CN109025166A - A kind of melamine impregnated paper stratiform floor and its production technology - Google Patents

A kind of melamine impregnated paper stratiform floor and its production technology Download PDF

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Publication number
CN109025166A
CN109025166A CN201811055422.3A CN201811055422A CN109025166A CN 109025166 A CN109025166 A CN 109025166A CN 201811055422 A CN201811055422 A CN 201811055422A CN 109025166 A CN109025166 A CN 109025166A
Authority
CN
China
Prior art keywords
layers
substrate
impregnated paper
melamine impregnated
floor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811055422.3A
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Chinese (zh)
Inventor
赵培东
戴会斌
章忠飞
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHEJIANG JINGTONG PLASTICS CO Ltd
Original Assignee
ZHEJIANG JINGTONG PLASTICS CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ZHEJIANG JINGTONG PLASTICS CO Ltd filed Critical ZHEJIANG JINGTONG PLASTICS CO Ltd
Priority to CN201811055422.3A priority Critical patent/CN109025166A/en
Publication of CN109025166A publication Critical patent/CN109025166A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/10Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
    • E04F15/107Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/18Separately-laid insulating layers; Other additional insulating measures; Floating floors
    • E04F15/181Insulating layers integrally formed with the flooring or the flooring elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/18Separately-laid insulating layers; Other additional insulating measures; Floating floors
    • E04F15/20Separately-laid insulating layers; Other additional insulating measures; Floating floors for sound insulation

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Floor Finish (AREA)

Abstract

The invention discloses a kind of melamine impregnated paper stratiform floor and its production technologies, it includes at least a composite base and a melamine impregnated paper layer, melamine impregnated paper layer is hot-forming in composite base upper surface, composite base includes B layers of A layers of substrate, the substrate set gradually from top to bottom and C layers of substrate, wherein, A layers of substrate are mixed with by PVC and wood powder, and B layers of substrate are mixed with by PVC and calcium carbonate, and C layers of substrate are mixed with by flexible PVC and calcium carbonate.The wear-resisting scratch resistance in melamine impregnated paper stratiform floor and waterproof.

Description

A kind of melamine impregnated paper stratiform floor and its production technology
Technical field:
The present invention relates to floor fields, are especially a kind of melamine impregnated paper stratiform floor and its production technology.
Background technique:
In the prior art, due to polyvinyl chloride (PVC) low manufacture cost, and it is easy to moulding and facilitates manufacture, in addition quality It is light and very popular, but its surface is easy to produce scratch;Traditional consolidated floor using melamine impregnated paper as surface layer, then adopt by substrate With HDF or MDF plate, although the wear-resisting scratch resistance performance on consolidated floor surface is prominent, HDF plate therein is non-watertight, and it contains There is the formaldehyde that behaviour denounces, human health may be influenced.
Summary of the invention:
The technical problem to be solved by the invention is to provide a kind of wear-resisting scratch resistance and the melamine impregnated paper stratiforms of waterproof Floor, the floor are more environmentally friendly.
The technical solution of the invention is as follows, provides a kind of melamine impregnated paper stratiform floor, and it is multiple to include at least one It closes base and a melamine impregnated paper layer, melamine impregnated paper layer is hot-forming in composite base upper surface, composite base Including B layers of A layers of substrate, substrate setting gradually from top to bottom and C layers of substrate, wherein
A layers of substrate are mixed with by PVC and wood powder, and B layers of substrate are mixed with by PVC and calcium carbonate, substrate C Layer is mixed with by flexible PVC and calcium carbonate.
Preferably, composite base lower surface is equally hot-forming a melamine impregnated paper layer.
Preferably, being also mixed with calcium carbonate in A layers of substrate, wherein PVC can be PE, and wood powder is wood powder, powdered rice hulls or bamboo Any one or the combination of several of them in bits.
Preferably, further including the table in the printing layer between composite base and melamine impregnated paper layer, printing layer Face is formed with printing decorative pattern.Printing layer can suppress thin slice by polylactic resin and be formed, and in its surface digital printing decorative pattern, so Impregnated melamine resin solution afterwards, then composite base upper surface is compounded in hot pressing mode, then row suppresses transparent melamine Impregnated paper reaches wear-resisting scratch resistance performance.It is formaldehydeless to realize, it can be coated aqueous poly- on colourless impregnated paper after complete ink Urethane resin.
Preferably, A layers of upper surface of substrate are formed with printing decorative pattern.Printing layer is not separately provided, and is directly beaten by number It is imprinted on A layers of substrate and is formed, realize wear-resisting scratch resistance effect using transparent melamine impregnated paper.
Preferably, C layers of lower surface of substrate are additionally provided with extra play, extra play EVA, PE film, foam or cork.It plays On-slip, reduces the effect of noise, and extra play can both take shape in C layers of lower surface of substrate by hot pressing mode, and can also directly paste It closes, C layers of lower surface of substrate is pasted into glue.
The present invention also provides a kind of production technologies on melamine impregnated paper stratiform floor, including by calendering technology co-extrusion Form composite base or the continuous laminating type of multilayer form composite base or squeeze out one by one laminar A layers of substrate, B layers of substrate and The step of C layers of hot repressing of substrate form composite base, then in molding composite base upper surface hot pressing melamine impregnated paper Deng operation, until the floor panel structure needed for being formed.
It uses after above scheme compared with prior art, the invention has the following advantages that using the composite base of stratiform as base Material, and surface recombination melamine impregnated paper on it make its wear-resisting scratch resistance waterproof, and simple production process again.
Detailed description of the invention:
The structural schematic diagram of the position Fig. 1 composite base of the invention.
Fig. 2 is a kind of structural schematic diagram of embodiment of the invention.
Fig. 3 is the structural schematic diagram of another embodiment of the invention.
Fig. 4 is a kind of specific embodiment structural schematic diagram of the invention.
Specific embodiment:
With regard to specific embodiment, the invention will be further described below:
Embodiment 1
As illustrated in fig. 1 and 2, a kind of melamine impregnated paper stratiform floor a comprising composite base 10 and a melamine Amine impregnated paper 20, melamine impregnated paper layer 20 is hot-forming in composite base upper surface, composite base 10 include on to Under the substrate A layer 11, substrate B layer 12 and the substrate C layer 13 that set gradually, wherein substrate A layer 11 is mixed with by PVC and wood powder Form, substrate B layer 12 is mixed with by PVC and calcium carbonate, substrate C layer 13 be mixed with by flexible PVC and calcium carbonate and At melamine impregnated paper layer 20 is hot-forming in A layers of upper surface of substrate.Among these, calcium carbonate and wood powder are as filler, simultaneously Wood powder is also used as native texture source.In addition, the ratio about mixture, requires to be adjusted flexibly, nothing according to properties of product Specific proportions limit.According to demand, composite base lower surface equally hot-forming can have a melamine impregnated paper layer, answer Together in C layers of lower surface of substrate.
Its production technology is as follows, is formed by calendering technology co-extrusion formation composite base or 3 layers of continuous laminating type compound Base squeezes out C layers of laminar A layers of substrate, B layers of substrate and substrate hot repressings formation composite base one by one, then molding Hot pressing melamine impregnated paper in composite base upper surface forms melamine impregnated paper layer as needed can also be in composite base Layer lower surface hot pressing melamine paper forms melamine impregnated paper layer.Co-extrusion mode is squeezed out in a manner of ABA or ABC.
Certainly, in order to assign outstanding flexibility, impact resistance and melting efficiency to formed body prepared by composite base, also Plasticizer can be added in co-extrusion.Preferably, using the plasticizer with environmental protection characteristic.At this moment, as environment-friendly plasticizer, make Thus floor is made to be easy to carry out processing and forming at high temperature so that thermoplasticity increases with non-phthalic ester plasticizer. As non-phthalic ester plasticizer, three propyl ester of citric acid (TPC), three propyl ester of acetyl tributyl citrate (ATPC), lemon can be used Lemon three own esters (THC) of acid etc..
Sediment or cross-linking agent are accumulated during melt extruded etc. in order to prevent, can also include lubricant, this profit Lubrication prescription has many types, but as long as being to execute above-mentioned effect, is just not particularly limited, for example, stearic acid, tristearin can be used The silicide of acid metal salt (for example, calcium salt, magnesium salts or lead salt) and mineral oil etc.
Embodiment 2
For aesthetic effect, printing layer can also be added on the basis of embodiment 1, and printing layer can individually compound one layer Independent printing layer can also directly be formed by digital printing on composite base.Specifically, as shown in figure 3, further including setting Printing layer 30 between composite base 10 and melamine impregnated paper layer 20,30 upper surface of printing layer are formed by digital printing Print decorative pattern.Printing layer 30 can suppress thin slice by polylactic resin and be formed, and in its surface digital printing decorative pattern, then impregnate Melamine resin solution, then composite base upper surface is compounded in hot pressing mode, last re-compacted transparent melamine-impregnated Paper reaches wear-resisting scratch resistance performance, and in order to more preferably embody printing layer effect, melamine impregnated paper layer is preferably selected transparent at this time Melamine impregnated paper is pressed into wear-resisting scratch resistance structure sheaf.In addition, for realize it is formaldehydeless, can on transparent impregnated paper complete ink Afterwards, it is coated waterborne polyurethane resin.
Certainly, printing layer may not be an independent increased layer structure, but setting as follows, A layers of upper surface of substrate It is formed with printing decorative pattern.Printing layer is not separately provided, and is directly formed on A layers of substrate by digital printing, utilizes transparent trimerization Cyanamide impregnated paper realizes wear-resisting scratch resistance effect.
Embodiment 3
To realize on-slip, the effect of noise is reduced, also extra play can be added on the basis of embodiment 1 or 2, such as Fig. 4 institute Show, 13 lower surface of substrate C layer is additionally provided with extra play 40, and extra play 40 is EVA, PE film, foam or cork, and above-mentioned material is Flake forms body.Extra play 40 can both take shape in C layers of lower surface of substrate by hot pressing mode, can also directly fit, with Glue is pasted onto C layers of lower surface of substrate.
By above embodiment, the wear-resisting scratch resistance of plastic floor of production and waterproof can be made.Have both traditional PVC floor The advantages of with traditional consolidated floor, and abandon its disadvantage.
Only the preferred embodiment of the present invention has been described above, but is not to be construed as limiting the scope of the invention.It is all The equivalent structure or equivalent flow shift done using description of the invention, be included in scope of patent protection of the invention it It is interior.

Claims (8)

1. a kind of melamine impregnated paper stratiform floor, it is characterised in that: it includes at least a composite base and a melamine Impregnated paper, melamine impregnated paper layer is hot-forming in composite base upper surface, and composite base includes successively setting from top to bottom A layers of the substrate set, B layers of substrate and C layers of substrate, wherein
A layers of substrate are PVC and wood powder mixed materials, and B layers of substrate are PVC and calcium carbonate mixed materials, and C layers of substrate are flexible PVC With calcium carbonate mixed materials.
2. melamine impregnated paper stratiform according to claim 1 floor, it is characterised in that: composite base lower surface is same It is hot-forming to have a melamine impregnated paper layer.
3. melamine impregnated paper stratiform according to claim 1 floor, it is characterised in that: be also mixed in A layers of substrate Calcium carbonate, wherein PVC can be PE, and wood powder is any one or the combination of several of them in wood powder, powdered rice hulls or bamboo scraps.
4. melamine impregnated paper stratiform according to claim 1 floor, it is characterised in that: further include being set to composite base Printing layer between melamine impregnated paper layer, printing layer upper surface are formed with printing decorative pattern.
5. melamine impregnated paper stratiform according to claim 1 floor, it is characterised in that: A layers of upper surface of substrate are formed There is printing decorative pattern.
6. melamine impregnated paper stratiform according to claim 1 floor, it is characterised in that: C layers of lower surface of substrate are also set There are extra play, extra play EVA, PE film, foam or cork.
7. a kind of production technology on melamine impregnated paper stratiform floor, it is characterised in that: including by calendering technology co-extrusion shape Composite base is formed at composite base or the continuous laminating type of multilayer or squeezes out laminar A layers of substrate, B layers of substrate and base one by one The step of C layers of hot repressing of material form composite base.
8. the production technology on melamine impregnated paper stratiform according to claim 7 floor, it is characterised in that: co-extrusion mode It is squeezed out in a manner of ABA or ABC.
CN201811055422.3A 2018-09-11 2018-09-11 A kind of melamine impregnated paper stratiform floor and its production technology Pending CN109025166A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811055422.3A CN109025166A (en) 2018-09-11 2018-09-11 A kind of melamine impregnated paper stratiform floor and its production technology

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109868971A (en) * 2019-03-12 2019-06-11 浙江晶通塑胶有限公司 A kind of magnesium oxide plate water-proof floor
CN109898795A (en) * 2019-03-22 2019-06-18 浙江晶通塑胶有限公司 A kind of impregnated paper floor and its forming method
CN109910404A (en) * 2019-03-22 2019-06-21 浙江晶通塑胶有限公司 A kind of SPC impregnated paper floor and its forming method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103031941A (en) * 2012-11-29 2013-04-10 浙江晶通塑胶有限公司 Plastic-wood floor and manufacturing method thereof
CN104943327A (en) * 2014-03-31 2015-09-30 江苏肯帝亚木业有限公司 Manufacturing method of PVC (polyvinyl chloride) wood plastic plate
CN107165376A (en) * 2017-07-07 2017-09-15 大块建材开发(江苏)有限公司 The plastic floor and its manufacture method of a kind of super abrasive scratch resistance waterproof
CN107936415A (en) * 2017-12-15 2018-04-20 浙江晶通塑胶有限公司 A kind of stone modeling Wood-plastic floor and preparation method thereof
CN108099338A (en) * 2017-12-18 2018-06-01 安徽以诺木塑板材科技有限公司 A kind of consolidated floor manufacturing method

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103031941A (en) * 2012-11-29 2013-04-10 浙江晶通塑胶有限公司 Plastic-wood floor and manufacturing method thereof
CN104943327A (en) * 2014-03-31 2015-09-30 江苏肯帝亚木业有限公司 Manufacturing method of PVC (polyvinyl chloride) wood plastic plate
CN107165376A (en) * 2017-07-07 2017-09-15 大块建材开发(江苏)有限公司 The plastic floor and its manufacture method of a kind of super abrasive scratch resistance waterproof
CN107936415A (en) * 2017-12-15 2018-04-20 浙江晶通塑胶有限公司 A kind of stone modeling Wood-plastic floor and preparation method thereof
CN108099338A (en) * 2017-12-18 2018-06-01 安徽以诺木塑板材科技有限公司 A kind of consolidated floor manufacturing method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109868971A (en) * 2019-03-12 2019-06-11 浙江晶通塑胶有限公司 A kind of magnesium oxide plate water-proof floor
CN109898795A (en) * 2019-03-22 2019-06-18 浙江晶通塑胶有限公司 A kind of impregnated paper floor and its forming method
CN109910404A (en) * 2019-03-22 2019-06-21 浙江晶通塑胶有限公司 A kind of SPC impregnated paper floor and its forming method

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Application publication date: 20181218