CN109016107A - A kind of concrete casting machine - Google Patents
A kind of concrete casting machine Download PDFInfo
- Publication number
- CN109016107A CN109016107A CN201810855011.6A CN201810855011A CN109016107A CN 109016107 A CN109016107 A CN 109016107A CN 201810855011 A CN201810855011 A CN 201810855011A CN 109016107 A CN109016107 A CN 109016107A
- Authority
- CN
- China
- Prior art keywords
- gantry support
- running gear
- casting machine
- helix transporting
- chapelet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The present invention provides a kind of concrete casting machine, it is characterized by: it includes gantry support (1), chapelet (2) are equipped on gantry support (1), helix transporting device (3) are equipped on the gantry support (1) of chapelet (2) discharge port side, one group of discharging device (4) is equipped in the bottom of helix transporting device (3), one group of running gear (5) is equipped in gantry support (1) bottom, console is equipped on gantry support (1), console passes through conducting wire and chapelet (2), discharging device (4), running gear (5) forms electric signal control cooperation.There is structure to be simple and convenient to operate, change the deficiency in concrete transmission process in the prior art by the present invention, improves the manufacture efficiency of prefabricated whole opening box girder, has saved the construction time, reduces construction cost.
Description
Technical field:
The present invention relates to concrete placing installations, are specifically exactly a kind of concrete placer for high-speed rail box beam.
Background technique:
At present high-speed rail whole opening box girder it is prefabricated in the pumping casting craft that generallys use and equipment be difficult to pour completion in 6 hours it is high
Iron 40m box beam it is prefabricated；60m, 70m large size highway prefabricated box -beam are also required to more equipment investments, and labour intensive, efficiency
Lowly.And also occurs plugging, booster event in box beam concrete pumping construction at present, influence to produce.For many years, additive
Unstable quality problem does not all have always effective solution method, is difficult to solve to block up by improving additive quality in a short time
Pipe, booster event.And high-speed rail box beam uses C50 concrete, is affected to the service life of pump line, pump line replacement is frequent, at
This is larger.Therefore, carry out the development work of new concrete placing installation, improve prefabricated box -beam mechanization degree, improve production
Efficiency, Improving The Quality of Products, it is necessary to.
Summary of the invention:
The present invention is exactly to provide a kind of concrete casting machine to overcome deficiency in the prior art.
The present invention the following technical schemes are provided:
A kind of concrete casting machine, it is characterised in that: it includes gantry support, and chapelet is equipped on gantry support,
The gantry support of chapelet discharge port side is equipped with helix transporting device, is equipped with one group in the bottom of helix transporting device
Discharging device is equipped with one group of running gear in gantry support bottom, console is equipped on gantry support, console passes through conducting wire
Electric signal control is formed with chapelet, discharging device, running gear to cooperate.
Based on the above technical solution, there can also be technical solution further below:
Jacking parking device is additionally provided in the gantry support bottom of running gear side.
The running gear includes the pedestal connecting with gantry support bottom, is inserted with shaft in pedestal, under shaft
End is equipped with pedestal, and in pedestal lower end hinged seat, wheel carrier is equipped on hinged seat, at least one walking is equipped on wheel carrier
Wheel is equipped with the driver that cooperation is connect with traveling wheel on the wheel carrier of traveling wheel side, and column, setting are equipped on wheel carrier
One steering cylinder, the output shaft of steering cylinder one end are connect in column, are equipped on the attachment base of the steering cylinder other end
One end of pin shaft, pin shaft is connect with gantry support bottom.
The discharging device is included in helix transporting device bottom and is equipped with discharge bucket, the helical feed at the top of discharge bucket
Device bottom surface is equipped with discharge hole, and sliding rail is equipped on the helix transporting device bottom surface of discharge hole two sides, is equipped with and goes out in sliding rail
The baffle for expecting hole corresponding matching is equipped with the electric pushrod with baffle corresponding matching in sliding rail side, in discharge bucket lower end by turning
Disk is connected to blow tank.
Invention advantage:
There is structure to be simple and convenient to operate, change the deficiency in concrete transmission process in the prior art by the present invention, improve prefabricated
The manufacture efficiency of whole opening box girder, has saved the construction time, reduces construction cost.
Detailed description of the invention:
Fig. 1 is whole positive structure schematic of the invention；
Fig. 2 is whole stereoscopic schematic diagram of the invention；
Fig. 3 is the structural schematic diagram of discharging device in the present invention；
Fig. 4 is the bottom view in discharging device in discharge bucket；
Fig. 5 is the structural schematic diagram of running gear.
Specific embodiment:
As shown in Figs. 1-5, a kind of concrete casting machine, it is characterised in that: it includes gantry support 1, and the gantry support 1 wraps
The left support 1a and right support 1b being distributed vertically are included, a pair of cross for dividing cloth equally is had at the top of left support 1a and right support 1b
Beam 1c.
The helix transporting device 3 for being crossed on left and right pedestal upper end, the spiral are equipped between a pair of beams 1c
Conveying device 3 includes the hopper 3a being crossed between left and right bracket, and tetrafluoroethene plate 3e is covered on hopper inner wall, thus
Concrete coagulation is reduced, convenient for cleaning.It is equipped with the shaft 3b being coaxially distributed, in hopper 3a in order to facilitate tearing open for shaft
It unloads and repairs, the shaft 3b is the split type structure of left axle and right axle, and the left axle is carried out with right axle by flange 3f
Connection, to form a shaft 3b across hopper 3a.It is distributed with helical blade 3c on the left and right axis of shaft 3b,
One end of the left and right axis of shaft 3b is equipped with the motor 3d for being connected thereto cooperation.
The chapelet 2 of genesis analysis, the feed hopper of chapelet 2 are equipped on left support 1a and right support 1b
2a is located at the lower part of left and right bracket, and discharge port is located at the top of left and right bracket.It is equipped in discharge port corresponding with hopper 3a
Stock guide 2b, be additionally provided with vibrating motor 2c in stock guide side.
It is additionally provided with control room 10 on gantry support 1, console is equipped in control room 10, is additionally provided on the outside of crossbeam 1c
One group of camera 11 and shot-light 12, the camera 11 connect cooperation with console by conducting wire with shot-light 12.Pass through outside
Monitor, headlamp can make the personnel in control room that can observe 1 external parties position of gantry support by console
External circumstances.
It is equipped with one group of discharging device 4 in the bottom of helix transporting device 3, the discharging device 4 is included in helical feed
3 bottom of device is equipped with discharge bucket 4d, is equipped with discharge hole 4a on 3 bottom surface of helix transporting device at the top of discharge bucket 4d, is discharging
3 bottom surface of helix transporting device of the hole two sides 4a is equipped with sliding rail 4h, and the gear with discharge hole 4a corresponding matching is had on sliding rail 4h
Plate 4b is equipped with through-hole 4j corresponding with discharge hole 4a on baffle, is equipped with the electricity with baffle 4b corresponding matching in sliding rail side
Dynamic push rod 4c is connected to by turntable 4e with blow tank 4f in the lower end discharge bucket 4d, is additionally provided on the outside of the cell wall of blow tank 4f pair
Claim the handle 4g of distribution.It pulls baffle to move in annular groove by electric pushrod to open or close to control discharge hole.
It is equipped with hanging ladder 9 on left support 1a and right support 1b, by hanging ladder 9 staff is entered from ground
Control room and moist closet are also provided with walking hanging net 14 below discharging device 4 between two hanging ladders 9, so as to worker in the air
Close-ups pour situation on hanging net 14, while worker can also rotate the handle 4g on blow tank 4f as needed, conversion
The discharging direction of blow tank 4f.
It is respectively equipped with a pair of of running gear 5 in left support 1a and the bottom right support 1b, the running gear 5 includes and a left side
The bracket 1a or pedestal 5a of the bottom right support 1b connection, is inserted with shaft 5b in pedestal 5a, and the lower end shaft 5b is equipped with attachment base
5h is equipped with hinged seat 5c in the lower end attachment base 5h, wheel carrier 5d is equipped on hinged seat 5c, a pair of of row is equipped on wheel carrier 5d
It walks to take turns 5e, the driver 5f for connecting cooperation with traveling wheel 5e is equipped on the wherein wheel carrier 5d of a side traveling wheel 5e,
There is column 5g on wheel carrier 5d, a steering cylinder 5k is set, the output shaft of the one end steering cylinder 5k is connect in column 5g,
Pin shaft 5j, one end and left support 1a or the bottom right support 1b of pin shaft 5j are equipped on the attachment base of the steering cylinder 5k other end
Connection.Wheel carrier can be pushed to rotate by the jacking of steering cylinder 5k output shaft, entire running gear is driven to turn to.
The traveling wheel 5e is combined tyre, it includes steel wheel 5u, is respectively equipped with one together at the both ends of steel wheel 5u
The nylon tire 5y of axis distribution.The diameter of the steel wheel 5u is less than nylon tire 5y, so that traveling wheel 5e is having level land row
But also with the driveability of track while the ability sailed, it is greatly improved the adaptability of whole device working environment.
The jacking parking device 6 being distributed vertically, the top are additionally provided in 1 bottom of gantry support of 5 side of running gear
Rising parking device 6 includes the oil cylinder 6a being distributed vertically, and the output shaft of oil cylinder 6a extends downwardly, and is equipped with parking portion 6b in its end,
The parking portion 6b is that entire running gear is lifted off by the through slot shape that Open Side Down so that parking portion 6b can block in orbit
Track.
The motor 3d, vibrating motor 2c, chapelet 2, electric pushrod 4c, driver 5f, oil cylinder 6a and turn
Electric signal, which is formed, with the indoor console of control to oil cylinder 5k connect cooperation.
The course of work:
Staff enters in control room to be rotated by the driver drives traveling wheel in console manipulation running gear, this is filled
It sets on the prefabricated temporary track 13 for pouring scene for driving to high-speed rail whole opening box girder.Then chain is added in concrete by concrete mixer
It struggles against in the feed hopper of elevator, concrete is transported in the hopper of helix transporting device by console control chapelet, together
When control vibrating motor chapelet discharge port vibrating feed, control motor drive shaft rotation drive helical blade stir
Mixed concrete, so that concrete is evenly distributed in hopper.Then console controls electric pushrod, pulls open baffle and makes concrete
Into discharge bucket, is then flowed out from blow tank, pour whole opening box girder.Can be in running gear between gantry in casting process
The multiple whole opening box girders of continuous placing are moved along temporary track under drive.
After the completion of pouring, the oil cylinder in console control jacking parking device jacks up entire running gear, so that walking
Wheel is detached from track, and then console control steering cylinder pushes wheel carrier to turn to, so that the moving direction and rail of running gear
Road is mutually perpendicular to, and then console control oil cylinder retracts jacking parking device, so that running gear and ground face contact, then control
Platform restarts the driver drives whole device in running gear and sails out of track.
Claims (4)
1. a kind of concrete casting machine, it is characterised in that: it includes gantry support (1), is mentioned on gantry support (1) equipped with chain bucket
It rises machine (2), helix transporting device (3) is equipped on the gantry support (1) of chapelet (2) discharge port side, in spiral transferring
It send the bottom of device (3) to be equipped with one group of discharging device (4), one group of running gear (5) is equipped in gantry support (1) bottom, in dragon
Door bracket (1) is equipped with console, and console passes through conducting wire and chapelet (2), discharging device (4), running gear (5) shape
It controls and cooperates at electric signal.
2. a kind of concrete casting machine according to claim 1, it is characterised in that: the dragon in running gear (5) side
Door bracket (1) bottom is additionally provided with jacking parking device (6).
3. a kind of concrete casting machine according to claim 1, it is characterised in that: the running gear (5) includes
The pedestal (5a) connecting with gantry support (1) bottom is inserted with shaft (5b) in pedestal (5a), and the shaft lower end (5b) is equipped with bottom
Seat (5h) is equipped with wheel carrier (5d) on hinged seat (5c), sets on wheel carrier (5d) in pedestal (5h) lower end hinged seat (5c)
There is at least one traveling wheel (5e), is equipped on the wheel carrier (5d) of the side traveling wheel (5e) and connect cooperation with traveling wheel (5e)
Driver (5f) has column (5g) on wheel carrier (5d), and a steering cylinder (5k) is arranged, the one end steering cylinder (5k)
Output shaft is connect in column (5g), is equipped with pin shaft (5j) on the attachment base of steering cylinder (5k) other end, pin shaft (5j)
One end is connect with gantry support (1) bottom.
4. a kind of concrete casting machine according to claim 1, it is characterised in that: the discharging device (4) includes
It is equipped with discharge bucket (4d) in helix transporting device (3) bottom, is set on helix transporting device (3) bottom surface at the top of discharge bucket (4d)
There is discharge hole (4a), sliding rail is equipped on helix transporting device (3) bottom surface of the two sides discharge hole (4a), is equipped with and discharging in sliding rail
The baffle (4b) of hole (4a) corresponding matching is equipped with the electric pushrod (4c) with baffle (4b) corresponding matching in sliding rail side, is going out
The hopper lower end (4d) is connected to by turntable (4e) with blow tank (4f).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810855011.6A CN109016107A (en) | 2018-07-31 | 2018-07-31 | A kind of concrete casting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810855011.6A CN109016107A (en) | 2018-07-31 | 2018-07-31 | A kind of concrete casting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109016107A true CN109016107A (en) | 2018-12-18 |
Family
ID=64646889
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810855011.6A Pending CN109016107A (en) | 2018-07-31 | 2018-07-31 | A kind of concrete casting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109016107A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB848666A (en) * | 1955-09-29 | 1960-09-21 | Laing & Son Ltd John | Improvements in the laying of concrete in the formation of concrete roads |
| US20080049543A1 (en) * | 2006-08-22 | 2008-02-28 | Swa Holding Company, Inc. | Segmented auger for a concrete dispensing apparatus |
| CN201037233Y (en) * | 2007-06-20 | 2008-03-19 | 贾可良 | Multifunctional trackless type gantry crane |
| CN106346602A (en) * | 2016-08-31 | 2017-01-25 | 闵燕 | Material-distributing machine |
| CN106671262A (en) * | 2016-12-27 | 2017-05-17 | 北京中铁房山桥梁有限公司 | Rail type concrete distributing device rectangle and distributing method thereof |
| WO2018010307A1 (en) * | 2016-07-10 | 2018-01-18 | 刘艳萍 | Concrete mixing plant |
-
2018
- 2018-07-31 CN CN201810855011.6A patent/CN109016107A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB848666A (en) * | 1955-09-29 | 1960-09-21 | Laing & Son Ltd John | Improvements in the laying of concrete in the formation of concrete roads |
| US20080049543A1 (en) * | 2006-08-22 | 2008-02-28 | Swa Holding Company, Inc. | Segmented auger for a concrete dispensing apparatus |
| CN201037233Y (en) * | 2007-06-20 | 2008-03-19 | 贾可良 | Multifunctional trackless type gantry crane |
| WO2018010307A1 (en) * | 2016-07-10 | 2018-01-18 | 刘艳萍 | Concrete mixing plant |
| CN106346602A (en) * | 2016-08-31 | 2017-01-25 | 闵燕 | Material-distributing machine |
| CN106671262A (en) * | 2016-12-27 | 2017-05-17 | 北京中铁房山桥梁有限公司 | Rail type concrete distributing device rectangle and distributing method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20181218 |
|
| RJ01 | Rejection of invention patent application after publication |