CN109016660A - A kind of environment-friendly type punch-out equipment processed automatically - Google Patents
A kind of environment-friendly type punch-out equipment processed automatically Download PDFInfo
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- 238000005520 cutting process Methods 0.000 claims abstract description 87
- 238000003825 pressing Methods 0.000 claims abstract description 38
- 230000005540 biological transmission Effects 0.000 claims abstract description 18
- 238000009434 installation Methods 0.000 claims abstract description 15
- 230000000903 blocking effect Effects 0.000 claims description 6
- 230000001360 synchronised effect Effects 0.000 claims description 4
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- 238000005096 rolling process Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 24
- 238000000034 method Methods 0.000 abstract description 13
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- 239000012141 concentrate Substances 0.000 abstract description 2
- 238000007373 indentation Methods 0.000 description 30
- 239000003638 chemical reducing agent Substances 0.000 description 11
- 238000005192 partition Methods 0.000 description 7
- 238000012545 processing Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 238000004064 recycling Methods 0.000 description 5
- 230000004888 barrier function Effects 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 238000004806 packaging method and process Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
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- 230000007246 mechanism Effects 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/25—Surface scoring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/14—Cutting, e.g. perforating, punching, slitting or trimming
- B31B50/20—Cutting sheets or blanks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/74—Auxiliary operations
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Abstract
本发明公开了一种环保型自动制箱机,包括压痕装置和裁剪装置,所述压痕装置包括横向压痕装置和纵向压痕装置,所述传输结构、纵向压痕装置、横向压痕装置以及裁剪装置从左至右依次安装在安装底座上;所述纵向压横装置包括纵向压轮支架、压轮轴和纵向压轮,所述横向压痕装置包括横向压轮支架、支撑轴和横向压轮,所述裁剪装置包括切削轴、切削轮、电机Ⅱ和带轮Ⅱ,所述切削轴两端安装在侧挡板上,所述切削轴上安装有若干切削轮,所述切削轴一端穿过侧挡板,并在尾端通过带轮Ⅱ与电机Ⅱ相连。本发明纸箱制造机械将所有的工序集中在一台设备上,大大的缩短了生产工时,有效的提高了生产效率,降低了工人的劳动强度。
The invention discloses an environment-friendly automatic box-making machine, which comprises a creasing device and a cutting device. The creasing device includes a transverse creasing device and a longitudinal creasing device. The transmission structure, the longitudinal creasing device, the transverse creasing device The device and the cutting device are installed on the installation base in sequence from left to right; the longitudinal pressing device includes a longitudinal pressing wheel bracket, a pressing wheel shaft and a longitudinal pressing wheel, and the transverse creasing device includes a transverse pressing wheel bracket, a support shaft and a transverse pressing wheel Pressure wheel, the cutting device includes a cutting shaft, a cutting wheel, a motor II and a pulley II, the two ends of the cutting shaft are installed on the side baffles, a number of cutting wheels are installed on the cutting shaft, one end of the cutting shaft Pass through the side baffle and connect with the motor II through the pulley II at the tail end. The carton manufacturing machine of the present invention concentrates all the processes on one piece of equipment, greatly shortens the production man-hours, effectively improves the production efficiency, and reduces the labor intensity of workers.
Description
技术领域technical field
本发明涉及制造纸箱的装置,尤其涉及一种环保型自动制箱机。The invention relates to a device for manufacturing cartons, in particular to an environment-friendly automatic box making machine.
背景技术Background technique
近年我国在包装纸箱的生产过程中忽略了其回收利用的问题,包装纸箱使用后多以废纸的形式进行处理,对资源造成了极大的浪费,因此,我们可以考虑对一些较大面积的包装纸箱进项二次加工利用,这样不仅可以降低成本,而且可以起到资源回收利用和降低能耗的作用。In recent years, my country has neglected the issue of recycling in the production process of packaging cartons. After use, packaging cartons are mostly treated in the form of waste paper, which has caused a great waste of resources. Therefore, we can consider some larger areas. Packaging cartons are used for secondary processing, which can not only reduce costs, but also play a role in recycling resources and reducing energy consumption.
目前,我国纸箱制造机械存在的问题主要有以下几点,①各类设备较为分散,没有足够的集成化设备,生产效率相对低下,工人的劳动强度比较大;②设备功能单一,对不同的生产要求适应性较差;③设备只适应大型企业生产。忽略了中小型企业和资金较为薄弱的电子商务商家的需求;④设备很难对已经使用过的纸箱进行二次加工利用,造成资源的浪费。因此,为适应市场需求,新型制箱机的研发显得极其重要。At present, the problems existing in my country's carton manufacturing machinery mainly include the following points: ① all kinds of equipment are relatively scattered, there is not enough integrated equipment, the production efficiency is relatively low, and the labor intensity of workers is relatively high; The requirements are poorly adaptable; ③The equipment is only suitable for large-scale enterprise production. The needs of small and medium-sized enterprises and e-commerce merchants with relatively weak funds are ignored; ④ It is difficult for equipment to perform secondary processing and utilization of used cartons, resulting in waste of resources. Therefore, in order to meet the market demand, the research and development of new box making machines is extremely important.
发明内容Contents of the invention
本发明的目的在于,提供一种环保型自动制箱机,解决类设备较为分散,没有足够的集成化设备,生产效率相对低下,工人的劳动强度比较大;设备功能单一,对不同的生产要求适应性较差;设备只适应大型企业生产。忽略了中小型企业和资金较为薄弱的电子商务商家的需求;设备很难对已经使用过的纸箱进行二次加工利用,造成资源的浪费的问题。The purpose of the present invention is to provide an environment-friendly automatic box-making machine, which solves the problem that the equipment is relatively scattered, there is not enough integrated equipment, the production efficiency is relatively low, and the labor intensity of the workers is relatively high; The adaptability is poor; the equipment is only suitable for the production of large enterprises. The needs of small and medium-sized enterprises and e-commerce merchants with relatively weak funds are ignored; it is difficult for the equipment to carry out secondary processing and utilization of the used cartons, resulting in a waste of resources.
为实现上述目的,本发明提供了如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种环保型自动制箱机,包括安装底座,安装在安装底座两侧的侧挡板以及与侧挡板垂直的支撑板,该安装底座和支撑板上安装有滚筒和传输带,滚筒对纸板进行缠压,促进纸板随传输带传输和防止纸板上下跳动的作用,还包括压痕装置和裁剪装置,所述压痕装置包括横向压痕装置和纵向压痕装置,在安装底座内还设有电机Ⅰ、带轮Ⅰ、同步带轮和减速器相互连接构成的传输结构,所述传输结构、纵向压痕装置、横向压痕装置以及裁剪装置从左至右依次安装在安装底座上;An environment-friendly automatic box-making machine, including a mounting base, side baffles installed on both sides of the mounting base and a support plate perpendicular to the side baffles, rollers and conveyor belts are installed on the mounting base and the support plate, and the rollers are aligned with the cardboard Wrapping and pressing, promoting the transmission of the cardboard with the conveyor belt and preventing the cardboard from bouncing up and down. It also includes a creasing device and a cutting device. The creasing device includes a horizontal creasing device and a longitudinal creasing device. There is also a The transmission structure composed of motor I, pulley I, synchronous pulley and reducer is connected to each other. The transmission structure, longitudinal indentation device, transverse indentation device and cutting device are installed on the installation base in sequence from left to right;
所述纵向压横装置包括纵向压轮支架、压轮轴和纵向压轮,所述压轮轴的两端安装在侧挡板上,所述压轮轴上安装有若干纵向压轮支架,所述压轮支架下方设有纵向压轮;所述横向压痕装置包括横向压轮支架、支撑轴和横向压轮,所述侧挡板之间安装有两条平行的支撑轴,所述支撑轴上安装有两个横向压轮支架,所述横向压轮支架下方也设有横向压轮;所述支撑轴与压轮轴相互垂直,并且不接触;The longitudinal pressing device includes a longitudinal pressing wheel bracket, a pressing wheel shaft and a longitudinal pressing wheel, the two ends of the pressing wheel shaft are installed on the side baffles, and several longitudinal pressing wheel supports are installed on the pressing wheel shaft, and the pressing wheel A longitudinal pressure roller is arranged under the bracket; the horizontal indentation device includes a horizontal pressure roller bracket, a support shaft and a horizontal pressure roller, two parallel support shafts are installed between the side baffles, and a Two horizontal pressure roller brackets, horizontal pressure rollers are also arranged under the horizontal pressure roller brackets; the support shaft and the pressure roller axis are perpendicular to each other and do not touch;
所述裁剪装置包括切削轴、切削轮、电机Ⅱ和带轮Ⅱ,所述切削轴两端安装在侧挡板上,所述切削轴上安装有若干切削轮,所述切削轴一端穿过侧挡板,并在尾端通过带轮Ⅱ与电机Ⅱ相连。The cutting device includes a cutting shaft, a cutting wheel, a motor II and a pulley II, the two ends of the cutting shaft are mounted on side baffles, a number of cutting wheels are installed on the cutting shaft, and one end of the cutting shaft passes through the side The baffle is connected to the motor II through the pulley II at the tail end.
优选的,所述压轮轴上设有导轨Ⅰ,所述纵向压轮支架设有紧固螺钉Ⅰ,通过紧固螺钉Ⅰ和导轨Ⅰ相互配合构成调节结构。Preferably, a guide rail I is provided on the pinch wheel shaft, and a fastening screw I is provided on the longitudinal pinch wheel support, and an adjustment structure is formed by cooperation of the fastening screw I and the guide rail I.
优选的,所述切削轴上设有导轨Ⅱ,所述切削轮上设有紧固螺钉Ⅱ,所述切削轮通过导轨Ⅱ在切削轴上调整位置,并用紧固螺钉Ⅱ固定。Preferably, a guide rail II is provided on the cutting shaft, and a fastening screw II is provided on the cutting wheel. The cutting wheel adjusts its position on the cutting shaft through the guide rail II and is fixed with the fastening screw II.
纵向压痕装置和裁剪装置中的压轮和切削轮会沿着压轮轴上的导轨Ⅰ以及切削轮轴上的导轨Ⅱ实现轴向移动,当移动到纸板所需压痕和切削处的位置时,使用紧固螺钉Ⅰ和紧固螺钉Ⅱ进行紧固定位。The pressing wheel and cutting wheel in the longitudinal creasing device and cutting device will move axially along the guide rail Ⅰ on the pressing wheel shaft and the guide rail Ⅱ on the cutting wheel shaft. Use fastening screws Ⅰ and Ⅱ for fastening and positioning.
优选的,所述支撑轴靠近切削轴的一侧设有可调挡装置,所述可调挡装置包括推板、螺杆和螺栓,所述螺杆穿过侧挡板,进入侧挡板内侧的一端安装有推板,所述推板与侧挡板平行设置,所述螺杆的另一端设有螺栓,用于调整推板之间的距离,从而限定纸板的宽度。Preferably, the side of the support shaft close to the cutting shaft is provided with an adjustable blocking device, and the adjustable blocking device includes a push plate, a screw and a bolt, and the screw passes through the side baffle and enters one end inside the side baffle. A push plate is installed, and the push plate is arranged parallel to the side baffle, and the other end of the screw rod is provided with a bolt for adjusting the distance between the push plates, thereby limiting the width of the cardboard.
在入料口处安装可调节隔挡装置,可以实现纸板的左右位置限定,上隔板可以限定纸板的上下跳动,在进过切削轮的纸板尽头处安装可调隔挡装置,使得纸板具有准确的切削裁剪深度,经过对纸板的各处位置限定,实现纸板的精准切削裁剪。An adjustable barrier device is installed at the material inlet to limit the left and right positions of the cardboard. The upper partition can limit the up and down jump of the cardboard. An adjustable barrier device is installed at the end of the cardboard that has passed the cutting wheel to make the cardboard have an accurate The cutting and cutting depth is limited, and the precise cutting and cutting of the cardboard is realized by limiting the position of the cardboard.
优选的,所述横向压轮和纵向压轮的表面中心位置均设有压轮凸起,所述支撑板与横向压轮和纵向压轮接触的位置设有支撑板凹槽,所述压轮凸起和支撑板凹槽相匹配,并且所述压轮凸起可以压入支撑板凹槽内。Preferably, the center position of the surface of the horizontal pressure roller and the longitudinal pressure roller is provided with a pressure roller protrusion, and the position where the support plate is in contact with the horizontal pressure roller and the longitudinal pressure roller is provided with a support plate groove, and the pressure roller The protrusion matches the groove of the support plate, and the protrusion of the pressing wheel can be pressed into the groove of the support plate.
纵向压痕装置压痕方式是传输带将纸板输送到纵向压痕装置处,纸板通过传输带继续向前移动,在压轮凸起处和下边支撑板凹陷处的挤压下实现压痕,横向压痕装置的原理与纵向压痕的原理相同,只是方向不同。The creasing method of the longitudinal creasing device is that the conveyor belt transports the cardboard to the longitudinal creasing device, and the cardboard continues to move forward through the conveyor belt, and the creasing is realized under the extrusion of the convex part of the pressing wheel and the concave part of the lower support plate, and the horizontal direction The principle of the indentation device is the same as that of the longitudinal indentation, but the direction is different.
优选的,所述裁剪装置的左侧设有入料口和上隔板,用于限定纸板上下位置所述裁剪装置的左侧设有入料口和上隔板,用于限定纸板上下位置。Preferably, the left side of the cutting device is provided with a material inlet and an upper partition for defining the up and down position of the cardboard. The left side of the cutting device is provided with a material inlet and an upper partition for defining the up and down position of the cardboard.
优选的,所述安装底座内还设有电机Ⅰ、带轮Ⅰ和减速器,所述电机Ⅰ与减速器相连,所述减速器与带轮Ⅰ相连,所述传输带安装在辊轴上,所述辊轴一端穿过侧挡板,并与带轮Ⅰ相连,实现传输驱动。Preferably, the installation base is also provided with a motor I, a pulley I and a reducer, the motor I is connected to the reducer, the reducer is connected to the pulley I, and the transmission belt is installed on the roller shaft, One end of the roller shaft passes through the side baffle and is connected with the pulley I to realize transmission drive.
优选的,所述支撑板凹槽包括横向支撑板凹槽和纵向支撑板凹槽,所述横向支撑板凹槽与支撑轴平行,所述纵向支撑板凹槽与压轮轴平行。上述支撑轴下方设置了若干条横向支撑板凹槽,该横向支撑板凹槽之间有间距,该间距用于限定不同型号的纸箱的尺寸,同理纵向支撑板凹槽之间也设有间距。Preferably, the support plate groove includes a transverse support plate groove and a longitudinal support plate groove, the transverse support plate groove is parallel to the support shaft, and the longitudinal support plate groove is parallel to the pinch wheel axis. A number of transverse support plate grooves are arranged below the above-mentioned support shaft, and there is a distance between the transverse support plate grooves, which is used to limit the size of different types of cartons. .
优选的,所述安装底座上还设有粘订台。Preferably, a binding table is also provided on the installation base.
优选的,所述横向压痕支架下方设有滑槽,所述滑槽内安装有横向压轮,所述横向压轮与滑槽安装的位置也设有紧固螺钉Ⅰ,所述横向压轮通过紧固螺钉Ⅰ和滑槽在横向压痕之间上滑动,实现间距调节。所述横向压痕支架两端以及纵向压痕支架上均设有穿孔,所述支撑轴和压轮轴穿过穿孔。Preferably, a chute is provided under the horizontal indentation support, and a horizontal pressure wheel is installed in the chute, and a fastening screw I is also provided at the installation position of the horizontal pressure wheel and the chute, and the horizontal pressure wheel Through the fastening screw I and the chute sliding up and down between the transverse indentations, the spacing adjustment is realized. Both ends of the horizontal indentation support and the longitudinal indentation support are provided with perforations, and the support shaft and the pressure roller shaft pass through the perforations.
优选的,所述横向压痕支架两端以及纵向压痕支架上均设有穿孔,所述支撑轴和压轮轴穿过穿孔。Preferably, both ends of the horizontal indentation support and the longitudinal indentation support are provided with perforations, and the support shaft and the pressure roller shaft pass through the perforations.
优选的,电机Ⅰ和电机Ⅱ选用Y型三相鼠笼异步电动机。Preferably, motor I and motor II are Y-type three-phase squirrel-cage asynchronous motors.
与现有技术相比,本发明一种环保型自动制箱机具有以下突出的有益效果:Compared with the prior art, an environment-friendly automatic box-making machine of the present invention has the following outstanding beneficial effects:
1、环保型自动制箱机与其他制箱机械相比,可以在一台机器上按照相应工艺顺序完成压痕,剪切,切角,装订等工艺,解决了设备分散的问题,具有较强的生产适应性,极大地降低了资金的投入,对中小型企业和电子商务商家等资金较为薄弱的群体来说,是不错的选择,并且环保型自动制箱机,可以对已经使用过的纸箱进行裁剪和二次加工利用,起到了资源的回收利用和环境保护作用,倡导了绿色生产的发展理念。本纸箱制造机械将所有的工序集中在一台设备上,大大的缩短了生产工时,有效的提高了生产效率,降低了工人的劳动强度。1. Compared with other box-making machines, the environment-friendly automatic box-making machine can complete creasing, shearing, corner-cutting, binding and other processes on one machine in accordance with the corresponding process sequence, which solves the problem of equipment dispersion and has a strong The production adaptability greatly reduces the capital investment. It is a good choice for groups with relatively weak funds such as small and medium-sized enterprises and e-commerce merchants, and the environmentally friendly automatic box making machine can make used cartons Cutting and secondary processing and utilization play a role in resource recycling and environmental protection, and advocate the development concept of green production. This carton manufacturing machine concentrates all the processes on one piece of equipment, which greatly shortens the production hours, effectively improves the production efficiency and reduces the labor intensity of the workers.
2、本纸箱制造机械通过适当调整压轮和切削轮的位置,可以生产出另外一种型号的纸箱,共可以生产出6号到12号7种型号的邮政纸箱,解决了制箱机械功能单一的问题。2. This carton manufacturing machine can produce another type of carton by properly adjusting the position of the pressing wheel and cutting wheel. It can produce 7 types of postal cartons from No. 6 to No. 12, which solves the problem of single function of the carton making machine The problem.
3、本环保型自动制箱机价格便宜,性能良好,功能齐全,在后期的优化设计中,可以设计添加控制机构,适当调整机械结构或生产工艺,以实现其全部自动化生产,也可以适当调整机器大小,设计出多种型号的该类纸箱制造机械,以实现所有型号的邮政纸箱一体生产,对剪切机构和粘订机构可以进一步进行优化,减少人工辅助,降低劳动强度。3. This environment-friendly automatic box making machine is cheap, with good performance and complete functions. In the later optimization design, you can design and add a control mechanism, and adjust the mechanical structure or production process appropriately to realize its full automatic production. It can also be adjusted appropriately According to the size of the machine, various models of this type of carton manufacturing machinery are designed to realize the integrated production of all types of postal cartons. The shearing mechanism and the binding mechanism can be further optimized to reduce manual assistance and labor intensity.
附图说明Description of drawings
图1是本发明整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;
图2是本发明压痕装置调节结构示意图;Fig. 2 is a schematic diagram of the adjustment structure of the indentation device of the present invention;
图3是本发明裁剪装置调节结构示意图;Fig. 3 is a schematic diagram of the adjustment structure of the cutting device of the present invention;
图4是本发明的压痕原理图;Fig. 4 is the schematic diagram of indentation of the present invention;
图5是本发明纵向压轮支架结构示意图;Fig. 5 is a schematic diagram of the structure of the longitudinal pressure roller bracket of the present invention;
图6是本发明横向压轮支架的结构示意图;Fig. 6 is a schematic structural view of the horizontal pressure wheel bracket of the present invention;
图7是本发明可调当装置的结构示意图;Fig. 7 is a schematic structural view of the adjustable device of the present invention;
图8是本发明工艺流程图。Fig. 8 is a process flow diagram of the present invention.
其中,1-电机Ⅰ,2-带轮Ⅰ,3-减速器,4-同步带轮,5-传输带,6-滚筒,7-纵向压痕装置,71-纵向压轮支架,711-导轨Ⅰ,72-压轮轴,721-紧固螺钉Ⅰ,73-纵向压轮,8-横向压轮装置,81-横向压轮支架,82-支撑轴,83-横向压轮,84-滑槽,9-裁剪装置,91-切削轴,911-导轨Ⅱ,92-切削轮,921-紧固螺钉Ⅱ,93-电机Ⅱ,94-带轮Ⅱ,10-上隔板,11-入料口,12-可调挡装置,121-螺杆,122-推板,13-粘订台,14-安装底座,141-侧挡板,142-支撑板,1421-支撑板凹槽,15-纸板,16-压轮凸起。Among them, 1-motor Ⅰ, 2-pulley Ⅰ, 3-reducer, 4-synchronous pulley, 5-transmission belt, 6-roller, 7-longitudinal indentation device, 71-longitudinal pressure wheel bracket, 711-guide rail Ⅰ, 72-pressure roller shaft, 721-fastening screwⅠ, 73-longitudinal pressure roller, 8-horizontal pressure roller device, 81-horizontal pressure roller bracket, 82-support shaft, 83-horizontal pressure roller, 84-chute, 9-cutting device, 91-cutting shaft, 911-guide rail Ⅱ, 92-cutting wheel, 921-fastening screw Ⅱ, 93-motor Ⅱ, 94-pulley Ⅱ, 10-upper partition, 11-feed inlet, 12-adjustable blocking device, 121-screw, 122-push plate, 13-adhesive binding table, 14-installation base, 141-side baffle, 142-support plate, 1421-support plate groove, 15-cardboard, 16 - The pressure roller is raised.
具体实施方式Detailed ways
下面将结合附图和实施例,对本发明的一种环保型自动制箱机作进一步详细说明。An environment-friendly automatic box making machine of the present invention will be described in further detail below in conjunction with the accompanying drawings and embodiments.
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the drawings, wherein the same or similar reference numerals designate the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the figures are exemplary only for explaining the present invention and should not be construed as limiting the present invention.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", " The orientations or positional relationships indicated by "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying Describes, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and operate in a specific orientation, and therefore should not be construed as limiting the invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
此外,在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In addition, in the description of the present invention, unless otherwise specified, "plurality" means two or more.
如图1所示,一种环保型自动制箱机,包括安装底座14,安装在安装底座14两侧的侧挡板141以及与侧挡板141垂直的支撑板142,该安装底座14和支撑板142上安装有滚筒6和传输带,滚筒6对纸板15进行缠压,促进纸板15随传输带5传输和防止纸板15上下跳动的作用,还包括压痕装置和裁剪装置9,所述压痕装置包括横向压痕装置8和纵向压痕装置7,在安装底座14内还设有电机Ⅰ1、带轮Ⅰ2、同步带轮4和减速器3相互连接构成的传输结构,所述传输结构、纵向压痕装置7、横向压痕装置8以及裁剪装置9从左至右依次安装在安装底座14上;As shown in Figure 1, a kind of environment-friendly automatic box-making machine comprises installation base 14, is installed in the side baffle plate 141 of installation base 14 both sides and the support plate 142 perpendicular to side baffle plate 141, this installation base 14 and support The roller 6 and the conveyor belt are installed on the plate 142, and the roller 6 wraps and presses the cardboard 15 to promote the transmission of the cardboard 15 with the conveyor belt 5 and prevent the cardboard 15 from bouncing up and down. It also includes an indentation device and a cutting device 9. The indentation device includes a transverse indentation device 8 and a longitudinal indentation device 7, and a transmission structure composed of a motor I1, a pulley I2, a synchronous pulley 4 and a reducer 3 is also provided in the installation base 14. The transmission structure, The longitudinal indentation device 7, the transverse indentation device 8 and the cutting device 9 are installed on the installation base 14 sequentially from left to right;
所述纵向压横装置包括纵向压轮73支架71、压轮轴72和纵向压轮73,所述压轮轴72的两端安装在侧挡板141上,所述压轮轴72上安装有若干纵向压轮73支架71,所述压轮支架下方设有纵向压轮73;所述横向压痕装置8包括横向压轮83支架、支撑轴82和横向压轮83,所述侧挡板141之间安装有两条平行的支撑轴82,所述支撑轴82上安装有两个横向压轮83支架81,所述横向压轮83支架81下方也设有横向压轮83;所述支撑轴82与压轮轴72相互垂直,并且不接触;The longitudinal pressing device comprises a longitudinal pressing wheel 73 support 71, a pressing wheel shaft 72 and a longitudinal pressing wheel 73, the two ends of the pressing wheel shaft 72 are installed on the side baffle 141, and several longitudinal pressing wheels are installed on the pressing wheel shaft 72. Wheel 73 support 71, the longitudinal pressure wheel 73 is arranged below the pressure wheel support; the horizontal creasing device 8 includes a horizontal pressure wheel 83 support, a support shaft 82 and a horizontal pressure wheel 83, and the side baffles 141 are installed between There are two parallel support shafts 82, two horizontal pressure rollers 83 supports 81 are installed on the support shafts 82, and a horizontal pressure roller 83 is also provided below the support 81 of the horizontal pressure rollers 83; The axles 72 are perpendicular to each other and do not touch;
所述裁剪装置9包括切削轴91、切削轮92、电机Ⅱ93和带轮Ⅱ94,所述切削轴91两端安装在侧挡板141上,所述切削轴91上安装有若干切削轮92,所述切削轴91一端穿过侧挡板141,并在尾端通过带轮Ⅱ94与电机Ⅱ93相连。The cutting device 9 includes a cutting shaft 91, a cutting wheel 92, a motor II 93 and a pulley II 94, the two ends of the cutting shaft 91 are installed on the side baffle 141, and several cutting wheels 92 are installed on the cutting shaft 91. One end of the cutting shaft 91 passes through the side baffle 141, and is connected with the motor II 93 through the pulley II 94 at the tail end.
如图2和图5所示,所述压轮轴72上设有导轨Ⅰ711,所述纵向压轮73支架71设有紧固螺钉Ⅰ721,通过紧固螺钉Ⅰ721和导轨Ⅰ711相互配合构成调节结构。As shown in Fig. 2 and Fig. 5, guide rail I 711 is provided on the pinch wheel shaft 72, and fastening screw I 721 is provided on the bracket 71 of the longitudinal pinch wheel 73, and an adjustment structure is formed by cooperating between the fastening screw I 721 and the guide rail I 711.
如图3所示,所述切削轴91上设有导轨Ⅱ911,所述切削轮92上设有紧固螺钉Ⅱ921,所述切削轮92通过导轨Ⅱ911在切削轴91上调整位置,并用紧固螺钉Ⅱ921固定。As shown in Figure 3, the cutting shaft 91 is provided with a guide rail II 911, and the cutting wheel 92 is provided with a fastening screw II 921. Ⅱ921 is fixed.
纵向压痕装置7和裁剪装置9中的压轮和切削轮92会沿着压轮轴72上的导轨Ⅰ711以及切削轴91上的导轨Ⅱ911实现轴向移动,当移动到纸板15所需压痕和切削处的位置时,使用紧固螺钉Ⅰ721和紧固螺钉Ⅱ921进行紧固定位。The pressing wheel and cutting wheel 92 in the longitudinal creasing device 7 and the cutting device 9 will move axially along the guide rail I 711 on the pressing wheel shaft 72 and the guide rail II 911 on the cutting shaft 91. When cutting the position, use the fastening screw I721 and the fastening screw II921 for fastening and positioning.
如图6所示,所述支撑轴82靠近切削轴91的一侧设有可调挡装置12,所述可调挡装置12包括推板122、螺杆121和螺栓,所述螺杆121穿过侧挡板141,进入侧挡板141内侧的一端安装有推板122,所述推板122与侧挡板141平行设置,所述螺杆121的另一端设有螺栓,用于调整推板122之间的距离,从而限定纸板15的宽度。As shown in Figure 6, the side of the support shaft 82 close to the cutting shaft 91 is provided with an adjustable gear device 12, the adjustable gear device 12 includes a push plate 122, a screw rod 121 and a bolt, and the screw rod 121 passes through the side Baffle plate 141, one end that enters side baffle plate 141 inner side is equipped with push plate 122, and described push plate 122 is arranged in parallel with side baffle plate 141, and the other end of described screw rod 121 is provided with bolt, is used for adjusting the distance between push plate 122. The distance, thereby defining the width of the cardboard 15.
在入料口11处安装可调节隔挡装置,可以实现纸板15的左右位置限定,上隔板10可以限定纸板15的上下跳动,在进过切削轮92的纸板15尽头处安装可调隔挡装置,使得纸板15具有准确的切削裁剪深度,经过对纸板15的各处位置限定,实现纸板15的精准切削裁剪。An adjustable barrier device is installed at the material inlet 11 to limit the left and right positions of the cardboard 15. The upper partition 10 can limit the up and down jump of the cardboard 15. An adjustable barrier is installed at the end of the cardboard 15 that has passed the cutting wheel 92. The device enables the cardboard 15 to have an accurate cutting and cutting depth, and the precise cutting and cutting of the cardboard 15 is realized by limiting the positions of the cardboard 15 everywhere.
如图4所示,所述横向压轮83和纵向压轮73的表面中心位置均设有压轮凸起16,所述支撑板142与横向压轮83和纵向压轮接触的位置设有支撑板凹槽1421,所述压轮凸起16和支撑板凹槽1421相匹配,并且所述压轮凸起16可以压入支撑板凹槽1421内。As shown in Figure 4, the center position of the surface of the horizontal pressure roller 83 and the longitudinal pressure roller 73 is provided with a pressure roller protrusion 16, and the position where the support plate 142 is in contact with the horizontal pressure roller 83 and the longitudinal pressure roller is provided with a support The plate groove 1421 , the pressure wheel protrusion 16 matches the support plate groove 1421 , and the pressure wheel protrusion 16 can be pressed into the support plate groove 1421 .
纵向压痕装置7压痕方式是传输带5将纸板15输送到纵向压痕装置7处,纸板15通过传输带5继续向前移动,在压轮凸起16处和下边支撑板凹陷处的挤压下实现压痕,横向压痕装置8的原理与纵向压痕的原理相同,只是方向不同。The creasing method of the longitudinal creasing device 7 is that the conveyer belt 5 transports the cardboard 15 to the longitudinal creasing device 7, and the cardboard 15 continues to move forward through the conveying belt 5, and squeezes at the protrusion 16 of the pressing wheel and the depression of the lower support plate. Press down to realize the indentation, the principle of the transverse indentation device 8 is the same as that of the longitudinal indentation, but the direction is different.
优选的,所述裁剪装置9的左侧设有入料口11和上隔板10,用于限定纸板15上下位置所述裁剪装置9的左侧设有入料口11和上隔板10,用于限定纸板15上下位置。Preferably, the left side of the cutting device 9 is provided with a material inlet 11 and an upper partition 10 for limiting the upper and lower positions of the cardboard 15. The left side of the cutting device 9 is provided with a material inlet 11 and an upper partition 10, Used to define the upper and lower positions of the cardboard 15.
优选的,所述安装底座14内还设有电机Ⅰ1、带轮Ⅰ2和减速器3,所述电机Ⅰ1与减速器3相连,所述减速器3与带轮Ⅰ2相连,所述传输带5安装在辊轴上,所述辊轴一端穿过侧挡板141,并与带轮Ⅰ2相连,实现传输驱动。Preferably, the installation base 14 is also provided with a motor I1, a pulley I2 and a reducer 3, the motor I1 is connected to the reducer 3, the reducer 3 is connected to the pulley I2, and the transmission belt 5 is installed On the roller shaft, one end of the roller shaft passes through the side baffle 141 and is connected with the pulley I2 to realize the transmission drive.
优选的,所述支撑板凹槽1421包括横向支撑板凹槽和纵向支撑板凹槽,所述横向支撑板凹槽与支撑轴82平行,所述纵向支撑板凹槽与压轮轴72平行。上述支撑轴82下方设置了若干条横向支撑板凹槽,该横向支撑板凹槽之间有间距,该间距用于限定不同型号的纸箱的尺寸,同理纵向支撑板凹槽之间也设有间距。Preferably, the support plate groove 1421 includes a transverse support plate groove and a longitudinal support plate groove, the transverse support plate groove is parallel to the support shaft 82 , and the longitudinal support plate groove is parallel to the pinch roller shaft 72 . A number of transverse support plate grooves are arranged below the above-mentioned support shaft 82, and there is a distance between the transverse support plate grooves, which is used to limit the size of different types of cartons. spacing.
优选的,所述安装底座14上还设有粘订台13。Preferably, the installation base 14 is also provided with a binding table 13 .
如图6,所述横向压痕支架下方设有滑槽84,所述滑槽84内安装有横向压轮83,所述横向压轮83与滑槽84安装的位置也设有紧固螺钉Ⅰ721,所述横向压轮83通过紧固螺钉Ⅰ721和滑槽84在横向压痕之间上滑动,实现间距调节。所述横向压痕支架两端以及纵向压痕支架上均设有穿孔,所述支撑轴82和压轮轴72穿过穿孔。As shown in Figure 6, a chute 84 is provided below the transverse indentation support, and a transverse pressure wheel 83 is installed in the chute 84, and the position where the transverse pressure wheel 83 and the chute 84 are installed is also provided with a fastening screw I721 , the transverse pressure roller 83 slides between the transverse indentations through the fastening screw I721 and the chute 84 to realize spacing adjustment. Both ends of the transverse indentation support and the longitudinal indentation support are provided with perforations, and the support shaft 82 and the pressure roller shaft 72 pass through the perforations.
优选的,所述横向压痕支架两端以及纵向压痕支架上均设有穿孔,所述支撑轴82和压轮轴72穿过穿孔。Preferably, both ends of the horizontal indentation support and the longitudinal indentation support are provided with perforations, and the support shaft 82 and the pressure roller shaft 72 pass through the perforations.
优选的,电机Ⅰ1和电机Ⅱ93选用Y型三相鼠笼异步电动机。Preferably, motor I1 and motor II93 are Y-type three-phase squirrel-cage asynchronous motors.
具体实施方式:Detailed ways:
此环保型自动制箱机的工作原理为,在操作之间,调整好各个压轮和切削轮92的位置,同时调整螺杆121和推板122之间的距离,保证纸板15的水平精度,然后将纸厂生产的相应规格的瓦楞纸板15放置该机器传输带5上,启动电机Ⅰ1,电机Ⅰ1驱动减速器3和带轮Ⅰ2转动,驱动传输带5移动,通过传输带5输送到纵向压痕装置7处,在传输带5移动的过程中,纸板15在纵向压痕支架下方,通过压轮凸起16和支撑板凹槽1421相互作用,完成纵向压痕的工序;在完成纵向压痕工序后,纸板15将会被输送到横向压痕装置8处,同理纸板15在横向压痕支架下方,通过压轮凸起16和支撑板凹槽1421相互作用完成横向压痕工序;然后将经过前两道工序的纸板15送到裁剪装置9处,电机Ⅱ93带动带轮Ⅱ94和切削轴91转动,完成剪切工序,最后送到粘订台13处,进行粘订处理,完成粘订工序,用户需求的邮政纸箱生产成型。The working principle of this environment-friendly automatic box making machine is to adjust the position of each pressing wheel and cutting wheel 92 between operations, and at the same time adjust the distance between the screw rod 121 and the push plate 122 to ensure the horizontal accuracy of the cardboard 15, and then Place the corrugated cardboard 15 of the corresponding specification produced by the paper mill on the conveyor belt 5 of the machine, start the motor I1, the motor I1 drives the reducer 3 and the pulley I2 to rotate, drives the conveyor belt 5 to move, and conveys it to the longitudinal indentation through the conveyor belt 5 At device 7, during the movement of the conveyor belt 5, the cardboard 15 is under the longitudinal creasing support, and the process of longitudinal creasing is completed through the interaction between the pressure wheel protrusion 16 and the support plate groove 1421; Finally, the cardboard 15 will be transported to the transverse creasing device 8, similarly, the cardboard 15 is under the transverse creasing support, and the transverse creasing process is completed through the interaction between the pressing wheel protrusion 16 and the support plate groove 1421; The cardboard 15 of the first two processes is sent to the cutting device 9, the motor II 93 drives the pulley II 94 and the cutting shaft 91 to rotate, and the cutting process is completed, and finally sent to the binding station 13 for binding processing, and the binding process is completed. Production and molding of postal cartons required by users.
在需要调整加工不同型号的纸箱时,根据需求,松开紧固螺钉Ⅰ721,让横向的压轮和纵向的压轮分别在导轨Ⅰ711上滑动,调整至所需位置,然后拧紧紧固螺钉Ⅰ721,同理调整切削轮92在切削轴91的导轨Ⅱ911上滑动,拧紧紧固螺钉Ⅱ921。When it is necessary to adjust and process different types of cartons, according to the requirements, loosen the fastening screw I721, let the horizontal pressure roller and the vertical pressure roller slide on the guide rail I711 respectively, adjust to the desired position, and then tighten the fastening screw I721, Similarly, adjust the cutting wheel 92 to slide on the guide rail II 911 of the cutting shaft 91, and tighten the fastening screw II 921.
该环保型自动制箱机的传动原理为电机Ⅰ1带动带轮Ⅰ2转动,通过减速器3减速后,通过同步带轮4转动带动传输带5工作,当加工纸板15通过裁剪装置9时,电机Ⅱ93带动增速带轮Ⅱ94转动,从而带动切削轴91和切削轮92完成切削工作。The transmission principle of this environment-friendly automatic box making machine is that the motor Ⅰ1 drives the pulley Ⅰ2 to rotate, and after being decelerated by the reducer 3, the transmission belt 5 is driven by the synchronous pulley 4 to work. When the processed cardboard 15 passes through the cutting device 9, the motor Ⅱ93 Drive speed-increasing pulley II 94 to rotate, thus drive cutting shaft 91 and cutting wheel 92 to complete the cutting work.
压痕装置中和裁剪装置9中,压轮和切削轮92可以根据所需的相应位置进行调节和定位,从而实现不同大小邮政纸箱的生产,通过在装订台处安装手动切刀,可以实现废旧纸箱的裁剪,然后通过上述加工步骤,实现废旧纸箱的回收利用,以达到绿色生产、资源回收利用和降低生产加工成本的目的。In the creasing device and the cutting device 9, the pressing wheel and the cutting wheel 92 can be adjusted and positioned according to the corresponding positions required, thereby realizing the production of postal cartons of different sizes. The cutting of cartons, and then through the above processing steps, realize the recycling of waste cartons, so as to achieve the purpose of green production, resource recycling and reduce production and processing costs.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned.
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Application publication date: 20181218 |