A kind of resin reaction kettle automatic blending bracket of coolant liquid circulation
Technical field
The present invention relates to reaction kettle field of stents, more specifically to a kind of coolant liquid circulation resin reaction kettle from
Dynamic ingredient bracket.
Background technique
Reaction kettle is that have the container physically or chemically reacted, by the structure design and parameter configuration to container, is realized
The mixed function of heating, evaporation, cooling and low high speed that technique requires.Reaction kettle is widely used in petroleum, chemical industry, rubber, agriculture
Medicine, dyestuff, medicine, food, for completing the pressure vessel of the technical process such as vulcanization, nitrification, hydrogenation, hydrocarbonylation, polymerization, condensation,
Also widespread need reaction kettle, resin reaction kettle are for producing unsaturated polyester resin, phenolic aldehyde tree for the preparation of saturated polyester resin
Rouge, epoxy resin, ABS resin, paint key equipment.
The raw material in production of resins is artificially to control mostly at present, is difficult accurate measurement raw material, is easy error, accuracy
Difference;Existing resin reaction kettle usually requires sampling analysis during production of resins, and sample tap is located at reactor bottom side,
Valve is slowly opened when sampling, is flowed out to material, and since temperature of charge is high and viscosity is low, internal pressure is big, it is easy to which high speed is sprayed
It splashes out to cause injury to personnel, there is security risk, the material for cleaning sample tap flows directly into trash receptacle, causes material and the energy
Waste;Coolant liquid is needed to cool down after resin reaction, the coolant liquid after cooling is not only increased frequently as wastewater treatment
Processing cost is unfavorable for saving water resource.
Summary of the invention
To solve the above problems, the present invention adopts the following technical scheme that.
A kind of resin reaction kettle automatic blending bracket of coolant liquid circulation, including shell, the hull outside are provided with guarantor
Retaining frame, the fender bracket lower end are fixedly connected with support plate, and the support plate upper surface is fixedly connected with housing lower surface, described
Case inside is provided with autoclave body, and the enclosure interior offers cooling bath, is provided with cooling cylinder, the condensation on the right side of the shell
Case lower end is fixedly connected with communicating pipe, and the cooling bath lower end is connected by communicating pipe with cooling cylinder, the communicating pipe lower end
It is arranged in support plate, the cooling cylinder upper end is provided with hydraulic device, and the autoclave body upper end is fixedly connected with kettle cover, the kettle
The side of covering is provided with conveying pipeline, and the conveying pipeline lower end is through two sides above and below kettle cover and is arranged inside autoclave body, the conveying pipeline
Middle part is connected with control valve, and the control valve is electrically connected with external power supply, and the autoclave body is internally provided with stirring
Device, the blender lower end are fixedly connected with electric turntable, and the electric turntable and inner wall of kettle bottom end are rotatablely connected, the electricity
Turn disk and external power supply are electrically connected, and sampler is provided on the left of the shell, is fixedly connected on the right side of the sampler
One end of connecting tube, the connecting tube other end sequentially pass through on the left of shell and autoclave body left side and be connected inside autoclave body, institute
It states autoclave body bottom righthand side and is fixedly connected with discharge nozzle, the discharge nozzle right end is through shell and is arranged in hull outside.
Preferably, the autoclave body upper right side is provided with nitrogen tube, and the nitrogen tube lower end is through autoclave body and is arranged in autoclave body
Inside, the nitrogen tube middle part are provided with plunger valve, and the autoclave body upper left side is provided with one-way cock.
Preferably, the plunger valve includes upper valve body, is fixedly connected with lower valve body, the nitrogen on the downside of the upper valve body
Pipe is arranged between upper valve body and lower valve body, and the upper valve body internal activity is connected with stud, and the stud lower end is fixedly connected
There is plungers valve core, matches on the downside of the plungers valve core lower end and nitrogen inside pipe wall, the stud upper end is fixedly connected with handwheel.
Preferably, the one-way cock includes check valve body, and the check valve body upper end is arranged outside autoclave body, the list
It is arranged inside autoclave body to valve body lower end, is connected with nonreturn valve core, the nonreturn valve core upper end on the inside of the check valve body
It is provided with spring, the lower end of the spring is fixedly connected with nonreturn valve core, and upper end and the check valve body inner wall of the spring are fixed
Connection, the check valve body upper end are fixedly connected with Air Filter, and the Air Filter is arranged above spring.
Preferably, the hydraulic device includes pressure trough, and the pressure trough lower end is fixedly connected with cooling cylinder, the air pressure
Slot upper end is fixedly connected with hydraulic cylinder, and the hydraulic cylinder internal slide is connected with hydraulic stem, and the hydraulic stem lower end sequentially passes through
On the downside of hydraulic cylinder and on the upside of pressure trough and it is arranged inside pressure trough, the hydraulic stem lower end is fixedly connected with thickening layer, described
Be provided with servo valve on the right side of hydraulic cylinder, be fixedly connected with conduit on the left of the servo valve, the servo valve by conduit with it is hydraulic
Cylinder interior is connected, and the servo valve internal activity is connected with small-sized spool, is provided with outside the small-sized spool through servo
The electric pushrod of lower wall on valve, the electric pushrod upper and lower ends are arranged on the outside of servo valve, the electric pushrod and external electrical
Source is electrically connected, and the servo valve and hydraulic cylinder are internally provided with hydraulic oil.
Preferably, the sampler includes observation bottle, and the observation bottle right end is connected by connecting tube with shell, institute
It states observation bottle lower end and is fixedly connected with tee tube, be flexibly connected in the middle part of the tee tube middle part and connecting tube with plunger valve, institute
It states and is provided with safety guard outside observation bottle, the observation bottle upper end is fixedly connected with safety guard inner wall, and the tee tube lower end is solid
Surely it is connected with electrodynamic pump, the electrodynamic pump and external power supply are electrically connected, and the electrodynamic pump right end passes through in connecting tube and autoclave body
Portion is connected.
Preferably, described observation bottle quantity three, with the connecting tube right end that is connected on the right side of observation bottle respectively with autoclave body
Upper end, middle part are fixedly connected with lower end.
Preferably, it is provided with mounting plate below the support plate, is offered on the downside of the support plate with mounting plate upside
Arc groove, the arc groove internal activity are connected with shock-absorbing ball, and the mounting plate surrounding is connected with fastening bolt.
Preferably, the condensation box outer wall is fixedly connected with heat-dissipating pipe.
Preferably, reinforcing bar is fixedly connected between the fender bracket, the reinforcing bar circular array distribution is described to add
Solid rod is preferably 18.
Compared with the prior art, the present invention has the advantages that
Compared with existing reaction kettle bracket, the present invention has recycling coolant liquid, sampling convenient, automatic and accurate ingredient excellent
Point;By setting cooling bath and condensation box structure, so that coolant liquid is absorbed heat in cooling bath and cool down to autoclave body, dissipated in cooling cylinder
Heat, can sufficiently recycle coolant liquid, and non-wastewater discharge avoids existing reaction kettle and uses a large amount of cold water while cooling, makes
For water after frequently as wastewater treatment, the present invention recycles coolant liquid, not only reduces the processing cost of waste water, and
Be conducive to save water resource.
Further, the raw material in production of resins is artificially to control mostly at present, time-consuming and laborious, and the present invention is defeated by being arranged
The structure of expects pipe and control valve, it is simple and reliable for structure, by manually in panel input data, manipulating control valve by chip,
Raw material quantity and proportion scale are accurately controlled, the case where raw material is added or added less is avoided the occurrence of, is convenient for accurate measurement raw material, no
Error-prone, accuracy is high, makes the naval stores better quality of production, and qualification rate is higher.
Further, it is anti-to guarantee to need to be passed through the inert gases such as nitrogen in the preparation process of most resins in autoclave body
That answers is normally carried out, and nitrogen is directly passed through in autoclave body by the structure of setting nitrogen tube, prevents to connect with outside air by the present invention
Touching, avoids damaging environment in reaction kettle, process occur to reaction has protective effect, and obtained resin purity is also higher.
Further, by the way that the structure of one-way cock is arranged, after being passed through nitrogen, gas original inside autoclave body can be passed through
One-way cock squeezes out, and on the one hand makes inside autoclave body full of pure nitrogen, free from admixture gases affect resin reaction purity, another party
Just it avoids nitrogen charge excessive, leads in autoclave body that air pressure is excessively high to cause danger.
Further, sampling analysis is usually required during production of resins, the present invention passes through the structure of setting sampler,
Flow into material in observation bottle, user passes through observation and compares the state of three layers of material of upper, middle and lower in autoclave body, helps operator
Response situation in member's judgement reaction kettle, user can be realized by controlling plunger valve, easy to operate, avoid existing
High-temperature material splash, which comes out, when resin reaction kettle samples causes injury to personnel, and the present invention passes through electrodynamic pump for the material of sampling
It passes back into autoclave body, sample is avoided directly to pour into trash receptacle, saved material and the energy.
Further, by the way that hydraulic device is arranged, electric pushrod is controlled with lesser power, can be completed and hydraulic stem is gone up and down
Driving, more laborsaving energy conservation and safety with higher.
Further, by the way that the structure of mounting plate and shock-absorbing ball is arranged, with the function of damping and silencing, this is avoided
When invention internal stirrers operate, noise and vibration influence user work are generated, practicability of the invention is improved, also increases
Stability, and by fastening bolt be more convenient for mounting and dismounting.
Further, by the way that the structure of reinforcing bar is arranged, the stability of fender bracket of the present invention is increased, it is safer, more
Add firm.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is elevational cross-sectional view of the invention;
Fig. 3 is the structural schematic diagram of plunger valve of the present invention;
Fig. 4 is the structural schematic diagram of one-way cock of the present invention;
Fig. 5 is the structural schematic diagram of hydrostatic assembly of the present invention;
Fig. 6 is the structural schematic diagram of inventive sampling device;
Fig. 7 is the structural schematic diagram of support plate of the present invention and mounting plate.
Figure label explanation:
1, shell;2, fender bracket;3, support plate;4, autoclave body;5, cooling bath;6, cooling cylinder;7, communicating pipe;8, hydraulic device;9,
Kettle cover;10, conveying pipeline;11, control valve;12, blender;13, electric turntable;14, sampler;15, connecting tube;16, go out
Expects pipe;17, nitrogen tube;18, plunger valve;19, one-way cock;20, upper valve body;21, lower valve body;22, stud;23, plunger valve
Core;24, handwheel;25, check valve body;26, nonreturn valve core;27, spring;28, Air Filter;29, pressure trough;30, hydraulic stem;31,
Hydraulic cylinder;32, servo valve;33, electric pushrod;34, bottle is observed;35, tee tube;36, safety guard;37, electrodynamic pump;38, it installs
Plate;39, shock-absorbing ball;40, fastening bolt;41, heat-dissipating pipe.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention;Technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description;Obviously;Described embodiments are only a part of the embodiments of the present invention;Instead of all the embodiments.It is based on
Embodiment in the present invention;It is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment;It shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that, term " on ", "lower", "front", "rear", "left", "right", "top",
The orientation or positional relationship of the instructions such as "bottom", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, merely to just
In description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation, with
Specific orientation construction and operation, therefore be not considered as limiting the invention.
Please refer to Fig. 1-7, a kind of resin reaction kettle automatic blending bracket of coolant liquid circulation, including shell 1, outside shell 1
Side is provided with fender bracket 2, and 2 lower end of fender bracket is fixedly connected with support plate 3, the fixed company in 3 upper surface of support plate and 1 lower surface of shell
It connects, autoclave body 4 is provided on the inside of shell 1, cooling bath 5 is offered inside shell 1, cooling cylinder 6, cooling cylinder 6 are provided on the right side of shell 1
Lower end is fixedly connected with communicating pipe 7, and by being connected with cooling cylinder 6 communicating pipe 7, the setting of 7 lower end of communicating pipe exists 5 lower end of cooling bath
In support plate 3,6 upper end of cooling cylinder is provided with hydraulic device 8, and 4 upper end of autoclave body is fixedly connected with kettle cover 9, is provided with above kettle cover 9
Conveying pipeline 10,10 lower end of conveying pipeline is through about 9 two sides of kettle cover and is arranged inside autoclave body 4, is flexibly connected in the middle part of conveying pipeline 10
There is a control valve 11, control valve 11 is electrically connected with external power supply, and autoclave body 4 is internally provided with blender 12, under blender 12
End is fixedly connected with electric turntable 13, and electric turntable 13 and 4 inner wall bottom end of autoclave body are rotatablely connected, electric turntable 13 and external power supply
It is electrically connected, is provided with sampler 14 on the left of shell 1, one end of connecting tube 15 is fixedly connected on the right side of sampler 14, connect
15 other end of pipe sequentially pass through on the left of the left side of shell 1 and autoclave body 4 and be connected inside autoclave body 4,4 bottom righthand side of autoclave body is fixedly connected
There is discharge nozzle 16,16 right end of discharge nozzle is through shell 1 and is arranged outside shell 1.
4 upper right side of autoclave body is provided with nitrogen tube 17, and 17 lower end of nitrogen tube is through autoclave body 4 and setting is in 4 inside of autoclave body, nitrogen
Plunger valve 18 is provided in the middle part of pipe 17,4 upper left side of autoclave body is provided with one-way cock 19.
Plunger valve 18 includes upper valve body 20, and lower valve body 21 is fixedly connected on the downside of upper valve body 20, and the setting of nitrogen tube 17 exists
Between upper valve body 20 and lower valve body 21,20 internal activity of upper valve body is connected with stud 22, and 22 lower end of stud is fixedly connected with plunger
Match on the downside of spool 23,23 lower end of plungers valve core and 17 inner wall of nitrogen tube, 22 upper end of stud is fixedly connected with handwheel 24.
One-way cock 19 includes check valve body 25, and 25 upper end of check valve body is arranged outside autoclave body 4,25 lower end of check valve body
It is arranged inside autoclave body 4, nonreturn valve core 26 is connected on the inside of check valve body 25,26 upper end of nonreturn valve core is provided with spring
27, the lower end of spring 27 is fixedly connected with nonreturn valve core 26, and the upper end of spring 27 is fixedly connected with 25 inner wall of check valve body, unidirectionally
25 upper end of valve body is fixedly connected with Air Filter 28, and Air Filter 28 is arranged above spring 27.
Hydraulic device 8 includes pressure trough 29, and 29 lower end of pressure trough is fixedly connected with cooling cylinder 6, and 29 upper end of pressure trough is fixed
It is connected with hydraulic cylinder 31,31 internal slide of hydraulic cylinder is connected with hydraulic stem 30, and 30 lower end of hydraulic stem sequentially passes through under hydraulic cylinder 31
On the upside of side and pressure trough 29 and it is arranged inside pressure trough 29,30 lower end of hydraulic stem is fixedly connected with thickening layer, and hydraulic cylinder 31 is right
Side is provided with servo valve 32, and conduit is fixedly connected on the left of servo valve 32, and servo valve 32 passes through conduit and 31 inside phase of hydraulic cylinder
Connection, 32 internal activity of servo valve are connected with small-sized spool, the electricity of the lower wall on servo valve 32 are provided with outside small-sized spool
Dynamic push rod 33, the setting of 33 upper and lower ends of electric pushrod are electrically connected, watch in 32 outside of servo valve, electric pushrod 33 and external power supply
It takes valve 32 and hydraulic cylinder 31 is internally provided with hydraulic oil.
Sampler 14 includes observation bottle 34, and observation 34 right end of bottle is connected by connecting tube 15 with shell 1, observes bottle 34
Lower end is fixedly connected with tee tube 35, and 35 middle part of tee tube and 15 middle part of connecting tube are flexibly connected with plunger valve 18, observes bottle
Safety guard 36 is provided with outside 34, observation 34 upper end of bottle is fixedly connected with 36 inner wall of safety guard, and 35 lower end of tee tube is fixedly connected
There is electrodynamic pump 37, electrodynamic pump 37 and external power supply are electrically connected, and 37 right end of electrodynamic pump inside connecting tube 15 and autoclave body 4 by being connected
It is logical.
Observe 34 quantity of bottle three, with 15 right end of connecting tube that is connected on the right side of observation bottle 34 respectively with the upper end of autoclave body 4,
Middle part is fixedly connected with lower end.
Mounting plate 38 is provided with below support plate 3,3 downside of support plate and 38 upside of mounting plate offer arc groove, arc
Shape slot internal activity is connected with shock-absorbing ball 39, and 38 surrounding of mounting plate is connected with fastening bolt 40.
6 outer wall of cooling cylinder is fixedly connected with heat-dissipating pipe 41.
Reinforcing bar is fixedly connected between fender bracket 2, the distribution of reinforcing bar circular array, reinforcing bar is preferably 18.
Working principle:
When user is using the present invention, reaction on the ground is fixedly mounted in mounting plate 38 by adjusting fastening bolt 40 first
Before beginning, user is arranged resin reaction and needs the parameter of material, adjusts conveying pipeline 10 to inside autoclave body 4 using control valve 11
The quantity of raw material is inputted, raw material proportioning accuracy is high;After pan feeding, user rotates handwheel 24, and stud 22 is made to pass through screw thread
It is moved up in upper valve body 20, plungers valve core 23 is driven to move up, plunger valve 18 is connected, nitrogen passes through nitrogen tube 17
It is passed directly into inside autoclave body 4, with the increase of nitrogen intake, 4 internal pressure of autoclave body increases, internal original foreign gas quilt
Outwardly against nonreturn valve core 26 being jacked up, for spring 27 by the force compression of air pressure, foreign gas passes through nonreturn valve core 26 and single
It largely being escaped to the gap between valve body 25, Air Filter 28 can prevent dust from entering, after nitrogen is full of inside autoclave body 4, rotation
Handwheel 24 closes plunger valve 18, and stopping is passed through nitrogen, and it is excessive that one-way cock 19 can avoid nitrogen charge, causes in autoclave body 4
Air pressure is excessively high to cause danger;
Resin reaction raw material and inert gas environment can start resin reaction after being ready to, and driven and stirred by electric turntable 13
The constantly rotation stirring of device 12, accelerates reaction rate, keeps reaction more thorough, and in reaction, user can be beaten by rotating handwheel 24
The plunger valve 18 at 15 middle part of connecting tube is opened, it is separately sampled from 4 the upper, middle and lower of autoclave body, so that sample is passed through connecting tube 15
Flow into observation bottle 34, since about 34 bottle of observation is connected to autoclave body 4, pressure is identical, sample will not splash and go out, user
By comparing the sample in three observation bottles 34, the response situation in autoclave body 4 is judged, after observation, open in tee tube 35
The plunger valve 18 in portion passes back into sample in autoclave body 4 by electrodynamic pump 37, has saved material and the energy;
After resin reaction, need to carry out autoclave body 4 cooling down, user on control electric pushrod 33 by moving down
It is dynamic, it drives the small-sized spool in servo valve 32 to move up and down, the hydraulic oil in servo valve 32 is squeezed into 31 upper end of hydraulic cylinder, lead to
Crossing hydraulic drive pushes hydraulic stem 30 to move down, and 30 lower end of hydraulic stem is pressed down against air increase condensation in pressure trough 29
Pressure in case 6, thickening layer can be such that 30 lower end of hydraulic stem and 29 inner wall of pressure trough is in close contact, the coolant liquid in cooling cylinder 6
It is squeezed into cooling bath 5 by communicating pipe 7, autoclave body 4 is cooled down, after cooling, reduced by hydraulic device 8
Air pressure in cooling cylinder 6 passes back into coolant liquid again in cooling cylinder 6, and is radiated by heat-dissipating pipe 41, until after cooling
It can be recycled next time;
Extruding by support plate 3 and mounting plate 38 to shock-absorbing ball 39 makes the present invention have the function of damping and silencing, avoids this
When invention internal stirrers 12 operate, noise and vibration influence user work are generated, practicability of the invention is improved, also increases
Stability is added, reinforcing bar is arranged between fender bracket 2, can increase the stability of fender bracket of the present invention, safer, more
Add firm.
It is described above;It is merely preferred embodiments of the present invention;But scope of protection of the present invention is not limited thereto;
Anyone skilled in the art is in the technical scope disclosed by the present invention;According to the technique and scheme of the present invention and its
It improves design and is subject to equivalent substitution or change;It should be covered by the scope of protection of the present invention.