributed, and the number of the second pushing sheets is four; the second lifting cylinder 122 is fixed on the positioning frame 117, a piston rod of the second lifting cylinder 122 is downward vertically, the end part of the piston rod of the second lifting cylinder 122 is connected with an arc-shaped auxiliary plate 127, a cavity is arranged in the auxiliary plate 127, the lower part of the auxiliary plate 127 is provided with a plurality of air outlet holes which can enable fluff of the rolling brush to overturn towards two sides, and the number of the air outlet holes is thirty; the air outlet hole is communicated with the cavity 110, the air compressor 119 is fixed on the third bottom plate 7, the air compressor 119 is communicated with the cavity 110 through an air pipe 118, the auxiliary plate 127 is further provided with a through groove, the lifting cylinder III 121 is fixed on the positioning frame 117, a piston rod of the lifting cylinder III 121 is vertically downward, the end part of a piston rod of the lifting cylinder III 121 is connected with the ultrasonic welding machine 120, a welding head of the ultrasonic welding machine 120 is downward, and the welding head of the ultrasonic welding machine 120 can penetrate through the through groove; the third bottom plate 7 is further provided with a second driving assembly which can enable the first moving seat 76 and the second moving seat to move synchronously.
The driving assembly II comprises a driving cylinder III 68, a guide rod 77, a guide sleeve I78, a guide sleeve II, a first connecting rod 67 and a second connecting rod, the guide rod 77 is horizontally fixed on the third bottom plate 7, the guide sleeve I78 and the guide sleeve II are respectively arranged on the guide rod 77, a moving seat I76 is fixed on the guide sleeve I78, a moving seat II is fixed on the guide sleeve II, the driving cylinder III 68 is fixed on the third bottom plate 7, a piston rod of the driving cylinder III 68 is horizontally arranged, the piston rod of the driving cylinder III 68 is perpendicular to the guide rod 77, the end part of the piston rod of the driving cylinder III 68 is connected with the connecting block 69, one end of the first connecting rod 67 is hinged with the connecting block 69, the other end of the first connecting rod 67 is hinged with the guide sleeve I78, one end of the second connecting rod is hinged with the connecting block 69, and the other end of the second connecting rod.
The third base plate 7 is further provided with an auxiliary assembly, the auxiliary assembly comprises a gas storage bag 74, a first annular gas bag 89, a second annular gas bag and an extrusion plate 73, the gas storage bag 74 is fixed on the third base plate 7, the extrusion plate 73 is fixed on the connecting block 69, the extrusion plate 73 can be in contact with the gas storage bag 74, the first annular gas bag 89 is fixed in the middle of the first auxiliary rod 90, the first annular gas bag 89 is communicated with the gas storage bag 74 through a first connecting pipe 75 to form a 110, the second annular gas bag is fixed in the middle of the second auxiliary rod, and the second annular gas bag is communicated with the gas storage bag 74 through a second connecting pipe to form.
The shearing device comprises a fourth bottom plate 8, the fourth bottom plate 8 is fixed on the workbench 1 through a support leg IV, the fourth bottom plate 8 is positioned above the annular guide rail 2, a first support 104 and a second support 99 are respectively fixed at two ends of the fourth bottom plate 8, a second driving shaft 103 is horizontally arranged on the first support 104, one end of the second driving shaft 103 is connected with a second power structure capable of driving the second driving shaft to rotate, a third positioning block capable of positioning one end of the rolling brush is fixed at the other end of the second driving shaft 103, a fourth driving cylinder 98 is fixed on the second support 99, and the fourth driving cylinder 98 is fixed on the second support 99 in a bolt connection mode; the piston rod of the driving cylinder IV 98 is horizontally arranged, the end part of the piston rod of the driving cylinder IV 98 is connected with one end of the driven shaft II 100 through a bearing II, the other end of the driven shaft II 100 is fixedly provided with a positioning block IV capable of positioning the other end of the rolling brush, the fourth bottom plate 8 is also provided with a trimming mechanism, the trimming mechanism comprises a mounting base strip II 94, a moving frame 105, a lifting seat 108, a trimmer 109, a dust collector 111 and a dust hood 112, the mounting base strip II 94 is horizontally fixed on the fourth bottom plate 8, one end of the mounting base strip II 94 is close to a support I104, the other end of the mounting base strip II 94 is close to a support II 99, the moving frame 105 is arranged on the mounting base strip II 94, the moving frame 105 is connected with a moving structure II capable of driving the moving frame II to move back and forth, the lifting seat 108 is arranged on the moving frame 105, the lifting seat 108 is connected with a fine adjustment component capable of enabling the lifting seat 108, the trimmer 109 is fixed on the lifting seat 108 in a bolt connection mode; the trimming part of the trimmer 109 faces downwards, the dust hood 112 is fixed on the movable frame 105, the inlet of the dust hood 112 faces towards the trimming part, the outlet of the dust hood 112 is connected with the dust collector 111 through the communicating pipe 110, and the dust collector 111 is fixed on the fourth bottom plate 8; the trimmer 109 is an electric shaver.
The second power structure comprises a fourth driving motor 92, the fourth driving motor 92 is fixed on the first support 104, an output shaft of the fourth driving motor 92 is horizontally arranged, and one end of the second driving shaft 103 is connected with the end part of the output shaft of the fourth driving motor 92.
The fine adjustment assembly comprises a guide column 106, a guide plate 107, a supporting block 116, a micrometer 113 and a locking bolt 114, wherein the micrometer 113 is a commercially available existing product; the guide post 106 is vertically fixed on the movable frame 105, the guide plate 107 is arranged on the movable frame 105, the lifting seat 108 is fixed on the guide plate 107, the supporting block 116 is fixed on the lifting seat 108, the micrometer 113 is fixed on the movable frame 105 through the positioning plate 115, the screw 45 of the micrometer 113 is vertically arranged upwards, the end part of the screw 45 of the micrometer 113 abuts against the supporting block 116, the locking bolt 114 is in threaded connection on the guide plate 107, and the end part of the locking bolt 114 can abut against the guide post 106.
The second moving structure comprises a second guide rail 102, a second sliding block 101, a second screw rod 95, a second nut 96 and a fifth driving motor 93, the second guide rail 102 is horizontally fixed on the second mounting base strip 94, the second sliding block 101 is arranged on the second guide rail 102, the second screw rod 95 is horizontally arranged on the second mounting base strip 94, the second screw rod 95 is parallel to the second guide rail 102, the end part of the second screw rod 95 is connected with the fifth driving motor 93, the fifth driving motor 93 is fixed on the second mounting base strip 94, the output shaft of the fifth driving motor 93 is horizontally arranged, and the end part of the second screw rod 95 is connected with the end part of the output shaft of the fifth driving motor 93; the second nut 96 is in threaded connection with the second screw rod 95, the second nut 96 is connected with the second bearing block 97, the second bearing block 97 is connected with the moving frame 105, and the moving frame 105 is fixed on the second sliding block 101.
The rolling brush shaft is placed between the first placing roller 13 and the second placing roller 16, the stepping motor 9 drives the driving wheel 10 to rotate, the driving wheel 10 is gradually meshed with the annular rack 3, the conveying seat 4 moves back and forth along the annular guide rail 2, and the conveying seat 4 drives the mounting frame 12 to move back and forth; the conveying seat 4 conveys the rolling brush to the first bottom plate 5, and the lifting plate 17 lifts the rolling brush axially; one end of the rolling brush shaft is positioned on the first positioning block, the second driving air cylinder 39 drives the first driven shaft 40 to move towards the first driving shaft 34, and the other end of the rolling brush shaft is positioned by the second positioning block; one end of a wool top is penetrated into the leading-in groove and fixed on one end of the rolling brush shaft, at the moment, release paper on the wool top is separated from the wool top, the first driving shaft 34 is driven to rotate by the first driving motor 35, the first driving shaft 34 drives the rolling brush shaft to rotate, meanwhile, the first driving screw is driven to rotate by the second driving motor, the first driving screw drives the first nut to rotate, the first nut enables the first bearing seat to move back and forth, the first bearing seat drives the movable base to move back and forth, the movable base drives the rotary table 42 to move back and forth, the rotary table 42 drives the leading-in plate 48 to move back and forth, so that the wool top at the position of the leading-in plate 48 is wound on the whole rolling brush shaft, the steps; the conveying seat 4 conveys the rolling brush to the second bottom plate 6, the lifting frame 65 drives the press roll 66 to move up and down, the press roll 66 is in contact with the rolling brushes on the first placing roll 13 and the second placing roll 16, and the speed reduction motor drives the press roll 66 to rotate to roll the rolling brushes, so that the wool tops and the rolling brush shafts are firmly connected together; the conveying seat 4 conveys the rolling brush to the third bottom plate 7, the lifting plate 14 lifts the rolling brush axially, the first moving seat 76 and the second moving seat are synchronously and relatively close, the first moving seat 76 drives the first finger cylinder 80 to move, the left outer arc-shaped plate 84 is positioned at the outer side of one end of the rolling brush and the left inner arc-shaped plate 81 is positioned at the inner side of one end of the rolling brush, the first finger cylinder 80 acts, and the left outer arc-shaped plate 84 and the left inner arc-shaped plate 81 position one end of the rolling brush; the second moving seat drives the second finger cylinder to move, so that the right outer arc-shaped plate is positioned on the outer side of the other end of the rolling brush and the right inner arc-shaped plate is positioned on the inner side of the other end of the rolling brush, and the second finger cylinder acts to position the other end of the rolling brush by the right outer arc-shaped plate and the right inner arc-shaped plate; the first push rod motor 91 and the second push rod motor act to enable the first auxiliary rod 90 to be inserted between the wool tops at one end of the rolling brush and the rolling brush shaft, the first dispensing tube 87 is glued at the end point, the second auxiliary rod is inserted between the wool tops at the other end of the rolling brush and the rolling brush shaft, the second dispensing tube is glued at the end point, the first rotating motor 85 drives the left auxiliary pressing wheel 86 to rotate, the second rotating motor drives the right auxiliary pressing wheel to rotate, the rolling brush is enabled to rotate, and the dispensing position of the rolling brush is compressed under the combined action of the left main pressing wheel 83, the right main pressing wheel, the left auxiliary pressing wheel 86 and the right auxiliary pressing wheel; meanwhile, the first lifting cylinder 123 drives the fixed frame 124 to move up and down to enable the fixed frame 124 to be close to the rolling brush, the first power motor and the second power motor rotate to enable the first rotating roller 125 and the second rotating roller 126 to rotate, fluff in the middle of the rolling brush is pushed and pressed to two sides under the action of the first pushing and pressing sheet and the second pushing and pressing sheet, the second lifting cylinder 122 drives the auxiliary plate 127 to move up and down to enable the auxiliary plate 127 to be close to the rolling brush, the air compressor 119 works to convey air compressed by the outside to the auxiliary plate 127, the fluff of the pushed and pressed rolling brush is turned over to two sides after being output from the air outlet, the third lifting cylinder 121 drives the ultrasonic welding machine 120 to move up and down to enable the ultrasonic welding machine 120 to be close to the rolling brush, and edges of two strips at the position in; the conveying seat 4 conveys the rolling brush to the fourth bottom plate 8, and the rolling brush is lifted up axially through the lifting plate 14; the rolling brush is positioned through the third positioning block and the fourth positioning block, the driving motor four 9 drives the second driving shaft 103 to rotate, the second driving shaft 103 drives the rolling brush to rotate, meanwhile, the driving motor five 93 drives the second screw rod 95 to rotate, the second screw rod 95 drives the second nut 96 to rotate, the second nut 96 enables the second bearing seat 97 to move back and forth, the second bearing seat 97 drives the moving frame 105 to move back and forth, the moving frame 105 drives the lifting seat 108 to move back and forth, the lifting seat 108 drives the trimmer 109 to move back and forth, and the rolling brush is sheared along with the back and forth movement of the trimmer 109 and the rotation of the rolling brush.

Claims (5)

1. A manufacturing process of a bidirectional spiral winding rolling brush is characterized by comprising the following steps: a. preparing materials: preparing a rolling brush shaft and a woven belt; b. making wool tops: spraying glue, drying, carrying out hot melting gum and die cutting on the woven tape to obtain wool tops; c. assembling: winding, rolling, trimming and shearing wool tops and the rolling brush shaft through assembling equipment, and spirally winding the two wool tops on the rolling brush shaft from inside to outside respectively to obtain a finished bidirectional spirally wound rolling brush;
the assembling equipment comprises a workbench, wherein a conveying device is arranged on the workbench, and a winding device, a rolling device, a trimming device and a shearing device are sequentially arranged on the workbench; the conveying device comprises an annular guide rail and a plurality of conveying seats, the annular guide rail is fixed on a workbench, the plurality of conveying seats are arranged on the annular guide rail, the conveying seats are connected with a power structure I capable of driving the conveying seats to move back and forth, a mounting frame is fixed on the conveying seats, a first placing roller and a second placing roller for storing the roller brush shaft are horizontally arranged on the mounting frame, a gap is formed between the first placing roller and the second placing roller, a lifting cylinder is also fixed on the mounting frame, a piston rod of the lifting cylinder is vertically upward, the end part of a piston rod of the lifting cylinder is connected with a lifting plate, and the lifting plate can pass through the gap between the first placing roller and the second placing roller; the mounting frame is also provided with an adjusting structure, the adjusting structure comprises a first mounting plate, a second mounting plate, a first left adjusting plate, a right adjusting plate, a first vibrating motor and a second vibrating motor, the first mounting plate is fixed at one end of the mounting frame, a first guide block is fixed on the first mounting plate, a first guide pillar is vertically arranged in the first guide block, the upper end of the first guide pillar is connected with the left adjusting plate, the middle part of the first guide pillar is sleeved with a first spring, the upper end of the first spring is connected with the left adjusting plate, the lower end of the first spring is connected with the first mounting plate, the second mounting plate is fixed at the other end of the mounting frame, a second guide pillar is fixed on the second mounting plate, the second guide pillar is vertically arranged in the second guide block, the upper end of the second guide pillar is connected with the right adjusting plate, the middle part of the second guide pillar is sleeved with a second spring, the upper end of the, the left adjusting plate and the right adjusting plate form an inverted splayed structure, the first vibration motor is fixed on the left adjusting plate, the second vibration motor is fixed on the right adjusting plate, and the mounting frame is further provided with a first driving assembly capable of enabling the left adjusting plate and the right adjusting plate to be linked up and down; the first driving assembly comprises a first driving air cylinder, a pushing block, a connecting rope and a positioning strip, the pushing block is fixed at the lower end of the first guide pillar, the first driving air cylinder is fixed on the mounting frame, a piston rod of the first driving air cylinder is vertically upward, the end part of a piston rod of the first driving air cylinder is connected with the driving block, the driving block can be in contact with the pushing block, one end of the connecting rope is connected with the left adjusting plate, the other end of the connecting rope is connected with the right adjusting plate, the positioning strip is fixed on the mounting frame, and a plurality of guide wheels capable of guiding the connecting rope are arranged on the positioning strip; the trimming device comprises a third bottom plate, a left outer arc plate, a right outer arc plate, a left inner arc plate, a right inner arc plate, a glue storage barrel, a first moving seat, a second moving seat, a first push rod motor, a second push rod motor, a first glue dispensing tube, a second glue dispensing tube, a first auxiliary rod, a second auxiliary rod, a first finger cylinder, a second finger cylinder, a positioning frame, a first lifting cylinder, a second lifting cylinder, a third lifting cylinder, an air compressor and an ultrasonic welding machine, wherein the third bottom plate is fixed on a workbench through a third support leg, the third bottom plate is positioned above an annular guide rail, the first moving seat is arranged at one end of the third bottom plate, the first push rod motor is fixed on the first moving seat, a push rod of the first push rod motor is horizontally arranged, the end part of the push rod of the first push rod motor is connected with the middle part of the first mounting bar, the first glue dispensing tube is fixed at one end of the first mounting bar, the other end of the dispensing tube I is a glue outlet I, one end of the auxiliary rod I is connected with the other end of the mounting strip I, the other end of the auxiliary rod I is provided with a pointed inserting part I, the finger cylinder I is fixed on the moving seat I, a piston rod of the finger cylinder I is horizontally arranged, a left outer arc plate is connected with one piston rod end part of the finger cylinder I, a left inner arc plate is connected with the other piston rod end part of the finger cylinder I, a gap is formed between the left inner arc plate and the left outer arc plate, a left main pressing wheel and a left auxiliary pressing wheel are arranged on the left outer arc plate, the left auxiliary pressing wheel is connected with a rotating motor I capable of driving the left inner arc plate to rotate, a plurality of left supporting wheels are arranged on the left inner arc plate, the moving seat II is arranged at the other end of a third bottom plate, a push rod motor II is fixed on the moving seat II, a push rod of the push rod motor II is horizontally arranged, the push rod end, a second dispensing tube is fixed at one end of the second mounting strip, one end of the second dispensing tube is communicated with the other end of the connecting tube, the other end of the second dispensing tube is a second glue outlet, the middle part of the connecting tube is communicated with the glue storage barrel through the conveying tube, the conveying tube is provided with a conveying pump, one end of a second auxiliary rod is connected with the other end of the second mounting strip, the other end of the second auxiliary rod is provided with a second pointed insertion part, a second finger cylinder is fixed on the second moving seat, a piston rod of the second finger cylinder is horizontally arranged, a right outer arc plate is connected with one piston rod end of the second finger cylinder, a right inner arc plate is connected with the other piston rod end of the second finger cylinder, a gap is formed between the right inner arc plate and the right outer arc plate, a right main pressing wheel and a right auxiliary pressing wheel are arranged on the right outer arc plate, the right auxiliary pressing wheel is connected with a second rotating motor capable of driving the right auxiliary pressing wheel to, the left main pressing wheel and the right main pressing wheel are made of stainless steel, and the left auxiliary pressing wheel and the right auxiliary pressing wheel are made of rubber; the positioning frame is fixed in the middle of the third bottom plate, the first lifting cylinder is fixed on the positioning frame, a piston rod of the first lifting cylinder faces downwards vertically, the end part of a piston rod of the first lifting cylinder is connected with the fixing frame, the first rotating roller and the second rotating roller are horizontally arranged on the fixing frame, a gap is formed between the first rotating roller and the second rotating roller, one end part of the first rotating roller is connected with a power motor I capable of driving the first rotating roller to rotate, the end part of the second rotating roller is connected with a power motor II capable of driving the second rotating roller to rotate, a plurality of first pushing and pressing pieces capable of pushing and pressing rolling brush fluff and spirally distributed are arranged on the side part of the first rotating roller, a plurality of second pushing and pressing pieces capable of pushing and pressing the rolling brush fluff and spirally distributed are arranged on the side part of the second rotating roller, the second lifting cylinder is fixed on the positioning frame, the piston rod of the second lifting cylinder faces, the lower part of the auxiliary plate is provided with a plurality of air outlet holes which can enable fluff of the rolling brush to overturn towards two sides, the air outlet holes are communicated with the cavity, the air compressor is fixed on the third bottom plate and is communicated with the cavity through an air delivery pipe, the auxiliary plate is also provided with a through groove, the third lifting cylinder is fixed on the positioning frame, a piston rod of the third lifting cylinder is vertically downward, the end part of a piston rod of the third lifting cylinder is connected with the ultrasonic welding machine, a welding head of the ultrasonic welding machine faces downward, and the welding head of the ultrasonic welding machine can penetrate through the through groove; the third bottom plate is also provided with a second driving component which can enable the first moving seat and the second moving seat to move synchronously.
2. The manufacturing process of the bidirectional spiral winding rolling brush according to claim 1, wherein the rolling brush shaft is composed of the following components in parts by weight: 30-45 parts of ABS resin, 20-30 parts of PC resin, 15-30 parts of nano glass fiber, 3.6-4.3 parts of toughening agent, 1.2-2.5 parts of plasticizer and 0.5-1.1 parts of antioxidant.
3. The process for making a bi-directional spiral wound roller brush as claimed in claim 1, wherein the amount of sprayed glue is 40-80g/m2
4. The manufacturing process of a bidirectional spiral winding rolling brush as claimed in claim 1, wherein the driving assembly two comprises a driving cylinder three, a guide rod, a guide sleeve one, a guide sleeve two, a first link rod and a second link rod, the guide rod is horizontally fixed on a third bottom plate, the guide sleeve one and the guide sleeve two are respectively arranged on the guide rod, a moving seat one is fixed on the guide sleeve one, a moving seat two is fixed on the guide sleeve two, the driving cylinder three is fixed on the third bottom plate, a piston rod of the driving cylinder three is horizontally arranged and is perpendicular to the guide rod, an end of the piston rod of the driving cylinder three is connected with the connecting block, one end of the first link rod is hinged with the connecting block, the other end of the first link rod is hinged with the guide sleeve one, one end of the second link rod is hinged with the connecting block, and the other end of the second link rod is hinged with the guide sleeve two.
5. The manufacturing process of the bidirectional spiral winding round brush according to claim 4, wherein the third base plate is further provided with an auxiliary assembly, the auxiliary assembly comprises a gas storage bag, a first annular gas bag, a second annular gas bag and an extrusion plate, the gas storage bag is fixed on the third base plate, the extrusion plate is fixed on the connecting block and can be in contact with the gas storage bag, the first annular gas bag is fixed in the middle of the first auxiliary rod and is communicated with the gas storage bag through a first connecting pipe, the second annular gas bag is fixed in the middle of the second auxiliary rod and is communicated with the gas storage bag through a second connecting pipe.
CN201810735822.2A 2018-07-06 2018-07-06 Bidirectional spiral winding rolling brush and manufacturing process thereof Active CN109044198B (en)

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CN111227503A (en) * 2020-03-04 2020-06-05 江馨雨 Shaping device of dust collector rolling brush

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CN104465224A (en) * 2014-11-20 2015-03-25 宁波市鄞州永林电子电器有限公司 Electromagnetic relay for automobile
CN107116489A (en) * 2017-04-18 2017-09-01 安徽振达刷业有限公司 A kind of twill polishing roll brush and its production technology

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Publication number Priority date Publication date Assignee Title
CN101948047A (en) * 2010-09-01 2011-01-19 北京京诚之星科技开发有限公司 Pre-stacking device of hydraulic electromagnetic steel plates
CN102462450A (en) * 2010-11-15 2012-05-23 乐金电子(天津)电器有限公司 Rolling brush of dust collector
CN201958788U (en) * 2010-12-24 2011-09-07 莱克电气股份有限公司 Pneumatic floor brush with V-shaped round brush strip
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