CN109023777B - Printing and dyeing pretreatment device based on online water permeability detection and treatment - Google Patents

Printing and dyeing pretreatment device based on online water permeability detection and treatment Download PDF

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CN109023777B
CN109023777B CN201811014699.1A CN201811014699A CN109023777B CN 109023777 B CN109023777 B CN 109023777B CN 201811014699 A CN201811014699 A CN 201811014699A CN 109023777 B CN109023777 B CN 109023777B
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罗杰雄
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Yancheng Lingyue Technology Co ltd
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Ruian Zhipu Technology Co Ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06GMECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
    • D06G1/00Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N15/00Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
    • G01N15/08Investigating permeability, pore-volume, or surface area of porous materials

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Abstract

本发明是一种基于在线透水性检测和处理的印染前处理装置,同时针对长布匹中低透水性的部分,做出相应的在线处理,以诊断透水性低于标准值的具体原因。另外,针对该装置的泵部分,设计了独特的防水击(防空转)措施。

Figure 201811014699

The invention is a pre-processing device for printing and dyeing based on on-line water permeability detection and treatment. At the same time, for the part with low water permeability in the long cloth, corresponding on-line treatment is performed to diagnose the specific reason why the water permeability is lower than the standard value. In addition, a unique anti-shock (anti-idling) measure is designed for the pump part of the device.

Figure 201811014699

Description

一种基于在线透水性检测和处理的印染前处理装置A printing and dyeing pretreatment device based on online water permeability detection and treatment

技术领域technical field

本发明涉及印染领域,具体涉及一种基于在线透水性检测和处理的印染前处理装置。The invention relates to the field of printing and dyeing, in particular to a pre-processing device for printing and dyeing based on on-line water permeability detection and processing.

背景技术Background technique

在布匹的印染之前,往往需要对布匹进行前处理工序,这些前处理工序包括了退浆、煮练、助剂工作液的浸染等,本发明是针对助剂工作液的浸染开发出的针对性印染设备。在现有的助剂工作液浸染中,往往是采用直接将布匹放置于缸内的方式进行浸染,这种方式只能针对长度有限的布匹进行浸染,本发明是一种快速连续长布匹浸染装置。透水性(透液性),是指液体在布匹细孔中的通过率,是影响布匹浸染效果的重要指标,由于在线的透水性检测难度较大,往往业界采用透气性来粗略衡量布匹的透水性,这并非十分准确,本发明是一种基于在线透水性检测和处理的印染前处理装置,同时针对长布匹中低透水性的部分,做出相应的在线处理,以诊断透水性低于标准值的具体原因。另外,针对该装置的泵部分,设计了独特的防水击(防空转)措施。Before the printing and dyeing of the cloth, it is often necessary to carry out pre-treatment procedures on the cloth. These pre-treatment procedures include desizing, scouring, and dyeing of the auxiliary working solution. Printing and dyeing equipment. In the existing auxiliaries working liquid impregnation, the method of directly placing the cloth in the tank is often used for impregnation. This method can only impregnate the cloth with limited length. The present invention is a rapid and continuous long cloth impregnation device. . Water permeability (liquid permeability) refers to the passing rate of liquid in the pores of the cloth, and is an important indicator that affects the effect of cloth dyeing. Due to the difficulty of online water permeability detection, the industry often uses air permeability to roughly measure the water permeability of the cloth. This is not very accurate. The present invention is a pre-processing device for printing and dyeing based on on-line water permeability detection and treatment. At the same time, for the low water permeability part of the long cloth, corresponding on-line treatment is made to diagnose that the water permeability is lower than the standard. The specific reason for the value. In addition, a unique anti-shock (anti-idling) measure is designed for the pump part of the device.

发明内容SUMMARY OF THE INVENTION

针对上述问题,本发明提供一种基于在线透水性检测和处理的印染前处理装置。In view of the above problems, the present invention provides a pre-processing device for printing and dyeing based on on-line water permeability detection and processing.

本发明的目的采用以下技术方案来实现:The object of the present invention adopts the following technical solutions to realize:

一种基于在线透水性检测和处理的印染前处理装置,包括:A pre-processing device for printing and dyeing based on online water permeability detection and processing, comprising:

布匹连续输送浸染单元,用于连续性地将布匹输送于染缸中进行浸染,布匹连续输送浸染单元具体包括上端开口的染缸、转辊和固定轴,布匹的一端缠绕于转辊上,另一端缠绕于固定轴上,转辊和固定轴分设于染缸的两侧,转辊由电机驱动旋转,固定轴通过第一支杆支撑,电机通过第二支杆支撑;还包括位于染缸内的前端液位筒和后端液位筒,被张紧的布匹穿过前端液位筒和后端液位筒的底部,且布匹紧密接触前端液位筒的左下侧和后端液位筒的右下侧;The cloth continuous conveying and impregnation unit is used to continuously convey the cloth in the dyeing vat for impregnation. The cloth continuous conveying and impregnating unit specifically includes a dye vat with an upper end opening, a rotating roller and a fixed shaft. One end of the cloth is wound on the rotating roller, and the other end is wound around the rotating roller. On the fixed shaft, the rotating roller and the fixed shaft are respectively arranged on both sides of the dyeing vat, the rotating roller is driven to rotate by the motor, the fixed shaft is supported by the first support rod, and the motor is supported by the second support rod; it also includes the front liquid level located in the dyeing vat The tensioned cloth passes through the bottom of the front-end liquid level cylinder and the rear-end liquid level cylinder, and the cloth closely contacts the lower left side of the front-end liquid level cylinder and the lower right side of the rear-end liquid level cylinder;

液位式在线透水性检测单元,包括前端检测单元和后端检测单元,通过投入自动的液位调节阀开度与设定的开度值进行比较,分别对布匹进入染缸时和离开染缸时的透水性进行判断,液位式在线透水性检测单元具体包括前端液位筒、后端液位筒、前端泵、后端泵、前端中转箱、后端中转箱、前端液位调节阀和后端液位调节阀,前端液位筒的左下侧壁上开设有前端透液孔,后端液位筒的右下侧壁上开设有后端透液孔,前端液位筒通过软管与前端泵入口连通,前端泵的出口管与前端中转箱连通,后端液位筒通过软管与后端泵入口连通,后端泵的出口管与后端中转箱连通,前端液位调节阀和后端液位调节阀分别设置于前端泵的出口管和后端泵的出口管上,前端中转箱和后端中转箱分别通过前端回液孔和后端回液孔与染缸连通,前端透液孔和后端透液孔均被布匹遮挡;前端液位筒和后端液位筒中分别设置有液位传感器,前端液位调节阀和后端液位调节阀运行中投入自动,自动控制前端液位筒和后端液位筒的液位在设定值;前端泵、前端中转箱固接于染缸左侧,后端泵、后端中转箱固接于染缸右侧;Liquid level online water permeability detection unit, including front-end detection unit and rear-end detection unit, compare the opening of the automatic liquid level control valve with the set opening value, respectively, when the cloth enters the dyeing vat and when it leaves the dyeing vat. To judge the water permeability, the liquid level online water permeability detection unit specifically includes a front-end liquid level cylinder, a back-end liquid level cylinder, a front-end pump, a back-end pump, a front-end transfer box, a back-end transfer box, a front-end liquid level control valve and a back-end liquid level control valve. For the liquid level control valve, the front-end liquid level cylinder is provided with a front-end liquid permeable hole on the lower left side wall of the front-end liquid level cylinder; The inlet is connected, the outlet pipe of the front-end pump is connected with the front-end transfer box, the rear-end liquid level cylinder is connected with the inlet of the back-end pump through a hose, the outlet pipe of the back-end pump is connected with the rear-end transfer box, and the front-end liquid level regulating valve is connected to the back-end transfer box. The liquid level regulating valve is respectively arranged on the outlet pipe of the front-end pump and the outlet pipe of the rear-end pump. The front-end transfer box and the rear-end transfer box are respectively communicated with the dye vat through the front-end liquid return hole and the rear-end liquid return hole, and the front-end liquid permeable hole and The rear liquid permeable holes are covered by cloth; the front liquid level cylinder and the rear liquid level cylinder are respectively provided with liquid level sensors, the front liquid level regulating valve and the rear liquid level regulating valve are put into automatic operation during operation, and the front liquid level cylinder is automatically controlled and the liquid level of the rear-end liquid level cylinder are at the set value; the front-end pump and the front-end transfer box are fixedly connected to the left side of the dyeing vat, and the rear-end pump and the rear-end transfer box are fixedly connected to the right side of the dyeing vat;

低透水性处理单元,其包括布匹顶起子单元和探入式旋转刷板子单元,当前端检测单元检测到的透水性低于预期时,布匹连续输送浸染单元将低透水性部分布匹输送至染缸中部,布匹顶起子单元启动将布匹间歇性地顶起,同时探入式旋转刷板子单元利用循环动力单元的动力探入至布匹的上端并保持旋转,低透水性部分布匹在布匹顶起子单元的间隙性顶起下不断被旋转刷板刷击,以去除布匹孔隙中可能存在的异物;处理完毕后,布匹继续向前输送,由后端检测单元再次对低透水性部分布匹进行检测,如果检测合格,则布匹继续进行向前输送,如果检测不合格,则判断为布匹本身透水性过差,向运行人员发送警报;布匹顶起子单元包括多个位于布匹下方的半圆板,多个半圆板于圆心处固接于半圆板转轴上,半圆板转轴由旋转电机驱动,半圆板转轴的末端置于轴承座中;探入式旋转刷板子单元包括驱动筒、旋转刷板和加压泵,加压泵通过加压管与驱动筒上部连通,加压管上设置有加压控制阀,驱动筒内置有活塞,活塞的下端通过弹簧与驱动筒的底壁固接,活塞与驱动杆固接,具有刷丝的旋转刷板固接于驱动杆的末端,旋转刷板置于安装板的圆槽内,驱动杆上固接有多个叶片,叶片位于安装板上开设的圆腔内,安装板的下端具有限位内凸沿;加压管分出一路进水管与圆腔连通,进水管上设置有进水控制阀,圆腔的出水管与开设在旋转刷板下端的多个喷液孔连通;加压泵的入水口连通于染缸的底部;The low water permeability treatment unit includes a cloth jacking unit and a penetrating rotary brush sub unit. When the water permeability detected by the front-end detection unit is lower than expected, the cloth continuous conveying and dyeing unit will transport the low water permeability part of the cloth to the middle of the dyeing vat , the cloth jacking unit starts to jack up the cloth intermittently, and at the same time, the penetration type rotating brush plate sub-unit uses the power of the circulating power unit to reach the upper end of the cloth and keep rotating, and the low water permeability part of the cloth is in the gap between the cloth jacking unit It is continuously brushed by the rotating brush plate under the strong lifting to remove the foreign matter that may exist in the pores of the cloth; after the treatment is completed, the cloth continues to be transported forward, and the back-end detection unit will test the low-permeability part of the cloth again. If the test is qualified, The cloth continues to be transported forward. If the inspection fails, it is judged that the cloth itself has poor water permeability, and an alarm is sent to the operator; the cloth lifter unit includes a plurality of semi-circular plates located under the cloth, and the plurality of semi-circular plates are located at the center of the circle. It is fixed on the rotating shaft of the semi-circular plate. The rotating shaft of the semi-circular plate is driven by a rotating motor. The end of the rotating shaft of the semi-circular plate is placed in the bearing seat; The pressurizing pipe communicates with the upper part of the driving cylinder, a pressurizing control valve is arranged on the pressurizing pipe, a piston is built in the driving cylinder, the lower end of the piston is fixedly connected with the bottom wall of the driving cylinder through a spring, the piston is fixedly connected with the driving rod, and has a brush wire. The rotating brush plate is fixed to the end of the drive rod, the rotating brush plate is placed in the circular groove of the installation plate, a plurality of blades are fixed on the drive rod, the blades are located in the circular cavity opened on the installation plate, and the lower end of the installation plate has The inner convex edge of the limit; the pressure pipe is divided into a water inlet pipe and communicated with the circular cavity, the water inlet pipe is provided with a water inlet control valve, and the water outlet pipe of the circular cavity is connected with a plurality of liquid spray holes opened at the lower end of the rotating brush plate; plus The water inlet of the pressure pump is connected to the bottom of the dye vat;

循环动力单元,包括加压泵,利用染缸中的工作液作为加压泵的动力介质为探入式旋转刷板提供下探和旋转的动力;The circulating power unit, including the pressurizing pump, uses the working fluid in the dye vat as the power medium of the pressurizing pump to provide the power for the penetration and rotation of the rotary brush plate;

泵体水击和空转防止单元,用于当液位式在线透水性检测单元中的液位过低而泵体电机未联动停止时,强制转动液位式在线透水性检测单元中的液位筒一定角度,使得透液孔强制进液,以提高液位筒中的液位;泵体水击和空转防止单元具体包括用于驱动前端液位筒和后端液位筒的前端步进电机和后端步进电机,其分别通过输出轴与前端液位筒和后端液位筒固接,前端液位筒和后端液位筒均是两端封口的筒体。The pump body water hammer and idling prevention unit is used to forcibly rotate the liquid level cylinder in the liquid level online water permeability detection unit when the liquid level in the liquid level online water permeability detection unit is too low and the pump motor is not stopped in conjunction At a certain angle, the liquid penetration hole is forced to enter the liquid to increase the liquid level in the liquid level cylinder; the water hammer and idling prevention unit of the pump body specifically includes a front-end stepping motor and a rear-end liquid level cylinder for driving the front-end liquid level cylinder and the rear-end liquid level cylinder. The end stepping motor is respectively fixedly connected to the front-end liquid level cylinder and the rear-end liquid level cylinder through the output shaft.

附图说明Description of drawings

利用附图对本发明作进一步说明,但附图中的实施例不构成对本发明的任何限制,对于本领域的普通技术人员,在不付出创造性劳动的前提下,还可以根据以下附图获得其它的附图。The present invention will be further described by using the accompanying drawings, but the embodiments in the accompanying drawings do not constitute any limitation to the present invention. For those of ordinary skill in the art, under the premise of no creative work, other Attached.

图1是本发明的正面剖视图;Fig. 1 is the front sectional view of the present invention;

图2是本发明的外部轴测图;Fig. 2 is the external axonometric view of the present invention;

图3是探入式旋转刷板子单元的剖视图;3 is a cross-sectional view of a probe-type rotary brush sub-unit;

图4是旋转刷板的轴测图;Fig. 4 is the axonometric view of the rotating brush plate;

图5是驱动筒和安装板相关构件的轴测图;Figure 5 is an axonometric view of the drive barrel and associated components of the mounting plate;

图6是布匹顶起子单元的轴测图;Fig. 6 is the axonometric view of the cloth jacking sub unit;

图7是泵体水击和空转防止单元的轴测图。Fig. 7 is an axonometric view of the pump body water hammer and idling preventing unit.

具体实施方式Detailed ways

结合以下实施例对本发明作进一步描述。The present invention will be further described with reference to the following examples.

请参见如图1-7所示的一种基于在线透水性检测和处理的印染前处理装置,其特征是,包括:Please refer to a printing and dyeing pre-treatment device based on online water permeability detection and treatment as shown in Figures 1-7, which is characterized in that it includes:

布匹连续输送浸染单元,用于连续性地将布匹1输送于染缸2中进行浸染;The cloth continuous conveying and impregnation unit is used for continuously conveying the cloth 1 in the dyeing vat 2 for impregnation;

液位式在线透水性检测单元,包括前端检测单元和后端检测单元,通过投入自动的液位调节阀开度与设定的开度值进行比较,分别对布匹1进入染缸2时和离开染缸2时的透水性进行判断;Liquid level online water permeability detection unit, including front-end detection unit and back-end detection unit, compares the opening of the automatic liquid level control valve with the set opening value, respectively, when the cloth 1 enters the dyeing vat 2 and leaves the dyeing vat The water permeability at 2 o'clock is judged;

低透水性处理单元,其包括布匹顶起子单元和探入式旋转刷板子单元,当前端检测单元检测到的透水性低于预期时,布匹连续输送浸染单元将低透水性部分布匹输送至染缸中部,布匹顶起子单元启动将布匹1间歇性地顶起,同时探入式旋转刷板子单元利用循环动力单元的动力探入至布匹1的上端并保持旋转,低透水性部分布匹在布匹顶起子单元的间隙性顶起下不断被旋转刷板3刷击,以去除布匹孔隙中可能存在的异物;处理完毕后,布匹1继续向前输送,由后端检测单元再次对低透水性部分布匹进行检测,如果检测合格,则布匹1进行向前输送,如果检测不合格,则判断为布匹本身透水性过差,向运行人员发送警报;The low water permeability treatment unit includes a cloth jacking unit and a penetrating rotary brush sub unit. When the water permeability detected by the front-end detection unit is lower than expected, the cloth continuous conveying and dyeing unit will transport the low water permeability part of the cloth to the middle of the dyeing vat , the cloth jacking unit starts to jack up the cloth 1 intermittently, and at the same time, the penetrating rotary brush sub-unit uses the power of the circulating power unit to probe into the upper end of the cloth 1 and keeps rotating, and the low water permeability part of the cloth is on the cloth jacking unit. It is continuously brushed by the rotating brush plate 3 under the intermittent jacking to remove the foreign matter that may exist in the pores of the cloth; after the treatment is completed, the cloth 1 continues to be transported forward, and the back-end detection unit detects the low-permeability part of the cloth again. , if the test is qualified, the cloth 1 will be transported forward. If the test is unqualified, it will be judged that the cloth itself has poor water permeability, and an alarm will be sent to the operator;

循环动力单元,包括加压泵4,利用染缸2中的工作液作为加压泵4的动力介质为探入式旋转刷板3提供下探和旋转的动力;The circulating power unit, including the pressurizing pump 4, uses the working fluid in the dye vat 2 as the power medium of the pressurizing pump 4 to provide the probing-type rotating brush plate 3 with power for descending and rotating;

泵体水击和空转防止单元,用于当液位式在线透水性检测单元中的液位过低而泵体电机未联动停止时,强制转动液位式在线透水性检测单元中的液位筒一定角度,使得透液孔强制进液,以提高液位筒中的液位。The pump body water hammer and idling prevention unit is used to forcibly rotate the liquid level cylinder in the liquid level online water permeability detection unit when the liquid level in the liquid level online water permeability detection unit is too low and the pump motor is not stopped in conjunction At a certain angle, the liquid permeable hole is forced to enter the liquid to increase the liquid level in the liquid level cylinder.

布匹连续输送单元包括上端开口的染缸2、转辊5和固定轴6,布匹1的一端缠绕于转辊5上,另一端缠绕于固定轴6上,转辊5和固定轴6分设于染缸2的两侧,转辊5由电机9驱动旋转,固定轴6通过第一支杆10支撑,电机9通过第二支杆11支撑;还包括位于染缸2内的前端液位筒12和后端液位筒13,被张紧的布匹1穿过前端液位筒12和后端液位筒13的底部,且布匹1紧密接触前端液位筒12的左下侧和后端液位筒13的右下侧。The cloth continuous conveying unit includes a dye vat 2 with an open upper end, a rotating roller 5 and a fixed shaft 6. One end of the cloth 1 is wound on the rotating roller 5, and the other end is wound on the fixed shaft 6, and the rotating roller 5 and the fixed shaft 6 are respectively arranged in the dye vat 2. On both sides, the rotating roller 5 is driven to rotate by the motor 9, the fixed shaft 6 is supported by the first support rod 10, and the motor 9 is supported by the second support rod 11; it also includes the front-end liquid level cylinder 12 and the rear-end liquid level cylinder located in the dye vat 2. Level cylinder 13, the tensioned cloth 1 passes through the bottom of the front-end level cylinder 12 and the rear-end level cylinder 13, and the cloth 1 is in close contact with the lower left side of the front-end level cylinder 12 and the lower right side of the rear-end level cylinder 13. side.

液位式在线透水性检测单元包括前端液位筒12、后端液位筒13、前端泵14、后端泵15、前端中转箱16、后端中转箱17、前端液位调节阀18和后端液位调节阀19,前端液位筒12的左下侧壁上开设有前端透液孔20,后端液位筒13的右下侧壁上开设有后端透液孔21,前端液位筒20通过软管与前端泵14入口连通,前端泵的出口管22与前端中转箱16连通,后端液位筒13通过软管与后端泵15入口连通,后端泵15的出口管23与后端中转箱17连通,前端液位调节阀18和后端液位调节阀19分别设置于前端泵的出口管22和后端泵的出口管23上,前端中转箱16和后端中转箱17分别通过前端回液孔24和后端回液孔25与染缸2连通,前端透液孔20和后端透液孔21均被布匹1遮挡;前端液位筒12和后端液位筒13中分别设置有液位传感器,前端液位调节阀18和后端液位调节阀19运行中投入自动,自动控制前端液位筒12和后端液位筒13的液位在设定值(一般取1/2液位筒高度);前端泵14、前端中转箱16固接于染缸2左侧,后端泵15、后端中转箱17固接于染缸2右侧。The liquid level online water permeability detection unit includes a front-end liquid level cylinder 12, a rear-end liquid level cylinder 13, a front-end pump 14, a rear-end pump 15, a front-end transfer box 16, a rear-end transfer box 17, a front-end liquid level regulating valve 18 and a rear The end liquid level regulating valve 19, the front end liquid level cylinder 12 is provided with a front end liquid permeable hole 20 on the left lower side wall, and the right lower side wall of the rear liquid level cylinder 13 is provided with a rear end liquid permeation hole 21. 20 is communicated with the inlet of the front end pump 14 through a hose, the outlet pipe 22 of the front end pump is communicated with the front end transfer box 16, the rear end liquid level cylinder 13 is communicated with the inlet of the rear end pump 15 through a hose, and the outlet pipe 23 of the rear end pump 15 is communicated with the inlet of the rear end pump 15. The rear end transfer box 17 is connected, the front end liquid level regulating valve 18 and the rear end liquid level regulating valve 19 are respectively arranged on the outlet pipe 22 of the front end pump and the outlet pipe 23 of the rear end pump, the front end transfer box 16 and the rear end transfer box 17 The front-end liquid-return hole 24 and the rear-end liquid-return hole 25 are respectively communicated with the dye vat 2. The front-end liquid-permeable hole 20 and the rear-end liquid-permeable hole 21 are both blocked by the cloth 1; A liquid level sensor is provided respectively, and the front liquid level regulating valve 18 and the rear liquid level regulating valve 19 are put into automatic operation during operation, and the liquid levels of the front liquid level cylinder 12 and the rear liquid level cylinder 13 are automatically controlled at the set value (generally taken as the set value). 1/2 the height of the liquid level cylinder); the front-end pump 14 and the front-end transfer box 16 are fixedly connected to the left side of the dyeing vat 2, and the rear-end pump 15 and the rear-end transfer box 17 are fixedly connected to the right side of the dyeing vat 2.

布匹顶起子单元包括多个位于布匹2下方的半圆板26,多个半圆板26于圆心处固接于半圆板转轴27上,半圆板转轴27由旋转电机28驱动,半圆板转轴27的末端置于轴承座29中;探入式旋转刷板子单元整体固接于架板50上,架板50通过立柱51固接于染缸2的上沿,探入式旋转刷板子单元包括驱动筒30、旋转刷板3和加压泵4,加压泵4通过加压管53与驱动筒30上部连通,加压管32上设置有加压控制阀33,驱动筒30内置有活塞34,活塞34的下端通过弹簧35与驱动筒30的底壁固接,活塞34与驱动杆36固接,具有刷丝53的旋转刷板3固接于驱动杆36的末端,旋转刷板3置于安装板31的圆槽37内,驱动杆36上固接有多个叶片39,叶片39位于安装板31上开设的圆腔40内(安装板31为橡胶体,且驱动杆36穿过安装板31处与安装板31紧密接触密封,为了增加水密封性可在接触处增加活动密封圈),安装板31的下端具有限位内凸沿41;加压管33分出一路进水管42与圆腔40连通,进水管42上设置有进水控制阀43,圆腔的出水管44与开设在旋转刷板3下端的多个喷液孔45连通;加压泵4的入水口52连通于染缸2的底部。The cloth jacking unit includes a plurality of semicircular plates 26 located below the cloth 2. The plurality of semicircular plates 26 are fixedly connected to the semicircular plate rotating shaft 27 at the center of the circle. The semicircular plate rotating shaft 27 is driven by a rotating motor 28. In the bearing seat 29; the penetrating rotary brush sub-unit is integrally fixed on the frame plate 50, and the shelf 50 is fixed to the upper edge of the dye vat 2 through the upright column 51. The penetrating rotary brush sub-unit includes a driving cylinder 30, a rotating The brush plate 3 and the pressurizing pump 4, the pressurizing pump 4 communicates with the upper part of the driving cylinder 30 through the pressurizing pipe 53, the pressurizing pipe 32 is provided with a pressurizing control valve 33, the driving cylinder 30 has a built-in piston 34, and the lower end of the piston 34 The spring 35 is fixed to the bottom wall of the driving cylinder 30 , the piston 34 is fixed to the driving rod 36 , the rotating brush plate 3 with the brush wire 53 is fixed to the end of the driving rod 36 , and the rotating brush plate 3 is placed on the mounting plate 31 . In the circular groove 37, a plurality of blades 39 are fixed on the driving rod 36, and the blades 39 are located in the circular cavity 40 opened on the mounting plate 31 (the mounting plate 31 is a rubber body, and the driving rod 36 passes through the mounting plate 31 and is installed. The plate 31 is in close contact with the seal, in order to increase the water tightness, a movable sealing ring can be added at the contact point), the lower end of the installation plate 31 has a limit inner convex edge 41; The water inlet pipe 42 is provided with a water inlet control valve 43 , and the water outlet pipe 44 of the circular cavity communicates with a plurality of spray holes 45 opened at the lower end of the rotary brush plate 3 ;

泵体水击和空转防止单元,包括用于驱动前端液位筒12和后端液位筒13的前端步进电机46和后端步进电机47,其分别通过输出轴48与前端液位筒12和后端液位筒13固接,前端液位筒12和后端液位筒13均是两端封口的筒体。染缸2的侧壁固接有控制面板49。The pump body water hammer and idling prevention unit includes a front-end stepping motor 46 and a rear-end stepping motor 47 for driving the front-end liquid level cylinder 12 and the rear-end liquid level cylinder 13, which are connected to the front-end liquid level cylinder through the output shaft 48 respectively. 12 and the rear-end liquid level cylinder 13 are fixedly connected, and both the front-end liquid-level cylinder 12 and the rear-end liquid level cylinder 13 are cylinders with both ends sealed. A control panel 49 is fixed to the side wall of the dye vat 2 .

该装置使用时,首先将布匹1如图1所示布置好,然后向染缸2中添加工作液直至液位没过液位筒(图1中虚线),转动转辊5使得布匹1张紧(为了保证张紧力,固定轴6上布匹需要缠绕紧密,最好在布匹的左侧最末端置上配重件,属于现有技术范畴,不再详述,转辊5至后端液位筒13之间的布匹可以单独在布置之前先行浸液),同时布匹1不断向右输送缠绕至转辊5上,此时工作液会透过布匹1的细孔,由前端透液孔20进入到前端液位筒12中,启动前端泵14,将前端液位筒12中的工作液送至前端中转箱16中,再由前端回液孔24回流到染缸2中,在此过程中,前端液位控制阀18投入自动跟踪前端液位筒12的液位,保持其在1/2高度,如果前端透液孔20处布匹的细孔透水性均匀且较好,则在布匹输送过程中前端液位控制阀18的开度会保持在一个定值(波动范围极小,该定值的具体数值由工作人员根据不同布匹来经验判断是否合理),当其中某段布匹的透水性降低时,该段低透水性布匹运行至前端透水孔20位置时,前端液位筒12中的液位会下降较多,此时为了维持液位在设定值,前端液位控制阀18的开度就会大幅减小,控制器记录下液位控制阀18减小幅度大于设定值的布匹位置(根据转辊电机的转动角度来判断),然后通过转辊5将该段布匹输送至前端液位筒12和后端液位筒13之间,启动加压泵4,加压泵4一方面将工作液输送至驱动筒30上部,挤压活塞34向下运动直至旋转刷板3接近接触布匹,另一方面由进水管42进入圆腔40冲击叶片39转动,从而带动旋转刷板3转动;同时启动旋转电机28,半圆板26向上转动,并顶起布匹,使得布匹的细孔被刷丝37冲刺,将细孔中可能存在的异物清出,同时由喷液孔45喷出的工作液不断对低透水性段布匹进行冲刷,随着旋转电机28的不断转动,布匹被不断地顶起和降下,工作一定时长后,停止旋转电机28和加压泵4,则旋转刷板3在弹簧力下恢复上行。后端液位检测单元与前端液位检测单元同时启动,且设定值一致,当低透水性段布匹运行至后端液位检测单元时,再次进行检测,如果后端液位控制阀19的开度没有明显变小,则说明是由于布匹中存在异物导致的,布匹继续向前输送,装置继续工作,如果后端液位控制阀19的开度也明显变小,则判断为布匹本身质量问题导致透水性过差,向运行人员发送警报,由运行人员对该段布匹进行检查。当前端液位筒12或者后端液位筒13中的液位过低,而前端泵14或后端泵15电机未联动停止运行时,强制逆时针转动前端液位筒12或顺时针转动后端液位筒13一定角度(设定为180°,此时透液孔朝上),使得透液孔强制进液,以提高液位筒中的液位,防止泵体中进入空气发生水击或者无水空转。When the device is in use, firstly arrange the cloth 1 as shown in Figure 1, then add working liquid to the dye vat 2 until the liquid level does not exceed the liquid level cylinder (dotted line in Figure 1), and rotate the roller 5 to make the cloth 1 tension ( In order to ensure the tension force, the cloth on the fixed shaft 6 needs to be tightly wound, and it is better to place a counterweight on the leftmost end of the cloth, which belongs to the category of the prior art and will not be described in detail. The cloth between 13 and 13 can be immersed in liquid separately before being arranged), and at the same time, the cloth 1 is continuously conveyed to the right and wound on the rotating roller 5. At this time, the working liquid will pass through the pores of the cloth 1 and enter from the front-end liquid-permeable hole 20 to the rotating roller 5. In the front-end liquid level cylinder 12, start the front-end pump 14 to send the working fluid in the front-end liquid level cylinder 12 to the front-end transfer tank 16, and then return to the dye vat 2 through the front-end liquid return hole 24. The level control valve 18 is put in to automatically track the liquid level of the front-end liquid level cylinder 12 and keep it at 1/2 of the height. The opening of the position control valve 18 will be kept at a fixed value (the fluctuation range is extremely small, and the specific value of the fixed value is judged by the staff according to different cloths to determine whether it is reasonable), when the water permeability of a certain section of the cloth decreases, the When the low-permeability cloth runs to the position of the front-end permeable hole 20, the liquid level in the front-end liquid level cylinder 12 will drop a lot. At this time, in order to maintain the liquid level at the set value, the opening of the front-end liquid level control valve 18 will be reduced. If it is greatly reduced, the controller records the cloth position where the reduction of the liquid level control valve 18 is greater than the set value (judged according to the rotation angle of the roller motor), and then transfers the cloth to the front-end liquid level cylinder through the roller 5 12 and the rear-end liquid level cylinder 13, start the pressurizing pump 4. On the one hand, the pressurizing pump 4 transports the working fluid to the upper part of the driving cylinder 30, and the squeezing piston 34 moves downward until the rotating brush plate 3 is close to contacting the cloth. On the one hand, the water inlet pipe 42 enters the circular cavity 40 to impact the blade 39 to rotate, thereby driving the rotating brush plate 3 to rotate; at the same time, the rotating motor 28 is activated, the semi-circular plate 26 rotates upward, and pushes up the cloth, so that the fine holes of the cloth are sprinted by the brush wire 37 , to clear out the possible foreign matter in the pores, and at the same time, the working liquid sprayed from the liquid spray hole 45 continuously washes the cloth in the low water permeability section. With the continuous rotation of the rotary motor 28, the cloth is constantly lifted and lowered. , After working for a certain period of time, stop the rotating motor 28 and the pressurizing pump 4, and the rotating brush plate 3 will resume upward under the spring force. The back-end liquid level detection unit and the front-end liquid level detection unit are activated at the same time, and the set values are the same. If the opening degree does not become significantly smaller, it means that it is caused by the presence of foreign matter in the cloth. The cloth continues to be transported forward and the device continues to work. If the opening degree of the rear-end liquid level control valve 19 also becomes significantly smaller, it is judged that the quality of the cloth itself is The problem caused the water permeability to be too poor, and an alarm was sent to the operator, who checked the section of cloth. When the liquid level in the front-end liquid level cylinder 12 or the rear-end liquid-level cylinder 13 is too low, and the motor of the front-end pump 14 or the rear-end pump 15 is not linked and stops running, the front-end liquid level cylinder 12 is forcibly rotated counterclockwise or after the clockwise rotation The end liquid level cylinder 13 has a certain angle (set to 180°, at this time the liquid permeable hole is upward), so that the liquid permeable hole is forced to enter the liquid, so as to increase the liquid level in the liquid level cylinder and prevent the air entering the pump body from causing water hammer or No water idling.

有益效果:具有独特的液位式在线透水性检测装置,能够根据液位控制阀的开度来段在线透水性,并根据检测结果,利用布匹顶起子单元和探入式旋转刷板子单元对低透水性段布匹进行处理,以清除布匹细孔中可能存在的异物,当低透水性段布匹运行至后端液位检测单元时,再次进行检测,如果后端液位控制阀的开度也明显变小,则判断为布匹本身透水性过差,向运行人员发送警报,综合检测效果好,处理高效,系统集成性强,另外针对该装置的特点,设计了独特的防水击(防空转)措施,在实际使用中取得了很好的效果。Beneficial effects: It has a unique liquid level online water permeability detection device, which can measure the online water permeability according to the opening of the liquid level control valve, and according to the detection results, use the cloth jacking unit and the penetrating rotary brush plate subunit to detect the low water permeability. The cloth in the water-permeable section is treated to remove possible foreign matter in the pores of the cloth. When the cloth in the low-water-permeability section runs to the rear-end liquid level detection unit, the detection is carried out again. If the opening of the rear-end liquid level control valve is also obvious If it becomes smaller, it is judged that the water permeability of the cloth itself is too poor, and an alarm is sent to the operator. The comprehensive detection effect is good, the processing is efficient, and the system integration is strong. In addition, according to the characteristics of the device, a unique waterproof (anti-idling) measures are designed. , and achieved good results in practical use.

最后应当说明的是,以上实施例仅用以说明本发明的技术方案,而非对本发明保护范围的限制,尽管参照较佳实施例对本发明作了详细地说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, not to limit the protection scope of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that , the technical solutions of the present invention may be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention.

Claims (2)

1. The utility model provides a processing apparatus before printing and dyeing based on online water permeability detects and handles which characterized by includes:
the continuous cloth conveying and dip-dyeing unit is used for continuously conveying cloth into a dye vat for dip-dyeing, and specifically comprises the dye vat with an opening at the upper end, a rotary roller and a fixed shaft, wherein one end of the cloth is wound on the rotary roller, the other end of the cloth is wound on the fixed shaft, the rotary roller and the fixed shaft are respectively arranged at two sides of the dye vat, the rotary roller is driven to rotate by a motor, the fixed shaft is supported by a first support rod, and the motor is supported by a second support rod; the dyeing machine also comprises a front end liquid level cylinder and a rear end liquid level cylinder which are positioned in the dye vat, and the tensioned cloth passes through the bottoms of the front end liquid level cylinder and the rear end liquid level cylinder and is closely contacted with the left lower side of the front end liquid level cylinder and the right lower side of the rear end liquid level cylinder;
a liquid level type online water permeability detection unit comprises a front end detection unit and a rear end detection unit, the water permeability of cloth when entering a dye vat and when leaving the dye vat is judged respectively by comparing the opening of a liquid level regulating valve which is put into automatic with a set opening value, the liquid level type online water permeability detection unit specifically comprises a front end liquid level barrel, a rear end liquid level barrel, a front end pump, a rear end pump, a front end transfer box, a rear end transfer box, a front end liquid level regulating valve and a rear end liquid level regulating valve, a front end liquid level hole is arranged on the left lower side wall of the front end liquid level barrel, a rear end liquid level hole is arranged on the right lower side wall of the rear end liquid level barrel, the front end liquid level barrel is communicated with a front end pump inlet through a hose, an outlet pipe of the front end pump is communicated with the front end transfer box, the rear end liquid level barrel is communicated with a rear end pump inlet through a hose, an outlet pipe of the rear end pump is communicated with the rear end transfer box, the front end liquid level regulating valve and the rear end liquid level regulating valve are respectively arranged on an outlet pipe of, the front-end transfer box and the rear-end transfer box are respectively communicated with the dye vat through a front-end liquid return hole and a rear-end liquid return hole, and the front-end liquid-permeable hole and the rear-end liquid-permeable hole are both shielded by cloth; liquid level sensors are respectively arranged in the front end liquid level barrel and the rear end liquid level barrel, the front end liquid level regulating valve and the rear end liquid level regulating valve are automatically put into operation, and the liquid levels of the front end liquid level barrel and the rear end liquid level barrel are automatically controlled to be at set values; the front-end pump and the front-end transfer box are fixedly connected to the left side of the dye vat, and the rear-end pump and the rear-end transfer box are fixedly connected to the right side of the dye vat;
the low water permeability processing unit comprises a cloth jacking sub-unit and a probing type rotary brushing plate sub-unit, when the water permeability detected by the front end detection unit is lower than expected, the cloth continuous conveying dip dyeing unit conveys the cloth with low water permeability to the middle part of the dye vat, the cloth jacking opener unit starts to jack the cloth intermittently, the probing type rotary brushing plate sub-unit probes the upper end of the cloth by using the power of the circulating power unit and keeps rotating, and the cloth with low water permeability is brushed by the rotary brushing plate continuously under the clearance jacking of the cloth jacking sub-unit to remove foreign matters possibly existing in the pores of the cloth; after the treatment is finished, the cloth is continuously conveyed forwards, the rear end detection unit detects the cloth with low water permeability again, if the detection is qualified, the cloth is continuously conveyed forwards, and if the detection is unqualified, the cloth is judged to have poor water permeability, and an alarm is sent to an operator; the cloth jacking sub-unit comprises a plurality of semicircular plates positioned below the cloth, the semicircular plates are fixedly connected to a semicircular plate rotating shaft at the circle center, the semicircular plate rotating shaft is driven by a rotating motor, and the tail ends of the semicircular plate rotating shafts are arranged in the bearing seats; the probing type rotary brush plate subunit comprises a driving cylinder, a rotary brush plate and a pressure pump, wherein the pressure pump is communicated with the upper part of the driving cylinder through a pressure pipe, a pressure control valve is arranged on the pressure pipe, a piston is arranged in the driving cylinder, the lower end of the piston is fixedly connected with the bottom wall of the driving cylinder through a spring, the piston is fixedly connected with a driving rod, the rotary brush plate with brush wires is fixedly connected to the tail end of the driving rod, the rotary brush plate is arranged in a circular groove of a mounting plate, a plurality of blades are fixedly connected to the driving rod, the blades are positioned in a circular cavity formed in the mounting plate, and the lower end of the mounting; the pressurizing pipe is divided into a path of water inlet pipe which is communicated with the circular cavity, a water inlet control valve is arranged on the water inlet pipe, and a water outlet pipe of the circular cavity is communicated with a plurality of liquid spraying holes which are arranged at the lower end of the rotary brush plate; the water inlet of the pressure pump is communicated with the bottom of the dye vat;
the circulating power unit comprises a pressure pump, and the working liquid in the dye vat is used as a power medium of the pressure pump to provide downward probing and rotating power for the probing type rotary brush plate;
the pump body water hammer and idle rotation preventing unit is used for forcibly rotating a liquid level cylinder in the liquid level type online water permeability detecting unit for a certain angle when the liquid level in the liquid level type online water permeability detecting unit is too low and a pump body motor is not in linkage stop, so that liquid is forcibly fed into a liquid penetrating hole to improve the liquid level in the liquid level cylinder; the pump body water hammer and idle rotation prevention unit specifically comprises a front end stepping motor and a rear end stepping motor which are used for driving a front end liquid level barrel and a rear end liquid level barrel, the front end stepping motor and the rear end stepping motor are fixedly connected with the front end liquid level barrel and the rear end liquid level barrel through output shafts respectively, and the front end liquid level barrel and the rear end liquid level barrel are barrels with sealed two ends.
2. The pretreatment device for printing and dyeing according to claim 1, wherein a control panel is fixed to a side wall of the dye vat.
CN201811014699.1A 2018-09-01 2018-09-01 Printing and dyeing pretreatment device based on online water permeability detection and treatment Active CN109023777B (en)

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CN201811014699.1A CN109023777B (en) 2018-09-01 2018-09-01 Printing and dyeing pretreatment device based on online water permeability detection and treatment

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CN205934393U (en) * 2016-08-23 2017-02-08 福建省长乐市福荣针织有限公司 Cloth cleaning device
CN206573449U (en) * 2017-03-29 2017-10-20 付广信 A kind of experimental provision for testing engineering material water permeability
CN107447407A (en) * 2017-08-07 2017-12-08 淄博祥源纺织有限公司 The quick dyeing and finishing pre-treatment combination machine of towel fabric open width

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CN102192869A (en) * 2010-03-11 2011-09-21 北京仁创科技集团有限公司 Apparatus and method for detecting permeable performance of permeable material product
CN205934393U (en) * 2016-08-23 2017-02-08 福建省长乐市福荣针织有限公司 Cloth cleaning device
CN206573449U (en) * 2017-03-29 2017-10-20 付广信 A kind of experimental provision for testing engineering material water permeability
CN107447407A (en) * 2017-08-07 2017-12-08 淄博祥源纺织有限公司 The quick dyeing and finishing pre-treatment combination machine of towel fabric open width

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