CN109014028A - A kind of antiquated sand regenerating unit - Google Patents

A kind of antiquated sand regenerating unit Download PDF

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Publication number
CN109014028A
CN109014028A CN201810976156.1A CN201810976156A CN109014028A CN 109014028 A CN109014028 A CN 109014028A CN 201810976156 A CN201810976156 A CN 201810976156A CN 109014028 A CN109014028 A CN 109014028A
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China
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sand
staving
vibration
regenerating unit
export
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Chinese (zh)
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任文强
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Liujing Machinery Equipment (liyang) Co Ltd
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Liujing Machinery Equipment (liyang) Co Ltd
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Priority to CN201810976156.1A priority Critical patent/CN109014028A/en
Publication of CN109014028A publication Critical patent/CN109014028A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22C—FOUNDRY MOULDING
    • B22C5/00—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
    • B22C5/04—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by grinding, blending, mixing, kneading, or stirring
    • B22C5/0409—Blending, mixing, kneading or stirring; Methods therefor
    • B22C5/0481—Blending, mixing, kneading or stirring; Methods therefor using vibrations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22C—FOUNDRY MOULDING
    • B22C5/00—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22C—FOUNDRY MOULDING
    • B22C5/00—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
    • B22C5/06—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by sieving or magnetic separating

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Separation Of Solids By Using Liquids Or Pneumatic Power (AREA)

Abstract

The present invention relates to cast waste sand recovery technology fields, more particularly to a kind of antiquated sand regenerating unit, vibration agitating device including secondary connection arrangement, shaking-sieving device, and cleaning device, wherein: vibration agitating device includes the first staving, stirring rod, first sand inlet, first sand export, strainer, and vibration driving device, first staving is horizontally disposed, stirring rod and the first staving are coaxially rotatably disposed in the first staving, the top opening of first staving forms the first sand inlet, the bottom opening of first staving forms the first sand export, strainer is arranged at the first sand export, drive arrangement is shaken in the side of the first staving and is fixedly connected with the first staving;Shaking-sieving device and cleaning device are sequentially arranged in the downstream of vibration agitating device.Antiquated sand regenerating unit of the invention, antiquated sand derusting effect is good, and the antiquated sand rate of recovery is high;Antiquated sand recovery efficiency is high, can be used for the processing of high-volume antiquated sand;Structure compact and reasonable arrangement, occupies little space.

Description

一种废砂再生装置A waste sand regeneration device

技术领域technical field

本发明涉及铸造废砂回收技术领域,尤其涉及一种废砂再生装置。The invention relates to the technical field of casting waste sand recovery, in particular to a waste sand regeneration device.

背景技术Background technique

随着社会经济的迅速发展,工业的发展也非常快速,对于有色金属、铁和钢的铸件需求量随之增加,我国的铸件产量也逐步增多,目前我国铸件年产量总数位居世界前列,而有色金属、铁和钢的铸件多数使用砂型铸造的方法进行铸造,这种铸造方式在将有色金属、铁和钢铸造为成型的铸件后会产生大量的废砂,目前除了少量废砂可再生外,大部分废砂直接丢弃,造成大量的资源浪费。With the rapid development of social economy and the rapid development of industry, the demand for castings of non-ferrous metals, iron and steel has increased accordingly, and the output of castings in my country has also gradually increased. At present, the total annual output of castings in my country ranks among the top in the world. Most of the castings of non-ferrous metals, iron and steel are cast by sand casting method. This casting method will produce a large amount of waste sand after casting non-ferrous metals, iron and steel into shaped castings. At present, except for a small amount of waste sand, which can be recycled , most of the waste sand is directly discarded, resulting in a large waste of resources.

而传统的废砂再生装置只能满足小量的废砂再生,远远不能满足生产上的要求;并且,现有废砂再生装置通常只是通过简单的搅拌筛分进行废砂回收,废砂表面除锈效果不好,废砂回收率低。However, the traditional waste sand regeneration device can only meet a small amount of waste sand regeneration, which is far from meeting the production requirements; moreover, the existing waste sand regeneration device usually only recycles waste sand through simple stirring and screening. The rust removal effect is not good, and the recovery rate of waste sand is low.

发明内容Contents of the invention

本发明的目的在于提供一种废砂表面除锈效果好、回收率高、可实现大批量废砂回收、且结构布置紧凑的废砂再生装置。The object of the present invention is to provide a waste sand regeneration device with good derusting effect on the surface of waste sand, high recovery rate, large batch recovery of waste sand and compact structure.

为了实现上述目的,本发明提供了一种废砂再生装置,包括依次连通布置的震动搅拌装置、震动筛分装置、以及清洗装置,其中:震动搅拌装置包括第一桶体、搅拌棒、第一入砂口、第一出砂口、滤网、以及震动驱动装置,第一桶体水平布置,搅拌棒与第一桶体同轴线地旋转布置在第一桶体内,第一桶体的顶部开口形成第一入砂口,第一桶体的底部开口形成第一出砂口,滤网布置在第一出砂口处,震动驱动装置布置在第一桶体的一侧且与第一桶体固定连接;震动筛分装置以及清洗装置依次布置在震动搅拌装置的下游。In order to achieve the above object, the present invention provides a waste sand regeneration device, which includes a vibrating stirring device, a vibrating screening device, and a cleaning device arranged in sequence, wherein: the vibrating stirring device includes a first barrel, a stirring rod, a first The sand inlet, the first sand outlet, the filter screen, and the vibration drive device, the first barrel body is arranged horizontally, the stirring rod is coaxially rotated and arranged in the first barrel body, and the top of the first barrel body The opening forms the first sand inlet, the bottom opening of the first barrel forms the first sand outlet, the filter screen is arranged at the first sand outlet, the vibration driving device is arranged on one side of the first barrel and The body is fixedly connected; the vibrating screening device and the cleaning device are sequentially arranged downstream of the vibrating stirring device.

进一步的,震动搅拌装置与震动筛分装置之间还布置有绞轮输送装置,绞轮输送装置包括第二桶体、绞轮输送轴、第二入砂口、以及第二出砂口,其中:第二桶体水平布置在震动搅拌装置的下方,且第二桶体的内壁设置有磨砂层;绞轮输送轴布置在第二桶体内且与第二桶体同轴线;第二入砂口位于第二桶体顶部的一侧且相对第一出砂口上下布置;第二出砂口位于第二桶体的远离第二入砂口的一侧的端部;第一出砂口与第二入砂口连通。Further, a winch conveying device is arranged between the vibration stirring device and the vibrating screening device, and the winch conveying device includes a second barrel, a winch conveying shaft, a second sand inlet, and a second sand outlet, wherein : The second barrel is horizontally arranged below the vibration stirring device, and the inner wall of the second barrel is provided with a frosted layer; the winch wheel conveying shaft is arranged in the second barrel and is coaxial with the second barrel; the second sand input The mouth is located on one side of the top of the second barrel and arranged up and down relative to the first sand outlet; the second sand outlet is located at the end of the second barrel away from the second sand inlet; the first sand outlet and The second sand inlet is connected.

进一步的,震动筛分装置包括第三桶体、震动筛、第三入砂口、以及第三出砂口,其中:第三桶体竖直布置在绞轮输送装置的第二出砂口所在一端的下方;震动筛倾斜且活动布置在第三桶体内;第三桶体的顶部开口形成第三入砂口;第三出砂口位于震动筛最低位处所对应的第三桶体侧壁上。Further, the vibrating screening device includes a third barrel, a vibrating screen, a third sand inlet, and a third sand outlet, wherein: the third barrel is vertically arranged where the second sand outlet of the winch conveying device is located Below one end; the vibrating screen is tilted and movable arranged in the third barrel; the top opening of the third barrel forms the third sand inlet; the third sand outlet is located on the side wall of the third barrel corresponding to the lowest position of the vibrating screen .

进一步的,清洗装置包括洗砂容纳箱、第四桶体、绞轮提升轴、第四入砂口、第四出砂口,其中:洗砂容纳箱布置在绞轮输送装置的下方且其顶端开口与震动筛分装置连通;第四桶体竖直布置在洗砂容纳箱内,且第四桶体下端周向开有若干通孔形成第四入砂口;第四出砂口位于第四桶体上端侧壁上。Further, the cleaning device includes a sand washing storage box, a fourth barrel, a winch lifting shaft, a fourth sand inlet, and a fourth sand outlet, wherein: the sand washing storage box is arranged below the winch conveying device and its top is The opening communicates with the vibrating screening device; the fourth barrel is vertically arranged in the sand washing container, and the lower end of the fourth barrel is circumferentially opened with a number of through holes to form the fourth sand inlet; the fourth sand outlet is located in the fourth barrel on the upper side wall.

进一步的,震动驱动装置包括第五桶体、震动缓冲件、L型连杆、偏心轮、以及横杆,其中:第五桶体竖直固定布置;震动缓冲件位于第五桶体内且其底端与第五桶体底面固定;L型连杆的一端下压震动缓冲件的顶端,另一端固定连接第一桶体;偏心轮通过转轴连接设置在第五桶体的侧壁上;横杆水平固定连接第一桶体,且横杆的下侧抵靠偏心轮。Further, the vibration driving device includes a fifth barrel, a shock buffer, an L-shaped connecting rod, an eccentric wheel, and a cross bar, wherein: the fifth barrel is arranged vertically and fixedly; the shock buffer is located in the fifth barrel and its bottom One end of the connecting rod is fixed to the bottom surface of the fifth barrel; one end of the L-shaped connecting rod presses down on the top of the vibration buffer, and the other end is fixedly connected to the first barrel; the eccentric wheel is connected to the side wall of the fifth barrel through a rotating shaft; the cross bar The first bucket body is fixedly connected horizontally, and the lower side of the cross bar is against the eccentric wheel.

进一步的,震动驱动装置还包括凸块,凸块对应偏心轮固定设置在横杆的下侧,横杆通过凸块抵靠偏心轮。Further, the vibration driving device further includes a bump, and the bump is fixedly arranged on the lower side of the cross bar corresponding to the eccentric wheel, and the cross bar abuts against the eccentric wheel through the bump.

进一步的,第一出砂口与第二入砂口通过依次设置的漏斗以及软管连通。Further, the first sand outlet is communicated with the second sand inlet through funnels and hoses arranged in sequence.

进一步的,第一桶体的滤网上散布有若干钢球。Further, a number of steel balls are scattered on the screen of the first barrel.

进一步的,第一桶体底端的一侧连通有杂质出口管道。Further, one side of the bottom end of the first barrel communicates with an impurity outlet pipeline.

进一步的,第四出砂口连接有U型出砂板,其中:沿U型出砂板的上侧开口布置有若干风机;U型出砂板的末端布置有接砂箱。Further, the fourth sand outlet is connected with a U-shaped sand outlet, wherein: several fans are arranged along the upper opening of the U-shaped sand outlet; a sand box is arranged at the end of the U-shaped sand outlet.

本发明的一种废砂再生装置,具有以下有益效果:A waste sand regeneration device of the present invention has the following beneficial effects:

1、本发明的废砂再生装置布置有震动搅拌装置,震动搅拌装置在进行废砂搅拌的同时,通过震动驱动装置驱动第一桶体带动搅拌棒及第一桶体内的废砂一起往复震动,从而实现了废砂的震动搅拌,大大增大了废砂与废砂之间以及废砂与搅拌棒之间的碰撞几率,从而使得废砂表面除锈效果更好,废砂的回收质量更高。1. The waste sand regeneration device of the present invention is equipped with a vibration stirring device. While stirring the waste sand, the vibration stirring device drives the first barrel through the vibration drive device to drive the stirring rod and the waste sand in the first barrel to reciprocate and vibrate together. In this way, the vibration and stirring of the waste sand is realized, and the collision probability between the waste sand and the waste sand and between the waste sand and the stirring rod is greatly increased, so that the surface rust removal effect of the waste sand is better, and the recovery quality of the waste sand is higher. .

2、本发明的废砂再生装置还布置有绞轮输送装置,并且实现废砂在震动搅拌装置与震动筛分装置之间传输的同时,对废砂再次搅拌,进一步对废砂表面碰撞摩擦除锈;此外,第二桶体内壁设置有磨砂层,废砂与磨砂层碰撞除锈效果更好。2. The waste sand regeneration device of the present invention is also equipped with a winch conveying device, and realizes the waste sand is transmitted between the vibration stirring device and the vibration screening device, and at the same time, the waste sand is stirred again, and the surface of the waste sand is further removed by collision and friction. Rust; In addition, the inner wall of the second barrel is provided with a frosted layer, and the rust removal effect is better when the waste sand collides with the frosted layer.

3、本发明的震动搅拌装置的震动驱动装置包括第五桶体、震动缓冲件、L型连杆、偏心轮、以及横杆,通过偏心轮的回转实现第一桶体的往复上下震动,结构简单,运行平稳,安全性能更高。3. The vibration driving device of the vibration stirring device of the present invention includes a fifth barrel body, a shock buffer, an L-shaped connecting rod, an eccentric wheel, and a cross bar, and the reciprocating up and down vibration of the first barrel body is realized through the rotation of the eccentric wheel. Simple, stable operation and higher safety performance.

4、本发明的清洗装置竖直布置,在一定程度上增加了废砂的水洗时间,从而废砂的水洗效果更好,杂质去除效果更好。4. The vertical arrangement of the cleaning device of the present invention increases the washing time of waste sand to a certain extent, so that the washing effect of waste sand is better and the effect of removing impurities is better.

5、本发明的清洗装置的第四出砂口处连接有U型出砂板,并且沿U型出砂板的上侧开口布置有若干风机,对水洗后的废砂进行风干,便于后续废砂的收集再利用,避免废砂再次生锈。5. The fourth sand outlet of the cleaning device of the present invention is connected with a U-shaped sand outlet, and a number of blowers are arranged along the upper opening of the U-shaped sand outlet to air-dry the washed waste sand, which is convenient for subsequent waste. The sand is collected and reused to prevent the waste sand from rusting again.

6、本发明的废砂再生装置合理布置震动搅拌装置、绞轮输送装置、震动筛分装置、以及清洗装置的相对位置,从而使得废砂再生装置的结构更加紧凑,占用面积更小。6. The waste sand regeneration device of the present invention rationally arranges the relative positions of the vibration stirring device, winch conveying device, vibration screening device, and cleaning device, so that the structure of the waste sand regeneration device is more compact and the occupied area is smaller.

附图说明Description of drawings

为了更清楚的说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单的介绍,显而易见的,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings that need to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1为本发明的废砂再生装置的结构示意图;Fig. 1 is the structural representation of waste sand recycling device of the present invention;

图2为本发明的废砂再生装置的清洗装置的局部放大结构示意图;Fig. 2 is a partial enlarged structural schematic diagram of the cleaning device of the waste sand regeneration device of the present invention;

图中:11-第一桶体、12-搅拌棒、13-第一入砂口、14-第一出砂口、15-滤网、161-第五桶体、162-震动缓冲件、163-L型连杆、164-偏心轮、165-横杆、166-滑块、167-凸块、17-钢球、18-杂质出口管道、181-封盖、21-第二桶体、22-绞轮输送轴、23-第二入砂口、24-第二出砂口、31-第三桶体、32-震动筛、321-震动器、322-震动筛限位装置、323-活塞、324-弹簧、325-箱体、33-第三入砂口、34-第三出砂口、35-出杂管路、36-斜块、41-洗砂容纳箱、42-第四桶体、43-绞轮提升轴、44-第四入砂口、45-第四出砂口、5-底座、6-漏斗、7-软管、81-U型出砂板、82-风机、9-接砂箱、10-控制面板;In the figure: 11-first barrel, 12-stirrer, 13-first sand inlet, 14-first sand outlet, 15-filter, 161-fifth barrel, 162-vibration buffer, 163 -L-shaped connecting rod, 164-eccentric wheel, 165-crossbar, 166-slider, 167-bump, 17-steel ball, 18-impurity outlet pipe, 181-cover, 21-second barrel, 22 - winch wheel conveying shaft, 23-second sand inlet, 24-second sand outlet, 31-third barrel, 32-vibrating screen, 321-vibrator, 322-vibrating screen limiting device, 323-piston , 324-spring, 325-box, 33-third sand inlet, 34-third sand outlet, 35-miscellaneous pipeline, 36-slope block, 41-sand washing container, 42-fourth barrel Body, 43-winding wheel lifting shaft, 44-the fourth sand inlet, 45-the fourth sand outlet, 5-base, 6-funnel, 7-hose, 81-U-type sand outlet plate, 82-fan, 9-Connect sand box, 10-Control panel;

具体实施方式Detailed ways

下面将结合本发明中的附图,对本发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通的技术人员在没有做出创造性劳动的前提下所获得的所有其它实施例,都属于本发明的保护范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the present invention. Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

如图1所示,本发明实施例的一种废砂再生装置,包括依次连通布置的震动搅拌装置、震动筛分装置、以及清洗装置,其中:震动搅拌装置包括第一桶体11、搅拌棒12、第一入砂口13、第一出砂口14、滤网15、以及震动驱动装置,第一桶体11水平布置,搅拌棒12与第一桶体11同轴线地旋转布置在第一桶体11内,第一桶体11的顶部开口形成第一入砂口13,第一桶体11的底部开口形成第一出砂口14,滤网15布置在第一出砂口14处,震动驱动装置布置在第一桶体11的一侧且与第一桶体11固定连接;震动筛分装置以及清洗装置依次布置在震动搅拌装置的下游。As shown in Figure 1, a waste sand regeneration device according to an embodiment of the present invention includes a vibrating stirring device, a vibrating screening device, and a cleaning device arranged in sequence, wherein: the vibrating stirring device includes a first barrel body 11, a stirring rod 12. The first sand inlet 13, the first sand outlet 14, the filter screen 15, and the vibration drive device, the first barrel body 11 is arranged horizontally, and the stirring rod 12 is arranged coaxially with the first barrel body 11 to rotate on the second In a barrel body 11, the top opening of the first barrel body 11 forms the first sand inlet port 13, the bottom opening of the first barrel body 11 forms the first sand outlet port 14, and the filter screen 15 is arranged at the first sand outlet port 14 The vibration driving device is arranged on one side of the first bucket body 11 and is fixedly connected with the first bucket body 11; the vibration screening device and the cleaning device are sequentially arranged downstream of the vibration stirring device.

具体的,本发明的废砂再生装置可以设置一个底座5,用于各功能装置的承载与安装。第一桶体11优选的为圆柱型桶体,当然也可以为其它截面桶体,但应保证其内腔为圆柱内腔;第一桶体11水平布置,即其内腔中心轴线水平。搅拌棒12主要用于废砂的搅拌打散以及碰撞摩擦除锈;搅拌棒12的一端悬空;另一端旋转贯穿第一桶体11一端的端面,并在第一桶体11的该端面的外侧固定设置有用于驱动搅拌棒12旋转的电机;当然为了增大搅拌棒12与废砂之间的摩擦,搅拌棒12的外表面还可以设置磨砂面;此外,为了实现搅拌棒12的可更换,搅拌棒12的棒与轴可采用可拆卸的连接方式进行组装。第一桶体11的上侧壁的顶部开有一定大小的第一入砂口13,用于废砂的不断填充供给,第一入砂口13的尺寸应该满足大量废砂一次性倾倒或者大块废砂的供给,本领域技术人员也可根据实际情况确定;第一桶体11的下侧壁的底部开有一定大小的第一出砂口14,用于搅拌粉碎并除锈后的废砂的不断排出。为了避免废砂不经搅拌便经第一出砂口14排出,在第一出砂口14处布置滤网15,滤网15的孔径可根据实际情况确定,除锈的废砂及锈杂质经滤网15进入下游装置继续处理。震动驱动装置主要用于驱动第一桶体11带动搅拌棒12及第一桶体11内废砂一起震动的同时用于第一桶体11的支撑,震动驱动装置固定设置在底座5的上,具体位置可参照图1。本发明的废砂再生装置,废砂依次经震动搅拌装置搅拌除锈、震动筛分装置震动筛分杂质、清洗装置进一步水洗除杂,从而实现废砂的回收。Specifically, the waste sand regeneration device of the present invention can be provided with a base 5 for carrying and installing various functional devices. The first barrel body 11 is preferably a cylindrical barrel body, and of course it can also be a barrel body with other cross-sections, but its inner cavity should be guaranteed to be a cylindrical inner cavity; the first barrel body 11 is arranged horizontally, that is, the central axis of the inner cavity is horizontal. Stirring rod 12 is mainly used for stirring and breaking up waste sand and derusting by collision friction; one end of stirring rod 12 is suspended in the air; A motor for driving the stirring rod 12 to rotate is fixedly arranged; certainly in order to increase the friction between the stirring rod 12 and the waste sand, the outer surface of the stirring rod 12 can also be provided with a frosted surface; in addition, in order to realize the replaceability of the stirring rod 12, The rod and the shaft of the stirring rod 12 can be assembled in a detachable connection mode. The top of the upper side wall of the first barrel body 11 has a first sand inlet 13 of a certain size, which is used for the continuous filling and supply of waste sand. The supply of a piece of waste sand can also be determined by those skilled in the art according to the actual situation; the bottom of the lower side wall of the first barrel body 11 has a first sand outlet 14 of a certain size, which is used for stirring, pulverizing and derusting the waste sand. Continuous discharge of sand. In order to prevent the waste sand from being discharged through the first sand outlet 14 without stirring, a filter screen 15 is arranged at the first sand outlet 14. The aperture of the filter screen 15 can be determined according to the actual situation. The filter screen 15 enters the downstream device to continue processing. The vibration driving device is mainly used to drive the first barrel body 11 to drive the stirring rod 12 and the waste sand in the first barrel body 11 to vibrate together, and at the same time to support the first barrel body 11. The vibration driving device is fixedly arranged on the base 5, Refer to Figure 1 for the specific location. In the waste sand regeneration device of the present invention, the waste sand is stirred and derusted by the vibrating stirring device, the impurities are vibrated and screened by the vibrating screening device, and the cleaning device is further washed to remove impurities, thereby realizing the recovery of the waste sand.

本发明的废砂再生装置布置有震动搅拌装置,震动搅拌装置在进行废砂搅拌的同时,通过震动驱动装置驱动第一桶体11带动搅拌棒12及第一桶体11内的废砂一起往复震动,从而实现了废砂的震动搅拌,大大增大了废砂与废砂之间以及废砂与搅拌棒12之间的碰撞几率,从而使得废砂表面除锈效果更好,废砂的回收质量更高;同时,震动搅拌也缩短了废砂的处理时间,效率更高;此外,本发明的废砂再生装置还可实现废砂的大批量处理,更能满足生产上的实际需要。The waste sand regeneration device of the present invention is equipped with a vibrating stirring device, and the vibrating stirring device drives the first barrel body 11 through the vibration driving device to drive the stirring rod 12 and the waste sand in the first barrel body 11 to reciprocate together while stirring the waste sand Vibration, thereby realizing the vibration and stirring of the waste sand, greatly increasing the collision probability between the waste sand and the waste sand and between the waste sand and the stirring rod 12, so that the rust removal effect on the surface of the waste sand is better, and the recovery of the waste sand The quality is higher; at the same time, the vibration and agitation also shortens the processing time of the waste sand, and the efficiency is higher; in addition, the waste sand regeneration device of the present invention can also realize the large-scale processing of the waste sand, which can better meet the actual needs of production.

进一步的,第一桶体11的滤网15上散布有若干钢球17,主要用于增加废砂碰撞率及用于打散大块废砂。Furthermore, a number of steel balls 17 are scattered on the filter screen 15 of the first bucket body 11, mainly for increasing the collision rate of waste sand and breaking up large pieces of waste sand.

进一步的,第一桶体11底端的一侧连通有杂质出口管道18,用于废砂粉碎后一些杂质以及钢球17的排出,杂质出口管道18的末端设置有封盖181。Further, one side of the bottom of the first barrel body 11 is connected with an impurity outlet pipe 18 for discharging some impurities and steel balls 17 after the waste sand is crushed. The end of the impurity outlet pipe 18 is provided with a cover 181 .

本发明对震动驱动装置进行了单独的结构设计,如图1所示,震动驱动装置包括第五桶体161、震动缓冲件162、L型连杆163、偏心轮164、以及横杆165,其中:第五桶体161竖直固定布置;震动缓冲件162位于第五桶体161内且其底端与第五桶体161底面固定;L型连杆163的一端下压震动缓冲件162的顶端,另一端固定连接第一桶体11;偏心轮164通过转轴连接设置在第五桶体161的侧壁上;横杆165水平固定连接第一桶体11,且横杆165的下侧抵靠偏心轮164。The present invention has carried out independent structural design to vibration driving device, as shown in Figure 1, vibration driving device comprises the 5th barrel body 161, shock buffering part 162, L-shaped connecting rod 163, eccentric wheel 164, and cross bar 165, wherein : the fifth barrel 161 is arranged vertically; the vibration buffer 162 is located in the fifth barrel 161 and its bottom is fixed to the bottom of the fifth barrel 161; one end of the L-shaped connecting rod 163 presses down on the top of the shock buffer 162 , the other end is fixedly connected to the first barrel body 11; the eccentric wheel 164 is connected to the side wall of the fifth barrel body 161 through a rotating shaft; the cross bar 165 is horizontally fixedly connected to the first barrel body 11, and the lower side of the cross bar 165 is against Eccentric 164.

具体的,第五桶体161竖直固定在底座5上且位于第一桶体11的旁侧。震动缓冲件162主要用于第一桶体11的震动缓冲;震动缓冲件162可以为弹簧,弹簧的底端与第五桶体161的底面固定连接,顶端为自由端。L型连杆163主要用于第一桶体11与震动缓冲件162之间的连接,如图1所示,其一端与第一桶体11焊接固定,另一端可以通过滑块166等下压震动缓冲件162;其中,滑块166与L型连杆163端部固定且可沿第五桶体161内部滑动。用于驱动偏心轮164旋转的电机固定在第五桶体161的侧壁上,其输出端通过转轴连接偏心轮164;同时,横杆165布置在偏心轮164的上方,并且抵靠偏心轮164,从而偏心轮164旋转时通过横杆165带动第一桶体11及其内的搅拌棒12与废砂震动。此外,偏心轮164通过横杆165以及震动缓冲件162通过L型连杆163共同实现对第一桶体11的支撑。Specifically, the fifth barrel body 161 is vertically fixed on the base 5 and located beside the first barrel body 11 . The shock buffer 162 is mainly used for shock buffering of the first barrel 11; the shock buffer 162 can be a spring, the bottom of the spring is fixedly connected to the bottom of the fifth barrel 161, and the top is a free end. The L-shaped connecting rod 163 is mainly used for the connection between the first barrel body 11 and the shock absorbing member 162. As shown in FIG. Shock buffer 162 ; wherein, the slider 166 is fixed to the end of the L-shaped connecting rod 163 and can slide along the inside of the fifth barrel 161 . The motor used to drive the rotation of the eccentric wheel 164 is fixed on the side wall of the fifth barrel 161, and its output end is connected to the eccentric wheel 164 through a rotating shaft; at the same time, the cross bar 165 is arranged above the eccentric wheel 164 and abuts against the eccentric wheel 164 , so that when the eccentric wheel 164 rotates, the cross bar 165 drives the first bucket body 11 and the stirring rod 12 in it to vibrate with the waste sand. In addition, the eccentric wheel 164 supports the first bucket body 11 through the cross bar 165 and the shock absorber 162 through the L-shaped connecting rod 163 .

进一步的,震动驱动装置还包括凸块167,凸块167对应偏心轮164固定设置在横杆165的下侧,横杆165通过凸块167抵靠偏心轮164,从而进一步增加了第一桶体11的震动稳定性。此外,凸块167与偏心轮164抵靠的一面还可以设置凹槽等,偏心轮164卡入凹槽内,使得凸块167与偏心轮164的配合更加稳固。Further, the vibration driving device also includes a protrusion 167, which is fixedly arranged on the lower side of the cross bar 165 corresponding to the eccentric wheel 164, and the cross bar 165 abuts against the eccentric wheel 164 through the protrusion 167, thereby further increasing the height of the first barrel body. 11 shock stability. In addition, grooves can be provided on the side where the bump 167 abuts against the eccentric wheel 164 , and the eccentric wheel 164 snaps into the groove, so that the cooperation between the bump 167 and the eccentric wheel 164 is more stable.

在本发明的废砂再生装置的一些实施例中,如图1所示,震动搅拌装置与震动筛分装置之间还布置有绞轮输送装置,绞轮输送装置包括第二桶体21、绞轮输送轴22、第二入砂口23、以及第二出砂口24,其中:第二桶体21水平布置在震动搅拌装置的下方,且第二桶体21的内壁设置有磨砂层;绞轮输送轴22布置在第二桶体21内且与第二桶体21同轴线;第二入砂口23位于第二桶体21顶部的一侧且相对第一出砂口14上下布置;第二出砂口24位于第二桶体21的远离第二入砂口23的一侧的端部;第一出砂口14与第二入砂口23连通。In some embodiments of the waste sand regeneration device of the present invention, as shown in Figure 1, a winch conveying device is also arranged between the vibration stirring device and the vibrating screening device, and the winch conveying device includes a second barrel body 21, a winch wheel conveying shaft 22, the second sand inlet 23, and the second sand outlet 24, wherein: the second barrel body 21 is horizontally arranged below the vibration stirring device, and the inner wall of the second barrel body 21 is provided with a frosted layer; The wheel conveying shaft 22 is arranged in the second barrel 21 and is coaxial with the second barrel 21; the second sand inlet 23 is located on the top side of the second barrel 21 and arranged up and down relative to the first sand outlet 14; The second sand outlet 24 is located at the end of the second barrel body 21 away from the second sand inlet 23 ; the first sand outlet 14 communicates with the second sand inlet 23 .

具体的,如图1所示,绞轮输送装置主要用于废砂在震动搅拌装置与震动筛分装置之间的传输以及传输过程中废砂的再次搅拌摩擦除锈。第二桶体21水平布置,第二桶体21可以通过支架等悬空固定在底座5上,且与震动搅拌装置上下布置;第二桶体21内壁的磨砂层主要用于增加废砂与第二桶体21内壁碰撞时的摩擦系数,从而使得废砂表面摩擦除锈效果更好。第二入砂口23位于第一出砂口14的正下方,第一出砂口14与第二入砂口23通过依次设置的漏斗6以及软管7连通,其中漏斗6主要对废砂起导向聚集的作用,软管7主要用于实现震动搅拌装置与绞轮输送装置之间的软连接,使得震动搅拌装置的震动不会妨碍废砂在震动搅拌装置与绞轮输送装置之间的不间断传输。第二桶体21的远离第二入砂口23的一侧的端部敞开形成第二出砂口24。绞轮输送轴22的一端贯穿第二桶体21的靠近第五桶体161的一侧的端部,其电机驱动装置固定设置在第五桶体161的侧壁上。Specifically, as shown in FIG. 1 , the winch conveying device is mainly used for the transmission of waste sand between the vibrating stirring device and the vibrating screening device and the re-stirring and friction derusting of the waste sand during the transmission process. The second barrel body 21 is arranged horizontally, and the second barrel body 21 can be suspended and fixed on the base 5 by a support etc., and arranged up and down with the vibrating stirring device; the frosted layer of the second barrel body 21 inner wall is mainly used to increase waste sand and second The coefficient of friction when the inner wall of the barrel body 21 collides, so that the effect of friction and rust removal on the surface of the waste sand is better. The second sand inlet 23 is located directly below the first sand outlet 14, and the first sand outlet 14 communicates with the second sand inlet 23 through the funnel 6 and the hose 7 arranged in sequence, wherein the funnel 6 mainly acts on the waste sand. The hose 7 is mainly used to realize the soft connection between the vibrating stirring device and the winch conveying device, so that the vibration of the vibrating stirring device will not hinder the uninterrupted flow of waste sand between the vibrating stirring device and the winch conveying device. Intermittent transmission. The end of the second barrel body 21 away from the second sand inlet 23 is open to form a second sand outlet 24 . One end of the winch conveying shaft 22 runs through the end of the second barrel 21 near the fifth barrel 161 , and its motor drive device is fixedly arranged on the side wall of the fifth barrel 161 .

进一步的,震动筛分装置包括第三桶体31、震动筛32、第三入砂口33、以及第三出砂口34,其中:第三桶体31竖直布置在绞轮输送装置的第二出砂口24所在一端的下方;震动筛32倾斜且活动布置在第三桶体31内;第三桶体31的顶部开口形成第三入砂口33;第三出砂口34位于震动筛32最低位处所对应的第三桶体31侧壁上。Further, the vibrating screening device includes a third barrel body 31, a vibrating screen 32, a third sand inlet port 33, and a third sand outlet port 34, wherein: the third barrel body 31 is vertically arranged at the first The bottom of one end where the second sand outlet 24 is located; the vibrating screen 32 is inclined and movable arranged in the third barrel body 31; the top opening of the third barrel body 31 forms the third sand inlet port 33; the third sand outlet port 34 is located in the vibrating screen 32 on the side wall of the third bucket body 31 corresponding to the lowest position.

具体的,震动筛分装置与绞轮输送装置之间的相对位置可以如图1所示,第二桶体21的一端架设在第三桶体31桶壁上,该种空间布置一方面实现了第三桶体31对第二桶体21的支撑,另一方面由绞轮输送装置的第二出砂口24流出的废砂由惯性直接流入第三入砂口33;第三桶体31的底部的一侧连通有用于杂质排出的出杂管路35,出杂管路35上可根据实际情况设置有开关阀门。震动筛32主要用于对研磨后的废砂筛分除杂,即将废砂与锈分离,废砂经第三出砂口34排出,锈等杂质经筛孔落至第三桶体31底部;震动筛32的倾斜布置便于废砂震动筛分后导向流至第三出砂口34排出;震动筛32的具体倾斜角度本领域技术人员可根据实际情况确定。用于驱动震动筛32的震动器321布置在第三桶体31的内侧壁上;震动筛32的下方还布置有震动筛限位装置322,避免震动筛32震动偏离工作位置。震动筛32的下方还连接有震动缓冲装置,震动缓冲装置可以采用如图1所示的活塞式结构,主要包括活塞323、弹簧324、箱体325,箱体325主要用于容纳弹簧324,箱体325的下方固定在第三桶体31底部的斜块36上,斜块36主要用于震动筛32筛分废砂后积聚在第三桶体31底部的锈等杂质流至出杂管路35排出,出杂管路35的末端还可以设置接锈器皿等。Specifically, the relative position between the vibration screening device and the winch conveying device can be shown in Figure 1, one end of the second barrel 21 is erected on the barrel wall of the third barrel 31, this kind of spatial arrangement realizes on the one hand The support of the third barrel body 31 to the second barrel body 21, on the other hand, the waste sand flowing out from the second sand outlet port 24 of the winch conveying device directly flows into the third sand inlet port 33 by inertia; the third barrel body 31 One side of the bottom communicates with a miscellaneous discharge pipeline 35 for discharging impurities, and an on-off valve can be arranged on the miscellaneous discharge pipeline 35 according to actual conditions. The vibrating screen 32 is mainly used to screen and remove impurities from the ground waste sand, that is, to separate the waste sand from the rust, the waste sand is discharged through the third sand outlet 34, and impurities such as rust fall to the bottom of the third barrel body 31 through the sieve holes; The inclined arrangement of the vibrating screen 32 is convenient for waste sand to be guided to the third sand outlet 34 after being vibrated and screened for discharge; the specific inclination angle of the vibrating screen 32 can be determined by those skilled in the art according to the actual situation. The vibrator 321 for driving the vibrating screen 32 is arranged on the inner side wall of the third barrel body 31; a vibrating screen limiting device 322 is arranged below the vibrating screen 32 to prevent the vibrating screen 32 from vibrating from the working position. The bottom of the vibrating screen 32 is also connected with a shock buffer device. The shock buffer device can adopt a piston structure as shown in Figure 1, mainly including a piston 323, a spring 324, and a casing 325. The casing 325 is mainly used to accommodate the spring 324, the casing The lower part of the body 325 is fixed on the inclined block 36 at the bottom of the third barrel body 31. The inclined block 36 is mainly used for the rust and other impurities accumulated at the bottom of the third barrel body 31 after the vibrating screen 32 sieves the waste sand to flow to the miscellaneous pipeline. 35 is discharged, and the end of miscellaneous pipeline 35 can also be provided with and connect rust vessel etc.

进一步的,如图1、图2所示,清洗装置包括洗砂容纳箱41、第四桶体42、绞轮提升轴43、第四入砂口44、第四出砂口45,其中:洗砂容纳箱41布置在绞轮输送装置的下方且其顶端开口与震动筛分装置连通;第四桶体42竖直布置在洗砂容纳箱41内,且第四桶体42下端周向开有若干通孔形成第四入砂口44;第四出砂口45位于第四桶体42上端侧壁上。Further, as shown in Figure 1 and Figure 2, the cleaning device includes a sand washing container 41, a fourth barrel body 42, a winch wheel lifting shaft 43, a fourth sand inlet 44, and a fourth sand outlet 45, wherein: The sand storage box 41 is arranged below the winch conveying device and its top opening communicates with the vibrating screening device; the fourth bucket body 42 is vertically arranged in the sand washing storage box 41, and the lower end of the fourth bucket body 42 has several openings in the circumferential direction. The hole forms a fourth sand inlet 44 ; the fourth sand outlet 45 is located on the side wall of the upper end of the fourth barrel body 42 .

具体的,清洗装置位于震动筛分装置的一侧,且位于绞轮输送装置的下方,从而节省空间,装置布置更加紧凑。洗砂容纳箱41固定在底座5上,洗砂容纳箱41与第三出砂口34通过管道连通;洗砂容纳箱41的内腔为V型内腔且内腔底部为平面,V型内腔的设计主要用于避免废砂在洗砂容纳箱41内大量的积聚无法由绞轮提升轴43向上提升排出。用于驱动绞轮提升轴43的电机固定在第二桶体21的下侧面的底部,其电机座上固定第四桶体42。第四入砂口44沿第四桶体42周向由下向上开有若干排,但应保证其高度不超出洗砂容纳箱41内腔。Specifically, the cleaning device is located on one side of the vibrating screening device and below the winch conveying device, thereby saving space and making the arrangement of the device more compact. The sand washing storage box 41 is fixed on the base 5, and the sand washing storage box 41 is connected with the third sand outlet 34 through a pipeline; The design of the cavity is mainly used to prevent the waste sand from accumulating in a large amount in the sand washing container 41 and cannot be lifted upwards and discharged by the winch lifting shaft 43 . The motor used to drive the winch lifting shaft 43 is fixed on the bottom of the lower side of the second barrel body 21, and the fourth barrel body 42 is fixed on its motor seat. The fourth sand inlet 44 has several rows from bottom to top along the circumference of the fourth barrel body 42, but it should be ensured that its height does not exceed the inner cavity of the sand washing container 41.

进一步的,四出砂口连接有U型出砂板81,其中:沿U型出砂板81的上侧开口布置有若干风机82;U型出砂板81的末端布置有接砂箱9。Further, the four sand outlets are connected with U-shaped sand outlet plates 81, wherein: several blowers 82 are arranged along the upper opening of the U-shaped sand outlet plates 81;

具体的,若干风机82固定在第二桶体21下侧面的底部,出风口对准U型出砂板81上流动的清洗完毕的废砂,不断对废砂进行烘干处理,烘干后的废砂流至接砂箱9。Specifically, several fans 82 are fixed on the bottom of the lower side of the second barrel body 21, and the air outlets are aimed at the cleaned waste sand flowing on the U-shaped sand outlet plate 81, and the waste sand is continuously dried. The waste sand flows to the sand box 9.

进一步的,用于驱动偏心轮164旋转的电机、用于驱动搅拌棒12旋转的电机、用于驱动绞轮输送轴22旋转的电机、用于驱动绞轮提升轴43旋转的电机、用于驱动震动筛32震动的震动器321的集成控制面板10安装在第五桶体161的外侧壁上,便于操控,具体如图1所示。本发明的废砂再生装置在进行废砂处理前期需提前运转各电机及震动器。Further, the motor for driving the rotation of the eccentric wheel 164, the motor for driving the rotation of the stirring rod 12, the motor for driving the rotation of the winch delivery shaft 22, the rotation of the motor for driving the winch lifting shaft 43, for driving The integrated control panel 10 of the vibrator 321 vibrated by the vibrating screen 32 is installed on the outer wall of the fifth barrel 161 for easy manipulation, as shown in FIG. 1 . The waste sand regeneration device of the present invention needs to run each motor and vibrator in advance in the early stage of waste sand treatment.

本发明的废砂再生装置工作时,废砂依次经震动搅拌装置搅拌除锈、绞轮输送装置螺旋输送、震动筛分装置震动筛分杂质、清洗装置进一步水洗除杂后,经U型出砂板81导流且风机82烘干流至接砂箱9存储,从而实现了废砂的回收。震动搅拌装置对废砂搅拌表面除锈后,废砂在绞轮输送装置的输送过程中进一步碰撞摩擦除锈,因而除锈效果好,废砂的回收质量更高;清洗装置的竖直布置,在一定程度上增加了废砂的水洗时间,从而废砂的水洗效果更好,杂质去除效果更好;一条龙式处理方式,处理效率高,适于大批量处理,更能满足生产上的需要;此外,本发明的整个废砂再生装置结构布置合理紧凑,占用空间小。When the waste sand regeneration device of the present invention is working, the waste sand is stirred and derusted by the vibrating stirring device, spirally conveyed by the winch conveying device, vibrating and sifted by the vibrating screening device for impurities, further washed and removed by the cleaning device, and sand is produced by U-shape. The plate 81 guides the flow and the fan 82 dries and flows to the sand box 9 for storage, thereby realizing the recovery of waste sand. After the vibrating stirring device derusts the stirring surface of the waste sand, the waste sand is further collided and frictionally derusted during the conveying process of the winch conveying device, so the derusting effect is good and the recovery quality of the waste sand is higher; the vertical arrangement of the cleaning device, To a certain extent, the washing time of waste sand is increased, so that the washing effect of waste sand is better, and the effect of impurity removal is better; the one-stop processing method has high processing efficiency, is suitable for large-scale processing, and can better meet the needs of production. ; In addition, the entire waste sand regeneration device of the present invention has a reasonable and compact structure and takes up little space.

以上借助具体实施例对本发明做了进一步描述,但是应该理解的是,这里具体的描述,不应理解为对本发明的实质和范围的限定,本领域内的普通技术人员在阅读本说明书后对上述实施例做出的各种修改,都属于本发明所保护的范围。The present invention has been further described above with the help of specific embodiments, but it should be understood that the specific description herein should not be construed as limiting the spirit and scope of the present invention. Various modifications made in the embodiments all belong to the protection scope of the present invention.

Claims (10)

1. a kind of antiquated sand regenerating unit, which is characterized in that vibration agitating device, reciprocating sieve packing including being sequentially communicated arrangement It sets and cleaning device, in which:
The vibration agitating device includes that the first staving, stirring rod, the first sand inlet, the first sand export, strainer and vibration are driven Dynamic device, first staving is horizontally disposed, and the stirring rod and first staving are coaxially rotatably disposed in described the In one staving, the top opening of first staving forms first sand inlet, and the bottom opening of first staving is formed First sand export, the strainer are arranged at first sand export, and the vibration drive arrangement is described first It the side of staving and is fixedly connected with first staving;
The shaking-sieving device and the cleaning device are sequentially arranged in the downstream of the vibration agitating device.
2. antiquated sand regenerating unit according to claim 1, which is characterized in that the vibration agitating device and the reciprocating sieve It there also is provided reel conveying device between separating device, the reel conveying device enters including the second staving, reel conveying axis, second Sand mouth and the second sand export, in which:
Second staving is arranged horizontally in the lower section of the vibration agitating device, and the inner wall of second staving is provided with mill Layer of sand;
The reel conveying axis be arranged in second staving and with the second staving coaxial line;
Second sand inlet is located at the side at the top of second staving and relatively described first sand export is arranged up and down;
Second sand export is located at the end of the side far from second sand inlet of second staving;
First sand export is connected to second sand inlet.
3. antiquated sand regenerating unit according to claim 2, which is characterized in that the shaking-sieving device includes third bucket Body, reciprocating sieve, third sand inlet and third sand export, in which:
The third staving be arranged vertically at second sand export of the reel conveying device lower section at one end;
The reciprocating sieve is tilted and is moveably positioned in the third staving;
The top opening of the third staving forms the third sand inlet;
The third sand export is located on the corresponding third staving side wall in reciprocating sieve lowest order place.
4. antiquated sand regenerating unit according to claim 2, which is characterized in that the cleaning device include washed-out sand storage case, 4th staving, reel promote axis, the 4th sand inlet, the 4th sand export, in which:
The washed-out sand storage case is arranged in the lower section of the reel conveying device and its top end opening and the shaking-sieving device Connection;
4th staving is arranged vertically in the washed-out sand storage case, and the 4th staving lower end is circumferentially provided with several through-holes Form the 4th sand inlet;
4th sand export is located on the side wall of the 4th staving upper end.
5. antiquated sand regenerating unit described in any one of -4 according to claim 1, which is characterized in that the vibration driving device packet Include the 5th staving, vibration bolster, L-type connecting rod, eccentric wheel and cross bar, in which:
The vertical fixed and arranged of 5th staving;
The vibration bolster is located in the 5th staving and its bottom end is fixed with the 5th staving bottom surface;
One end of the L-type connecting rod pushes the top of the vibration bolster, and the other end is fixedly connected with first staving;
The eccentric wheel is arranged on the side wall of the 5th staving by shaft connection;
The cross bar level is fixedly connected with first staving, and the downside of the cross bar is against the eccentric wheel.
6. antiquated sand regenerating unit according to claim 5, which is characterized in that the vibration driving device further includes convex block, The convex block corresponds to the downside that the eccentric wheel is fixed at the cross bar, and the cross bar is by the convex block against described inclined Heart wheel.
7. antiquated sand regenerating unit according to claim 2, which is characterized in that first sand export and described second enters sand Mouth is connected to by the funnel and hose set gradually.
8. antiquated sand regenerating unit according to claim 1, which is characterized in that if being scattered on the strainer of first staving Dry steel ball.
9. antiquated sand regenerating unit according to claim 1, which is characterized in that the side of first staving bottom end is communicated with Impurities outlet pipeline.
10. antiquated sand regenerating unit according to claim 4, which is characterized in that the 4th sand export is connected with U-shaped shake out Plate, in which:
Upper side opening along the U-shaped plate that shakes out is disposed with several blowers;
The end of the U-shaped plate that shakes out, which is disposed with, connects sandbox.
CN201810976156.1A 2018-08-25 2018-08-25 A kind of antiquated sand regenerating unit Pending CN109014028A (en)

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Application publication date: 20181218