CN109024057B - 一种木片热磨浆替代occ浆生产牛皮箱板纸的生产方法 - Google Patents
一种木片热磨浆替代occ浆生产牛皮箱板纸的生产方法 Download PDFInfo
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- CN109024057B CN109024057B CN201810874211.6A CN201810874211A CN109024057B CN 109024057 B CN109024057 B CN 109024057B CN 201810874211 A CN201810874211 A CN 201810874211A CN 109024057 B CN109024057 B CN 109024057B
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicium dioxide Chemical compound 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O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N titan oxide Chemical compound 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- KKCBUQHMOMHUOY-UHFFFAOYSA-N Na2O Inorganic materials 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[O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 description 1
- QVQLCTNNEUAWMS-UHFFFAOYSA-N barium oxide Inorganic materials 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[Ba]=O QVQLCTNNEUAWMS-UHFFFAOYSA-N 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 239000010897 cardboard waste Substances 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 230000000875 corresponding Effects 0.000 description 1
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
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- D21H15/00—Pulp or paper, comprising fibres or web-forming material characterised by features other than their chemical constitution
- D21H15/02—Pulp or paper, comprising fibres or web-forming material characterised by features other than their chemical constitution characterised by configuration
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Abstract
本发明涉及了一种木片热磨浆替代OCC浆生产牛皮箱板纸的生产方法,包括以下步骤:OCC备浆、木片热磨浆备浆、配浆、将OCC浆料根据纤维的长度,分别流入OCC长纤浆塔、OCC短纤浆塔、OCC中纤浆塔中,木片热磨浆流入木片热磨浆浆塔中;其中,木片热磨浆占牛皮箱板纸芯层浆料的15%‑40%;抄造。区别于现有技术,本发明根据牛皮箱板纸面层、芯层、底层的不同需要,加入不同的纤维长度的OCC浆料;采用长纤浆料、短纤浆料、木片热磨浆按照一定比例混合制成牛皮箱板纸芯层。将木片热磨浆做为填充物,未采用碱等化学药剂去除部分木素,未产生碱液废水。有效解决了OCC废纸原料替代问题,减少了OCC废纸用量,降低了生产成本。
Description
技术领域
本发明涉及造纸技术领域中,特别涉及一种木片热磨浆替代OCC浆生产牛皮箱板纸的生产方法。
背景技术
现挂面牛皮箱板纸的生产多以回收的OCC废纸原料(包括进口和国产废纸),经OCC制浆线碎解后去除各种杂质,制备合格OCC浆料,送纸机配浆抄造成纸。
随着国家2017年7月<<禁止洋垃圾入境推进固体废物进口管理制度改革实施方案>>的颁布和贯彻实施,夹带部分洋垃圾的进口OCC废纸进口额度受到限制,OCC废纸供应量紧张,客观上促使企业开发新工艺,减少OCC废纸用量。
授权专利号ZL201610614511.1《一种枝桠材木片热磨浆替代OCC浆配抄高档纸板的生产方法》是我公司自行研发热磨浆生产和应用于灰板纸生产的专利技术。
在实现本发明的过程中,发明人发现现有技术中存在如下问题:
1、使用进口OCC废纸,将导致洋拉级入境和洋固体废弃物产生。
2、OCC废纸供应量紧张的生产问题,促使企业开发新工艺,减少OCC废纸用量。
发明内容
为此,需要提供一种木片热磨浆替代OCC浆生产牛皮箱板纸的生产方法,用于解决现有技术中,OCC废纸供应量紧张的生产问题。
为实现上述目的,发明人提供了一种木片热磨浆替代OCC浆生产牛皮箱板纸的生产方法,包括以下步骤:
OCC备浆:
使用废旧箱板纸为原料,经常规OCC制浆线投料、碎解、除渣、筛选、浓缩、精浆、储浆工艺过程制得OCC浆料;
木片热磨浆备浆:
使用枝桠材木片为原料,经木片热磨浆制备线投料、木片热磨、双盘磨精浆、精筛筛选、浓缩、储浆工艺过程制得木片热磨浆;
其中,木片热磨步骤中,采用热磨机对枝桠材木片进行热磨,将枝桠材木片解成单根木纤维,双盘磨精浆步骤中,采用双盘磨精浆机对枝桠材木片进行精磨,精磨后的浆料通过精筛进行筛选,筛选通过后的浆料经过斜筛浓缩后得到木片热磨浆;
配浆:
将OCC浆料根据纤维的长度,分别流入OCC长纤浆塔、OCC短纤浆塔、OCC中纤浆塔中,木片热磨浆流入木片热磨浆浆塔中;
将OCC中纤浆塔中的浆料加入面层混合池进行混合,经面层流送短循环系统进行稀释、筛选、除气处理后上网,作为牛皮箱板纸面层;
将木片热磨浆浆塔、OCC长纤浆塔、OCC短纤浆塔中的浆料加入芯层混合池进行混合,经芯层流送短循环系统进行稀释、筛选、除气处理后上网,作为牛皮箱板纸芯层,其中,木片热磨浆占牛皮箱板纸芯层浆料的15%-40%;
将OCC长纤浆塔、OCC短纤浆塔中的浆料加入底层混合池进行混合,经底层流送短循环系统进行稀释、筛选、除气处理后上网,作为牛皮箱板纸底层;
抄造:
上述上网浆料经网部脱水成形、压榨部压榨、前干燥部、表面施胶剂、后干燥部、压光机、卷取、复卷、打包入库抄造成纸。
作为本发明的一种优选方法,在OCC备浆步骤中,精磨后的浆料通过精筛进行筛选,精筛的筛孔尺寸为0.125mm-0.180mm。
作为本发明的一种优选方法,在木片热磨浆备浆步骤中,经过斜筛浓缩后得到木片热磨浆的叩解度为10-12SR。
作为本发明的一种优选方法,在木片热磨浆备浆步骤中,经过斜筛浓缩后得到木片热磨浆的湿重为5-6g。
作为本发明的一种优选方法,在配浆步骤中,
牛皮箱板纸面层为100%的OCC浆料;
牛皮箱板纸芯层中木片热磨浆占25%-30%,OCC浆料占70-75%;
牛皮箱板纸底层为100%的OCC浆料。
作为本发明的一种优选方法,在抄造步骤后,对牛皮箱板纸面层或者牛皮箱板纸底层进行喷涂步骤,
其喷涂步骤具体为,将反光粉加入到溶解溶液中,通过喷枪喷到牛皮箱板纸面层或者牛皮箱板纸底层上。
区别于现有技术,上述技术方案将OCC浆料根据纤维的长度,分成长纤浆料、中纤浆料、短纤浆料,OCC中纤浆料制成牛皮箱板纸面层,长纤浆料、短纤浆料、木片热磨浆按照一定比例混合制成牛皮箱板纸芯层,长纤浆料、短纤浆料混合制成牛皮箱板纸底层。首先,根据牛皮箱板纸面层、芯层、底层的不同需要,加入不同的纤维长度的OCC浆料;其次,采用长纤浆料、短纤浆料、木片热磨浆按照一定比例混合制成牛皮箱板纸芯层以木片热磨浆替代部分OCC浆料抄造高级牛皮箱板纸。将木片热磨浆做为填充物,未采用碱等化学药剂去除部分木素,未产生碱液废水。有效解决了OCC废纸原料替代问题,减少了OCC废纸用量,降低了生产成本。
具体实施方式
为详细说明技术方案的技术内容、构造特征、所实现目的及效果,以下结合具体实施例详予说明。
OCC为Old Corrugated Container的缩写,译为纸板废纸。
叩解度(beating degree)即打浆度。反应浆料经磨浆机后,纤维被切断、分裂、润胀、和水化等磨浆作用的效果。代表符号为°SR。
湿重是间接表示纤维平均长度。湿重越小纤维平均长度越小,湿重越大纤维平均长度越长。
反光粉,英文名为Refractive Powder,由一种玻璃为主粉体材料生产而成,其主要成分为SiO2,CaO,Na2O,TiO2和BaO等。
实施例一
本实施例涉及一种木片热磨浆替代OCC浆生产牛皮箱板纸的生产方法,包括以下步骤:
OCC备浆:
使用废旧箱板纸为原料,经常规OCC制浆线投料、碎解、除渣、筛选、浓缩、精浆、储浆工艺过程制得OCC浆料;
木片热磨浆备浆:
使用枝桠材木片为原料,经木片热磨浆制备线投料、木片热磨、双盘磨精浆、精筛筛选、浓缩、储浆工艺过程制得木片热磨浆;
其中,木片热磨步骤中,采用热磨机对枝桠材木片进行热磨,将枝桠材木片解成单根木纤维,双盘磨精浆步骤中,采用双盘磨精浆机对枝桠材木片进行精磨,精磨后的浆料通过精筛进行筛选,筛选通过后的浆料经过斜筛浓缩后得到木片热磨浆;其中,热磨机有效磨浆功率220kwh/t,双盘磨精浆机有效磨浆功率180kwh/t。
本实施例中,在OCC备浆步骤中,精磨后的浆料通过精筛进行筛选,精筛的筛孔尺寸为0.150mm。在其他实施例中,精筛的筛孔尺寸为0.125mm-0.180mm都可以,筛孔尺寸与标准目数对应:筛孔尺寸:0.180mm标准目数:80目;筛孔尺寸:0.150mm标准目数:100目;筛孔尺寸:0.125mm标准目数:120目。目是一个长度单位,代表在1平方英寸上以应目数的方孔的边长。本实施例中采用筛孔尺寸为0.150mm,符合牛皮箱板纸对木片热磨浆的最佳要求,成纸耐破指数、环压指数、耐折度、厚度等各项指标均符合质量标准。
其中,经过斜筛浓缩后得到木片热磨浆的叩解度为10-12SR,湿重为5-6g。采用热磨机对枝桠材木片进行热磨,采用双盘磨精浆机对枝桠材木片进行精磨,本实施例中,双盘磨精浆机采用优化后的磨片齿形,更能适应具体工艺需要,有利于提高纤维品质、成纸品质及降低打浆电耗。使木片热磨浆的叩解度为10-12SR,湿重为5-6g。
配浆:
将OCC浆料根据纤维的长度,分别流入OCC长纤浆塔、OCC短纤浆塔、OCC中纤浆塔中,木片热磨浆流入木片热磨浆浆塔中;
其中,OCC浆料的纤维长度在2.5mm以上的流入OCC长纤浆塔中,OCC浆料的纤维长度在1.1mm以下的流入OCC短纤浆塔,在1.1mm到2.5mm之前的流入OCC中纤浆塔中。在OCC备浆步骤中,就可以将OCC备浆根据纤维的长度分开,本实施例中,采用斜筛对OCC浆料进行区分。此为本发明的重要改进点之一,一般现有技术来说,长纤浆料采用的是现有技术中,以针叶木为原料的长纤木浆,而短纤木浆采用的原料是阔叶木,纤维较短。很少根据牛皮箱板纸的实际生产情况,将OCC浆料分为长纤、短纤、中纤的,而本实施例中为了改善牛皮箱板纸的品质、柔软度的问题,将OCC浆料分为长纤、短纤、中纤,有利于提高纤维品质、成纸品质,提高牛皮箱板纸的品质,更符合现在客户的实际需求。
将OCC中纤浆塔中的浆料加入面层混合池进行混合,经面层流送短循环系统进行稀释、筛选、除气处理后上网,作为牛皮箱板纸面层;
将木片热磨浆浆塔、OCC长纤浆塔、OCC短纤浆塔中的浆料加入芯层混合池进行混合,经芯层流送短循环系统进行稀释、筛选、除气处理后上网,作为牛皮箱板纸芯层,其中,木片热磨浆占牛皮箱板纸芯层浆料的28%;
将OCC长纤浆塔、OCC短纤浆塔中的浆料加入底层混合池进行混合,经底层流送短循环系统进行稀释、筛选、除气处理后上网,作为牛皮箱板纸底层;
其中,牛皮箱板纸面层为100%的OCC浆料;牛皮箱板纸面层中,为百分百的OCC中纤浆料。
牛皮箱板纸芯层中木片热磨浆占28%,OCC浆料占72%;牛皮箱板纸芯层中木片热磨浆占28%,OCC长纤浆料占36%,OCC短纤浆料占36%。
牛皮箱板纸底层为100%的OCC浆料。牛皮箱板纸底层中OCC长纤浆料占50%,OCC短纤浆料占50%。
值得说明的是,在牛皮箱板纸芯层、牛皮箱板纸底层中OCC长纤浆料与OCC短纤浆料的占比,并不局限于此,还可以有其他的实现方式,只要符合牛皮箱板纸的最低制作要求即可。
本实施例中,以木片热磨浆替代OCC浆生产牛皮箱板纸,能有效减少进口OCC废纸的用量,降低生产成本,有效减少洋拉级入境和固体废弃物的产生,给企业带来良好经济、环保效益。
生产实例中,磨木浆吨浆成本约为OCC浆吨浆成本的50%,每吨纸添加90-110kg片热磨浆替代OCC浆,生产100-210g/m2高级牛皮箱板纸,年产45万吨牛皮箱板纸纸生产线,减少OCC废纸原料用量5.4万吨/年,减少固体废弃物产生量2000吨/年,节能减排效益明显。
抄造:
使用叠网纸机进行抄造。
上述上网浆料经网部脱水成形、压榨部压榨、前干燥部、表面施胶剂、后干燥部、压光机、卷取、复卷、打包入库抄造成纸。
其他实施例中,由于牛皮箱板纸本身生产出来的产品造型固定,有些客户有特别的要求,加上一些特别的效果。
在抄造步骤后,对牛皮箱板纸面层或者牛皮箱板纸底层进行喷涂步骤,
其喷涂步骤具体为,将反光粉加入到溶解溶液中,通过喷枪喷到牛皮箱板纸面层或者牛皮箱板纸底层上。
其中,混合溶液中,水性胶浆占74%-84%、硬化剂占6%、反光粉占10-20%,混合溶液需要低的粘稠度,喷枪为低的粘稠度才可以喷的出去。喷枪需要一定的力度,风力太大,溶液会渗透到背面,风力太小,喷不上去。
如此,通过喷涂,将反光粉喷涂到牛皮箱板纸面层或者牛皮箱板纸底层上,在强光的照射下,会发出反光,在一般的情况下,与正常的牛皮箱板纸没有区别。可以应用到特殊的场合、特殊的情况下,例如,在夜晚执勤的交警。
区别现有技术,本实施例将OCC浆料根据纤维的长度,分成长纤浆料、中纤浆料、短纤浆料,OCC中纤浆料制成牛皮箱板纸面层,长纤浆料、短纤浆料、木片热磨浆按照一定比例混合制成牛皮箱板纸芯层,长纤浆料、短纤浆料混合制成牛皮箱板纸底层。首先,根据牛皮箱板纸面层、芯层、底层的不同需要,加入不同的纤维长度的OCC浆料;其次,采用长纤浆料、短纤浆料、木片热磨浆按照一定比例混合制成牛皮箱板纸芯层以木片热磨浆替代部分OCC浆料抄造高级牛皮箱板纸。将木片热磨浆做为填充物,未采用碱等化学药剂去除部分木素,未产生碱液废水。有效解决了OCC废纸原料替代问题,减少了OCC废纸用量,降低了生产成本。
实施例二
本实施例涉及的一种木片热磨浆替代OCC浆生产牛皮箱板纸的生产方法与实施例一所公开木片热磨浆替代OCC浆生产牛皮箱板纸的生产方法区别在于,在配浆步骤中,木片热磨浆占牛皮箱板纸芯层浆料的25%;木片热磨浆占牛皮箱板纸芯层浆料的比例大小,直接影响OCC浆使用的多少,木片热磨浆占比越大,减少OCC废纸原料用量越多,反之亦然。
实施例三
本实施例涉及的一种木片热磨浆替代OCC浆生产牛皮箱板纸的生产方法与实施例一所公开木片热磨浆替代OCC浆生产牛皮箱板纸的生产方法区别在于,在配浆步骤中,木片热磨浆占牛皮箱板纸芯层浆料的30%;木片热磨浆占牛皮箱板纸芯层浆料的比例大小,直接影响OCC浆使用的多少,木片热磨浆占比越大,减少OCC废纸原料用量越多,反之亦然。
实施例四
本实施例涉及的一种木片热磨浆替代OCC浆生产牛皮箱板纸的生产方法与实施例一所公开木片热磨浆替代OCC浆生产牛皮箱板纸的生产方法区别在于,在配浆步骤中,木片热磨浆占牛皮箱板纸芯层浆料的15%;木片热磨浆占牛皮箱板纸芯层浆料的比例大小,直接影响OCC浆使用的多少,木片热磨浆占比越大,减少OCC废纸原料用量越多,反之亦然。
实施例五
本实施例涉及的一种木片热磨浆替代OCC浆生产牛皮箱板纸的生产方法与实施例一所公开木片热磨浆替代OCC浆生产牛皮箱板纸的生产方法区别在于,在配浆步骤中,木片热磨浆占牛皮箱板纸芯层浆料的40%;木片热磨浆占牛皮箱板纸芯层浆料的比例大小,直接影响OCC浆使用的多少,木片热磨浆占比越大,减少OCC废纸原料用量越多,反之亦然。
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者终端设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者终端设备所固有的要素。在没有更多限制的情况下,由语句“包括……”或“包含……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者终端设备中还存在另外的要素。此外,在本文中,“大于”、“小于”、“超过”等理解为不包括本数;“以上”、“以下”、“以内”等理解为包括本数。
尽管已经对上述各实施例进行了描述,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例做出另外的变更和修改,所以以上所述仅为本发明的实施例,并非因此限制本发明的专利保护范围,凡是利用本发明说明书所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围之内。
Claims (5)
1.一种木片热磨浆替代OCC浆生产牛皮箱板纸的生产方法,其特征在于,包括以下步骤:
OCC备浆:
使用废旧箱板纸为原料,经常规OCC制浆线投料、碎解、除渣、筛选、浓缩、精浆、储浆工艺过程制得OCC浆料;
木片热磨浆备浆:
使用枝桠材木片为原料,经木片热磨浆制备线投料、木片热磨、双盘磨精浆、精筛筛选、浓缩、储浆工艺过程制得木片热磨浆;
其中,木片热磨步骤中,采用热磨机对枝桠材木片进行热磨,将枝桠材木片解成单根木纤维,双盘磨精浆步骤中,采用双盘磨精浆机对枝桠材木片进行精磨,精磨后的浆料通过精筛进行筛选,筛选通过后的浆料经过斜筛浓缩后得到木片热磨浆;
配浆:
将OCC浆料根据纤维的长度,分别流入OCC长纤浆塔、OCC短纤浆塔、OCC中纤浆塔中,木片热磨浆流入木片热磨浆浆塔中;
将OCC中纤浆塔中的浆料加入面层混合池进行混合,经面层流送短循环系统进行稀释、筛选、除气处理后上网,作为牛皮箱板纸面层;
将木片热磨浆浆塔、OCC长纤浆塔、OCC短纤浆塔中的浆料加入芯层混合池进行混合,经芯层流送短循环系统进行稀释、筛选、除气处理后上网,作为牛皮箱板纸芯层,其中,木片热磨浆占牛皮箱板纸芯层浆料的15%-40%;
将OCC长纤浆塔、OCC短纤浆塔中的浆料加入底层混合池进行混合,经底层流送短循环系统进行稀释、筛选、除气处理后上网,作为牛皮箱板纸底层;
抄造:
上述上网浆料经网部脱水成形、压榨部压榨、前干燥部、表面施胶剂、后干燥部、压光机、卷取、复卷、打包入库抄造成纸;
在抄造步骤后,对牛皮箱板纸面层或者牛皮箱板纸底层进行喷涂步骤,
其喷涂步骤具体为,将反光粉加入到溶解溶液中,通过喷枪喷到牛皮箱板纸面层或者牛皮箱板纸底层上,其中混合溶液中,水性胶浆占74%-84%、硬化剂占6%、反光粉占10-20%,混合溶液需要达到预设的粘稠度。
2.根据权利要求1所述的木片热磨浆替代OCC浆生产牛皮箱板纸的生产方法,其特征在于:在OCC备浆步骤中,精磨后的浆料通过精筛进行筛选,精筛的筛孔尺寸为0.125mm-0.180mm。
3.根据权利要求1所述的木片热磨浆替代OCC浆生产牛皮箱板纸的生产方法,其特征在于:在木片热磨浆备浆步骤中,经过斜筛浓缩后得到木片热磨浆的叩解度为10-12° SR。
4.根据权利要求1所述的木片热磨浆替代OCC浆生产牛皮箱板纸的生产方法,其特征在于:在木片热磨浆备浆步骤中,经过斜筛浓缩后得到木片热磨浆的湿重为5-6g。
5.根据权利要求1所述的木片热磨浆替代OCC浆生产牛皮箱板纸的生产方法,其特征在于:在配浆步骤中,
牛皮箱板纸面层为100%的OCC浆料;
牛皮箱板纸芯层中木片热磨浆占25%-30%,OCC浆料占70-75%;
牛皮箱板纸底层为100%的OCC浆料。
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CN110284369B (zh) * | 2019-06-04 | 2021-11-05 | 山鹰华南纸业有限公司 | 一种提高纸面印刷性能的牛皮箱板纸制备方法 |
CN111472197B (zh) * | 2020-04-14 | 2022-05-13 | 联盛纸业(龙海)有限公司 | 一种occ高浓打浆的制浆生产及其造纸方法和再生纸 |
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