CN109037009B - Full-automatic cable and plastic shell assembling machine - Google Patents

Full-automatic cable and plastic shell assembling machine Download PDF

Info

Publication number
CN109037009B
CN109037009B CN201810620805.4A CN201810620805A CN109037009B CN 109037009 B CN109037009 B CN 109037009B CN 201810620805 A CN201810620805 A CN 201810620805A CN 109037009 B CN109037009 B CN 109037009B
Authority
CN
China
Prior art keywords
cylinder
fixed
plate
pressing
wire
Prior art date
Application number
CN201810620805.4A
Other languages
Chinese (zh)
Other versions
CN109037009A (en
Inventor
倪敬
熊锐峰
陈广进
吕俊杰
Original Assignee
杭州电子科技大学
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 杭州电子科技大学 filed Critical 杭州电子科技大学
Priority to CN201810620805.4A priority Critical patent/CN109037009B/en
Publication of CN109037009A publication Critical patent/CN109037009A/en
Application granted granted Critical
Publication of CN109037009B publication Critical patent/CN109037009B/en

Links

Classifications

    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J9/00Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
    • H01J9/24Manufacture or joining of vessels, leading-in conductors or bases
    • H01J9/26Sealing together parts of vessels
    • H01J9/265Sealing together parts of vessels specially adapted for gas-discharge tubes or lamps
    • H01J9/266Sealing together parts of vessels specially adapted for gas-discharge tubes or lamps specially adapted for gas-discharge lamps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23POTHER WORKING OF METAL; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • B23P21/006Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table

Abstract

The invention discloses a full-automatic cable and plastic shell assembling machine. The existing lamp cap assembling process adopts pure manual or semi-automatic. The turntable mechanism of the invention drives the plastic shell placing seat to rotate; the needle dropping mechanism is used for placing the copper needle on a plastic shell placing seat, and the shell dropping mechanism is used for placing the plastic shell; the pressing sleeve mechanism is used for carrying out plastic shell pressing treatment; when the plastic shell placing seat subjected to shell pressing treatment rotates to the wire feeding mechanism, the wire feeding mechanism puts the cable assembly with the assembled single cable, the heat-shrinkable tube and the copper terminal into a plastic shell mounting seat with a copper needle and a plastic shell; the stamping mechanism assembles the copper needle, the cable assembly and the plastic shell into a plastic shell assembly through stamping; the discharging mechanism pops up the assembled plastic shell assembly; the assembly process of the cable assembly is as follows: the heat-shrinkable tube is sleeved on the single cable, the end of the sleeved heat-shrinkable tube is punched to be connected with the copper terminal, then the heat-shrinkable tube is positioned and heated, and finally the copper terminal is folded to form a 90-degree angle with the cable. The invention realizes the automatic assembly of the fluorescent lamp tube lamp holder component.

Description

Full-automatic cable and plastic shell assembling machine

Technical Field

The invention belongs to the technical field of machinery, and particularly relates to a lamp holder assembling machine for automatically assembling a cable and a plastic shell into a whole.

Background

The fluorescent lamp is widely applied to household spaces and commercial spaces, has the advantages of long service life, high lighting effect, good color rendering property and the like, and becomes one of the most used lamps for the citizens. In the assembly process of the fluorescent lamp, the lamp holder is most complicated to assemble, the traditional lamp holder is more in processing and assembling procedures, the processing mode adopted in the prior art is almost performed in a pure manual or semi-automatic mode, and the stability and consistency of product quality are poor due to different manual operation conditions each time; on the other hand, one production line needs a plurality of manual operations, so that the production efficiency is low, the labor intensity is high, and the production cost and the management difficulty are greatly increased. How to realize the full automation of the lamp holder assembly is the key for improving the assembly efficiency and the product quality.

Disclosure of Invention

The invention provides a full-automatic cable and plastic shell assembling machine which is simple in structure, simple and convenient to operate, high in efficiency and capable of achieving full-automatic production.

In order to achieve the purpose, the invention adopts the following technical scheme:

the invention comprises a shell falling mechanism, a sleeve pressing mechanism, a needle falling mechanism, a turntable mechanism, a discharging mechanism, a punching mechanism, a wire feeding mechanism and a workbench; the needle falling mechanism, the shell falling mechanism, the sleeve pressing mechanism, the wire feeding mechanism, the punching mechanism and the discharging mechanism are sequentially distributed along the circumferential direction of the turntable mechanism; the turntable mechanism comprises a plastic shell placing seat, a turntable servo motor, a bearing sleeve, a rolling bearing and a turntable; the base and the bearing sleeve of the turntable servo motor are both fixed on the large bottom plate of the workbench; the turntable is supported in the bearing sleeve through a rolling bearing; an output shaft of the turntable servo motor is fixed with the turntable; at least six plastic shell placing seats which are uniformly distributed along the circumferential direction are fixed on the upper end surface of the rotary table. The pressing sleeve mechanism presses the copper needle sent by the plastic shell mounting seat on the turntable mechanism to the plastic shell; the stamping mechanism stamps the copper needle, the plastic shell and the cable assembly sent by the plastic shell mounting seat on the turntable mechanism into the plastic shell assembly. The discharging mechanism realizes discharging of the plastic shell assembly after assembly.

The needle falling mechanism comprises a needle falling motion assembly, a needle blocking limiting discharging mechanism and a needle falling small bottom plate. The needle falling small bottom plate is fixed on the large bottom plate of the workbench; the needle falling motion assembly comprises a needle falling motion assembly support frame, a copper needle clamping jaw, a large-stroke upper and lower cylinder, a small-stroke upper and lower cylinder, a needle falling transverse cylinder and a needle falling clamping jaw cylinder; a needle falling motion assembly supporting seat is fixed on a needle falling small bottom plate, a cylinder body of a large-stroke upper and lower cylinder is fixed on the needle falling motion assembly supporting seat, a cylinder body of a needle falling transverse cylinder is fixed on a piston rod of the large-stroke upper and lower cylinder, a cylinder body of a small-stroke upper and lower cylinder is fixed on a piston rod of the needle falling transverse cylinder, a cylinder body of a needle falling clamping claw cylinder is fixed on a piston rod of the small-stroke upper and lower cylinder, and a copper needle clamping jaw is driven to open and close by the needle falling clamping claw cylinder; the needle blocking and limiting discharging mechanism comprises a needle falling and limiting support frame, a needle falling and limiting cylinder, a limiting needle blocking plate and a copper needle discharging disc; the needle falling limiting support frame is fixed on the needle falling small bottom plate, the cylinder body of the needle falling limiting cylinder is fixed on the needle falling limiting support frame, and the limiting needle baffle plate is fixed on a piston rod of the needle falling limiting cylinder; the copper needle discharging disc is fixed with the needle falling small bottom plate; the bottom of the copper needle discharging disc is provided with a vibrating machine, and a copper needle discharging groove at the top comprises a spiral ascending section, a flow dividing section, a first discharging section and a second discharging section; the input port of the flow dividing section is communicated with the output port of the spiral ascending section, and the flow dividing section is divided into two channels by a partition plate; the input ports of the discharging sections of the first discharging section and the second discharging section are respectively communicated with the two channels of the flow dividing section; grooves are formed in the bottoms of the first discharging section and the second discharging section; the distance between the two grooves is equal to the distance between the two pin falling holes; two input ports of the material storage groove are respectively communicated with output ports of the first discharging section and the second discharging section of the copper needle discharging disc; the spacing needle blocking plate is arranged at the output port of the material storage tank, and the spacing needle blocking plate is provided with two vertically arranged needle falling holes.

The shell dropping mechanism comprises a shell dropping movement mechanism, a shell dropping limiting mechanism, a plastic shell discharging disc and a shell dropping small bottom plate; the small falling shell bottom plate is fixed on the large bottom plate of the workbench; the shell falling motion mechanism comprises a shell falling mounting seat, a shell falling upper and lower driving cylinder, a shell falling transverse moving cylinder, a plastic shell clamping jaw cylinder, a plastic shell guide frame and a shell falling support frame; the shell falling mounting seat is fixed on the shell falling small bottom plate, the cylinder body of the shell falling upper and lower driving cylinder is fixed on the shell falling mounting seat through a shell falling supporting frame, and the plastic shell guide frame is fixed on the shell falling supporting frame; the cylinder body of the falling shell transverse moving cylinder is fixed on a piston rod of a falling shell upper and lower driving cylinder, the cylinder body of the plastic shell clamping jaw cylinder is fixed on the piston rod of the falling shell transverse moving cylinder, and the plastic shell clamping jaw cylinder drives the plastic shell clamping jaw to open and close. The falling shell limiting mechanism comprises a plastic shell limiting sheet, a plastic shell limiting driving cylinder and a plastic shell limiting seat, wherein a cylinder body of the plastic shell limiting driving cylinder is fixed on the plastic shell limiting seat, and the plastic shell limiting seat is fixed on the falling shell small bottom plate; the spacing distance between the two plastic shell limiting sheets is fixed on a piston rod of the plastic shell limiting driving cylinder. The output port of the plastic shell discharging disc is connected with the input port of the plastic shell guide frame; the bottom of the discharge disc of the plastic shell is provided with a vibrating machine, the arc discharge chute input port at the top is provided with a straight gear rod, the straight gear rod inclines towards one side of the center of the discharge disc of the plastic shell, and the axis of the straight gear rod forms an included angle with a tangent line output from the arc discharge chute input port; a space is arranged between the straight gear rod and the bottom of the arc discharge chute; the torsion angle of the output section of the arc discharge chute relative to the input section is 90 degrees, and the output section of the arc discharge chute is provided with an arc stop lever; the tangent line at the output end of the arc-shaped stop lever is parallel to the tangent line at the output opening of the arc-shaped discharge chute; the part of the plastic shell guide bottom plate of the plastic shell guide frame, which is longer than the plastic shell guide side plate, is a limiting extension plate, and the limiting extension plate is arranged at the output port of the plastic shell guide frame; the limiting driving cylinder is arranged on one side of the limiting extension plate, and the plastic shell clamping jaw is arranged at the top of the limiting extension plate.

The wire feeding mechanism comprises a placing mechanism, a turning and pressing mechanism, a heating and heat-shrinking mechanism, a pipe arranging mechanism, a terminal pressing mechanism, a heat-shrinking pipe sleeving mechanism, a single wire outlet mechanism and a carrying mechanism.

The conveying mechanism comprises a first conveying mechanism, a second conveying mechanism and a third conveying mechanism. The first conveying mechanism comprises a first conveying mounting plate, a first conveying driving mechanism and a first roller limiting mechanism; the first carrying and mounting plate is fixed on a large bottom plate of the workbench; the first conveying driving mechanism comprises a first conveying driving cylinder, a first conveying cylinder, a second conveying cylinder, a third conveying cylinder, a conveying clamping jaw and a first conveying connecting plate; the cylinder body of the first conveying driving cylinder is fixed on the first conveying mounting plate, and the first conveying connecting plate is fixed on the sliding block of the first conveying driving cylinder; the cylinder bodies of the first carrying cylinder, the second carrying cylinder and the third carrying cylinder are fixed on the first carrying connecting plate at equal intervals, and the first carrying cylinder, the second carrying cylinder and the third carrying cylinder respectively drive one carrying clamping jaw to open and close; the first roller limiting mechanism comprises a first roller mounting frame, a first lower limiting roller and a first upper limiting roller; the six first lower limit rollers are distributed at equal intervals and are in contact with the lower surface of the first conveying connecting plate, and the two first upper limit rollers are in contact with the upper surface of the first conveying connecting plate; the first lower limit roller and the first upper limit roller are both fixed on the first roller mounting frame; the first roller mounting frame is fixed on the first carrying mounting plate.

The second conveying mechanism comprises a second conveying mounting plate, a second conveying driving mechanism and a second roller limiting mechanism; the second carrying and mounting plate is fixed on a large bottom plate of the workbench, and the second carrying and driving mechanism comprises a second carrying and driving cylinder, a fourth carrying cylinder, a fifth carrying cylinder, a carrying clamping jaw and a second carrying connecting plate; the cylinder body of the second carrying driving cylinder is fixed on the second carrying mounting plate, the second carrying connecting plate is fixed on the sliding block of the second carrying driving cylinder, the distance between the fourth carrying cylinder and the fifth carrying cylinder is fixed on the second carrying connecting plate, and the fourth carrying cylinder and the fifth carrying cylinder respectively drive one carrying clamping jaw to be opened and closed. The second roller limiting mechanism comprises a second roller mounting frame, a second lower limit roller and a second upper limit roller; the four second lower limit rollers and the two upper limit rollers are fixed on the second roller mounting frame, are distributed at equal intervals and are in contact with the lower surface of the second carrying connecting plate; the second upper limit roller is contacted with the upper surface of the second carrying connecting plate; the second roller mounting frame is fixed on the second carrying mounting plate.

The third conveying mechanism comprises a third conveying mounting frame, a conveying clamping jaw, a third conveying driving cylinder, a conveying pushing cylinder, a sixth conveying cylinder and a cable correcting sheet; the third carrying mounting frame is fixed on a large bottom plate of the workbench, a cylinder body of a third carrying driving cylinder is fixed on the third carrying mounting frame, a cylinder body of a carrying pushing cylinder is fixed on a sliding block of the third carrying driving cylinder, a cylinder body of a sixth carrying cylinder is fixed on a piston rod of the carrying pushing cylinder, and the sixth carrying cylinder drives one carrying clamping jaw to open and close; one end of the cable correcting sheet is fixed on the cylinder body of the sixth carrying cylinder, and the other end of the cable correcting sheet is provided with a V-shaped groove.

The single wire outlet mechanism comprises a first mounting vertical plate, a second mounting vertical plate, a wire arranging mechanism, a wire separating mechanism, a pushing mechanism, a lifting mechanism and a wire outlet rack; the wire outlet rack is fixed on the large bottom plate of the workbench; the first mounting vertical plate and the second mounting vertical plate are fixed on the wire outlet rack; the wire arranging mechanism comprises a slide way front side plate, a slide way rear side plate, a roller, a direct current motor and a stepped shaft; three slide way front side plates and three slide way rear side plates are fixed with the first mounting vertical plate and the second mounting vertical plate, the three slide way front side plates are arranged at equal intervals, the three slide way rear side plates are arranged at equal intervals, and a vertical gap is formed between the slide way front side plates and the slide way rear side plate with the aligned position; a base of the direct current motor is fixed on the outer side of the first mounting vertical plate; one end of the stepped shaft is fixed with an output shaft of the direct current motor, and two ends of the stepped shaft are respectively supported on the first mounting vertical plate and the second mounting vertical plate through bearings; the three rollers are fixed on the stepped shaft at equal intervals, and each roller is arranged in a roller containing groove formed in the rear side plate of one slide way; the roller is provided with at least eight cable containing grooves which are uniformly distributed along the circumferential direction; the distance between the roller and the front side plate of the slideway is smaller than the vertical gap between the front side plate of the slideway and the rear side plate of the slideway; the branching mechanism comprises a branching shell, a branching baffle, a branching sliding block and a baffle slide way; the two wire distributing slide blocks and the upper and lower grooves of the wire distributing shell respectively form a sliding pair; the same end of each of the two wire distributing sliding blocks is fixed with a wire distributing separation blade, the other ends of the non-fixed wire distributing separation blades are connected through a rope, and the rope bypasses a fixed pulley hinged on the wire distributing shell; the two branching baffle sheets are respectively aligned with two sliding chutes formed on the baffle sheet sliding ways; springs are arranged between the ends of the two wire dividing sliding blocks, which are connected with the ropes, and the side walls of the grooves respectively, and the preset pressure of the spring connected with the lower wire dividing sliding block is greater than the preset pressure of the spring connected with the upper wire dividing sliding block; a sliding rod fixed with the lower branching sliding block penetrates through a sliding chute formed in the bottom of the branching shell; the separation blade slideways of the two wire separating mechanisms are respectively fixed with the front side plates of the two slideways on the two sides; the wire distributing shells of the two wire distributing mechanisms are respectively fixed with the two slide way rear side plates on the two sides; the pushing mechanism comprises an outgoing line pushing cylinder mounting plate, an outgoing line pushing cylinder and a wiring board; the outlet wire pushing cylinder mounting plate is fixed at the bottoms of the first mounting vertical plate and the second mounting vertical plate, and the cylinder body of the outlet wire pushing cylinder is fixed on the outlet wire pushing cylinder mounting plate; the distance between the two wiring boards is fixed on a piston rod of the outgoing line pushing cylinder; the upper surfaces of the two wiring boards, the lower surfaces of the front side plate of the slideway and the rear side plate of the slideway are all parallel and level; the upper surface of the wiring board is provided with a wiring groove, and the side surface of the wiring board is fixed with a push block; the lifting mechanism comprises an outlet lifting cylinder mounting seat, an outlet lifting cylinder, an outlet clamping jaw and an outlet grabbing cylinder; the outlet wire lifting cylinder mounting seat is fixed on the large bottom plate of the workbench, the outlet wire lifting cylinder body is fixed on the outlet wire lifting cylinder mounting seat, the outlet wire grabbing cylinder body is fixed on a piston rod of the outlet wire lifting cylinder, and the outlet wire grabbing cylinder drives the outlet wire clamping jaw to open and close.

The heat-shrinkable tube sleeving mechanism comprises a heat-shrinkable tube disc supporting mechanism, a cutting mechanism, a fixed-length tube conveying mechanism, a sleeve wire clamping mechanism and a sleeve rack; the heat-shrinkable plate supporting mechanism comprises a heat-shrinkable tube plate and a heat-shrinkable tube plate bracket; the heat-shrinkable tube disc support is fixed on a large bottom plate of the workbench, and the heat-shrinkable tube disc support form a revolute pair; the fixed-length pipe conveying mechanism comprises a driving grinding wheel, a driven grinding wheel, a guide supporting seat, a pipe conveying servo motor, a lead screw sliding table, a heat shrinkable pipe conveying clamping jaw and a heat shrinkable pipe conveying cylinder; the base of the pipe conveying servo motor is fixed on a sleeve rack, and the sleeve rack is fixed on a large bottom plate of the workbench; the driving grinding wheel is fixed on an output shaft of the pipe conveying servo motor; the driving grinding wheel and the driven grinding wheel form a rotating pair with the sleeve rack, and the driving grinding wheel is in contact with the surface of the driven grinding wheel; the guide supporting seat is fixed on the sleeve rack, and a guide hole in the guide supporting seat is flush with a contact line of the driving grinding wheel and the driven grinding wheel; the base of the screw rod sliding table is fixed on the sleeve pipe rack, the cylinder body of the heat shrink tube carrying cylinder is fixed on the sliding block of the screw rod sliding table, and the heat shrink tube carrying cylinder drives the heat shrink tube carrying clamping jaw to open and close; the cutting mechanism comprises a cutting blade and a cutting cylinder; the cylinder body of the cutting cylinder is fixed on the sleeve rack, and the cutting cylinder drives the cutting blade to open and close. The sleeve wire clamping mechanism comprises a sleeve chuck clamping jaw, a sleeve wire clamping jaw, a sleeve chuck air cylinder, a sleeve wire clamping air cylinder, a sleeve chuck air cylinder mounting seat and a sleeve wire clamping air cylinder mounting seat; the sleeve chuck cylinder mounting seat is fixed on the sleeve rack, the cylinder body of the sleeve chuck cylinder is fixed on the sleeve chuck cylinder mounting seat, and the sleeve chuck cylinder drives the sleeve chuck clamping jaws to open and close; the sleeve wire clamping cylinder mounting seat is fixed on the sleeve rack, the cylinder body of the sleeve wire clamping cylinder is fixed on the sleeve wire clamping cylinder mounting seat, and the sleeve wire clamping cylinder drives the sleeve wire clamping jaw to open and close.

The terminal pressing mechanism comprises an ultra-silent terminal machine and a terminal pressing and wire clamping mechanism; the ultra-silent terminal machine comprises a pressing lower cutter, a pressing upper cutter, a pressing block, a terminal rack, a lower pressing seat, a hanging head and a terminal feeding channel; the pressing lower cutter is fixed at the output port of the terminal feeding channel, the pressing upper cutter is fixed on the pressing block, the pressing upper cutter and the pressing block are both fixed on the pressing base, and the pressing base is fixed on the hanging head; the hanging head is fixed on the terminal rack; the terminal pressing and wire clamping mechanism comprises an upper wire clamping pressing block, a terminal wire clamping jaw, a terminal push-clamping cylinder, a lower wire clamping pressing block, a push-clamping roller and a roller mounting plate; the lower wire clamping pressing block is fixed on the terminal rack, the sliding rod of the upper wire clamping pressing block and the sliding rod of the lower wire clamping pressing block form a sliding pair, and the upper wire clamping pressing block and the lower wire clamping pressing block are connected through a spring sleeved on the sliding rod; two claws of the terminal wire clamping jaw are hinged with the upper wire clamping pressing block; the cylinder body of the terminal push-clamping cylinder is fixed on the terminal rack, and the roller mounting plate is fixed on a piston rod of the terminal push-clamping cylinder; the push-clamping roller is hinged on the roller mounting plate and is contacted with one of the claws of the terminal wire clamping claw.

The pipe arranging mechanism comprises a pipe arranging and clamping jaw, a pipe arranging and clamping cylinder, a pipe arranging and pulling-back cylinder, a pipe arranging chuck jaw and a pipe arranging mechanism bracket; the pipe arranging mechanism bracket is fixed on a large bottom plate of the workbench; the cylinder body of the pipe arranging chuck cylinder is fixed on the pipe arranging mechanism bracket; the pipe arranging chuck cylinder drives the pipe arranging chuck clamping jaws to open and close; the cylinder body of the pipe-arranging pull-back cylinder is fixed on the pipe-arranging mechanism bracket; the cylinder body of the tube arranging and clamping cylinder is fixed on the piston rod of the tube arranging and pulling-back cylinder; the pipe arranging and clamping cylinder drives the pipe arranging and clamping jaws to open and close; the cylinder body of the pipe arranging and wire clamping cylinder is fixed on the pipe arranging mechanism bracket; the pipe arranging and wire clamping cylinder drives the pipe arranging and wire clamping jaw to open and close.

The heating thermal shrinkage mechanism comprises a heating wire clamping cylinder, a heating wire clamping jaw, a heating thermal shrinkage cylinder, a heating sheet and a heating mechanism support; the heating mechanism bracket is fixed on a large bottom plate of the workbench; the cylinder body of the heating thermal shrinkage cylinder is fixed on the heating mechanism bracket; the heating thermal shrinkage cylinder drives the two heating sheets to open and close; the cylinder body of the heating wire clamping cylinder is fixed on the heating mechanism bracket; the hot wire clamping cylinder drives the heating wire clamping jaw to open and close.

The turning-over and pressing mechanism comprises a turning-over and pressing straightening cylinder, a turning-over and pressing straightening block, a turning-over and pressing guide block, a cable limiting turning-over and pressing angle aluminum, a turning-over and pressing cylinder, a pressing upper pressing block, a pressing lower pressing block and a turning-over and pressing support; the turning and pressing bracket is fixed on a large bottom plate of the workbench; the cylinder body of the turning and pressing air cylinder and the cable limiting turning and pressing angle aluminum are both fixed at the top of the turning and pressing support, and the cable limiting turning and pressing angle aluminum is arranged above the turning and pressing air cylinder; the pressing upper pressing block is fixed on a piston rod of the turning pressing air cylinder; the turning and pressing guide block is fixed on the pressing upper pressing block; the pressing lower pressing block is fixed on the turning and pressing bracket; the cylinder body of the turning and straightening cylinder is fixed on the turning and straightening support; the turning and pressing straightening block is fixed on a piston rod of the turning and pressing straightening cylinder; the surface of the turning and pressing straightening block opposite to the turning and pressing guide block is provided with an integrally formed bulge.

The placing mechanism comprises a wire clamping jaw, a clamping jaw placing air cylinder, a balance block, a balance mounting plate, a placing air cylinder and a placing support; the placing bracket is fixed on a large bottom plate of the workbench; the cylinder body for placing the upper and lower cylinders is fixed on the placing bracket; the mounting balance plate is fixed on a piston rod for placing the upper and lower cylinders; the balance block is fixed on the mounting balance plate; the cylinder body for placing the clamping jaw cylinder is fixed on the mounting balance plate; the wire clamping jaw is driven to open and close by the wire clamping jaw placing air cylinder.

The sleeve pressing mechanism comprises a sleeve pressing bracket, a sleeve pressing head and a sleeve pressing cylinder; the pressing sleeve support is fixed on a large bottom plate of the workbench, a cylinder body of the pressing sleeve cylinder is fixed on the pressing sleeve support, and a pressing sleeve pressing head is fixed on a piston rod of the pressing sleeve cylinder.

The stamping mechanism comprises a thimble, a stamping slide block, a stamping rack and a stamping driving mechanism; the punching frame is fixed on a large bottom plate of the workbench; the stamping thimble is fixed on the stamping slide block, and the stamping slide block moves up and down through the stamping driving mechanism.

The discharging mechanism comprises a discharging mounting plate, a discharging bracket, a discharging baffle and an electromagnet; the discharging mounting plate is fixed on a large bottom plate of the workbench; the base and the discharging bracket of the electromagnet are fixed on the discharging mounting plate; the discharging baffle is fixed on the top of the discharging bracket; the electromagnet is arranged below the turntable of the turntable mechanism, and the discharge baffle is arranged above the turntable.

The invention has the following beneficial effects:

the invention realizes the automatic assembly of the fluorescent lamp tube lamp head component, namely the full-automatic production of needle falling, shell pressing, single wire outlet, bushing, terminal stamping, tube arranging, heat shrinkage, turning over and pressing, cable placement, copper needle stamping and discharging, and has the advantages of simple operation, low potential safety hazard, high production efficiency and low labor cost.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of a turntable mechanism of the present invention;

FIG. 3 is a schematic view of the needle drop mechanism of the present invention;

FIG. 4 is a partial schematic view of the needle drop mechanism of the present invention;

FIG. 5 is a schematic view of the shell dropping mechanism of the present invention;

FIG. 6 is a schematic view of a sleeve pressing mechanism according to the present invention;

FIG. 7 is a schematic view of a handling mechanism according to the present invention;

FIG. 8 is a schematic view of a first handling mechanism of the present invention;

FIG. 9 is a schematic view of a second handling mechanism of the present invention;

FIG. 10 is a schematic view of a third handling mechanism of the present invention;

FIG. 11 is a schematic view of a single take-off mechanism of the present invention;

FIG. 12 is a schematic view of the single thread take-off mechanism of the present invention with the second mounting riser removed;

FIG. 13 is a schematic view of a thread separating mechanism of the present invention;

FIG. 14 is a schematic view of a heat shrinkable tube mechanism of the present invention;

FIG. 15 is a partial schematic view of a jacketed heat shrink tube mechanism of the present invention;

FIG. 16 is a schematic view of the push-on terminal mechanism of the present invention;

FIG. 17 is a schematic view of the present tube organizer;

FIG. 18 is a schematic view of a heated heat shrinking mechanism in accordance with the present invention;

FIG. 19 is a schematic view of the turn-down mechanism of the present invention;

FIG. 20 is a schematic view of a placement mechanism of the present invention;

FIG. 21 is a schematic view of a stamping mechanism in accordance with the present invention;

FIG. 22 is a schematic view of the discharge mechanism of the present invention;

in the figure: 1. a shell dropping mechanism, 2, a sleeve pressing mechanism, 3, a needle dropping mechanism, 4, a turntable mechanism, 5, a discharging mechanism, 6, a stamping mechanism, 7, a placing mechanism, 8, a turning and pressing mechanism, 9, a heating and heat shrinking mechanism, 10, a pipe arranging mechanism, 11, a terminal pressing mechanism, 12, a sleeve heat shrinking pipe mechanism, 13, a carrying mechanism, 14, a single wire outlet mechanism, 15, a large bottom plate, 1-1, a small shell dropping bottom plate, 1-2, a shell dropping mounting seat, 1-3, a plastic shell clamping jaw, 1-4, a plastic shell clamping jaw air cylinder, 1-5, a shell dropping up-and-down driving air cylinder, 1-6, a shell dropping transverse air cylinder, 1-7, a plastic shell discharging plate, 1-8, a shell dropping support frame, 1-9, a plastic shell guide frame, 1-10, a plastic shell limiting sheet, 1-11, a plastic shell limiting driving air cylinder, 1-12 and a limiting seat, 2-1 parts of a sleeve pressing support, 2-2 parts of a sleeve pressing pressure head, 2-3 parts of a sleeve pressing cylinder, 3-1 parts of a copper needle discharging disc, 3-2 parts of a material storage tank, 3-3 parts of a copper needle clamping jaw, 3-4 parts of a needle falling clamping jaw cylinder, 3-5 parts of a small stroke upper cylinder and a small stroke lower cylinder, 3-6 parts of a needle falling transverse moving cylinder, 3-7 parts of a large stroke upper cylinder and a large stroke lower cylinder, 3-8 parts of a moving component supporting frame, 3-9 parts of a needle falling small bottom plate, 3-10 parts of a limiting needle blocking plate, 3-11 parts of a needle falling limiting cylinder, 3-12 parts of a needle falling limiting supporting frame, 4-1 parts of a plastic shell placing seat, 4-2 parts of a rotary disc servo motor, 4-3 parts of a bearing sleeve, 4-4 parts of a rotary disc, 5-1 parts of a rotary disc, a, 5-4 parts of an electromagnet, 6-1 parts of a stamping thimble, 6-2 parts of a stamping slide block, 6-3 parts of a stamping rack, 6-4 parts of a stamping driving mechanism, 7-1 parts of a wire clamping jaw, 7-2 parts of a clamping jaw placing cylinder 7-3 parts of a balance block 7-4 parts of a balance mounting plate, 7-5 parts of a placing cylinder 7-6 parts of a placing support 8-1 parts of a turning pressing straightening cylinder 8-2 parts of a turning pressing straightening block 8-3 parts of a turning pressing guiding block 8-4 parts of a turning pressing angle aluminum sheet 8-5 parts of a turning pressing cylinder 8-6 parts of a pressing upper pressing block 8-7 parts of a pressing lower pressing block 8-8 parts of a turning pressing support 9-1 parts of a thermal shrinkage mechanism support 9-2 parts of a heating wire fixing clamping jaw 9-3 parts of a heating wire clamping cylinder, 9-4 parts of heating thermal shrinkage cylinder, 9-5 parts of heating sheet, 10-1 parts of pipe arranging and clamping jaw, 10-2 parts of pipe arranging and clamping cylinder, 10-3 parts of pipe arranging and clamping jaw, 10-4 parts of pipe arranging and clamping cylinder, 10-5 parts of pipe arranging and clamping pulling cylinder, 10-6 parts of pipe arranging and clamping chuck cylinder, 10-7 parts of pipe arranging and clamping jaw, 10-8 parts of pipe arranging mechanism bracket, 11-1 parts of wire clamping pressing block, 11-2 parts of upper wire clamping pressing block, 11-3 parts of terminal wire clamping jaw, 11-4 parts of pressing lower knife, 11-5 parts of pressing upper knife, 11-6 parts of pressing block, 11-7 parts of terminal rack, 11-8 parts of lower pressing seat, 11-9 parts of terminal feeding channel, 11-10 parts of terminal pushing and clamping cylinder, 11-11 parts of roller mounting plate, 11-12 parts of terminal pushing and clamping cylinder, 11-11 parts of roller mounting plate, 11-12 parts of roller, 12-1 parts of push-clamping roller, 12-2 parts of screw rod sliding table, 12-3 parts of heat shrinkable tube carrying clamping jaw, 12-4 parts of sleeve clamping wire clamping jaw, 12-5 parts of sleeve clamping wire cylinder, 12-6 parts of sleeve clamping wire clamping jaw cylinder mounting seat, 12-7 parts of tube conveying servo motor, 12-8 parts of heat shrinkable tube disc, 12-9 parts of sleeve clamping jaw cylinder mounting seat, 12-10 parts of sleeve clamping jaw, 12-11 parts of sleeve clamping jaw cylinder, 12-12 parts of cutting cylinder, 12-13 parts of cutting blade, 12-14 parts of driving grinding wheel, 12-14 parts of driven grinding wheel, 12-15 parts of guide supporting seat, 13-1 parts of first carrying driving cylinder, 13-2 parts of first carrying mounting plate, 13-3 parts of first roller mounting frame, 13-4 parts of first lower limiting roller, 13-5 parts of heat shrinkable tube carrying clamping jaw, 13-4 parts of sleeve clamping wire cylinder, 13-6 parts of a third carrying cylinder, 13-7 parts of a first upper limit roller, 13-8 parts of a second carrying cylinder, 13-9 parts of a first carrying connecting plate, 13-10 parts of a first carrying cylinder, 13-11 parts of a second lower limit roller, 13-12 parts of a second roller mounting frame, 13-13 parts of a second upper limit roller, 13-14 parts of a fifth carrying cylinder, 13-15 parts of a fourth carrying cylinder, 13-15 parts of a second carrying connecting plate, 13-16 parts of a second carrying driving cylinder, 13-17 parts of a second carrying mounting plate, 13-18 parts of a third carrying mounting frame, 13-19 parts of a third carrying driving cylinder, 13-20 parts of a cable correcting sheet, 13-21 parts of a sixth carrying cylinder, 13-22 parts of a pushing cylinder, 14-1 part of an outgoing line lifting cylinder mounting seat, 14-2 parts of a third carrying driving cylinder, 13-20 parts of a cable correcting sheet, 13-, 14-3 parts of an outgoing line lifting cylinder, 14-4 parts of an outgoing line grabbing cylinder, 14-5 parts of a direct current motor, 14-6 parts of a first mounting vertical plate, 14-7 parts of a second mounting vertical plate, 14-8 parts of an outgoing line rack, 14-9 parts of a blocking piece slide way, 14-10 parts of a branching shell, 14-11 parts of a slide way front side plate, 14-11 parts of a slide way rear side plate, 14-12 parts of a roller, 14-13 parts of a stepped shaft, 14-14 parts of a wiring board, 14-15 parts of an outgoing line pushing cylinder, 14-16 parts of an outgoing line pushing cylinder mounting plate, 14-17 parts of a branching sliding block, 14-18 parts of a branching blocking piece.

Detailed Description

The specific structure and operation of the present invention will be further described with reference to the accompanying drawings.

As shown in fig. 1, a full-automatic cable and plastic housing assembling machine comprises a housing dropping mechanism 1, a sleeve pressing mechanism 2, a needle dropping mechanism 3, a turntable mechanism 4, a discharging mechanism 5, a stamping mechanism 6, a wire feeding mechanism and a workbench; the needle falling mechanism 3, the shell falling mechanism 1, the sleeve pressing mechanism 2, the wire feeding mechanism, the stamping mechanism 6 and the discharging mechanism 5 are sequentially distributed along the counterclockwise direction of the turntable mechanism 4. As shown in fig. 2, the turntable mechanism 4 comprises a plastic housing placing seat 4-1, a turntable servo motor 4-2, a bearing sleeve 4-3, a rolling bearing and a turntable 4-4; the base of the turntable servo motor 4-2 and the bearing sleeve 4-3 are both fixed on a large bottom plate 15 of the workbench; the rotating disc 4-4 is supported in the bearing sleeve 4-3 through a rolling bearing; an output shaft of the turntable servo motor 4-2 is fixed with the turntable; eight plastic shell placing seats 4-1 which are uniformly distributed along the circumferential direction are fixed on the upper end surface of the rotary table.

The rotating disc of the rotating disc mechanism 4 rotates anticlockwise to drive the plastic shell placing seat 4-1 to rotate; when the plastic shell placing seat 4-1 reaches the needle dropping mechanism 3, the needle dropping mechanism 3 places the copper needle on the plastic shell placing seat 4-1, and when the plastic shell placing seat 4-1 on which the copper needle is placed rotates to the shell dropping mechanism 1, the shell dropping mechanism places the plastic shell; the plastic shell placing seat 4-1 with the plastic shell placed thereon rotates to the pressing sleeve mechanism 2, and the pressing sleeve mechanism 2 carries out plastic shell pressing treatment to ensure that the plastic shell can be completely placed in the plastic shell mounting seat; when the plastic shell placing seat subjected to shell pressing treatment rotates to the wire feeding mechanism, the wire feeding mechanism puts the cable assembly with the assembled single cable, the heat-shrinkable tube and the copper terminal into a plastic shell mounting seat with a copper needle and a plastic shell; after the cable assembly is placed into the plastic shell, the rotating disc mechanism rotates the plastic shell mounting seat with the copper needle, the plastic shell and the cable assembly to a stamping mechanism 6, and the stamping mechanism 6 assembles the copper needle, the cable assembly and the plastic shell into the plastic shell assembly through stamping; the plastic shell assembly is driven to the discharging mechanism 5 by the rotation of the turntable mechanism 4, and the discharging mechanism 5 ejects the assembled plastic shell assembly. Wherein, the assembly process of cable subassembly does: the heat-shrinkable tube is sleeved on the single cable, the end of the sleeved heat-shrinkable tube is punched to be connected with the copper terminal, then the heat-shrinkable tube is positioned and heated, and finally the copper terminal is folded to form a 90-degree angle with the cable.

As shown in fig. 3 and 4, the needle dropping mechanism 3 includes a needle dropping movement assembly, a needle blocking and limiting discharging mechanism and a needle dropping small bottom plate 3-9. The needle falling small bottom plates 3-9 are fixed on a large bottom plate 15 of the workbench; the needle dropping motion assembly comprises a needle dropping motion assembly support frame 3-8, a copper needle clamping jaw 3-3, a large-stroke upper and lower cylinder 3-7, a small-stroke upper and lower cylinder 3-5, a needle dropping transverse moving cylinder 3-6 and a needle dropping clamping jaw cylinder 3-4; a needle falling motion assembly supporting seat 3-8 is fixed on a needle falling small bottom plate 3-9, a cylinder body of a large-stroke upper and lower cylinder 3-7 is fixed on the needle falling motion assembly supporting seat 3-8, a cylinder body of a needle falling transverse cylinder 3-6 is fixed on a piston rod of a large-stroke upper and lower cylinder 3-7, a cylinder body of a small-stroke upper and lower cylinder 3-5 is fixed on a piston rod of the needle falling transverse cylinder 3-6, a cylinder body of a needle falling clamping claw cylinder 3-4 is fixed on a piston rod of the small-stroke upper and lower cylinder 3-5, and a needle falling clamping claw cylinder 3-4 drives a copper needle clamping claw 3-3 to move in an opening and closing manner; the needle blocking limiting and discharging mechanism comprises a needle falling limiting support frame 3-12, a needle falling limiting cylinder 3-11, a limiting needle blocking plate 3-10 and a copper needle discharging disc 3-1; a needle falling limiting support frame 3-12 is fixed on a needle falling small bottom plate 3-9, a cylinder body of a needle falling limiting cylinder 3-11 is fixed on the needle falling limiting support frame 3-12, and a limiting baffle plate 3-10 is fixed on a piston rod of the needle falling limiting cylinder 3-11; the copper needle discharging disc 3-1 is fixed with the needle falling small bottom plate 3-9; the bottom of the copper needle discharging disc 3-1 is provided with a vibrating machine, and a copper needle discharging groove at the top comprises a spiral ascending section, a flow dividing section, a first discharging section and a second discharging section; the input port of the flow dividing section is communicated with the output port of the spiral ascending section, and the flow dividing section is divided into two channels by a partition plate; the input ports of the discharging sections of the first discharging section and the second discharging section are respectively communicated with the two channels of the flow dividing section; grooves are formed in the bottoms of the first discharging section and the second discharging section; the distance between the two grooves is equal to the distance between the two pin falling holes; two input ports of the material storage groove 3-2 are respectively communicated with output ports of the first discharging section and the second discharging section of the copper needle discharging disc 3-1; the limiting needle blocking plate 3-10 is arranged at the output port of the material storage groove 3-2, and the limiting needle blocking plate 3-10 is provided with two vertically arranged needle falling holes.

As shown in fig. 5, the shell dropping mechanism 1 comprises a shell dropping movement mechanism, a shell dropping limiting mechanism, a plastic shell discharging disc 1-7 and a shell dropping small bottom plate 1-1; the falling shell small bottom plate 1-1 is fixed on a large bottom plate 15 of the workbench; the shell dropping movement mechanism comprises a shell dropping mounting seat 1-2, a shell dropping upper and lower driving cylinder 1-5, a shell dropping transverse moving cylinder 1-6, a plastic shell clamping jaw cylinder 1-4, a plastic shell guide frame 1-9 and a shell dropping support frame 1-8; a falling shell mounting seat 1-2 is fixed on a falling shell small bottom plate, a cylinder body of a falling shell upper and lower driving cylinder 1-5 is fixed on the falling shell mounting seat 1-2 through a falling shell supporting frame 1-8, and a plastic shell guide frame 1-9 is fixed on the falling shell supporting frame 1-8; the cylinder body of the shell dropping transverse moving cylinder 1-6 is fixed on the piston rod of the shell dropping upper and lower driving cylinder, the cylinder body of the plastic shell clamping jaw cylinder 1-4 is fixed on the piston rod of the shell dropping transverse moving cylinder 1-6, and the plastic shell clamping jaw cylinder 1-4 drives the plastic shell clamping jaw 1-3 to open and close. The falling shell limiting mechanism comprises a plastic shell limiting sheet 1-10, a plastic shell limiting driving cylinder 1-11 and a plastic shell limiting seat 1-12, wherein a cylinder body of the plastic shell limiting driving cylinder 1-11 is fixed on the plastic shell limiting seat, and the plastic shell limiting seat 1-12 is fixed on a falling shell small bottom plate 1-1; two plastic shell limiting sheets are fixed on a piston rod of a plastic shell limiting driving cylinder 1-11 at intervals of 1-10. The output port of the plastic shell discharging disc 1-7 is connected with the input port of the plastic shell guide frame 1-9; the bottom of the discharge disc 1-7 of the plastic shell is provided with a vibrating machine, the arc discharge chute input port at the top is provided with a straight gear rod, the straight gear rod inclines towards one side of the center of the discharge disc 1-7 of the plastic shell, and the axis of the straight gear rod forms an included angle with the tangent line output from the arc discharge chute input port; a space is arranged between the straight gear rod and the bottom of the arc discharge chute; the torsion angle of the output section of the arc discharge chute relative to the input section is 90 degrees, and the output section of the arc discharge chute is provided with an arc stop lever; the tangent line at the output end of the arc-shaped stop lever is parallel to the tangent line at the output opening of the arc-shaped discharge chute; the part of the plastic shell guide bottom plate of the plastic shell guide frame 1-9, which is longer than the plastic shell guide side plate, is a limiting extension plate, and the limiting extension plate is arranged at the output port of the plastic shell guide frame 1-9; the limiting driving cylinder 1-11 is arranged on one side of the limiting extension plate, and the plastic shell clamping jaw 1-3 is arranged on the top of the limiting extension plate.

As shown in fig. 6, the sleeve pressing mechanism 2 comprises a sleeve pressing bracket 2-1, a sleeve pressing head 2-2 and a sleeve pressing cylinder 2-3; the pressing sleeve support 2-1 is fixed on a large bottom plate 15 of the workbench, the cylinder body of the pressing sleeve cylinder 2-3 is fixed on the pressing sleeve support 2-1, and the pressing sleeve pressure head 2-2 is fixed on a piston rod of the pressing sleeve cylinder 2-3.

As shown in fig. 1, the wire feeding mechanism includes a placing mechanism 7, a turning and pressing mechanism 8, a heating and heat-shrinking mechanism 9, a pipe arranging mechanism 10, a terminal pressing mechanism 11, a heat-shrinkable pipe sleeving mechanism 12, a single wire outlet mechanism 14 and a conveying mechanism 13.

As shown in fig. 7 to 10, the conveying mechanism 13 includes a first conveying mechanism, a second conveying mechanism, and a third conveying mechanism. As shown in fig. 8, the first carrying mechanism includes a first carrying mounting plate 13-2, a first carrying driving mechanism and a first roller limiting mechanism; the first carrying and mounting plate 13-2 is fixed on a large bottom plate 15 of the workbench; the first conveying driving mechanism comprises a first conveying driving cylinder 13-1, a first conveying cylinder 13-9, a second conveying cylinder 13-7, a third conveying cylinder 13-5, a conveying clamping jaw and a first conveying connecting plate 13-8; the cylinder body of the first conveying driving cylinder 13-1 is fixed on the first conveying mounting plate 13-2, and the first conveying connecting plate 13-8 is fixed on the sliding block of the first conveying driving cylinder 13-1; the cylinder bodies of the first carrying cylinder 13-9, the second carrying cylinder 13-7 and the third carrying cylinder 13-5 are fixed on the first carrying connecting plate 13-8 at equal intervals, and the first carrying cylinder, the second carrying cylinder and the third carrying cylinder respectively drive one carrying clamping jaw to open and close; the first roller limiting mechanism comprises a first roller mounting frame 13-3, a first lower limiting roller 13-4 and a first upper limiting roller 13-6; the six first lower limit rollers 13-4 are distributed at equal intervals and are in contact with the lower surface of the first conveying connecting plate 13-8, and the two first upper limit rollers 13-6 are in contact with the upper surface of the first conveying connecting plate 13-8; the first lower limit roller 13-4 and the first upper limit roller 13-6 are both fixed on the first roller mounting frame 13-3; the first roller mounting bracket 13-3 is fixed to the first carrier mounting plate 13-2.

As shown in fig. 9, the second carrying mechanism includes second carrying mounting plates 13-17, a second carrying driving mechanism and a second roller limiting mechanism; the second conveying mounting plates 13-17 are fixed on a large bottom plate 15 of the workbench, and the second conveying driving mechanism comprises second conveying driving cylinders 13-16, fourth conveying cylinders 13-14, fifth conveying cylinders 13-13, conveying clamping jaws and second conveying connecting plates 13-15; the cylinder bodies of the second conveying driving cylinders 13-16 are fixed on the second conveying mounting plates 13-17, the second conveying connecting plates 13-15 are fixed on the sliding blocks of the second conveying driving cylinders 13-16, the fourth conveying cylinders 13-14 and the fifth conveying cylinders 13-13 are fixed on the second conveying connecting plates 13-15 at intervals, and the fourth conveying cylinders and the fifth conveying cylinders respectively drive one conveying clamping jaw to open and close. The second roller limiting mechanism comprises a second roller mounting frame 13-11, a second lower limit roller 13-10 and a second upper limit roller 13-12; four second lower limit rollers 13-10 and two upper limit rollers 13-12 are fixed on the second roller mounting frame 13-11, and the four second lower limit rollers 13-10 are distributed at equal intervals and are in contact with the lower surface of the second carrying connecting plate 13-15; the second upper limit roller 13-12 is contacted with the upper surface of a second carrying connecting plate 13-15; the second roller mounting bracket 13-11 is fixed to the second carrier mounting plate 13-17.

As shown in fig. 10, the third conveying mechanism comprises a third conveying mounting frame 13-18, a conveying clamping jaw, a third conveying driving air cylinder 13-19, a conveying pushing air cylinder 13-22, a sixth conveying air cylinder 13-21 and a cable correcting piece 13-20; the third carrying mounting frame 13-18 is fixed on a large bottom plate 15 of the workbench, the cylinder body of the third carrying driving air cylinder 13-19 is fixed on the third carrying mounting frame 13-18, the cylinder body of the carrying pushing air cylinder 13-22 is fixed on the slide block of the third carrying driving air cylinder 13-19, the cylinder body of the sixth carrying air cylinder 13-21 is fixed on the piston rod of the carrying pushing air cylinder 13-22, and the sixth carrying air cylinder 13-21 drives one carrying clamping jaw to open and close; one end of the cable correcting sheet 13-20 is fixed on the cylinder body of the sixth carrying cylinder 13-21, and the other end is provided with a V-shaped groove.

As shown in fig. 11-13, the single wire outlet mechanism includes a first mounting vertical plate 14-5, a second mounting vertical plate 14-6, a wire arranging mechanism, a wire separating mechanism, a pushing mechanism, a lifting mechanism and a wire outlet rack 14-7; the wire outlet rack 14-7 is fixed on a large bottom plate 15 of the workbench; the first mounting vertical plate 14-5 and the second mounting vertical plate 14-6 are fixed on the wire outlet rack 14-7; the wire arranging mechanism comprises a slide way front side plate 14-10, a slide way rear side plate 14-11, rollers 14-12, a direct current motor 14-4 and a stepped shaft 14-13; three slide way front side plates 14-10 and three slide way rear side plates 14-11 are fixed with a first mounting vertical plate 14-5 and a second mounting vertical plate 14-6, the three slide way front side plates 14-10 are arranged at equal intervals, the three slide way rear side plates 14-11 are arranged at equal intervals, and a vertical gap is arranged between the slide way front side plate 14-10 and the slide way rear side plate 14-11 with the aligned position; the base of the direct current motor 14-4 is fixed on the outer side of the first mounting vertical plate 14-5; one end of a stepped shaft 14-13 is fixed with an output shaft of a direct current motor 14-4, and two ends of the stepped shaft 14-13 are respectively supported on a first mounting vertical plate 14-5 and a second mounting vertical plate 14-6 through bearings; three rollers 14-12 are fixed on the stepped shafts 14-13 at equal intervals, and each roller is arranged in a roller mounting groove formed in the rear side plate 14-11 of one slide way; the roller is provided with eight cable containing grooves which are uniformly distributed along the circumferential direction; the distance between the roller and the front side plate 14-10 of the slideway is smaller than the vertical clearance between the front side plate 14-10 of the slideway and the rear side plate 14-11 of the slideway; the branching mechanism comprises a branching shell 14-9, branching baffle plates 14-18, branching slide blocks 14-17 and baffle plate slideways 14-8; the two wire distributing slide blocks 14-17 and the upper and lower grooves of the wire distributing shell 14-9 respectively form a sliding pair; the same end of each of the two branching sliding blocks 14-17 is fixed with a branching baffle 14-18, the other end of the branching baffle which is not fixed is connected through a rope, and the rope bypasses a fixed pulley hinged on the branching shell 14-9; the two branching baffle plates 14-18 are respectively aligned with two sliding grooves formed in the baffle plate slide ways 14-8; springs are arranged between the ends of the two wire dividing sliding blocks 14-17 connected with the ropes and the side walls of the respective grooves, and the preset pressure of the springs connected with the lower wire dividing sliding blocks 14-17 is greater than the preset pressure of the springs connected with the upper wire dividing sliding blocks 14-17; a sliding rod fixed with the lower branching sliding block 14-17 penetrates through a sliding groove formed in the bottom of the branching shell 14-9; the baffle plate slideways 14-8 of the two wire separating mechanisms are respectively fixed with the front side plates 14-10 of the two slideways at the two sides; the wire distributing shells 14-9 of the two wire distributing mechanisms are respectively fixed with the two slideway rear side plates 14-11 at the two sides; the pushing mechanism comprises an outgoing line pushing cylinder mounting plate 14-16, an outgoing line pushing cylinder 14-15 and a wiring board 14-14; the outgoing line pushing cylinder mounting plate 14-16 is fixed at the bottom of the first mounting vertical plate 14-5 and the second mounting vertical plate 14-6, and the cylinder body of the outgoing line pushing cylinder 14-15 is fixed on the mounting plate 14-16 of the outgoing line pushing cylinder; two wiring boards 14-14 are fixed on the piston rod of the outgoing line pushing cylinder 14-15 at intervals; the upper surfaces of the two wiring boards 14-14, the lower surfaces of the slideway front side board 14-10 and the slideway rear side board 14-11 are all flush; the upper surface of the wiring board 14-14 is provided with a wiring groove, and the side surface is fixed with a push block; the lifting mechanism comprises an outgoing line lifting cylinder mounting base 14-1, an outgoing line lifting cylinder 14-2, an outgoing line clamping jaw and an outgoing line grabbing cylinder 14-3; an outlet wire lifting cylinder mounting seat 14-1 is fixed on a large bottom plate 15 of the workbench, a cylinder body of an outlet wire lifting cylinder 14-2 is fixed on the outlet wire lifting cylinder mounting seat 14-1, a cylinder body of an outlet wire grabbing cylinder 14-3 is fixed on a piston rod of the outlet wire lifting cylinder, and the outlet wire grabbing cylinder 14-3 drives an outlet wire clamping jaw to open and close.

As shown in fig. 14 and 15, the heat shrinkable tube sleeving mechanism comprises a heat shrinkable tube disc supporting mechanism, a cutting mechanism, a sizing tube feeding mechanism, a tube clamping mechanism and a tube rack; the heat-shrinkable tube disc support mechanism comprises a heat-shrinkable tube disc 12-7 and a heat-shrinkable tube disc support; the heat-shrinkable tube disk bracket is fixed on a large bottom plate 15 of the workbench, and the heat-shrinkable tube disk 12-7 and the heat-shrinkable tube disk bracket form a revolute pair; the sizing pipe conveying mechanism comprises a driving grinding wheel 12-13, a driven grinding wheel 12-14, a guide supporting seat 12-15, a pipe conveying servo motor 12-6, a screw rod sliding table 12-1, a heat shrink pipe conveying clamping jaw 12-2 and a heat shrink pipe conveying cylinder; the base of the pipe conveying servo motor 12-6 is fixed on a sleeve pipe rack, and the sleeve pipe rack is fixed on a large bottom plate 15 of the workbench; the driving grinding wheel 12-13 is fixed on an output shaft of the pipe conveying servo motor 12-6; the driving grinding wheel 12-13 and the driven grinding wheel 12-14 form a rotating pair with the sleeve stand, and the driving grinding wheel is in contact with the surface of the driven grinding wheel; the guide supporting seats 12-15 are fixed on the sleeve rack, and guide holes in the guide supporting seats are flush with contact lines of the driving grinding wheel and the driven grinding wheel; the base of the screw rod sliding table 12-1 is fixed on the sleeve pipe rack, the cylinder body of the heat shrink tube carrying cylinder is fixed on the sliding block of the screw rod sliding table 12-1, and the heat shrink tube carrying cylinder drives the heat shrink tube carrying clamping jaw 12-2 to open and close; the cutting mechanism comprises a cutting blade 12-12 and a cutting cylinder 12-11; the cylinder body of the cutting cylinder 12-11 is fixed on the sleeve rack, and the cutting cylinder 12-11 drives the cutting blade to open and close. The sleeve wire clamping mechanism comprises a sleeve chuck clamping jaw 12-9, a sleeve wire clamping jaw 12-3, a sleeve chuck cylinder 12-10, a sleeve wire clamping cylinder 12-4, a sleeve chuck cylinder mounting seat 12-8 and a sleeve wire clamping cylinder mounting seat 12-5; a sleeve chuck cylinder mounting seat 12-8 is fixed on a sleeve rack, a cylinder body of a sleeve chuck cylinder 12-10 is fixed on the sleeve chuck cylinder mounting seat 12-8, and the sleeve chuck cylinder 12-10 drives a sleeve chuck clamping jaw 12-9 to open and close; the sleeve wire clamping cylinder mounting seat 12-5 is fixed on the sleeve rack, the cylinder body of the sleeve wire clamping cylinder 12-4 is fixed on the sleeve wire clamping cylinder mounting seat 12-5, and the sleeve wire clamping cylinder 12-4 drives the sleeve wire clamping jaw 12-3 to open and close.

As shown in fig. 16, the terminal pressing mechanism 11 includes a ultra-silent terminal machine and a terminal pressing and wire clamping mechanism, which are made by shenzhen, yongxinlike electronic equipment, ltd, and have a model number of YX-1.5T; the ultra-silent terminal machine comprises a pressing lower cutter 11-4, a pressing upper cutter 11-5, a pressing block 11-6, a terminal rack 11-7, a lower pressing seat 11-8, a hanging head and a terminal feeding channel 11-9; the pressing lower knife 11-4 is fixed at the output port of the terminal feeding channel, the pressing upper knife 11-5 is fixed on the pressing block 11-6, the pressing upper knife 11-5 and the pressing block 11-6 are both fixed on the lower pressing seat 11-8, and the lower pressing seat is fixed on the hanging head; the hanging head is fixed on the terminal frame 11-7; the terminal pressing and clamping mechanism comprises an upper wire clamping pressing block 11-2, a terminal wire clamping jaw 11-3, a terminal push clamping air cylinder 11-10, a lower wire clamping pressing block 11-1, a push clamping roller 11-12 and a roller mounting plate 11-11; the lower wire clamping pressing block 11-1 is fixed on the terminal rack 11-7, the upper wire clamping pressing block 11-2 and a sliding rod of the lower wire clamping pressing block 11-1 form a sliding pair, and the upper wire clamping pressing block 11-2 and the lower wire clamping pressing block 11-1 are connected through a spring sleeved on the sliding rod; two claws of the terminal wire clamping claw 11-3 are hinged with the upper wire clamping pressing block 11-2; the cylinder body of the terminal push-clamping cylinder 11-10 is fixed on the terminal rack 11-7, and the roller mounting plate 11-11 is fixed on the piston rod of the terminal push-clamping cylinder 11-10; the pinch roller 11-12 is hinged to the roller mounting plate 11-11 and contacts one of the jaws of the terminal wire clamping jaw 11-3.

As shown in fig. 17, the pipe arranging mechanism 10 comprises a pipe arranging and clamping jaw 10-1, a pipe arranging and clamping cylinder 10-2, a pipe arranging and clamping jaw 10-3, a pipe arranging and clamping cylinder 10-4, a pipe arranging and pulling-back cylinder 10-5, a pipe arranging and clamping chuck cylinder 10-6, a pipe arranging and clamping jaw 10-7 and a pipe arranging mechanism bracket 10-8; the pipe arranging mechanism bracket 10-8 is fixed on a large bottom plate 15 of the workbench; the cylinder body of the pipe arranging chuck cylinder 10-6 is fixed on the pipe arranging mechanism bracket 10-8; the pipe arranging chuck cylinder 10-6 drives the pipe arranging chuck clamping jaw 10-7 to open and close; the cylinder body of the pipe-arranging pull-back cylinder 10-5 is fixed on a pipe-arranging mechanism bracket 10-8; the cylinder body of the pipe arranging and clamping cylinder 10-4 is fixed on the piston rod of the pipe arranging and pulling-back cylinder 10-5; the pipe arranging and clamping cylinder 10-4 drives the pipe arranging and clamping jaw 10-3 to open and close; the cylinder body of the pipe arranging and wire clamping cylinder 10-2 is fixed on a pipe arranging mechanism bracket 10-8; the pipe arranging and wire clamping cylinder 10-2 drives the pipe arranging and wire clamping jaw 10-1 to open and close.

As shown in fig. 18, the heating and heat-shrinking mechanism 9 comprises a heating wire clamping cylinder 9-3, a heating wire clamping jaw, a heating and heat-shrinking cylinder 9-4, a heating sheet 9-5 and a heating mechanism bracket 9-1; the heating mechanism bracket 9-1 is fixed on a large bottom plate 15 of the workbench; the cylinder body of the heating thermal shrinkage cylinder 9-4 is fixed on the heating mechanism bracket 9-1; the heating thermal shrinkage cylinder 9-4 drives the two heating sheets 9-5 to open and close; the cylinder body of the heating wire clamping cylinder 9-3 is fixed on the heating mechanism bracket 9-1; the hot wire clamping cylinder 9-3 drives the heating wire clamping jaw to open and close.

As shown in fig. 19, the turning mechanism 8 comprises a turning stroking straight cylinder 8-1, a turning stroking straight block 8-2, a turning guide block 8-3, a cable limiting turning angle aluminum 8-4, a turning pressing cylinder 8-5, a pressing upper pressing block 8-6, a pressing lower pressing block 8-7 and a turning pressing support 8-8; the turning and pressing support 8-8 is fixed on a large bottom plate 15 of the workbench; the cylinder body of the turning and pressing cylinder 8-5 and the cable limiting turning and pressing angle aluminum 8-4 are fixed at the top of the turning and pressing bracket 8-8, and the cable limiting turning and pressing angle aluminum 8-4 is arranged above the turning and pressing cylinder 8-5; the pressing upper pressing block 8-6 is fixed on a piston rod of the turning pressing air cylinder 8-5; the turning and pressing guide block 8-3 is fixed on the pressing upper pressing block 8-6; a pressing lower pressing block 8-7 is fixed on the turning support 8-8; the cylinder body of the turning and stroking straight cylinder 8-1 is fixed on the turning and stroking bracket 8-8; the turning and pressing straight block 8-2 is fixed on a piston rod of the turning and pressing straight cylinder 8-1; the surface of the turning and pressing straight block 8-2 opposite to the turning and pressing guide block 8-3 is provided with an integrally formed bulge.

As shown in fig. 20, the placing mechanism 7 comprises a placing clamping jaw 7-1, a placing clamping jaw air cylinder 7-2, a balance block 7-3, a mounting balance plate 7-4, a placing air cylinder 7-5 and a placing bracket 7-6; the placing bracket 7-6 is fixed on a large bottom plate 15 of the workbench; the cylinder body for placing the upper and lower cylinders 7-5 is fixed on the placing bracket 7-6; the mounting balance plate 7-4 is fixed on a piston rod for placing the upper and lower cylinders 7-5; the balance weight 7-3 is fixed on the installation balance plate 7-4; a cylinder body for placing the clamping jaw cylinder 7-2 is fixed on the mounting balance plate 7-4; the wire clamping jaw 7-1 is driven to open and close by the wire clamping jaw placing cylinder 7-2.

As shown in FIG. 21, the punching mechanism adopts an electric punch press with the model number of Shuangwei brand JB04-1.5T, and comprises a push pin 6-1, a punching slide block 6-2, a punching frame 6-3 and a punching driving mechanism 6-4; the punching frame 6-3 is fixed on a large bottom plate 15 of the workbench; the stamping thimble 6-1 is fixed on the stamping slide block 6-2, and the stamping slide block realizes the up-and-down movement through the stamping driving mechanism 6-4.

As shown in fig. 22, the discharging mechanism 5 comprises a discharging mounting plate 5-1, a discharging bracket 5-2, a discharging baffle 5-3 and an electromagnet 5-4; the discharging mounting plate 5-1 is fixed on a large bottom plate 15 of the workbench; the base of the electromagnet 5-4 and the discharging support 5-2 are both fixed on the discharging mounting plate 5-1; the discharging baffle 5-3 is fixed on the top of the discharging bracket 5-2; the electromagnet 5-4 is arranged below the rotary disc 4-4 of the rotary disc mechanism 4, and the discharge baffle 5-3 is arranged above the rotary disc 4-4.

The working principle of the full-automatic cable and plastic shell assembling machine is as follows:

the turntable of the turntable mechanism 4 is driven by a turntable servo motor 4-2 to rotate anticlockwise so as to drive the plastic shell placing seat 4-1 to rotate; when the plastic shell placing seat 4-1 reaches the needle dropping mechanism 3, the needle dropping mechanism 3 places the copper needle on the plastic shell placing seat 4-1, and when the plastic shell placing seat 4-1 on which the copper needle is placed rotates to the shell dropping mechanism 1, the shell dropping mechanism places the plastic shell; the plastic shell placing seat 4-1 with the plastic shell placed thereon rotates to the pressing sleeve mechanism 2, and the pressing sleeve mechanism 2 carries out plastic shell pressing treatment to ensure that the plastic shell can be completely placed in the plastic shell mounting seat; when the plastic shell placing seat subjected to shell pressing treatment rotates to the wire feeding mechanism, the wire feeding mechanism puts the cable assembly with the assembled single cable, the heat-shrinkable tube and the copper terminal into a plastic shell mounting seat with a copper needle and a plastic shell; after the cable assembly is placed into the plastic shell, the rotating disc mechanism rotates the plastic shell mounting seat with the copper needle, the plastic shell and the cable assembly to a stamping mechanism 6, and the stamping mechanism 6 assembles the copper needle, the cable assembly and the plastic shell into the plastic shell assembly through stamping; the plastic shell assembly is driven to the discharging mechanism 5 by the rotation of the turntable mechanism 4, and the discharging mechanism 5 ejects the assembled plastic shell assembly. Wherein, the assembly process of cable subassembly does: the heat-shrinkable tube is sleeved on the single cable, the end of the sleeved heat-shrinkable tube is punched to be connected with the copper terminal, then the heat-shrinkable tube is positioned and heated, and finally the copper terminal is folded to form a 90-degree angle with the cable.

The process of placing the copper needle into the plastic shell placing seat 4-1 by the needle dropping mechanism is as follows:

as shown in fig. 3, the copper needle discharging disc 3-1 conveys the copper needles to two input ports of the material storage tank 3-2 through a first discharging section and a second discharging section of the copper needle discharging tank by vibration, and the heavier end of the copper needles automatically faces downwards due to the grooves formed at the bottoms of the first discharging section and the second discharging section; two copper needles output by the material storage groove 3-2 fall into corresponding needle falling holes respectively; the needle falling limiting cylinder 3-11 drives the limiting needle baffle plate 3-10 to move in a translation mode along the vertical groove axis, the copper needle is conveyed to the needle falling clamping claw cylinder 3-4, and then the needle falling limiting cylinder 3-11 stops moving; a needle falling transverse moving cylinder 3-6 drives a small-stroke upper and lower cylinder 3-5 and a needle falling clamping claw cylinder 3-4 until the needle falling clamping claw cylinder 3-4 is positioned right above the copper needle, then the small-stroke upper and lower cylinder 3-5 drives the needle falling clamping claw cylinder 3-4 to move towards the direction of a large bottom plate, and the needle falling clamping claw cylinder 3-4 drives a copper needle clamping claw 3-3 to close and clamp the copper needle; then, the small-stroke upper and lower cylinders 3-5 drive the needle falling clamping claw cylinders 3-4 to ascend, meanwhile, the limiting needle blocking plate is reset, the needle falling transverse cylinder 3-6 drives two copper needles to be coaxial with two copper needle mounting holes of the plastic shell placing seat 4-1 respectively, the large-stroke upper and lower cylinders 3-7 drive the copper needles to move towards the large bottom plate, and then the small-stroke upper and lower cylinders 3-5 drive the copper needles to continue to move towards the large bottom plate so as to place the two copper needles into the two copper needle mounting holes of the plastic shell placing seat 4-1; and finally, a needle falling clamping jaw cylinder 3-4 drives the copper needle clamping jaw 3-3 to open, and the needle falling clamping jaw cylinder 3-4, a small stroke upper and lower cylinder 3-5, a needle falling transverse cylinder 3-6 and a large stroke upper and lower cylinder 3-7 reset.

The process of placing the plastic shell by the shell dropping mechanism is as follows:

as shown in fig. 5, the plastic shell discharging disc 1-7 conveys the plastic shell to the plastic shell guide frame 1-9 through the arc discharging groove by vibration, and the plastic shell is in a vertical state when being output by the plastic shell guide frame 1-9 because of the blocking of the straight gear lever and the torsion angle of the output section of the arc discharging groove relative to the input section being 90 degrees; the plastic shell limiting driving cylinder 1-11 pushes the plastic shell limiting sheet 1-10 to a limiting extension plate of the plastic shell guide frame to limit the plastic shell, the plastic shell clamping cylinder 1-4 drives the plastic shell clamping jaw 1-3 to close and clamp the plastic shell, and meanwhile, the plastic shell limiting sheet 1-10 resets; a shell dropping and traversing cylinder 1-6 drives a plastic shell clamping cylinder 1-4 to move towards the center of the turntable, then a shell dropping upper and lower driving cylinder 1-5 drives the plastic shell to move towards the direction of the large bottom plate, and the plastic shell is placed in a plastic shell placing seat 4-1 with copper needles; and finally, the shell falling upper and lower driving cylinders 1-5 and the shell falling transverse moving cylinders 1-6 are reset.

The plastic shell pressing process of the pressing sleeve mechanism is as follows:

as shown in fig. 6, the sleeve pressing cylinder 2-3 drives the sleeve pressing head 2-2 to move towards the direction of the large bottom plate, the plastic shell and the copper needle are pressed tightly, and then the sleeve pressing cylinder 2-3 resets.

The process that the wire feeding mechanism carries out the assembly of the cable assembly and places the assembled cable assembly in a plastic shell mounting seat with a copper needle and a plastic shell comprises the following specific steps:

a first conveying driving cylinder 13-1 of the conveying mechanism 13 horizontally moves to drive a first conveying cylinder 13-9 to move; when the first carrying cylinder 13-9 reaches the single wire outlet mechanism 14, the carrying clamping jaws of the first carrying cylinder 13-9 clamp the single wire cable separated by the single wire outlet mechanism 14, when the carrying clamping jaws clamping the single wire cable move to the heat shrink tube sleeving mechanism 12 along with the first carrying driving cylinder 13-1, the heat shrink tube sleeving mechanism clamps the wire cable, and the carrying clamping jaws of the first carrying cylinder 13-9 are loosened; then sheathing a heat shrink tube into the cable by a heat shrink tube sheathing mechanism; the first carrying driving cylinder 13-1 drives the second carrying cylinder 13-7 to move to the position of the cable sleeved with the heat shrink tube, a carrying clamping jaw of the second carrying cylinder 13-7 clamps the cable sleeved with the heat shrink tube, and the heat shrink tube sleeving mechanism loosens the cable sleeved with the heat shrink tube; the second carrying cylinder 13-7 carries the cable sleeved in the heat shrinkable tube to the position of the terminal pressing mechanism 11, the terminal pressing mechanism 11 clamps the cable, then the carrying clamping jaw of the second carrying cylinder 13-7 is loosened, and the terminal pressing mechanism 11 punches the end of the cable sleeved with the heat shrinkable tube, so that the copper terminal is riveted and punched on the cable; the first conveying driving cylinder 13-1 drives the third conveying cylinder 13-5 to move to the cable position after the copper terminal is pressed, the conveying clamping jaw of the third conveying cylinder 13-5 clamps the cable after the copper terminal is pressed, and the terminal pressing mechanism releases the cable after the copper terminal is pressed; the third carrying cylinder carries the cable with the copper terminal pressed to the pipe arranging mechanism 10; the cable is clamped by the pipe arranging mechanism 10, the carrying clamping jaws of the third carrying cylinder 13-5 are loosened, and the pipe arranging mechanism 10 performs pipe arranging treatment on the heat-shrinkable pipe to ensure that the heat-shrinkable pipe props against the copper terminal; the second conveying driving air cylinder 13-16 drives the fourth conveying air cylinder 13-14 to move to the cable after the cable management processing, the conveying clamping jaws of the fourth conveying air cylinder 13-14 clamp the cable after the cable management processing, and the cable management mechanism loosens the cable after the cable management processing; the fourth carrying cylinder moves the cable subjected to the pipe arrangement treatment to the heating and heat-shrinking mechanism 9, the heating and heat-shrinking mechanism 9 clamps the cable subjected to the pipe arrangement treatment, and the heat-shrinking treatment of the heat-shrinkable tube is carried out, so that the heat-shrinkable tube retracts, and the cable is ensured to be tightly wrapped by the heat-shrinkable tube; the carrying clamping jaws of the fourth carrying cylinders 13-14 are loosened; the second conveying driving air cylinder 13-16 drives the fifth conveying air cylinder 13-13 to move to the cable subjected to heat shrinkage treatment, the conveying clamping jaw of the fifth conveying air cylinder 13-13 clamps the cable subjected to heat shrinkage treatment, and the heat shrinkage mechanism is heated to loosen the cable subjected to heat shrinkage treatment; the fifth carrying cylinder moves the cable subjected to the thermal shrinkage treatment to the turning and pressing mechanism 8; the turning and pressing mechanism 8 clamps the cable subjected to thermal shrinkage treatment, the carrying clamping jaws of the fifth carrying cylinders 13-13 are loosened, and the turning and pressing mechanism 8 turns over and presses the joint of the cable and the copper terminal to ensure that the cable and the copper terminal form an angle of 90 degrees; the third carrying driving air cylinder 13-19 drives the sixth carrying air cylinder 13-21 to move to the cable after the turnover treatment, the carrying clamping jaw of the sixth carrying air cylinder 13-21 clamps the cable after the turnover treatment, and the turnover mechanism loosens the cable after the turnover treatment; the sixth carrying cylinder moves the cable subjected to the turnover treatment to the placing mechanism 7; the placing mechanism 7 clamps the cable subjected to turnover processing, and the carrying clamping jaws of the sixth carrying cylinders 13-21 are loosened; the placing mechanism 7 places the folded cable in a plastic shell mounting seat with a copper needle and a plastic shell.

The specific process of separating out a single cable by the single cable outlet mechanism is as follows:

as shown in FIGS. 11-13, a bundle of cables is placed on the front side plate 14-10 and the rear side plate 14-11 of the slide; the direct current motor 14-4 drives the roller 14-12 to rotate, the rotating direction of the roller 14-12 is opposite to the falling direction of the cable, the cable is stirred, a single cable falls into a vertical gap between the front side plate 14-10 of the slideway and the rear side plate 14-11 of the slideway, and the vertical gap can only pass through the single cable; the single cable falls onto the branching blocking pieces 14-18 at the bottom after passing through the vertical gap; then the outgoing wire pushing cylinder 14-15 drives the wiring board 14-14 to retract, a pushing block on the side surface of the wiring board 14-14 drives a sliding rod fixed with the lower branching sliding block 14-17 to retract the branching blocking piece 14-18 at the bottom, and meanwhile, the branching blocking piece 14-18 at the top is pushed out due to the release of the pressure of a spring connected with the upper branching sliding block 14-17; at the moment, the falling single cable falls on the branching baffle plate 14-18 at the top, and the cable on the branching baffle plate 14-18 at the bottom falls into the wiring slot of the wiring board 14-14; then, the outgoing line pushing cylinder 14-15 drives the wiring board 14-14 to push out, and the cables in the wiring groove of the wiring board 14-14 are sent to the outgoing line lifting mechanism; at the moment, the spring pressure connected with the lower branching sliding block 14-17 releases to push out the bottom branching blocking piece 14-18, the top branching blocking piece 14-18 retracts, and the cable on the top branching blocking piece 14-18 falls into the bottom branching blocking piece 14-18; the preset pressure of the spring connected with the lower wire distributing sliding block 14-17 is greater than the preset pressure of the spring connected with the upper wire distributing sliding block 14-17, so that the upper wire distributing baffle plate 14-18 and the lower wire distributing baffle plate 14-18 can realize front and back staggered movement. In the lifting mechanism, the outgoing line grabbing cylinder 14-3 drives the outgoing line clamping jaw to clamp the cable, the outgoing line lifting cylinder 14-2 drives the outgoing line grabbing cylinder 14-3 and the cable to ascend, after the carrying clamping jaw of the first carrying cylinder 13-9 clamps the cable, the outgoing line clamping jaw of the outgoing line grabbing cylinder 14-3 is loosened, and the outgoing line lifting cylinder 14-2 is reset.

The process of sleeving the heat shrink tube into the cable by the heat shrink tube sleeving mechanism is as follows:

as shown in fig. 14 and 15, the sleeve chuck wire gripping jaw 12-3 and the sleeve chuck wire gripping jaw 12-9 grip the wire as the handling jaw of the first handling cylinder handles the wire to the sleeve heat shrink tube mechanism; then, the heat shrinkable tube is conveyed to the position of a heat shrinkable tube carrying clamping jaw 12-2 through a guide hole of a guide supporting seat 12-15 by a fixed-length tube conveying mechanism, and the heat shrinkable tube carrying cylinder drives the heat shrinkable tube carrying clamping jaw 12-2 to clamp the heat shrinkable tube; a pipe conveying servo motor 12-6 of the fixed-size pipe conveying mechanism is a stepping motor, and fixed-size conveying of the heat shrinkable pipe is realized; the cutting mechanism cuts off the heat shrinkable tube; the lead screw sliding table 12-1 pushes the heat shrinkable tube carrying clamping jaw 12-2 out towards the cable, and as the guide hole of the guide supporting seat 12-15 is coaxially arranged with the cable, the front end of the heat shrinkable tube is just sleeved in the front end of the cable; at the moment, the sleeve chuck clamping jaw 12-9 is loosened, the lead screw sliding table 12-1 continues to drive the heat shrinkable tube carrying clamping jaw 12-2 to push out the heat shrinkable tube, and the heat shrinkable tube carrying clamping jaw 12-2 is loosened. The lead screw sliding table 12-1 drives the heat shrinkable tube carrying clamping jaw 12-2 to reset so as to carry the next section of heat shrinkable tube. And after the carrying clamping jaws of the second carrying cylinder 13-7 clamp the cable sleeved in the heat shrinkable tube, the sleeve wire clamping jaw 12-3 is loosened.

The process of stamping the end of the cable sleeved with the heat shrink tube by the terminal pressing mechanism 11 is as follows:

as shown in fig. 16, when the carrying jaw of the second carrying cylinder 13-7 carries the cable sheathed in the heat shrinkable tube to the terminal pressing mechanism, the terminal pressing and clamping roller 11-12 of the cable clamping mechanism is pushed by the terminal pressing and clamping cylinder 11-10 to enable the terminal clamping jaw 11-3 to clamp the cable; at this time, the carrying clamping jaws of the second carrying air cylinders 13-7 are loosened; then, driving the pressing upper knife 11-5 and the pressing block 11-6 to move downwards by the ultra-silent terminal machine; pressing an upper cutter 11-5 to punch a next copper terminal in a copper terminal row, and pressing a pressing block 11-6 to press a terminal wire clamping jaw 11-3 downwards; the terminal wire clamping jaw 11-3 moves downwards as the sliding rod of the upper wire clamping pressing block 11-2 and the sliding rod of the lower wire clamping pressing block 11-1 form a sliding pair; when the terminal wire clamping jaw 11-3 moves to the position where the opposite surfaces of the upper wire clamping pressing block 11-2 and the lower wire clamping pressing block 11-1 are in contact, the lowest part of the cable is positioned on the working surface of the ultra-silent terminal machine, and the upper knife 11-5 is pressed to punch the punched copper terminal on the cable; then, the terminal machine drives the pressing upper knife 11-5 and the pressing block 11-6 to reset; meanwhile, the terminal wire clamping jaw 11-3 is reset under the action of a spring sleeved on the sliding rod to drive the cable with the punched copper terminal to move upwards, and the cable with the punched copper terminal is higher than the conveying plane of the copper terminal to prevent the influence on the conveying of the next copper terminal; then, the ultra-silent terminal machine forwards the copper terminal row by the distance of one copper terminal; after the carrying clamping jaws of the third carrying cylinder 13-5 clamp the cables with punched copper terminals, the terminal pushing and clamping cylinder 11-10 is reset so as to release the cables from the terminal wire clamping jaws 11-3.

The process of the pipe arrangement mechanism for carrying out pipe arrangement treatment on the heat-shrinkable pipe is as follows:

as shown in fig. 17, when the cable with the punched copper terminal is conveyed to the pipe arranging mechanism by the conveying clamping jaws of the third conveying cylinder 13-5, the pipe arranging and clamping jaw 10-1 clamps one end of the cable without punching the copper terminal, and the pipe arranging clamping jaw cylinder 10-6 drives the pipe arranging clamping jaw 10-7 to clamp the other end of the cable; the conveying clamping jaws of the third conveying cylinder 13-5 are loosened; the pipe arranging and clamping cylinder 10-4 drives the pipe arranging and clamping jaw 10-3 to clamp the heat-shrinkable pipe; then, the pipe arranging and drawing-back cylinder 10-5 drives the pipe arranging and clamping cylinder 10-4 and the pipe arranging and clamping jaw 10-3 to move towards one end of the copper terminal; then, the pipe arranging and clamping jaw 10-3 is loosened, and the pipe arranging and pulling-back cylinder 10-5 and the pipe arranging and clamping cylinder 10-4 are reset simultaneously; and when the cable after the heat shrinkable tube is arranged is clamped by the conveying clamping jaws of the fourth conveying cylinders 13-14, the pipe arranging clamping jaw cylinder 10-6 and the pipe arranging clamping jaw cylinder 10-2 are reset, so that the pipe arranging clamping jaw 10-1 and the pipe arranging clamping jaw 10-7 are loosened.

The process of the heating and heat-shrinking mechanism for performing heat-shrinking treatment on the heat-shrinkable tube is as follows:

as shown in fig. 18, when the cable after heat shrinkable tube management is carried to the heating and heat-shrinking mechanism 9 by the carrying clamping jaws of the fourth carrying cylinder 13-14, the heating and wire-clamping cylinder 9-3 drives the heating and wire-clamping jaw 9-2 to clamp the cable after heat shrinkable tube management; the heating heat-shrinkable cylinder 9-4 drives the two heating sheets 9-5 to clamp the cable and the heat-shrinkable tube, so that the heat-shrinkable tube is heated; then, the heating thermal shrinkage cylinder 9-4 drives the two heating sheets 9-5 to be opened, and meanwhile, the conveying clamping jaw of the fourth conveying cylinder 13-14 is opened; and when the cable after the heat shrinkage of the heat shrinkage pipe is clamped by the carrying clamping jaws of the fifth carrying cylinder 13-13, the heating wire clamping cylinder 9-3 is reset, so that the heating wire clamping jaw 9-2 is loosened.

The process of turning over the cable by the turning-over mechanism is as follows:

as shown in fig. 19, when the cable after the heat shrinkage of the heat shrinkable tube is conveyed to the turning mechanism 8 by the conveying clamping jaws of the fifth conveying cylinders 13 to 13, the turning and pressing cylinders 8 to 5 drive the piston rods, so as to drive the pressing upper pressing blocks 8 to 6 to press the copper terminals on the cable; then, the carrying clamping jaws of the fifth carrying air cylinders 13-13 are loosened; the turning and pressing straightening cylinder 8-1 drives a piston rod to drive the turning and pressing straightening block to move upwards, and protrusions on opposite surfaces of the turning and pressing straightening block 8-2 and the turning and pressing guide block 8-3 apply force to a transition section of a cable and a copper terminal to ensure that the cable is turned over to be at a right angle with the copper terminal; and when the carrying clamping jaws of the sixth carrying cylinders 13-21 clamp the turned and folded cables, the turning and pressing compaction cylinders 8-5 and the turning and straightening cylinders 8-1 reset.

The process of placing and processing the cable by the placing mechanism is as follows:

as shown in fig. 20, when the folded cable is conveyed to the placing mechanism 7 by the conveying clamping jaws of the sixth conveying cylinders 13 to 21, the placing clamping jaw cylinder 7-2 drives the placing clamping jaw 7-1 to clamp the folded cable; then, the carrying clamping jaws of the sixth carrying cylinders 13-21 are loosened; the placing cylinder 7-5 drives the mounting balance plate 7-4 to move downwards, so that the placing wire clamping jaw 7-1 and the cable are driven to move downwards; when two holes of a copper terminal on a cable enter two copper needles, the placing clamping jaw cylinder 7-2 drives the placing clamping jaw 7-1 to loosen; then, the standing cylinder 7-5 is reset.

The process of stamping the copper needle, the plastic shell and the cable assembly by the stamping mechanism is as follows:

as shown in fig. 21, when the plastic housing mounting seat with the copper pin, the plastic housing and the cable assembly is rotated to the stamping mechanism 6 from the turntable mechanism 4, the stamping mechanism controls the stamping slider 6-2 to move downward through the stamping driving mechanism 6-4, so as to drive the stamping thimble 6-1 to move downward, and the copper pin, the plastic housing and the cable assembly are stamped together to form the plastic housing assembly.

The ejection process of the plastic shell assembly which is assembled by the discharging mechanism 5 is as follows:

as shown in fig. 22, when the plastic housing mounting seat with the plastic housing assembly rotates from the turntable mechanism 4 to the discharging mechanism 5, the electromagnet 5-4 is powered on, and the push rod of the electromagnet 5-4 is inserted into the plastic housing mounting seat to eject the plastic housing assembly for discharging; the plastic shell component pops up and falls in a parabola shape after contacting the discharging baffle plate 5-3.

Claims (4)

1. A full-automatic cable and plastic shell assembling machine comprises a shell dropping mechanism, a sleeve pressing mechanism, a needle dropping mechanism, a turntable mechanism, a discharging mechanism, a stamping mechanism, a wire feeding mechanism and a workbench; the needle falling mechanism, the shell falling mechanism, the sleeve pressing mechanism, the wire feeding mechanism, the punching mechanism and the discharging mechanism are sequentially distributed along the circumferential direction of the turntable mechanism; the method is characterized in that: the turntable mechanism comprises a plastic shell placing seat, a turntable servo motor, a bearing sleeve, a rolling bearing and a turntable; the base and the bearing sleeve of the turntable servo motor are both fixed on the large bottom plate of the workbench; the turntable is supported in the bearing sleeve through a rolling bearing; an output shaft of the turntable servo motor is fixed with the turntable; at least six plastic shell placing seats which are uniformly distributed along the circumferential direction are fixed on the upper end surface of the rotary table; the pressing sleeve mechanism presses the copper needle sent by the plastic shell mounting seat on the turntable mechanism to the plastic shell; the stamping mechanism stamps the copper needle, the plastic shell and the cable assembly sent by the plastic shell mounting seat on the turntable mechanism into a plastic shell assembly; the discharging mechanism realizes discharging of the assembled plastic shell assembly;
the needle falling mechanism comprises a needle falling motion assembly, a needle blocking limiting discharging mechanism and a needle falling small bottom plate; the needle falling small bottom plate is fixed on the large bottom plate of the workbench; the needle falling motion assembly comprises a needle falling motion assembly support frame, a copper needle clamping jaw, a large-stroke upper and lower cylinder, a small-stroke upper and lower cylinder, a needle falling transverse cylinder and a needle falling clamping jaw cylinder; a needle falling motion assembly supporting seat is fixed on a needle falling small bottom plate, a cylinder body of a large-stroke upper and lower cylinder is fixed on the needle falling motion assembly supporting seat, a cylinder body of a needle falling transverse cylinder is fixed on a piston rod of the large-stroke upper and lower cylinder, a cylinder body of a small-stroke upper and lower cylinder is fixed on a piston rod of the needle falling transverse cylinder, a cylinder body of a needle falling clamping claw cylinder is fixed on a piston rod of the small-stroke upper and lower cylinder, and a copper needle clamping jaw is driven to open and close by the needle falling clamping claw cylinder; the needle blocking and limiting discharging mechanism comprises a needle falling and limiting support frame, a needle falling and limiting cylinder, a limiting needle blocking plate and a copper needle discharging disc; the needle falling limiting support frame is fixed on the needle falling small bottom plate, the cylinder body of the needle falling limiting cylinder is fixed on the needle falling limiting support frame, and the limiting needle baffle plate is fixed on a piston rod of the needle falling limiting cylinder; the copper needle discharging disc is fixed with the needle falling small bottom plate; the bottom of the copper needle discharging disc is provided with a vibrating machine, and a copper needle discharging groove at the top comprises a spiral ascending section, a flow dividing section, a first discharging section and a second discharging section; the input port of the flow dividing section is communicated with the output port of the spiral ascending section, and the flow dividing section is divided into two channels by a partition plate; the input ports of the discharging sections of the first discharging section and the second discharging section are respectively communicated with the two channels of the flow dividing section; grooves are formed in the bottoms of the first discharging section and the second discharging section; the distance between the two grooves is equal to the distance between the two pin falling holes; two input ports of the material storage groove are respectively communicated with output ports of the first discharging section and the second discharging section of the copper needle discharging disc; the limiting needle blocking plate is arranged at the output port of the material storage tank and is provided with two vertically arranged needle falling holes;
the shell dropping mechanism comprises a shell dropping movement mechanism, a shell dropping limiting mechanism, a plastic shell discharging disc and a shell dropping small bottom plate; the small falling shell bottom plate is fixed on the large bottom plate of the workbench; the shell falling motion mechanism comprises a shell falling mounting seat, a shell falling upper and lower driving cylinder, a shell falling transverse moving cylinder, a plastic shell clamping jaw cylinder, a plastic shell guide frame and a shell falling support frame; the shell falling mounting seat is fixed on the shell falling small bottom plate, the cylinder body of the shell falling upper and lower driving cylinder is fixed on the shell falling mounting seat through a shell falling supporting frame, and the plastic shell guide frame is fixed on the shell falling supporting frame; the cylinder body of the falling shell transverse moving cylinder is fixed on a piston rod of a falling shell upper and lower driving cylinder, the cylinder body of the plastic shell clamping jaw cylinder is fixed on the piston rod of the falling shell transverse moving cylinder, and the plastic shell clamping jaw cylinder drives the plastic shell clamping jaw to open and close; the falling shell limiting mechanism comprises a plastic shell limiting sheet, a plastic shell limiting driving cylinder and a plastic shell limiting seat, wherein a cylinder body of the plastic shell limiting driving cylinder is fixed on the plastic shell limiting seat, and the plastic shell limiting seat is fixed on the falling shell small bottom plate; the spacing between the two plastic shell limiting sheets is fixed on a piston rod of the plastic shell limiting driving cylinder; the output port of the plastic shell discharging disc is connected with the input port of the plastic shell guide frame; the bottom of the discharge disc of the plastic shell is provided with a vibrating machine, the arc discharge chute input port at the top is provided with a straight gear rod, the straight gear rod inclines towards one side of the center of the discharge disc of the plastic shell, and the axis of the straight gear rod forms an included angle with a tangent line output from the arc discharge chute input port; a space is arranged between the straight gear rod and the bottom of the arc discharge chute; the torsion angle of the output section of the arc discharge chute relative to the input section is 90 degrees, and the output section of the arc discharge chute is provided with an arc stop lever; the tangent line at the output end of the arc-shaped stop lever is parallel to the tangent line at the output opening of the arc-shaped discharge chute; the part of the plastic shell guide bottom plate of the plastic shell guide frame, which is longer than the plastic shell guide side plate, is a limiting extension plate, and the limiting extension plate is arranged at the output port of the plastic shell guide frame; the limiting driving cylinder is arranged on one side of the limiting extension plate, and the plastic shell clamping jaw is arranged at the top of the limiting extension plate;
the wire feeding mechanism comprises a placing mechanism, a turning and pressing mechanism, a heating and heat-shrinking mechanism, a pipe arranging mechanism, a terminal pressing mechanism, a heat-shrinkable pipe sleeving mechanism, a single wire outlet mechanism and a carrying mechanism;
the conveying mechanism comprises a first conveying mechanism, a second conveying mechanism and a third conveying mechanism; the first conveying mechanism comprises a first conveying mounting plate, a first conveying driving mechanism and a first roller limiting mechanism; the first carrying and mounting plate is fixed on a large bottom plate of the workbench; the first conveying driving mechanism comprises a first conveying driving cylinder, a first conveying cylinder, a second conveying cylinder, a third conveying cylinder, a conveying clamping jaw and a first conveying connecting plate; the cylinder body of the first conveying driving cylinder is fixed on the first conveying mounting plate, and the first conveying connecting plate is fixed on the sliding block of the first conveying driving cylinder; the cylinder bodies of the first carrying cylinder, the second carrying cylinder and the third carrying cylinder are fixed on the first carrying connecting plate at equal intervals, and the first carrying cylinder, the second carrying cylinder and the third carrying cylinder respectively drive one carrying clamping jaw to open and close; the first roller limiting mechanism comprises a first roller mounting frame, a first lower limiting roller and a first upper limiting roller; the six first lower limit rollers are distributed at equal intervals and are in contact with the lower surface of the first conveying connecting plate, and the two first upper limit rollers are in contact with the upper surface of the first conveying connecting plate; the first lower limit roller and the first upper limit roller are both fixed on the first roller mounting frame; the first roller mounting frame is fixed on the first carrying mounting plate;
the second conveying mechanism comprises a second conveying mounting plate, a second conveying driving mechanism and a second roller limiting mechanism; the second carrying and mounting plate is fixed on a large bottom plate of the workbench, and the second carrying and driving mechanism comprises a second carrying and driving cylinder, a fourth carrying cylinder, a fifth carrying cylinder, a carrying clamping jaw and a second carrying connecting plate; the cylinder body of the second conveying driving cylinder is fixed on the second conveying mounting plate, the second conveying connecting plate is fixed on the sliding block of the second conveying driving cylinder, the distance between the fourth conveying cylinder and the fifth conveying cylinder is fixed on the second conveying connecting plate, and the fourth conveying cylinder and the fifth conveying cylinder respectively drive one conveying clamping jaw to be opened and closed; the second roller limiting mechanism comprises a second roller mounting frame, a second lower limit roller and a second upper limit roller; the four second lower limit rollers and the two second upper limit rollers are fixed on the second roller mounting frame, and the four second lower limit rollers are distributed at equal intervals and are in contact with the lower surface of the second carrying connecting plate; the second upper limit roller is contacted with the upper surface of the second carrying connecting plate; the second roller mounting frame is fixed on the second carrying mounting plate;
the third conveying mechanism comprises a third conveying mounting frame, a conveying clamping jaw, a third conveying driving cylinder, a conveying pushing cylinder, a sixth conveying cylinder and a cable correcting sheet; the third carrying mounting frame is fixed on a large bottom plate of the workbench, a cylinder body of a third carrying driving cylinder is fixed on the third carrying mounting frame, a cylinder body of a carrying pushing cylinder is fixed on a sliding block of the third carrying driving cylinder, a cylinder body of a sixth carrying cylinder is fixed on a piston rod of the carrying pushing cylinder, and the sixth carrying cylinder drives one carrying clamping jaw to open and close; one end of the cable correcting sheet is fixed on the cylinder body of the sixth carrying cylinder, and the other end of the cable correcting sheet is provided with a V-shaped groove;
the single wire outlet mechanism comprises a first mounting vertical plate, a second mounting vertical plate, a wire arranging mechanism, a wire separating mechanism, a pushing mechanism, a lifting mechanism and a wire outlet rack; the wire outlet rack is fixed on the large bottom plate of the workbench; the first mounting vertical plate and the second mounting vertical plate are fixed on the wire outlet rack; the wire arranging mechanism comprises a slide way front side plate, a slide way rear side plate, a roller, a direct current motor and a stepped shaft; three slide way front side plates and three slide way rear side plates are fixed with the first mounting vertical plate and the second mounting vertical plate, the three slide way front side plates are arranged at equal intervals, the three slide way rear side plates are arranged at equal intervals, and a vertical gap is formed between the slide way front side plates and the slide way rear side plate with the aligned position; a base of the direct current motor is fixed on the outer side of the first mounting vertical plate; one end of the stepped shaft is fixed with an output shaft of the direct current motor, and two ends of the stepped shaft are respectively supported on the first mounting vertical plate and the second mounting vertical plate through bearings; the three rollers are fixed on the stepped shaft at equal intervals, and each roller is arranged in a roller containing groove formed in the rear side plate of one slide way; the roller is provided with at least eight cable containing grooves which are uniformly distributed along the circumferential direction; the distance between the roller and the front side plate of the slideway is smaller than the vertical gap between the front side plate of the slideway and the rear side plate of the slideway; the branching mechanism comprises a branching shell, a branching baffle, a branching sliding block and a baffle slide way; the two wire distributing slide blocks and the upper and lower grooves of the wire distributing shell respectively form a sliding pair; the same end of each of the two wire distributing sliding blocks is fixed with a wire distributing separation blade, the other ends of the non-fixed wire distributing separation blades are connected through a rope, and the rope bypasses a fixed pulley hinged on the wire distributing shell; the two branching baffle sheets are respectively aligned with two sliding chutes formed on the baffle sheet sliding ways; springs are arranged between the ends of the two wire dividing sliding blocks, which are connected with the ropes, and the side walls of the grooves respectively, and the preset pressure of the spring connected with the lower wire dividing sliding block is greater than the preset pressure of the spring connected with the upper wire dividing sliding block; a sliding rod fixed with the lower branching sliding block penetrates through a sliding chute formed in the bottom of the branching shell; the separation blade slideways of the two wire separating mechanisms are respectively fixed with the front side plates of the two slideways on the two sides; the wire distributing shells of the two wire distributing mechanisms are respectively fixed with the two slide way rear side plates on the two sides; the pushing mechanism comprises an outgoing line pushing cylinder mounting plate, an outgoing line pushing cylinder and a wiring board; the outlet wire pushing cylinder mounting plate is fixed at the bottoms of the first mounting vertical plate and the second mounting vertical plate, and the cylinder body of the outlet wire pushing cylinder is fixed on the outlet wire pushing cylinder mounting plate; the distance between the two wiring boards is fixed on a piston rod of the outgoing line pushing cylinder; the upper surfaces of the two wiring boards, the lower surfaces of the front side plate of the slideway and the rear side plate of the slideway are all parallel and level; the upper surface of the wiring board is provided with a wiring groove, and the side surface of the wiring board is fixed with a push block; the lifting mechanism comprises an outlet lifting cylinder mounting seat, an outlet lifting cylinder, an outlet clamping jaw and an outlet grabbing cylinder; the outlet wire lifting cylinder mounting seat is fixed on the large bottom plate of the workbench, the cylinder body of the outlet wire lifting cylinder is fixed on the outlet wire lifting cylinder mounting seat, the cylinder body of the outlet wire grabbing cylinder is fixed on the piston rod of the outlet wire lifting cylinder, and the outlet wire grabbing cylinder drives the outlet wire clamping jaw to open and close;
the heat-shrinkable tube sleeving mechanism comprises a heat-shrinkable tube disc supporting mechanism, a cutting mechanism, a fixed-length tube conveying mechanism, a sleeve wire clamping mechanism and a sleeve rack; the heat-shrinkable plate supporting mechanism comprises a heat-shrinkable tube plate and a heat-shrinkable tube plate bracket; the heat-shrinkable tube disc support is fixed on a large bottom plate of the workbench, and the heat-shrinkable tube disc support form a revolute pair; the fixed-length pipe conveying mechanism comprises a driving grinding wheel, a driven grinding wheel, a guide supporting seat, a pipe conveying servo motor, a lead screw sliding table, a heat shrinkable pipe conveying clamping jaw and a heat shrinkable pipe conveying cylinder; the base of the pipe conveying servo motor is fixed on a sleeve rack, and the sleeve rack is fixed on a large bottom plate of the workbench; the driving grinding wheel is fixed on an output shaft of the pipe conveying servo motor; the driving grinding wheel and the driven grinding wheel form a rotating pair with the sleeve rack, and the driving grinding wheel is in contact with the surface of the driven grinding wheel; the guide supporting seat is fixed on the sleeve rack, and a guide hole in the guide supporting seat is flush with a contact line of the driving grinding wheel and the driven grinding wheel; the base of the screw rod sliding table is fixed on the sleeve pipe rack, the cylinder body of the heat shrink tube carrying cylinder is fixed on the sliding block of the screw rod sliding table, and the heat shrink tube carrying cylinder drives the heat shrink tube carrying clamping jaw to open and close; the cutting mechanism comprises a cutting blade and a cutting cylinder; the cylinder body of the cutting cylinder is fixed on the sleeve rack, and the cutting cylinder drives the cutting blade to open and close; the sleeve wire clamping mechanism comprises a sleeve chuck clamping jaw, a sleeve wire clamping jaw, a sleeve chuck air cylinder, a sleeve wire clamping air cylinder, a sleeve chuck air cylinder mounting seat and a sleeve wire clamping air cylinder mounting seat; the sleeve chuck cylinder mounting seat is fixed on the sleeve rack, the cylinder body of the sleeve chuck cylinder is fixed on the sleeve chuck cylinder mounting seat, and the sleeve chuck cylinder drives the sleeve chuck clamping jaws to open and close; the sleeve wire clamping cylinder mounting seat is fixed on the sleeve rack, the cylinder body of the sleeve wire clamping cylinder is fixed on the sleeve wire clamping cylinder mounting seat, and the sleeve wire clamping cylinder drives the sleeve wire clamping jaw to open and close;
the terminal pressing mechanism comprises an ultra-silent terminal machine and a terminal pressing and wire clamping mechanism; the ultra-silent terminal machine comprises a pressing lower cutter, a pressing upper cutter, a pressing block, a terminal rack, a lower pressing seat, a hanging head and a terminal feeding channel; the pressing lower cutter is fixed at the output port of the terminal feeding channel, the pressing upper cutter is fixed on the pressing block, the pressing upper cutter and the pressing block are both fixed on the pressing base, and the pressing base is fixed on the hanging head; the hanging head is fixed on the terminal rack; the terminal pressing and wire clamping mechanism comprises an upper wire clamping pressing block, a terminal wire clamping jaw, a terminal push-clamping cylinder, a lower wire clamping pressing block, a push-clamping roller and a roller mounting plate; the lower wire clamping pressing block is fixed on the terminal rack, the sliding rod of the upper wire clamping pressing block and the sliding rod of the lower wire clamping pressing block form a sliding pair, and the upper wire clamping pressing block and the lower wire clamping pressing block are connected through a spring sleeved on the sliding rod; two claws of the terminal wire clamping jaw are hinged with the upper wire clamping pressing block; the cylinder body of the terminal push-clamping cylinder is fixed on the terminal rack, and the roller mounting plate is fixed on a piston rod of the terminal push-clamping cylinder; the push-clamping roller is hinged on the roller mounting plate and is contacted with one of the claws of the terminal wire clamping claw;
the pipe arranging mechanism comprises a pipe arranging and clamping jaw, a pipe arranging and clamping cylinder, a pipe arranging and pulling-back cylinder, a pipe arranging chuck jaw and a pipe arranging mechanism bracket; the pipe arranging mechanism bracket is fixed on a large bottom plate of the workbench; the cylinder body of the pipe arranging chuck cylinder is fixed on the pipe arranging mechanism bracket; the pipe arranging chuck cylinder drives the pipe arranging chuck clamping jaws to open and close; the cylinder body of the pipe-arranging pull-back cylinder is fixed on the pipe-arranging mechanism bracket; the cylinder body of the tube arranging and clamping cylinder is fixed on the piston rod of the tube arranging and pulling-back cylinder; the pipe arranging and clamping cylinder drives the pipe arranging and clamping jaws to open and close; the cylinder body of the pipe arranging and wire clamping cylinder is fixed on the pipe arranging mechanism bracket; the pipe arranging and wire clamping cylinder drives the pipe arranging and wire clamping jaws to open and close;
the heating thermal shrinkage mechanism comprises a heating wire clamping cylinder, a heating wire clamping jaw, a heating thermal shrinkage cylinder, a heating sheet and a heating mechanism support; the heating mechanism bracket is fixed on a large bottom plate of the workbench; the cylinder body of the heating thermal shrinkage cylinder is fixed on the heating mechanism bracket; the heating thermal shrinkage cylinder drives the two heating sheets to open and close; the cylinder body of the heating wire clamping cylinder is fixed on the heating mechanism bracket; the hot wire clamping cylinder drives the heating wire clamping jaw to open and close;
the turning-over and pressing mechanism comprises a turning-over and pressing straightening cylinder, a turning-over and pressing straightening block, a turning-over and pressing guide block, a cable limiting turning-over and pressing angle aluminum, a turning-over and pressing cylinder, a pressing upper pressing block, a pressing lower pressing block and a turning-over and pressing support; the turning and pressing bracket is fixed on a large bottom plate of the workbench; the cylinder body of the turning and pressing air cylinder and the cable limiting turning and pressing angle aluminum are both fixed at the top of the turning and pressing support, and the cable limiting turning and pressing angle aluminum is arranged above the turning and pressing air cylinder; the pressing upper pressing block is fixed on a piston rod of the turning pressing air cylinder; the turning and pressing guide block is fixed on the pressing upper pressing block; the pressing lower pressing block is fixed on the turning and pressing bracket; the cylinder body of the turning and straightening cylinder is fixed on the turning and straightening support; the turning and pressing straightening block is fixed on a piston rod of the turning and pressing straightening cylinder; the surface of the turning and pressing straightening block opposite to the turning and pressing guide block is provided with an integrally formed bulge;
the placing mechanism comprises a wire clamping jaw, a clamping jaw placing air cylinder, a balance block, a balance mounting plate, a placing air cylinder and a placing support; the placing bracket is fixed on a large bottom plate of the workbench; the cylinder body for placing the upper and lower cylinders is fixed on the placing bracket; the mounting balance plate is fixed on a piston rod for placing the upper and lower cylinders; the balance block is fixed on the mounting balance plate; the cylinder body for placing the clamping jaw cylinder is fixed on the mounting balance plate; the wire clamping jaw is driven to open and close by the wire clamping jaw placing air cylinder.
2. The full-automatic cable and plastic housing assembling machine according to claim 1, wherein: the sleeve pressing mechanism comprises a sleeve pressing bracket, a sleeve pressing head and a sleeve pressing cylinder; the pressing sleeve support is fixed on a large bottom plate of the workbench, a cylinder body of the pressing sleeve cylinder is fixed on the pressing sleeve support, and a pressing sleeve pressing head is fixed on a piston rod of the pressing sleeve cylinder.
3. The full-automatic cable and plastic housing assembling machine according to claim 1, wherein: the stamping mechanism comprises a thimble, a stamping slide block, a stamping rack and a stamping driving mechanism; the punching frame is fixed on a large bottom plate of the workbench; the stamping thimble is fixed on the stamping slide block, and the stamping slide block moves up and down through the stamping driving mechanism.
4. The full-automatic cable and plastic housing assembling machine according to claim 1, wherein: the discharging mechanism comprises a discharging mounting plate, a discharging bracket, a discharging baffle and an electromagnet; the discharging mounting plate is fixed on a large bottom plate of the workbench; the base and the discharging bracket of the electromagnet are fixed on the discharging mounting plate; the discharging baffle is fixed on the top of the discharging bracket; the electromagnet is arranged below the turntable of the turntable mechanism, and the discharge baffle is arranged above the turntable.
CN201810620805.4A 2018-06-15 2018-06-15 Full-automatic cable and plastic shell assembling machine CN109037009B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810620805.4A CN109037009B (en) 2018-06-15 2018-06-15 Full-automatic cable and plastic shell assembling machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810620805.4A CN109037009B (en) 2018-06-15 2018-06-15 Full-automatic cable and plastic shell assembling machine

Publications (2)

Publication Number Publication Date
CN109037009A CN109037009A (en) 2018-12-18
CN109037009B true CN109037009B (en) 2020-02-28

Family

ID=64609848

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810620805.4A CN109037009B (en) 2018-06-15 2018-06-15 Full-automatic cable and plastic shell assembling machine

Country Status (1)

Country Link
CN (1) CN109037009B (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110744299A (en) * 2019-10-14 2020-02-04 杭州电子科技大学 Method for assembling and detecting cable with terminal and plastic shell

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103311774A (en) * 2013-06-04 2013-09-18 臧奇 Full-automatic flat cable terminal crimping machine
JP2015150682A (en) * 2014-02-15 2015-08-24 せつ子 坪内 valve automatic insertion method
CN204156269U (en) * 2014-11-05 2015-02-11 慈溪市宏晟机械设备有限公司 One automatically wears heat-shrink tube press
CN204424667U (en) * 2015-04-01 2015-06-24 姜宗来 Full-automatic cable terminal press
CN107052791B (en) * 2017-04-24 2019-03-01 浙江美佳尼自动化设备有限公司 A kind of assembling device of light-emitting wheel product
CN207087289U (en) * 2017-08-11 2018-03-13 深圳市拓野机器人自动化有限公司 Plate riveting device in a kind of ball bulb
CN107803450A (en) * 2017-11-29 2018-03-16 昆山雷匠通信科技有限公司 A kind of wire-sending device

Also Published As

Publication number Publication date
CN109037009A (en) 2018-12-18

Similar Documents

Publication Publication Date Title
US4255850A (en) Wire feed and contact insertion apparatus
CN200945509Y (en) Pipe fittings automatic leading-in clamping device
US4486933A (en) Apparatus for assembling core for heat exchanger
CN101708520B (en) Pipe punching device
CN103111842A (en) Automated assembly device of light-emitting diode (LED) finger lamps
CN103406758B (en) A kind of camshaft automatic assembling machine
CN203779082U (en) Equipment for automatically assembling clamp springs and bearings of rotor
CN102189320A (en) Automatic spot welding system
CN201820731U (en) Multi-workstation glue dispenser of energy-saving lamp
CN201164877Y (en) Filter notching machine
CN206253562U (en) A kind of clothes hanger machine
CN105562541A (en) Full-automatic punching machine
CN102724816B (en) Automatic pin machine of PCB board
CN103722089A (en) Automatic assembling machine for lamp bracket
CN104438593B (en) A kind of production line that circular aluminium flake is struck out to kettle shape LED lamp radiator
CN103811816B (en) A kind of lithium ion battery heat is colded pressing formation device
CN106820493A (en) A kind of intelligence punching beading apparatus people
CN104028904A (en) Automatic welding machine for bimetallic component
CN202232844U (en) Automatic dumpling machine
CN107324054A (en) A kind of adjustable glass streamline of wide cut
CN201146114Y (en) Assembly equipment with automatic stitching key-press
CN107394978A (en) Rotor round trip flight fork coil winding machine can winding displacement mould, coil winding machine and its method for winding
CN201349087Y (en) Pin inserting machine capable of bending and shaping upper sections of directly inserted U-shaped pins
CN107785758B (en) automatic riveting machine for power line plug inner frame
CN109449710A (en) A kind of single head crimping miniature connector insertion machine

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20201116

Address after: 317200 eight industrial parks, Chicheng street, Tiantai County, Zhejiang, Taizhou

Patentee after: TAIZHOU CHUANGXING AUTOMATION EQUIPMENT Co.,Ltd.

Address before: Hangzhou City, Zhejiang province 310018 Xiasha Higher Education Park No. 2 street

Patentee before: HANGZHOU DIANZI University