CN109011619B - Automatic assembly line for magnetic sheet building block toy - Google Patents
Automatic assembly line for magnetic sheet building block toy Download PDFInfo
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- CN109011619B CN109011619B CN201810977290.3A CN201810977290A CN109011619B CN 109011619 B CN109011619 B CN 109011619B CN 201810977290 A CN201810977290 A CN 201810977290A CN 109011619 B CN109011619 B CN 109011619B
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- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63H—TOYS, e.g. TOPS, DOLLS, HOOPS OR BUILDING BLOCKS
- A63H9/00—Special methods or compositions for the manufacture of dolls, toy animals, toy figures, or parts thereof
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- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63H—TOYS, e.g. TOPS, DOLLS, HOOPS OR BUILDING BLOCKS
- A63H33/00—Other toys
- A63H33/04—Building blocks, strips, or similar building parts
- A63H33/046—Building blocks, strips, or similar building parts comprising magnetic interaction means, e.g. holding together by magnetic attraction
Abstract
The invention relates to the technical field of toy production, in particular to an automatic assembly line for magnetic force sheet building block toys, which comprises a bottom shell feeding mechanism, a first rotating mechanism, a second rotating mechanism, a magnet assembling mechanism, a pressing mechanism, a shell cover assembling mechanism and a screw screwing mechanism, wherein a discharging mechanism is arranged beside the second rotating mechanism, a conveying mechanism is arranged between the first rotating mechanism and the second rotating mechanism, the pressing mechanism is arranged between the conveying mechanism and the shell cover assembling mechanism, the first rotating mechanism comprises a first rotating motor and a first rotating disk, a plurality of first jigs are arranged on the first rotating disk, the second rotating mechanism comprises a second rotating motor and a second rotating disk, a plurality of second jigs are arranged on the second rotating disk, and a discharging hole is formed in the middle of each second jig. The invention has the advantages that the automatic assembly of the magnetic sheet building blocks can be realized, the labor amount is reduced, the assembly speed of the magnetic sheet building blocks is increased, and the production cost is reduced.
Description
Technical Field
The invention relates to the technical field of building block toy production, in particular to an automatic assembly line for magnetic sheet building block toys.
Background
The magnetic force piece building block can easily construct various planar 2D graphs and quickly change various 3D three-dimensional shapes through the attraction of the magnets. Can help players to recognize various colors and geometric shapes, recognize spatial structures and train thinking training and manipulative ability.
Magnetic force piece building blocks include drain pan 11, shell cover 12 and magnet 13, need install magnet 13 in the magnet inslot of drain pan 11 earlier in the assembling process, later install shell cover 12 on drain pan 11, rethread screw is screwed down drain pan 11 and shell cover 12, but magnetic force piece building blocks are because its part is more, the degree of difficulty is great when the equipment, the full automatic production line of magnetic force piece building blocks toy has not yet been installed, magnetic force piece building blocks need workman cooperation machinery to carry out semi-automatization equipment in the assembling process, consequently, lead to its production efficiency to reduce, and the cost of labor is higher, also make the manufacturing cost increase of magnetic force piece building blocks.
Disclosure of Invention
The invention aims to provide an automatic assembly line for magnetic sheet building block toys, which solves the problems in the prior art.
The technical scheme of the invention is as follows:
the automatic assembly line for the magnetic force piece building block toys comprises a bottom shell feeding mechanism, a first rotating mechanism, a second rotating mechanism, a magnet assembling mechanism, a pressing mechanism, a shell cover assembling mechanism and a screwing mechanism, wherein the first rotating mechanism and the second rotating mechanism are adjacently arranged, the bottom shell feeding mechanism, the magnet assembling mechanism, the pressing mechanism and the shell cover assembling mechanism are all arranged beside the first rotating mechanism, the screwing mechanism is arranged beside the second rotating mechanism, a blanking mechanism is arranged beside the second rotating mechanism, a conveying mechanism is arranged between the first rotating mechanism and the second rotating mechanism, the pressing mechanism is arranged between the conveying mechanism and the shell cover assembling mechanism, the first rotating mechanism comprises a first rotating motor and a first rotating disk, the first rotating disk is arranged on the output end of the first rotating motor, and a plurality of first jigs which are circumferentially distributed are arranged on the first rotating disk, the second rotating mechanism comprises a second rotating motor and a second rotating disk, the second rotating disk is installed at the output end of the second rotating motor, a plurality of second jigs distributed circumferentially are arranged on the second rotating disk, and each second jig is provided with a blanking hole in the middle.
In a preferred embodiment of the present invention, the bottom shell feeding mechanism includes a feeding table, a first conveying belt and a bottom shell frame, the first conveying belt is located at an end of the feeding table, the bottom shell frame is vertically installed on the feeding table, a pushing plate and a pushing cylinder are installed on the feeding table, the pushing plate is fixedly connected with an output end of the pushing cylinder, an output end of the pushing cylinder faces the first conveying belt, a first limiting frame is installed on the first conveying belt, a first sliding frame is installed at an end of the first conveying belt, a first moving cylinder is installed at one end of the first sliding frame, a first sliding block in sliding fit with the first sliding frame is installed on the first sliding frame, an output end of the first moving cylinder is fixedly connected with the first sliding block, a first lifting cylinder is installed on the first sliding block, a first mounting plate is installed at a lower end of the first lifting cylinder, and a chuck is installed at a lower end.
In a preferred embodiment of the invention, the magnet assembling mechanism comprises four magnet assembling components which are arranged at the side of the first rotating disk in an equal angle, each magnet assembling component comprises an installation rack, a slide rail, a sliding block, a pushing cylinder, a positioning plate, an assembling cylinder and an assembling plate, the slide rail is horizontally arranged on the installation rack, the sliding block is in sliding fit with the slide rail, one end of the pushing cylinder is fixedly connected with the sliding block, the sliding block is provided with a conveying plate, a vertically arranged magnet box is arranged above the conveying plate, the conveying plate is made of plastic materials, the positioning cylinder is vertically arranged at the front end of the installation rack, the cross section of the positioning plate is L-shaped, the positioning plate is fixedly connected with the output end of the positioning cylinder, the assembling cylinder is vertically arranged at the upper end of the positioning plate, and the output end of the assembling cylinder is vertically, the assembly plate is fixedly connected with the output end of the assembly air cylinder, the lower end of the assembly plate is provided with an assembly block, and the conveying plate and the positioning plate are respectively provided with a conveying hole and a positioning hole.
In a preferred embodiment of the present invention, the pressing mechanism includes two pressing assemblies, both of the two pressing assemblies are disposed beside the first rotating mechanism, each of the pressing assemblies includes a pressing cylinder and a pressing plate, the pressing cylinder is located above the first jig movement path, an output end of the pressing cylinder is disposed vertically downward, and the pressing plate is fixedly connected to an output end of the pressing cylinder.
In a preferred embodiment of the invention, the case cover assembling mechanism comprises an assembling table, a case cover frame and a first moving assembly, the assembling table is located beside the first rotating disc, the case cover frame is vertically arranged on the assembling table, a sliding groove is arranged on the assembling table, a pushing plate is arranged in the sliding groove, one end of the pushing plate is provided with a pushing cylinder, the output end of the pushing cylinder is fixedly connected with the pushing plate, the first moving assembly is located at the tail end of the assembling table, the first moving assembly comprises a second moving cylinder and a second sliding frame, the second sliding frame is horizontally arranged, a second sliding block in sliding fit with the second sliding frame is arranged on the second sliding frame, the second moving cylinder is arranged at one end of the second sliding frame, the output end of the second moving cylinder is fixedly connected with the second sliding block, a connecting plate is arranged on the second sliding block, and a second lifting cylinder vertically arranged downwards is arranged on the connecting plate, the output end of the second lifting cylinder is provided with a second lifting block, and the lower end of the second lifting block is provided with two second suckers.
In a preferred embodiment of the present invention, the pressing mechanism includes a lifting device and a pressing block, the pressing block is mounted at a lower end of the lifting device, a groove matched with the first fixture is formed at a lower end of the pressing block, and a heating plate is disposed at an edge of the groove at the lower end of the pressing block.
In a preferred embodiment of the present invention, the conveying mechanism includes a second conveying belt and two second moving assemblies, the second conveying belt is horizontally disposed, the second conveying belt is provided with a second limiting frame, the two second moving assemblies are respectively mounted at two ends of the second conveying belt, and the two second moving assemblies have the same structure as the first moving assembly.
In a preferred embodiment of the invention, the screwing mechanism comprises two screwing components, the two screwing components are located at the side of the second rotating disk, each screwing component comprises a vibration feeding disk, a screw rod sliding table and a driving cylinder, two material channels are arranged on the vibration feeding disk, the screw rod sliding table is horizontally arranged above the vibration feeding disk, the driving cylinder is connected with the screw rod sliding table, the output end of the driving cylinder is vertically arranged downwards, a mounting frame is arranged at the output end of the driving cylinder, and two electric screwdrivers which are vertically arranged downwards are arranged on the mounting frame.
In a preferred embodiment of the present invention, the blanking mechanism includes two blanking assemblies, both of which are mounted on the second rotating disk, the blanking assembly includes a blanking cylinder and a blanking slide, the blanking cylinder is vertically disposed below the second jig moving track, and the blanking slide is obliquely disposed beside the second rotating disk.
Compared with the prior art, the automatic assembly line for the magnetic sheet building block toy has the following beneficial effects: can accomplish the drain pan automatically, magnet, the assembly work of cap and screw, realize the automatic assembly work of magnetic force piece building blocks, need not artifical cooperation mechanical work, the amount of labour has been reduced, the assembly speed of magnetic force piece building blocks has also reduced manufacturing cost simultaneously, the automated production of many production lines just can be accomplished through an operating personnel, it is smooth and easy to link up between each process, stability and reliability are high, the efficiency and the manual work of assembly are compared, 10 times has been improved, the product yield has reached more than 99.99%, 80% manual work has been practiced thrift, great economic value has.
Drawings
The invention is further explained below with reference to the figures and examples:
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a partial perspective view of the first embodiment of the present invention;
FIG. 3 is a schematic perspective view of a feeding mechanism of a bottom case according to the present invention;
FIG. 4 is a partial perspective view of the second embodiment of the present invention;
FIG. 5 is a third schematic view of a partial perspective structure of the present invention;
FIG. 6 is a perspective view of a cover assembly mechanism according to the present invention;
FIG. 7 is a fourth schematic view of a partial perspective structure of the present invention;
FIG. 8 is a schematic diagram of a partial perspective structure according to the present invention;
FIG. 9 is a schematic view of a disassembled structure of the assembled product of the present invention;
description of reference numerals: a bottom shell feeding mechanism 1, a feeding platform 1a, a first conveying belt 1b, a bottom shell frame 1c, a material pushing plate 1d, a material pushing cylinder 1e, a first limiting frame 1f, a first sliding frame 1g, a first moving cylinder 1h, a first slide block 1i, a first lifting cylinder 1j, a first mounting plate 1k, a chuck 1m, a first rotating mechanism 2, a first rotating motor 2a, a first rotating disk 2b, a first jig 2c, a second rotating mechanism 3, a second rotating motor 3a, a second rotating disk 3b, a second jig 3c, a material discharging hole 3d, a magnet assembling mechanism 4, a mounting frame 4a, a sliding rail 4b, a sliding block 4c, a pushing cylinder 4d, a positioning cylinder 4e, a positioning plate 4f, an assembling cylinder 4g, an assembling plate 4h, a conveying plate 4i, a magnet box 4j, an assembling block 4k, a conveying hole 4m, a positioning block 4n and a pressing mechanism 5, the device comprises a pressing cylinder 5a, a pressing plate 5b, a shell cover assembling mechanism 6, an assembling table 6a, a shell cover frame 6b, a first moving assembly 6c, a second moving cylinder 6c1, a second sliding frame 6c2, a second sliding block 6c3, a connecting plate 6c4, a second lifting cylinder 6c5, a second lifting block 6c6, a second sucking disc 6c7, a pushing plate 6d, a pushing cylinder 6e, a screw screwing mechanism 7, a vibrating feeding disc 7a, a screw rod sliding table 7b, a driving cylinder 7c, a material channel 7d, an installing frame 7e, an electric screwdriver 7f, a blanking mechanism 8, a blanking cylinder 8a, a blanking slideway 8b, a conveying mechanism 9, a second conveying belt 9a, a second moving assembly 9b, a second limiting frame 9c, a pressing mechanism 10, a lifting device 10a, a pressing block 10b, 11, a shell cover 12 and a magnet bottom shell 13.
Detailed Description
The present invention will be described in detail with reference to fig. 1 to 9, and the technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
As shown in fig. 1-9, an automatic assembly line for magnetic force sheet building block toys comprises a bottom case feeding mechanism 1, a first rotating mechanism 2, a second rotating mechanism 3, a magnet assembling mechanism 4, a pressing mechanism 5, a case cover assembling mechanism 6 and a screwing mechanism 7, wherein the first rotating mechanism 2 and the second rotating mechanism 3 are adjacently arranged, the bottom case feeding mechanism 1, the magnet assembling mechanism, the pressing mechanism 5 and the case cover assembling mechanism 6 are all arranged at the side of the first rotating mechanism 2, the screwing mechanism 7 is arranged at the side of the second rotating mechanism 3, a blanking mechanism 8 is arranged at the side of the second rotating mechanism 3, a conveying mechanism 9 is arranged between the first rotating mechanism 2 and the second rotating mechanism 3, a pressing mechanism 10 is arranged between the conveying mechanism 9 and the case cover assembling mechanism 6, the first rotating mechanism 2 comprises a first rotating motor 2a and a first rotating disk 2b, the first rotating disc 2b is installed at the output end of the first rotating motor 2a, a plurality of first jigs 2c distributed circumferentially are arranged on the first rotating disc 2b, the second rotating mechanism 3 comprises a second rotating motor 3a and a second rotating disc 3b, the second rotating disc 3b is installed at the output end of the second rotating motor 3a, a plurality of second jigs 3c distributed circumferentially are arranged on the second rotating disc 3b, and a blanking hole 3d is formed in the middle of each second jig 3 c; the bottom shell 11 is moved to the first rotating mechanism 2 through the bottom shell feeding mechanism 1, the first rotating disk 2b is driven to rotate through the work of the first rotating motor 2a, the first rotating disk 2b drives the first jig 2c and the bottom shell 11 on the jig to rotate, the magnet 13 is installed on the bottom shell 11 through the magnet assembling mechanism 4, then the magnet 13 is pressed with the bottom shell 11 through the pressing mechanism 5, the shell cover 12 is installed on the bottom shell 11 through the shell cover assembling mechanism 6, the pressing mechanism 5 heats the connecting part of the bottom shell 11 and the shell cover 12 to enable the bottom shell and the shell cover to be in soft connection, then the semi-finished product is moved to the second jig 3c through the conveying mechanism 9, the second rotating motor 3a drives the second rotating disk 3b to rotate, the second rotating disk 3b drives the second jig 3c and the semi-finished product on the second jig 3c to rotate, the shell cover 11 and the shell cover 12 are assembled together through the installation of the screw, and then the blanking work is finished through the blanking mechanism 8.
The bottom shell feeding mechanism 1 comprises a feeding platform 1a, a first conveying belt 1b and a bottom shell frame 1c, the first conveying belt 1b is positioned at the tail end of the feeding platform 1a, the bottom shell frame 1c is vertically arranged on the feeding platform 1a, a material pushing plate 1d and a material pushing cylinder 1e are arranged on the feeding platform 1a, the material pushing plate 1d is fixedly connected with the output end of the material pushing cylinder 1e, the output end of the material pushing cylinder 1e faces the first conveying belt 1b, a first limiting frame 1f is arranged on the first conveying belt 1b, a first sliding frame 1g is arranged at the tail end of the first conveying belt 1b, a first moving cylinder 1h is arranged at one end of the first sliding frame 1g, a first sliding block 1i in sliding fit with the first sliding frame 1g, the output end of the first moving cylinder 1h is fixedly connected with the first sliding block 1i, a first lifting cylinder 1j is arranged on the first sliding block 1i, a first mounting plate 1k is arranged at the lower end of the first lifting cylinder 1j, and a chuck 1m is arranged at the lower end of the first mounting plate 1 k; the bottom shells 11 are sequentially stacked on the bottom shell frame 1c, the material pushing cylinder 1e works to enable the material pushing plate 1d to push the bottom shell 11 to the first conveying belt 1b from the material loading platform 1a, when the bottom shell 11 moves to the tail end of the conveying belt, the bottom shell 11 is clamped through the clamping head 1m, then the first lifting cylinder 1j drives the bottom shell 11 to ascend, and the first moving cylinder 1h works to push the first sliding block 1i to move, so that the bottom shell 11 is moved to the first jig 2 c.
The magnet assembling mechanism 4 comprises four magnet assembling components, the four magnet assembling components are arranged beside the first rotating disk 2b at equal angles, each magnet assembling component comprises an installation rack 4a, a slide rail 4b, a sliding block 4c, a pushing cylinder 4d, a positioning cylinder 4e, a positioning plate 4f, an assembling cylinder 4g and an assembling plate 4h, the slide rail 4b is horizontally arranged on the installation rack 4a, the sliding block 4c is in sliding fit with the slide rail 4b, one end of the pushing cylinder 4d is fixedly connected with the sliding block 4c, a conveying plate 4i is arranged on the sliding block 4c, a vertically arranged magnet box 4j is arranged above the conveying plate 4i, the conveying plate 4i is made of a plastic material, the positioning cylinder 4e is vertically arranged at the front end of the installation rack 4a, the cross section of the positioning plate 4f is L-shaped, and the positioning plate 4f is fixedly connected with the output end of the positioning cylinder 4e, the assembling cylinder 4g is vertically arranged at the upper end of the positioning plate 4f, the output end of the assembling cylinder 4g is vertically arranged downwards, the assembling plate 4h is fixedly connected with the output end of the assembling cylinder 4g, the lower end of the assembling plate 4h is provided with an assembling block 4k, and the conveying plate 4i and the positioning plate 4f are respectively provided with a conveying hole 4m and a positioning hole; the lower end of a positioning block 4n is attached to the upper end of a first jig 2c through the work of a positioning cylinder 4e, then a pushing cylinder 4d pushes a sliding block 4c to move forwards, the sliding block 4c drives a conveying plate 4i to move, the conveying plate 4i is made of plastics, the attraction between a magnet 13 and the conveying plate 4i is avoided, when a conveying hole 4m is overlapped with a positioning hole, an assembling cylinder 4g works to push an assembling plate 4h to move downwards, an assembling block 4k below the assembling plate 4h pushes the magnet 13 into a magnet groove on a bottom shell 11 from the conveying hole 4m, the conveying hole 4m and the positioning hole in four magnet assembling assemblies respectively correspond to the magnet grooves on four sides of the bottom shell 11, the magnets 13 are assembled in the magnet grooves on the four sides of the bottom shell 11 through the sequential work of the four magnet assembling assemblies, the magnets 13 on the four sides of the bottom shell work by adopting the four magnet assembling assemblies without adopting one magnet assembling assembly to install the magnets 13 on, the magnet 13 is prevented from being difficult to correspond to the installation position due to the fact that the number of the magnets 13 installed at one time is too large, and each magnet 13 is convenient to install accurately.
The pressing mechanism 5 comprises two pressing components, the two pressing components are arranged beside the first rotating mechanism 2, each pressing component comprises a pressing cylinder 5a and a pressing plate 5b, the pressing cylinder 5a is positioned above the moving path of the first jig 2c, the output end of the pressing cylinder 5a is vertically arranged downwards, and the pressing plate 5b is fixedly connected with the output end of the pressing cylinder 5 a; the pressing cylinder 5a works to drive the pressing plate 5b to move in the vertical direction, so that the magnet 13 is pressed into a magnet groove on the bottom shell 11; avoiding magnet 13 not pressing completely into bottom shell 11 after installation, making the upper end of magnet 13 protrude from bottom shell 11, thereby resulting in that case cover 12 can't be installed, two compress tightly the subassembly and can further ensure that magnet 13 is pressed into bottom shell 11.
The case cover assembling mechanism 6 comprises an assembling table 6a, a case cover frame 6b and a first moving assembly 6c, the assembling table 6a is located beside the first rotating disc 2b, the case cover frame 6b is vertically arranged on the assembling table 6a, a sliding groove is arranged on the assembling table 6a, a pushing plate 6d is arranged in the sliding groove, one end of the pushing plate 6d is provided with a pushing cylinder 6e, the output end of the pushing cylinder 6e is fixedly connected with the pushing plate 6d, the first moving assembly 6c is located at the tail end of the assembling table 6a, the first moving assembly 6c comprises a second moving cylinder 6c1 and a second sliding frame 6c2, the second sliding frame 6c2 is horizontally arranged, a second sliding block 6c3 in sliding fit with the second sliding frame 6c2 is arranged on the second sliding frame 6c2, the second moving cylinder 6c1 is arranged at one end of the second sliding frame 6c2, and the output end of the second moving cylinder 6c1 is fixedly connected with the second sliding block 6c3, a connecting plate 6c4 is arranged on the second slider 6c3, a second lifting cylinder 6c5 which is vertically and downwardly arranged is arranged on the connecting plate 6c4, a second lifting block 6c6 is arranged at the output end of the second lifting cylinder 6c5, and two second suckers 6c7 are arranged at the lower end of the second lifting block 6c 6; the pushing cylinder 6e works to drive the pushing plate 6d to move, the pushing plate 6d pushes the casing cover 12 at the lowest position to the front end of the assembling table 6a, the second lifting cylinder 6c5 works to enable the two second suckers 6c7 to adsorb the casing cover 12, the casing cover 12 is driven by the second lifting cylinder 6c1 to move to the upper end of the casing cover 11 and be installed on the casing cover 11, the width of the sliding groove is the same as that of the casing cover 12, the casing cover 12 is prevented from rotating in the moving process, and therefore four corners of the casing cover 12 can correspond to four corners of the casing cover 11 when the first moving assembly 6c clamps the casing cover 12 and places the casing cover 12 on the upper end of the casing cover 11.
The pressing mechanism 10 comprises a lifting device 10a and a pressing block 10b, the pressing block 10b is installed at the lower end of the lifting device 10a, a groove matched with the first jig 2c is formed in the lower end of the pressing block 10b, and a heating plate is arranged at the edge of the groove in the lower end of the pressing block 10 b; make the recess wrap up the semi-manufactured goods through elevating gear 10a work, later heat the edge of drain pan 11 and cap 12 through the hot plate for the junction softening connection that links to each other, strengthen the connectivity between the two, elevating gear 10a can be atmospheric pressure elevating gear 10a or hydraulic pressure elevating gear 10a, is prior art, through the fast 10b of pressfitting with drain pan 11 and cap 12 hot melt connection back, can increase joint strength between the two, be convenient for subsequent conveying mechanism 9 carries semi-manufactured goods, also can strengthen simultaneously the sealed between drain pan 11 and the cap 12, avoids intaking between the two.
The conveying mechanism 9 comprises a second conveying belt 9a and two second moving assemblies 9b, the second conveying belt 9a is horizontally arranged, a second limiting frame 9c is arranged on the second conveying belt 9a, the two second moving assemblies 9b are respectively arranged at two ends of the second conveying belt 9a, and the structures of the two second moving assemblies 9b are the same as those of the first moving assembly 6 c; the finished product on the first jig 2c is moved to the second conveyor belt 9a by one second moving assembly 9b, the semi-finished product is conveyed to the side of the second rotating mechanism 3 by the second conveyor belt 9a, the finished product is moved to the second jig 3c from the second conveyor belt 9a by the other second moving assembly 9b, and the semi-finished product is limited on the second conveyor belt 9a by the second limiting frame 9 c.
The screw twisting mechanism 7 comprises two screw twisting components, the two screw twisting components are located on the side of the second rotating disk 3b, each screw twisting component comprises a vibration feeding disk 7a, a screw rod sliding table 7b and a driving cylinder 7c, two material channels 7d are arranged on the vibration feeding disk 7a, the screw rod sliding table 7b is horizontally arranged above the vibration feeding disk 7a, the driving cylinder 7c is connected with the screw rod sliding table 7b, the output end of the driving cylinder 7c is vertically and downwards arranged, an installation frame 7e is arranged on the output end of the driving cylinder 7c, and two electric screw drivers 7f which are vertically and downwards arranged are arranged on the installation frame 7 e; the electric screw driver 7f is driven to move in the horizontal direction through the work of the screw rod sliding table 7b, the electric screw driver 7f descends to adsorb the screw on the material channel 7d through the driving air cylinder 7c, the screw rod sliding table 7b and the driving air cylinder 7c are matched to work again to move the screw to the second jig 3c, and the screw is screwed into the semi-finished product through the work of the two electric screw drivers 7 f; adopt two screws to twist screw subassembly and twist two screws at every turn, because the alignment of screw and screw hole is difficult when four screws are twisted together, secondly, twist four screws together, need a plurality of screw material loading work pieces material loading simultaneously, this can make local work piece more, goes wrong easily in the course of the work.
The blanking mechanism 8 comprises two blanking assemblies which are both arranged on the second rotating disc 3b, each blanking assembly comprises a blanking cylinder 8a and a blanking slideway 8b, the blanking cylinders 8a are vertically arranged below the moving track of the second jig 3c, and the blanking slideways 8b are obliquely arranged at the side of the second rotating disc 3 b; on the product removed to the unloading subassembly, through unloading cylinder 8a work, unloading cylinder 8 a's output stretches out from unloading hole 3d on the second tool 3c, with the product jack-up on the second tool 3c, the unloading is accomplished along unloading slide 8b lapse to the product, two unloading subassembly works can prevent that first unloading subassembly work back product from falling back again on the second tool 3c, and unloading subassembly simple structure, the operation and the maintenance of being convenient for.
Example 2
The assembling process of the automatic assembling line of the magnetic force piece building block toy comprises the following steps of:
firstly, stacking the bottom shell 11 on a bottom shell frame 1c, driving a material pushing plate 1d to move through the work of a material pushing cylinder 1e, pushing the bottom shell 11 from a feeding table 1a to a first conveying belt 1b through the material pushing plate 1d, conveying the bottom shell 11 to the tail end through the first conveying belt 1b, clamping the bottom shell 11 through a chuck 1m, and moving the bottom shell 11 to a first jig 2c under the work of a first moving cylinder 1 h;
secondly, the first rotating disk 2b is driven to rotate through the work of the first rotating motor 2a, so that the first jig 2c and a bottom shell 11 on the first jig 2c are driven to rotate, when the bottom shell 11 sequentially passes through four magnet assembling components, a magnet 13 at the lowest part in a magnet box 4j falls into a conveying hole 4m on a conveying plate 4i, the sliding block 4c is driven to move along a sliding rail 4b through a pushing cylinder 4d, meanwhile, a positioning cylinder 4e drives a positioning plate 4f to move downwards, the conveying plate 4i drives the magnet 13 to move to the position above the positioning plate 4f, after the conveying hole 4m is aligned with the positioning hole, an assembling plate 4h is driven to move downwards through an assembling cylinder 4g, the magnet 13 is pressed into a magnet groove on the bottom shell 11 through an assembling block 4k, and the four magnet assembling components are respectively used for installing the magnets 13 on the four sides of the;
thirdly, pushing a pressing plate 5b to move downwards through the work of a pressing cylinder 5a, and pressing a magnet 13 on the bottom shell 11 into a magnet groove on the bottom shell 11 by the lower end of the pressing plate 5 b;
fourthly, stacking the shell cover 12 on the shell cover frame 6b, pushing the pushing plate 6d to move by the operation of the pushing cylinder 6e, pushing the shell cover 12 to the lower part of the moving assembly by the pushing plate 6d, enabling the second sucking disc 6c7 to move downwards and suck the shell cover 12 by the operation of the second lifting cylinder 6c5, and enabling the second sliding block 6c3 to move transversely by the operation of the second moving cylinder 6c1 so as to move the shell cover 12 to the bottom shell 11;
fifthly, the pressing block 10b moves in the vertical direction through the lifting device 10a, the pressing block 10b moves downwards to cover the bottom shell 11 and the shell cover 12 below the pressing block, the bottom shell 11 and the shell cover 12 are pressed to be clamped, and then the edges of the bottom shell 11 and the shell cover 12 are softened through the heating plate to enable the joint of the bottom shell 11 and the shell cover 12 to be tightly connected;
sixthly, the bottom shell 11 and the shell cover 12 assembled on the first jig 2c are moved to the second conveying belt 9a through a second moving assembly 9b, close to the first rotating mechanism 2, on the second conveying belt 9a, the second conveying belt 9a conveys the bottom shell 11 and the shell cover 12 to the tail end, the bottom shell 11 and the shell cover 12 are moved to the second jig 3c through another second moving assembly 9b, and the second rotating motor 3a works to drive the second rotating disk 3b to rotate;
seventhly, conveying two screws to the tail ends of two material channels 7d through the vibrating feeding plate 7a, driving two electric screw drivers 7f to move in the horizontal direction through a screw rod sliding table 7b, moving the adsorbed screws downwards through a driving cylinder 7c by the electric screw drivers 7f, moving the screws to the upper side of a second jig 3c, installing the screws through the two electric screw drivers 7f to connect the bottom shell 11 and the shell cover 12, and then installing the screws in the other two screw holes through another screw screwing assembly;
eighthly, when the product is moved to the upper part of the blanking assembly, the product is jacked up from the second jig 3c through the blanking cylinder 8a and slides down from the blanking slideway 8b, and the blanking process of the product is completed.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (8)
1. Automatic assembly line of magnetic force piece building block toy, its characterized in that: comprises a bottom shell feeding mechanism (1), a first rotating mechanism (2), a second rotating mechanism (3), a magnet assembling mechanism (4), a pressing mechanism (5), a shell cover assembling mechanism (6) and a screw twisting mechanism (7), wherein the first rotating mechanism (2) and the second rotating mechanism (3) are arranged adjacently, the bottom shell feeding mechanism (1), the magnet assembling mechanism (4), the pressing mechanism (5) and the shell cover assembling mechanism (6) are all arranged beside the first rotating mechanism (2), the screw twisting mechanism (7) is arranged beside the second rotating mechanism (3), a blanking mechanism (8) is arranged beside the second rotating mechanism (3), a conveying mechanism (9) is arranged between the first rotating mechanism (2) and the second rotating mechanism (3), and a pressing mechanism (10) is arranged between the conveying mechanism (9) and the shell cover assembling mechanism (6), the first rotating mechanism (2) comprises a first rotating motor (2a) and a first rotating disk (2b), the first rotating disk (2b) is installed at the output end of the first rotating motor (2a), a plurality of first jigs (2c) distributed in the circumferential direction are arranged on the first rotating disk (2b), the second rotating mechanism (3) comprises a second rotating motor (3a) and a second rotating disk (3b), the second rotating disk (3b) is installed at the output end of the second rotating motor (3a), a plurality of second jigs (3c) distributed in the circumferential direction are arranged on the second rotating disk (3b), each second jig (3c) is provided with a blanking hole (3d) in the middle, the magnet assembling mechanism (4) comprises four magnet assembling components, the four magnet assembling components are arranged beside the first rotating disk (2b) at equal angles, each magnet assembly component comprises an installation frame (4a), a sliding rail (4b), a sliding block (4c), a pushing cylinder (4d), a positioning cylinder (4e), a positioning plate (4f), an assembly cylinder (4g) and an assembly plate (4h), wherein the sliding rail (4b) is horizontally arranged on the installation frame (4a), the sliding block (4c) is in sliding fit with the sliding rail (4b), one end of the pushing cylinder (4d) is fixedly connected with the sliding block (4c), a conveying plate (4i) is arranged on the sliding block (4c), a vertically arranged magnet box (4j) is arranged above the conveying plate (4i), the conveying plate (4i) is made of a plastic material, the positioning cylinder (4e) is vertically arranged at the front end of the installation frame (4a), the cross section of the positioning plate (4f) is L-shaped, the positioning plate (4f) is fixedly connected with the output end of the positioning cylinder (4e), the vertical setting of assembly cylinder (4g) is in the vertical downward setting of the output of the upper end of locating plate (4f) and assembly cylinder (4g), assembly plate (4h) and the output fixed connection of assembly cylinder (4g), and the lower extreme of assembly plate (4h) is equipped with assembly piece (4k), be equipped with delivery orifice (4m) and locating hole on delivery board (4i) and locating plate (4f) respectively.
2. The automatic assembly line of magnetic force piece building block toys of claim 1, wherein: the bottom shell feeding mechanism (1) comprises a feeding platform (1a), a first conveying belt (1b) and a bottom shell frame (1c), the first conveying belt (1b) is located at the tail end of the feeding platform (1a), the bottom shell frame (1c) is vertically installed on the feeding platform (1a), a pushing plate (1d) and a pushing cylinder (1e) are arranged on the feeding platform (1a), the pushing plate (1d) is fixedly connected with the output end of the pushing cylinder (1e), the output end of the pushing cylinder (1e) faces towards the first conveying belt (1b), a first limiting frame (1f) is arranged on the first conveying belt (1b), a first sliding frame (1g) is arranged at the tail end of the first conveying belt (1b), a first moving cylinder (1h) is arranged at one end of the first sliding frame (1g), a first sliding block (1i) in sliding fit with the first sliding frame (1g) is arranged on the first sliding frame (1g), the output of first removal cylinder (1h) and first slider (1i) fixed connection, be equipped with first lift cylinder (1j) on first slider (1i), the lower extreme of first lift cylinder (1j) is equipped with first mounting panel (1k), and the lower extreme of first mounting panel (1k) is equipped with chuck (1 m).
3. The automatic assembly line of magnetic force piece building block toys of claim 1, wherein: hold-down mechanism (5) include two and compress tightly the subassembly, and two compress tightly the side that the subassembly all set up at first rotary mechanism (2), every compress tightly the subassembly and all include and compress tightly cylinder (5a) and pressure strip (5b), compress tightly cylinder (5a) and be located the top of first tool (2c) motion path and compress tightly the vertical downward setting of output of cylinder (5a), pressure strip (5b) and the output fixed connection who compresses tightly cylinder (5 a).
4. The automatic assembly line of magnetic force piece building block toys of claim 1, wherein: the shell cover assembling mechanism (6) comprises an assembling table (6a), a shell cover frame (6b) and a first moving assembly (6c), the assembling table (6a) is located on the side of the first rotating disc (2b), the shell cover frame (6b) is vertically arranged on the assembling table (6a), a sliding groove is formed in the assembling table (6a), a pushing plate (6d) is arranged in the sliding groove, one end of the pushing plate (6d) is provided with a pushing cylinder (6e), the output end of the pushing cylinder (6e) is fixedly connected with the pushing plate (6d), the first moving assembly (6c) is located at the tail end of the assembling table (6a), the first moving assembly (6c) comprises a second moving cylinder (6c1) and a second sliding frame (6c2), the second sliding frame (6c2) is horizontally arranged, and a second sliding block (6c3) in sliding fit with the second sliding frame (6c2) is arranged on the second sliding frame (6c2), second removes cylinder (6c1) and installs the output and second slider (6c3) fixed connection at the one end of second carriage (6c2) and second removal cylinder (6c1), be equipped with connecting plate (6c4) on second slider (6c3), be equipped with vertical second lift cylinder (6c5) that set up downwards on connecting plate (6c4), be equipped with second elevator (6c6) on the output of second lift cylinder (6c5), the lower extreme of second elevator (6c6) is equipped with two second sucking discs (6c 7).
5. The automatic assembly line of magnetic force piece building block toys of claim 1, wherein: the pressing mechanism (10) comprises a lifting device (10a) and a pressing block (10b), the pressing block (10b) is installed at the lower end of the lifting device (10a), a groove matched with the first jig (2c) is formed in the lower end of the pressing block (10b), and a heating plate is arranged at the edge of the groove in the lower end of the pressing block (10 b).
6. The automatic assembly line of magnetic force piece building block toys of claim 1, wherein: conveying mechanism (9) include second conveyer belt (9a) and two second removal subassemblies (9b), second conveyer belt (9a) are the level setting and are equipped with spacing (9c) of second on second conveyer belt (9a), and two second removal subassemblies (9b) are installed respectively at the both ends of second conveyer belt (9a) and the structure of two second removal subassemblies (9b) all is the same with the structure of first removal subassembly (6 c).
7. The automatic assembly line of magnetic force piece building block toys of claim 1, wherein: screw mechanism (7) are twisted including two and are twisted screw assembly, and two are twisted screw assembly and all are located the side of second rotary disk (3b), and every is twisted screw assembly and all includes vibration feeding tray (7a), lead screw slip table (7b) and drive actuating cylinder (7c), be equipped with two material ways (7d) on vibration feeding tray (7a), lead screw slip table (7b) is the top that the level set up feeding tray (7a) on the vibration, it is connected with lead screw slip table (7b) to drive actuating cylinder (7c), the vertical downward setting of output that drives actuating cylinder (7c), is equipped with installing frame (7e) on the output that drives actuating cylinder (7c), is equipped with two vertical electric screwdriver (7f) that set up downwards on installing frame (7 e).
8. The automatic assembly line of magnetic force piece building block toys of claim 1, wherein: unloading mechanism (8) include two unloading subassemblies, and two unloading subassemblies are all installed on second rotary disk (3b), the unloading subassembly includes unloading cylinder (8a) and unloading slide (8b), unloading cylinder (8a) are vertical setting in second tool (3c) orbital below of moving, unloading slide (8b) are the side that the slope set up at second rotary disk (3 b).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810977290.3A CN109011619B (en) | 2018-08-27 | 2018-08-27 | Automatic assembly line for magnetic sheet building block toy |
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| CN201810977290.3A CN109011619B (en) | 2018-08-27 | 2018-08-27 | Automatic assembly line for magnetic sheet building block toy |
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| CN109011619A CN109011619A (en) | 2018-12-18 |
| CN109011619B true CN109011619B (en) | 2021-03-26 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110201410B (en) * | 2019-04-24 | 2024-01-26 | 江苏六鑫科教仪器设备有限公司 | Three-dimensional educational teaching aid and quick installation device for same |
| CN110694283B (en) * | 2019-10-27 | 2021-04-09 | 陈芳 | Automatic production process of air-spinning flying gyroscope |
| CN110587306B (en) * | 2019-10-27 | 2021-09-21 | 南京六合高新建设发展有限公司 | Automatic production line for aerial rotating flying gyro |
| CN111185760A (en) * | 2019-12-05 | 2020-05-22 | 钟文奇 | Automatic production line of magnetic liquid suspension type centrifugal blood pump |
| CN111283404A (en) * | 2019-12-05 | 2020-06-16 | 钟文奇 | Automatic production process of magnetic liquid suspension type centrifugal blood pump |
| CN115364494B (en) * | 2022-07-26 | 2024-02-23 | 福州市鹭羽智能科技有限公司 | Automatic stacking device and method for building blocks based on patterns |
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Effective date of registration: 20210210 Address after: 515800 second floor, Xinning craft toy factory (back factory), Fengxiang Road, Chenghai District, Shantou City, Guangdong Province Applicant after: Shantou Xinbida Early Education Technology Co.,Ltd. Address before: Room 201D, 201E, 205, 2nd Floor, Building 11, Innovation Science Park, Songshan Lake High-tech Industrial Development Zone, Dongguan City, Guangdong Province Applicant before: DONGGUAN YIHUI INTELLECTUAL PROPERTY SERVICES Co.,Ltd. |
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