CN108994402A - The blade profile sinker electric discharge machining method and its fixture and electrode of whole enclosed leaf joint - Google Patents

The blade profile sinker electric discharge machining method and its fixture and electrode of whole enclosed leaf joint Download PDF

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Publication number
CN108994402A
CN108994402A CN201811059341.0A CN201811059341A CN108994402A CN 108994402 A CN108994402 A CN 108994402A CN 201811059341 A CN201811059341 A CN 201811059341A CN 108994402 A CN108994402 A CN 108994402A
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CN
China
Prior art keywords
electrode
electrode holder
roughing
leaf joint
airflow channel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811059341.0A
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Chinese (zh)
Inventor
石红敏
李长青
宋晓庆
彭明友
张永刚
时俊强
冯咏
郑小松
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xi'an Xae Flying Aviation Manufacturing Technology Co Ltd
Original Assignee
Xi'an Xae Flying Aviation Manufacturing Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xi'an Xae Flying Aviation Manufacturing Technology Co Ltd filed Critical Xi'an Xae Flying Aviation Manufacturing Technology Co Ltd
Priority to CN201811059341.0A priority Critical patent/CN108994402A/en
Publication of CN108994402A publication Critical patent/CN108994402A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H1/00Electrical discharge machining, i.e. removing metal with a series of rapidly recurring electrical discharges between an electrode and a workpiece in the presence of a fluid dielectric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H11/00Auxiliary apparatus or details, not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H9/00Machining specially adapted for treating particular metal objects or for obtaining special effects or results on metal objects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H9/00Machining specially adapted for treating particular metal objects or for obtaining special effects or results on metal objects
    • B23H9/10Working turbine blades or nozzles

Abstract

The invention belongs to technical fields, and in particular to a kind of blade profile sinker electric discharge machining method and its fixture and electrode for whole enclosed leaf joint.It guarantees that blade and airflow channel type face, this method are not limited by blade profile type face complexity by electrode type face;By using shaped electrode, and cooperate electrode holder that can realize multi-shaft interlocked Electric Discharge Machining on electric spark shaping mill.The method of the present invention step are as follows: by leaf joint clamping to be processed on the workbench of EDM shaping machine, compress simultaneously centering;By roughing electrode clamping on electrode holder, then whole to be clamped on EDM shaping machine main tapping, requirement roughing airflow channel according to drawing to leaf joint, then the roughing electrode on electrode holder is unloaded again and changes finishing electrode finishing airflow channel into, complete the processing of whole enclosed leaf joint;The leaf joint processed is removed from the workbench of spark-erosion machine tool, the present invention is completed using the electrode holder and electrode of special construction.

Description

The blade profile sinker electric discharge machining method and its fixture and electrode of whole enclosed leaf joint
Technical field
The invention belongs to technical fields, and in particular to a kind of blade profile electric spark for whole enclosed leaf joint at Type processing method and its fixture and electrode.
Background technique
Whole enclosed leaf joint is the new type fittings structure type that advanced aircraft engine uses, and is belonged to complicated integrally-built Aeroengine components, such part is mostly using deep twisted blade as typical structure, and blade shape is complicated, airflow channel is narrow It is narrow, cause mechanical processing difficulty larger.Especially root of blade radius is smaller, and clean-up machining difficulty is very big, connects knife, processing flutter Problem is serious, and rigidity, blade diameter and the milling angle to milling cutter are had extremely stringent limitation using conventional milling so that Five-axis milling almost cannot achieve.
Summary of the invention
In view of this, the main purpose of the present invention is to provide a kind of blade profile edm formings for whole enclosed leaf joint Processing method and its fixture and electrode guarantee blade and airflow channel type face by electrode type face, and this method is not by blade profile type The limitation of face complexity;By using shaped electrode, and cooperate electrode holder that can realize multiaxis on electric spark shaping mill Link Electric Discharge Machining.
In order to solve the problems existing in the prior art, the technical scheme is that a kind of blade profile electricity of entirety enclosed leaf joint Spark forming processing method, it is characterised in that: the method and step are as follows:
1) by leaf joint clamping to be processed on the workbench of EDM shaping machine, simultaneously centering is compressed;
2) then whole to be clamped on EDM shaping machine main tapping by roughing electrode clamping on electrode holder, according to Then roughing electrode on electrode holder is unloaded again and changes finishing electricity by requirement roughing airflow channel of the drawing to leaf joint Pole finishes airflow channel, completes the processing of whole enclosed leaf joint;
3) leaf joint processed is removed from the workbench of spark-erosion machine tool.
When the tapered structure in the inner flow passage face and outer flow passage face of the airflow channel, completed the process downwards from open end;
It, need to be from upper and lower ends pair when the inner flow passage face of the airflow channel is inclined-plane and consistent inclined direction with outer flow passage face Connect processing.
The electrode holder, including electrode holder pedestal, quick change chuck and clamping blind rivet, the electrode holder pedestal For circle, circular electrode holder pedestal it is provided circumferentially about in several connecting rods, the end of connecting rod is connected with quick change chuck, fastly It changes chuck lower end surface and is provided with electrode, the upper surface of circular electrode holder pedestal is provided centrally with counterbore, is provided in counterbore Locating plate two, the center of electrode holder pedestal are vertically installed with clamping blind rivet.
The locating plate two is connect by support nail two with electrode holder pedestal.
The quick change chuck is connect by screw three with electrode holder pedestal.
Including electrode tip and terminal clamp, the electrode tip is inserted in the peace in terminal clamp at the top of terminal clamp It fills in hole, the bottom of terminal clamp is provided with locating plate one, and locating plate one is connect by support nail one with terminal clamp, described The shape of electrode tip matches with the shape of airflow channel.
The two sides of the terminal clamp are provided with the threaded hole communicated with mounting hole, and screw one is provided in threaded hole With screw two for the electrode tip that is fixedly clamped.
The electrode tip is divided into finishing electrode tip and roughing electrode tip.
Compared with prior art, advantages of the present invention is as follows:
The present invention be directed to a kind of sinker electric discharge machining methods of whole enclosed leaf joint blade profile, and this method is not by blade profile type face Limitation, can complete the processing of spatial complex curved surface, airflow channel narrow whole enclosed leaf joint more particularly suitable for blade quantity Blade profile processing, can be realized the impossible processing of conventional milling.
The present invention uses multi-electrode simultaneous processing, and processing efficiency can be improved;
The present invention is all made of EROWA quick change element, positioning accuracy and resetting when electrode design and electrode holder design Precision can be guaranteed, and be conducive to improve part processing precision.
Detailed description of the invention
Fig. 1 is whole enclosed leaf joint schematic diagram;
Fig. 2 is the enlarged diagram in Fig. 1 at M;
Fig. 3 is electrode structure schematic diagram;
Fig. 4 is the left view of Fig. 3;
Fig. 5 is electrode holder schematic diagram;
Fig. 6 is the A direction view in Fig. 5;
Electrode when Fig. 7 is airflow channel tapered structure divides mould schematic diagram;
Fig. 8 is that electrode when the inside and outside pipes' analysis inclined direction of airflow channel is consistent divides mould schematic diagram;
Fig. 9 is finishing electrode leaf pelvic surface of sacrum design diagram;
Figure 10 is finishing electrode leaf back design diagram
Figure 11 is finishing electrode inner flow passage face design diagram;
Figure 12 is finishing electrode outer flow passage face design diagram;
Figure 13 is multi-electrode fixture schematic diagram;
Figure 14 is the B direction view of Figure 13;
Description of symbols: 1-airflow channel, 2-blade profile leaf backs, 3-blade profile leaf pelvics surface of sacrum, 4-inner flow passage faces, 5-outflows Road face, 6-electrode tips, 7-screws one, 8-terminal clamps, 9-locating plates one, 10-support nails one, 11-screws two, 12- Electrode holder pedestal, 13-quick change chucks, 14-clamping blind rivets, 15-locating plates two, 16-support nails two, 17-screws three, 18-multi-electrode fixture bases, 19-finishing electrode leaf pelvics surface of sacrum, 20-finishing electrode leaf backs, 21-finish in electrodes Pipes' analysis, 22-finishing electrode outer flow passage faces.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and It is not used in the restriction present invention.
The present invention provides a kind of blade profile sinker electric discharge machining method step of whole enclosed leaf joint are as follows:
1) by leaf joint clamping to be processed on the workbench of EDM shaping machine, simultaneously centering is compressed;
2) then whole to be clamped on EDM shaping machine main tapping by roughing electrode clamping on electrode holder, according to Requirement roughing airflow channel 1 of the drawing to leaf joint, then the roughing electrode on electrode holder is unloaded change finishing into again Electrode finishes airflow channel 1, whole enclosed leaf joint is completed, such as the processing of Fig. 1 and Fig. 2.
When the 5 tapered structure of inner flow passage face 4 and outer flow passage face of the airflow channel 1, processed downwards from open end At.As shown in Figure 7.
It, need to be from upper when the inner flow passage face 4 of the airflow channel 1 is inclined-plane and consistent inclined direction with outer flow passage face 5 Lower both ends docking processing.As shown in Figure 8.
3) leaf joint processed is removed from the workbench of spark-erosion machine tool.
The present invention provides a kind of Roughing and fine machining electrode, such as Fig. 3 and Fig. 4, including electrode tip 6 and terminal clamp 8, electrode holder First 8 be tetragonal body, and the electrode tip 6 is inserted in the mounting hole in terminal clamp 8 from the top of terminal clamp 8, electrode holder First 8 two sides are provided with the threaded hole communicated with mounting hole, and screw 1 and screw 2 11 are provided in threaded hole for clamping Fixed electrode tip 6;
The bottom of terminal clamp 8 is provided with locating plate 1, and locating plate 1 is connect by support nail 1 with terminal clamp 8, institute The electrode tip 6 stated divides for finishing electrode tip and roughing electrode tip.Its shape matches with the shape of airflow channel 1, positioning Piece 1 using model ER009214 EROWA locating plate.
In electrode clamping, using EROWA setting element, essence is manufactured by the accuracy guarantee electrode of EROWA setting element Degree, and in electrode manufacture just by the blank of electrode tip 6, terminal clamp 8 and locating plate 1, support nail 1 is connected It connects, is integrally machined, to guarantee position precision and contour accuracy of the electrode relative to benchmark.
As shown in figure 9, blade profile leaf back 2 is finishing electrode leaf pelvic surface of sacrum 19, as shown in Figure 10, leaf in finishing electrode Type leaf pelvic surface of sacrum 3 is finishing electrode leaf back 20, and as shown in figure 11, blade profile inner flow passage face 4 is finishing electrode inner flow passage face 21, As shown in figure 12, blade profile outer flow passage face 5 is finishing electrode outer flow passage face 22, forms finishing electrode by this 4 positive.
The type face of the certain machining allowance of roughing electrode selected distance blade profile leaf back 2 is roughing electrode leaf pelvic surface of sacrum, away from Type face from the certain machining allowance of blade profile leaf pelvic surface of sacrum 3 is roughing electrode leaf back, and selected distance blade profile inner flow passage face 4 centainly adds The type face of spare time amount is roughing electrode inner flow passage face, and the type face apart from the certain machining allowance in blade profile outer flow passage face 5 is roughing Electrode outer flow passage face forms roughing electrode by this 4 positive.
The shape of electrode of the present invention should take into account the planning of machining path, enable the shaped electrode of design according to planning into Carry out electro-discharge machining to track without interference.
The present invention provides a kind of electrode holder, such as Fig. 5-Fig. 6, including electrode holder pedestal 12, quick change chuck 13 and clamping Blind rivet 14, the electrode holder pedestal 12 are circle, and the provided circumferentially about of circular electrode holder pedestal 12 connects in several Bar, the end of connecting rod are connected with quick change chuck 13, and Roughing and fine machining electrode, circular electrode holder are connected under quick change chuck 13 The upper surface of pedestal 12 is provided centrally with counterbore, and locating plate 2 15 is provided in counterbore, and the locating plate 2 15 passes through support It follows closely 2 16 to connect with electrode holder pedestal 12, the center of electrode holder pedestal 12, which is vertically installed with, clamps blind rivet 14.Quick change chuck 13 using model ER034387 EROWA quick change chuck, clamp blind rivet 14 using model ER015465's EROWA clamp blind rivet, locating plate 2 15 using model ER036657 EROWA locating plate.
The EROWA quick change chuck 13 is connected on electrode holder pedestal 12 by screw 3 17.
Electrode holder, function, which is mainly realized, carrys out holding electrode in pitch circle corresponding to leaf joint blade profile position, therefore to electricity The corresponding position required precision of pole fixture holding electrode is high, while requiring electrode holder can be quick with spark machine main tapping Installation and disassembly, thus electrode holder is connect with spark machine main tapping, and is connect with electrode and be all made of EROWA fast replacing device, To be conducive to holding jig precision.
Herein according to processing site actual conditions, electrode holder is related to following several.
1) bipolar electrode fixture
It is rotary shaft for main tapping, and the conventional electric spark shaping mill limited when rotation by rotary inertia, design bipolar electrode press from both sides Tool is processed simultaneously by 2 electrodes.It is characterized by lightweight construction, suitable for conventional electric spark of the rotary shaft on main tapping Molding machine, monnolithic case are in shoulder pole structure, can correspond to pitch circle position 2 electrodes of equal cloth holder simultaneously, the shoulder pole knot in blade The bipolar electrode fixture of structure is as shown in Figure 5.
Wherein EROWA locating plate, EROWA quick change chuck and clamping blind rivet are generally to be commercially available in the market, are belonged to Standard tool, it is easy to use.
Bipolar electrode fixture is few to equipment limit, 2 airflow channels of time processing, using accurate indexing, conventional four axis electricity Process equipment can realize the processing of whole enclosed leaf joint blade profile.
2) multi-electrode fixture since all blade profile patterns are identical, and is distributed on the same pitch circle of Central of the parts, in equipment In the case where permission, the quantity using multi-electrode fixture time processing airflow channel is more, using accurate indexing, can realize whole The processing of body enclosed leaf joint blade profile, it is high in machining efficiency.
It is characterized in that multiple electrodes can be clamped simultaneously, and make distribution of electrodes on the corresponding pitch circle of blade profile, by multiple electricity Pole while electro-discharge machining, high in machining efficiency, being suitable for rotary shaft is Work turning table, the unrestricted edm forming of rotary inertia Machine, as shown in Figs. 13 and 14.
Thus, by using shaped electrode and cooperate electrode holder, whole close just can be realized on electric spark shaping mill The processing of formula leaf joint blade profile.Entire method mainly relies on electrode type face to guarantee blade and airflow channel type face, while by electricity Pole clamp precision guarantees blade profile machining accuracy.
The foregoing is only a preferred embodiment of the present invention, is not intended to limit the scope of the present invention, all Changed using the equivalent structure that specification and accompanying drawing content of the invention are done, should be included in the scope of patent protection of invention It is interior.

Claims (8)

1. a kind of blade profile sinker electric discharge machining method of entirety enclosed leaf joint, it is characterised in that: the method and step are as follows:
1) by leaf joint clamping to be processed on the workbench of EDM shaping machine, simultaneously centering is compressed;
2) then whole to be clamped on EDM shaping machine main tapping by roughing electrode clamping on electrode holder, according to Requirement roughing airflow channel (1) of the drawing to leaf joint, then the roughing electrode on electrode holder is unloaded change finishing into again Work electrode finishes airflow channel (1), completes the processing of whole enclosed leaf joint;
3) leaf joint processed is removed from the workbench of spark-erosion machine tool.
2. a kind of blade profile sinker electric discharge machining method of whole enclosed leaf joint according to claim 1, it is characterised in that: When the inner flow passage face (4) of the airflow channel (1) and outer flow passage face (5) tapered structure, completed the process downwards from open end;
It, need to be from when the inner flow passage face (4) of the airflow channel (1) is inclined-plane and consistent inclined direction with outer flow passage face (5) Upper and lower ends docking processing.
3. electrode holder according to claim 1, it is characterised in that: including electrode holder pedestal (12), quick change chuck (13) and blind rivet (14) are clamped, the electrode holder pedestal (12) is circle, the circumference of circular electrode holder pedestal (12) On be set to several connecting rods, the end of connecting rod is connected with quick change chuck (13), and quick change chuck (13) lower end surface is provided with electrode, The upper surface of circular electrode holder pedestal (12) is provided centrally with counterbore, and locating plate two (15), electrode holder are provided in counterbore The center of tool pedestal (12), which is vertically installed with, clamps blind rivet (14).
4. electrode holder according to claim 3, it is characterised in that: the locating plate two (15) passes through support nail two (16) it is connect with electrode holder pedestal (12).
5. electrode holder according to claim 4, it is characterised in that: the quick change chuck (13) passes through screw three (17) It is connect with electrode holder pedestal (12).
6. Roughing and fine machining electrode according to claim 3, it is characterised in that: including electrode tip (6) and terminal clamp (8), The electrode tip (6) from being inserted at the top of terminal clamp (8) in the mounting hole in terminal clamp (8), terminal clamp (8) Bottom is provided with locating plate one (9), and locating plate one (9) is connect by support nail one (10) with terminal clamp (8), the electrode The shape of head (6) matches with the shape of airflow channel (1).
7. Roughing and fine machining electrode according to claim 6, it is characterised in that: the two sides of the terminal clamp (8) are set It is equipped with the threaded hole communicated with mounting hole, screw one (7) and screw two (11) are provided in threaded hole for the electrode that is fixedly clamped Head (6).
8. Roughing and fine machining electrode according to claim 7, it is characterised in that: the electrode tip (6) is divided into finishing electricity Cartridge and roughing electrode tip.
CN201811059341.0A 2018-09-12 2018-09-12 The blade profile sinker electric discharge machining method and its fixture and electrode of whole enclosed leaf joint Pending CN108994402A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110394512A (en) * 2019-07-22 2019-11-01 北京理工大学 The processing method of multistage microstructural on a kind of free form surface
CN110434413A (en) * 2019-08-30 2019-11-12 中国航发动力股份有限公司 Axial-radial connects the processing method of slot inside a kind of bearing block
CN110561038A (en) * 2019-08-16 2019-12-13 成都和鸿科技有限公司 device and method for machining special-shaped hole of stationary blade of heavy gas turbine
CN110744267A (en) * 2019-11-14 2020-02-04 无锡华能热能设备有限公司 Ring for wind power equipment and machining process
CN110842657A (en) * 2019-11-26 2020-02-28 中国航发贵州黎阳航空动力有限公司 Method and device for machining sealing honeycomb of aero-engine part
CN114012192A (en) * 2021-12-08 2022-02-08 中国航发南方工业有限公司 Electric spark machining chuck of power turbine casing assembly groove
CN114985851A (en) * 2022-06-29 2022-09-02 中国航发动力股份有限公司 Device for machining oblique narrow rotational flow hole of swirler and machining method and application thereof

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CN107283008A (en) * 2016-03-30 2017-10-24 通用电气公司 Electric discharge machining apparatus and the method being processed using electrode assemblie to workpiece
CN209125062U (en) * 2018-09-12 2019-07-19 西安西航集团莱特航空制造技术有限公司 A kind of Roughing and fine machining electrode
CN209125063U (en) * 2018-09-12 2019-07-19 西安西航集团莱特航空制造技术有限公司 A kind of electrode holder

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CN202910421U (en) * 2012-09-29 2013-05-01 北京迪蒙数控技术有限责任公司 Turbine disk electric spark forming processing and on-line detection device
CN107283008A (en) * 2016-03-30 2017-10-24 通用电气公司 Electric discharge machining apparatus and the method being processed using electrode assemblie to workpiece
CN206047278U (en) * 2016-10-11 2017-03-29 东江模具(深圳)有限公司 A kind of EDM auxiliary clamps
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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110394512A (en) * 2019-07-22 2019-11-01 北京理工大学 The processing method of multistage microstructural on a kind of free form surface
CN110561038A (en) * 2019-08-16 2019-12-13 成都和鸿科技有限公司 device and method for machining special-shaped hole of stationary blade of heavy gas turbine
CN110434413A (en) * 2019-08-30 2019-11-12 中国航发动力股份有限公司 Axial-radial connects the processing method of slot inside a kind of bearing block
CN110744267A (en) * 2019-11-14 2020-02-04 无锡华能热能设备有限公司 Ring for wind power equipment and machining process
CN110842657A (en) * 2019-11-26 2020-02-28 中国航发贵州黎阳航空动力有限公司 Method and device for machining sealing honeycomb of aero-engine part
CN110842657B (en) * 2019-11-26 2021-05-18 中国航发贵州黎阳航空动力有限公司 Method and device for machining sealing honeycomb of aero-engine part
CN114012192A (en) * 2021-12-08 2022-02-08 中国航发南方工业有限公司 Electric spark machining chuck of power turbine casing assembly groove
CN114985851A (en) * 2022-06-29 2022-09-02 中国航发动力股份有限公司 Device for machining oblique narrow rotational flow hole of swirler and machining method and application thereof
CN114985851B (en) * 2022-06-29 2023-09-26 中国航发动力股份有限公司 Processing device for inclined narrow swirl holes of swirler and processing method and application thereof

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