CN109000462B - A rotary automatic drying machine for medicinal materials - Google Patents
A rotary automatic drying machine for medicinal materials Download PDFInfo
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- CN109000462B CN109000462B CN201810822138.8A CN201810822138A CN109000462B CN 109000462 B CN109000462 B CN 109000462B CN 201810822138 A CN201810822138 A CN 201810822138A CN 109000462 B CN109000462 B CN 109000462B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B15/00—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form
- F26B15/02—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in the whole or part of a circle
- F26B15/08—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in the whole or part of a circle in a vertical plane
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
- F26B21/001—Air generating units, e.g. movable or independent of drying enclosure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
- F26B21/50—Ducting arrangements from the source of air or other gases to the materials or objects being dried
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/02—Applications of driving mechanisms, not covered by another subclass
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Abstract
本发明涉及医药设备领域,特别涉及一种轮转式的药材自动烘干机,包括箱体、承托组件、干燥组件和控制器,箱体内部通过隔板分为干燥室和控制室,承托组件包括若干个物料框和驱动电机,干燥组件包括热风机构、聚温罩和气流引导机构,所有的物料框均通过水平转轴与驱动电机的输出轴连接,气流引导组件包括锥型罩和若干个用于分散热气流的百叶条,所有百叶条均能够转动的设置在锥型罩的底部开口处,锥型罩的顶部尖端与聚温罩的内侧顶部能够转动的连接,干燥室的内壁上固定设置有温度传感器和湿度传感器,本发明的一种轮转式的药材自动烘干机,能够使药材的烘干过程更加均匀,有效的提高了药材烘干的品质。
The invention relates to the field of medical equipment, in particular to a rotary automatic drying machine for medicinal materials, comprising a box body, a supporting component, a drying component and a controller. The components include several material frames and driving motors. The drying components include a hot air mechanism, a temperature collecting hood and an airflow guide mechanism. All the material boxes are connected with the output shaft of the drive motor through a horizontal rotating shaft. The airflow guide component includes a conical cover and several The louvers are used to disperse the hot air. All louvers are rotatably arranged at the bottom opening of the conical hood. The top tip of the conical hood is rotatably connected to the inner top of the temperature collecting hood. It is fixed on the inner wall of the drying chamber. Equipped with a temperature sensor and a humidity sensor, the rotary type automatic drying machine for medicinal materials of the present invention can make the drying process of medicinal materials more uniform and effectively improve the drying quality of medicinal materials.
Description
技术领域technical field
本发明涉及医药设备领域,特别涉及一种轮转式的药材自动烘干机。The invention relates to the field of medical equipment, in particular to a rotary automatic dryer for medicinal materials.
背景技术Background technique
中药材烘干就是对中药材进行脱水处理,并保持其原有成份,保持其药用特性的加工程序,烘干是为了让其可以长期保存,目前对药材的烘干多采用烘干机操作,药材烘干机运用于干燥过程的主要原理就是利用热泵蒸发器吸收外界空气中的热量,或者回收干燥过程中排气的余热,经过压缩机做功,将能量搬运(转移)至烘干箱中,烘干箱内的热空气经过反复循环加温,吸收物料中的水分,自身降温加湿,经过热风排湿或者冷凝除水的过程,把物料中的水分水排出带走,并最终实现物料的连续干燥,目前的很多烘干机在对药材进行烘干时,由于出风方式比较单一,距离热源较近的药材会被过度干燥,远离热源的药材又难以得到充分的干燥,会导致物料框内的药材受热不均匀,从而使每次烘干的药材质量层次不齐,严重的甚至会丧志药性,因此有必要设计一种能够使烘干过程更加均匀且充分的药材烘干机。Drying of Chinese medicinal materials is a processing procedure for dehydrating Chinese medicinal materials, maintaining their original ingredients and maintaining their medicinal properties. Drying is to allow them to be stored for a long time. At present, drying of medicinal materials is mostly operated by dryers. , The main principle of the medicinal material dryer used in the drying process is to use the heat pump evaporator to absorb the heat in the outside air, or to recover the waste heat of the exhaust gas during the drying process, and to work through the compressor to transport (transfer) the energy to the drying box. , the hot air in the drying box is heated through repeated cycles, absorbs the moisture in the material, cools and humidifies itself, and through the process of hot air dehumidification or condensation and water removal, the water in the material is discharged and taken away, and finally the material is dehumidified. Continuous drying, when many current dryers are drying the medicinal materials, due to the relatively single air outlet, the medicinal materials close to the heat source will be over-dried, and the medicinal materials far away from the heat source will be difficult to be fully dried, which will lead to the material frame. The medicinal materials inside are not uniformly heated, so that the quality of the medicinal materials dried each time is uneven, and the medicinal properties may even be lost in severe cases. Therefore, it is necessary to design a medicinal material dryer that can make the drying process more uniform and sufficient.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于针对现有技术的不足,提供一种轮转式的药材自动烘干机。The purpose of the present invention is to provide a rotary automatic drying machine for medicinal materials in view of the deficiencies of the prior art.
为解决上述问题,本发明提供以下技术方案:一种轮转式的药材自动烘干机,包括箱体、承托组件、干燥组件和控制器,箱体内部通过一个竖直设置的隔板分为干燥室和控制室,承托组件呈水平设置在干燥室的下半部,承托组件包括若干个能够做圆周运动的物料框和一个驱动电机,干燥组件包括热风机构、聚温罩和气流引导机构,控制器、驱动电机和热风机构均设置在控制室内,所有的物料框均通过一个水平转轴与驱动电机的输出轴连接,聚温罩和所有的物料框均位于干燥室内,并且聚温罩位于所有物料框的正上方,热风机构与聚温罩的内侧连通,气流引导机构设置在聚温罩的内侧顶部,气流引导机构包括锥型罩和若干个用于分散热气流的百叶条,所有百叶条均能够转动的设置在锥型罩的底部开口处,锥型罩的顶部尖端与聚温罩的内侧的顶部能够转动的连接,干燥室的内壁上固定设置有温度传感器和湿度传感器,温度传感器、湿度传感器、驱动电机和热风机构均与控制器电连接;In order to solve the above problems, the present invention provides the following technical solutions: a rotary automatic drying machine for medicinal materials, including a box body, a supporting component, a drying component and a controller, and the inside of the box body is divided into two parts by a vertically arranged partition. Drying room and control room. The supporting component is horizontally arranged in the lower half of the drying room. The supporting component includes several material frames capable of circular motion and a driving motor. The drying component includes a hot air mechanism, a temperature collecting hood and an airflow guide. The mechanism, the controller, the drive motor and the hot air mechanism are all set in the control room, all the material frames are connected with the output shaft of the drive motor through a horizontal shaft, the temperature gathering hood and all the material boxes are located in the drying room, and the temperature gathering hood Located just above all the material boxes, the hot air mechanism communicates with the inner side of the temperature collecting hood, and the airflow guide mechanism is arranged on the inner top of the temperature collecting hood. The louvers are rotatably arranged at the bottom opening of the cone-shaped cover, the top tip of the cone-shaped cover is rotatably connected to the top of the inner side of the temperature collecting cover, and a temperature sensor and a humidity sensor are fixed on the inner wall of the drying chamber. The sensor, humidity sensor, driving motor and hot air mechanism are all electrically connected with the controller;
所述热风机构包括离心风机和加热器,离心风机固定设置在控制室的内壁上,加热器固定设置在隔板上并且加热器连通干燥室和控制室,离心风机的出风口通过冷风管与加热器的入口端连通,加热器的出口端通过热风管与聚温罩的顶部连通,聚温罩为倒置的方形漏斗结构并且其内壁上设置有一层隔热铝箔,干燥室的两个相对的内壁上均设置有供聚温罩搭设的支撑条。The hot air mechanism includes a centrifugal fan and a heater, the centrifugal fan is fixed on the inner wall of the control room, the heater is fixed on the partition, and the heater communicates with the drying room and the control room, and the air outlet of the centrifugal fan is connected with the heating through the cold air pipe. The inlet end of the heater is connected, and the outlet end of the heater is communicated with the top of the temperature-gathering cover through the hot air pipe. The temperature-gathering cover is an inverted square funnel structure and a layer of heat-insulating aluminum foil is arranged on its inner wall. The inner wall is provided with a support bar for the temperature collecting cover to be erected.
优选的,所述聚温罩的内侧顶部固定设置有一个与热风管连通的衬套,衬套呈竖直设置并且其底部内部固定卡设有一个滚珠轴承,锥型罩的顶部通过一个延伸管与滚珠轴承的内圈固定连接,延伸管内固定设置有一个水平的螺旋桨,所有的百叶条均通过一个连接轴设置在锥型罩的底部开口处,连接轴的端部能够转动的插设于锥型罩的底部内壁上。Preferably, the inner top of the temperature collecting cover is fixedly provided with a bushing that communicates with the hot air pipe, the bushing is arranged vertically and a ball bearing is fixedly clamped inside the bottom of the bushing, and the top of the conical cover extends through a The tube is fixedly connected with the inner ring of the ball bearing, a horizontal propeller is fixed in the extension tube, and all the louvers are arranged at the bottom opening of the conical cover through a connecting shaft, and the end of the connecting shaft can be rotatably inserted in the shaft. on the bottom inner wall of the cone-shaped cover.
优选的,所述加热器包括隔热外壳和电加热丝,电加热丝设置在隔热外壳内侧,并且隔热外壳的两端均设置有金属格栅网。Preferably, the heater includes a heat insulation shell and an electric heating wire, the electric heating wire is arranged inside the heat insulation shell, and both ends of the heat insulation shell are provided with metal grids.
有益效果:本发明的一种轮转式的药材自动烘干机,能够使药材的烘干过程更加均匀,有效的提高了药材烘干的品质。Beneficial effects: The rotary automatic drying machine for medicinal materials of the present invention can make the drying process of medicinal materials more uniform, and effectively improve the drying quality of medicinal materials.
附图说明Description of drawings
图1所示为本发明的立体结构示意图;Fig. 1 shows the three-dimensional structure schematic diagram of the present invention;
图2所示为本发明的平面剖视图一;Fig. 2 shows the plane sectional view one of the present invention;
图3所示为本发明的平面剖视图二;Fig. 3 shows the plane sectional view two of the present invention;
图4所示为本发明的立体剖视图一;Fig. 4 shows the three-dimensional cross-sectional view one of the present invention;
图5所示为本发明的立体剖视图二;Fig. 5 shows the three-dimensional cross-sectional view two of the present invention;
图6所示为本发明的局部立体结构示意图;Figure 6 shows a schematic diagram of a partial three-dimensional structure of the present invention;
图7所示为加热器的立体结构示意图;Figure 7 is a schematic diagram of the three-dimensional structure of the heater;
图8所示为气流引导机构的平面剖视图;Figure 8 shows a plan cross-sectional view of the airflow guide mechanism;
图9所示为承托组件的局部立体结构示意图;Fig. 9 is the partial three-dimensional structure schematic diagram of the support assembly;
图10所示为承托组件的局部立体结构分解示意图;Figure 10 shows a schematic exploded view of the partial three-dimensional structure of the supporting assembly;
附图标记说明:箱体1,隔板2,干燥室3,控制室4,物料框5,驱动电机6,聚温罩7,气流引导机构8,水平转轴9,锥型罩10,百叶条11,温度传感器12,湿度传感器13,离心风机14,加热器15,冷风管16,热风管17,衬套18,滚珠轴承19,延伸管20,螺旋桨21,连接轴22,圆形转盘23,环形滑轨24,滚轮25,大轴套26,挂杆27,小轴套28,挂架29,U型板30,第一齿轮31,第二齿轮32,第三齿轮33,第四齿轮34,限位卡槽35,隔热外壳36,金属格栅网37,换气格栅38,门板39,显示屏40,控制按键41,支撑条42。Description of reference numerals:
具体实施方式Detailed ways
下面结合说明书附图和实施例,对本发明的具体实施例做进一步详细描述:Below in conjunction with the accompanying drawings and embodiments of the description, the specific embodiments of the present invention are described in further detail:
参照图1至图10所示的轮转式药材自动烘干装置,包括箱体1、承托组件、干燥组件和控制器,箱体1内部通过一个竖直设置的隔板2分为干燥室3和控制室4,承托组件呈水平设置在干燥室3的下半部,承托组件包括若干个能够做圆周运动的物料框5和一个驱动电机6,干燥组件包括热风机构、聚温罩7和气流引导机构8,控制器、驱动电机6和热风机构均设置在控制室4内,所有的物料框5均通过一个水平转轴9与驱动电机6的输出轴连接,聚温罩7和所有的物料框5均位于干燥室3内,并且聚温罩7位于所有物料框5的正上方,热风机构与聚温罩7的内侧连通,气流引导机构设置在聚温罩7的内侧顶部,气流引导机构包括锥型罩10和若干个用于分散热气流的百叶条11,所有百叶条11均能够转动的设置在锥型罩10的底部开口处,锥型罩10的顶部尖端与聚温罩7的内侧的顶部能够转动的连接,干燥室3的内壁上固定设置有温度传感器12和湿度传感器13,温度传感器12、湿度传感器13、驱动电机6和热风机构均与控制器电连接。Referring to Figures 1 to 10, the rotary type automatic drying device for medicinal materials includes a
所述热风机构包括离心风机14和加热器15,离心风机14固定设置在控制室4的内壁上,加热器15固定设置在隔板2上并且加热器15连通干燥室3和控制室4,离心风机14的出风口通过冷风管16与加热器15的入口端连通,加热器15的出口端通过热风管17与聚温罩7的顶部连通,聚温罩7为倒置的方形漏斗结构并且其内壁上设置有一层隔热铝箔,干燥室3的两个相对的内壁上均设置有供聚温罩7搭设的支撑条42,控制器启动昂离心风机14和加热器15工作,离心风机14工作将冷风送入加热器15,加热器15对经过的冷气进行加热后,热气再进入聚温罩7并内对下方物料框5内药材进行烘干,隔热铝箔能够有有效的将热量聚集在聚温罩7的内侧,以加强烘干效果。The hot air mechanism includes a
所述聚温罩7的内侧顶部固定设置有一个与热风管17连通的衬套18,衬套18呈竖直设置并且其底部内部固定卡设有一个滚珠轴承19,锥型罩10的顶部通过一个延伸管20与滚珠轴承19的内圈固定连接,延伸管20内固定设置有一个水平的螺旋桨21,所有的百叶条11均通过一个连接轴22设置在锥型罩10的底部开口处,连接轴22的端部能够转动的插设于锥型罩10的底部内壁上,将所有的百叶条11调节成向两侧发散的状态,热气流经延伸管20进入锥型罩10内,最终经过发散状的百叶条11,热气流从锥型罩10的底部出去时,会向两边扩散,同时延伸管20内的螺旋桨21在热气流的推送下,会产生一个圆周方向的旋转力,从而配合滚珠轴承19带动整个锥型罩10进行自转,使得从锥型罩10底部出去的热气流能够全方位的覆盖下方的药材进行烘干。The inner top of the
所述承托组件还包括两个对称设置的圆形转盘23,所有的物料框5均呈水平状态设置在两个圆形转盘23之间,两个圆形转盘23与水平转轴9同轴固定连接,两个圆形转盘23均竖直设置并且二者互相远离的一侧均均通过一个环形滑轨24与干燥室3的内壁转动连接,环形滑轨24固定设置在干燥室3的内壁上,两个圆形转盘23互相远离的一侧均设置有三对滚轮组,每对滚轮组均包括两个间隔设置的滚轮25并且两个滚轮25分别位于环形滑轨24的内外侧,所有滚轮25均与环形滑轨24滑动接触配合,干燥室3的内壁上还设置有供水平转轴9连接的大轴套26,并且两个大轴套26均能够转动的套设于水平转轴9上,通过驱动电机6带动水平转轴9转动,水平转轴9带动两个圆形转盘23转动,从而使两个圆形转盘23之间的所有物料框5做圆周运动,保证了所有物料框5内的药材均能够经过锥型罩10的正下方进行烘干。The support assembly also includes two symmetrically arranged
两个所述圆形转盘23之间设置有若干个水平的挂杆27,挂杆27与物料框5的数量相等,每个挂杆27的端部均通过一个小轴套28与对应的圆形转盘23连接,所有挂杆27沿圆形转盘23的圆周方向均匀分布,每个物料框5的两端均套设有一个挂架29,挂架29的顶部挂设于对应的挂杆27上,每个物料框5装满药材后,通过挂架29悬挂在对应的挂杆27下方,当圆形转盘23带动所有物料框5进行圆周运动时,保证了每个物料框5在自身重力下始终位于对应的挂杆27的正下方,防止物料框5侧翻而是药材洒落。Several horizontal hanging
所述驱动电机6通过一个U型板30呈水平安装在隔板2上,驱动电机6与水平转轴9之间设有减速机构,减速机构包括第一齿轮31、第二齿轮32、第三齿轮33和第四齿轮34,第一齿轮31、第二齿轮32、第三齿轮33和第四齿轮34的轴线互相平行,水平转轴9的一端穿过隔板2与第一齿轮31固定连接,第二齿轮32位于第一齿轮31的正下方并且二者啮合,第三齿轮33与第二齿轮32同轴设置在隔板2上,并且第三齿轮33位于第二齿轮32远离隔板2的一侧,第四齿轮34位于第三齿轮33的正下方并且二者啮合,驱动电机6的输出轴穿过U型板30与第四齿轮34固定连接,通过减速机构对驱动电机6的转速进行降低,从而使所有物料框5能够缓慢匀速的进行圆周运动,使每个物料框5内的药材均有足够的时间经过聚温罩7下方进行烘干。The
每个所述物料框5的底部两端均设有供挂架29套设的限位卡槽35,挂架29配合物料框5底部的限位卡槽35,避免了物料框5从挂架29上脱落。Both ends of the bottom of each of the material frames 5 are provided with
所述加热器15包括隔热外壳36和电加热丝,电加热丝设置在隔热外壳36内侧,并且隔热外壳36的两端均设置有金属格栅网37,通过电加热丝对流入的冷空气进行加热,从而向后方的聚温罩7内输送热气进行烘干。The
所述箱体1的背侧底部设置有一个连通干燥室3内外的换气格栅38,供气流进行内外交换。The bottom of the back side of the
所述箱体1的一侧设置有能够开合的门板39,门板39闭合设置在干燥室3的开口处,控制室4的外壁上设置有显示屏40和控制按键41,温度传感器12和湿度传感器13将将实时数据发送给控制器,再通过控制器将温度和湿度数据显示在显示屏40上,控制按键41与控制器电连接,按下控制按键41使控制器启动相应的部件进行工作。One side of the
工作原理:使用时先每个物料框5装满药材后,通过挂架29悬挂在对应的挂杆27下方,再将所有的百叶条11调节成向两侧发散的状态,热气流经延伸管20进入锥型罩10内,最终经过发散状的百叶条11,热气流从锥型罩10的底部出去时,会向两边扩散,同时延伸管20内的螺旋桨21在热气流的推送下,会产生一个圆周方向的旋转力,从而配合滚珠轴承19带动整个锥型罩10进行自转,使得从锥型罩10底部出去的热气流能够全方位的覆盖下方的药材进行烘干,控制器启动昂离心风机14和加热器15工作,离心风机14工作将冷风送入加热器15,加热器15对经过的冷气进行加热后,热气再进入聚温罩7并内对下方物料框5内药材进行烘干,隔热铝箔能够有有效的将热量聚集在聚温罩7的内侧,以加强烘干效果,当圆形转盘23带动所有物料框5进行圆周运动时,保证了每个物料框5在自身重力下始终位于对应的挂杆27的正下方,防止物料框5侧翻而是药材洒落,通过驱动电机6带动水平转轴9转动,水平转轴9带动两个圆形转盘23转动,从而使两个圆形转盘23之间的所有物料框5做圆周运动,保证了所有物料框5内的药材均能够经过锥型罩10的正下方进行烘干,通过减速机构对驱动电机6的转速进行降低,从而使所有物料框5能够缓慢匀速的进行圆周运动,使每个物料框5内的药材均有足够的时间经过聚温罩7下方进行烘干。Working principle: in use, after each
以上所述,仅是本发明的较佳实施例而已,并非对本发明的技术范围作出任何限制,故凡是依据本发明的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本发明的技术方案的范围内。The above are only preferred embodiments of the present invention, and do not limit the technical scope of the present invention. Therefore, any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention are still It belongs to the scope of the technical solution of the present invention.
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