CN108993903B - Grain seed sorting and processing equipment and method - Google Patents
Grain seed sorting and processing equipment and method Download PDFInfo
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- CN108993903B CN108993903B CN201810977824.2A CN201810977824A CN108993903B CN 108993903 B CN108993903 B CN 108993903B CN 201810977824 A CN201810977824 A CN 201810977824A CN 108993903 B CN108993903 B CN 108993903B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B9/00—Combinations of apparatus for screening or sifting or for separating solids from solids using gas currents; General arrangement of plant, e.g. flow sheets
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01C—PLANTING; SOWING; FERTILISING
- A01C1/00—Apparatus, or methods of use thereof, for testing or treating seed, roots, or the like, prior to sowing or planting
- A01C1/06—Coating or dressing seed
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01C—PLANTING; SOWING; FERTILISING
- A01C1/00—Apparatus, or methods of use thereof, for testing or treating seed, roots, or the like, prior to sowing or planting
- A01C1/08—Immunising seed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B4/00—Separating solids from solids by subjecting their mixture to gas currents
- B07B4/02—Separating solids from solids by subjecting their mixture to gas currents while the mixtures fall
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- Environmental Sciences (AREA)
- Pretreatment Of Seeds And Plants (AREA)
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Abstract
Description
技术领域technical field
本发明涉及种子加工设备技术领域,特别涉及一种谷物种子的分选加工设备和方法。The invention relates to the technical field of seed processing equipment, in particular to a sorting and processing equipment and method for grain seeds.
背景技术Background technique
高质量的谷物种子是谷物进行传代生长的重要基础,谷物种子在成熟收获会进行干燥处理,干燥的种子存在很多杂质例如秸秆、杂叶、砂砾及大量尘土等,或者还有一些不成熟的、霉变的籽粒等,需要进行清理分选,以将谷物种子中的杂质及其一些干瘪、霉变及损伤的谷物颗粒分离出来,避免影响发芽率;另外,为了提高谷物种子发芽率及防止一些病虫害,一般在播种之前会用药液对种子进行包衣处理,包衣用量不宜过多或者多少,以免影响出苗率。目前,有专利公开过对种子进行加工处理的设备,申请号201710652209.X专利公开了一种谷物种子的分选加工设备与方法,专利中包括种子的筛选单元和注药单元,筛选单元先采用振动筛选的方式,对种子进行筛选以筛选出良品种子,虽然筛选单元设置了良品种子出料端和次品种子出料端,并通过震动斗支撑部设置的重量感应器感应不同的重量,以区别良品和次品种子,所分选出的良品种子中不乏含有损伤、霉变或者干瘪的种子,一旦有霉变的种子存在将很不利于储存,并且此过程是在开放的环境中进行,不能很好的将尘土去除;注药单元设置有螺旋配药管,配药液注药管通过注药孔进入各层的螺旋配药管的配药内腔,由于螺旋结构的存在,即使注药孔从上至下依次减小,但是在药液是随着螺旋结构往下流,成股的种子经过各层的螺旋配药管的配药内腔时,即使受到振动不断翻滚也不能保证均匀裹药,而药液和种子最终聚集在底端,以致下层的种子会大量的接触药液,使得上层和下层的种子裹药不均一。因此,一种能将谷物种子进行精选分级后,将分选出来的良种进行均匀包衣处理,对于提高谷物种子的发芽率有重要意义。High-quality grain seeds are an important basis for the passage of grains. Grain seeds will be dried when they are mature and harvested. There are many impurities in the dried seeds, such as straw, weeds, gravel and a lot of dust, or some immature, Moldy grains, etc., need to be cleaned and sorted to separate the impurities in the grain seeds and some shriveled, mildewed and damaged grain particles to avoid affecting the germination rate; in addition, in order to improve the germination rate of grain seeds and prevent some For diseases and insect pests, the seeds are usually coated with liquid medicine before sowing, and the amount of coating should not be too much or too much, so as not to affect the emergence rate. At present, there are patents that disclose equipment for processing seeds. The patent application number 201710652209.X discloses a sorting and processing equipment and method for grain seeds. The patent includes a seed screening unit and a drug injection unit. The screening unit first adopts In the method of vibration screening, the seeds are screened to screen out the good seeds. Although the screening unit is provided with the discharge end of the good seeds and the discharge end of the inferior seeds, and the different weights are sensed by the weight sensor set on the support part of the vibrating bucket. Distinguish good and inferior seeds. There are many seeds of good varieties that contain damage, mildew or shriveled seeds. Once there are mildewed seeds, it will be very unfavorable for storage, and this process is carried out in an open environment. The dust cannot be removed very well; the injection unit is provided with a spiral dispensing pipe, and the dispensing liquid injection pipe enters the dispensing cavity of the spiral dispensing pipe of each layer through the injection hole. Decrease from top to bottom, but when the medicinal liquid flows down with the spiral structure, and the strands of seeds pass through the dispensing cavity of the spiral dispensing tube of each layer, even if they are constantly tumbling under vibration, it cannot guarantee the uniform coating of the medicine. The liquid and seeds eventually gather at the bottom, so that the seeds in the lower layer will be in contact with the liquid in a large amount, so that the seeds in the upper and lower layers are not uniformly coated. Therefore, it is of great significance to improve the germination rate of grain seeds by uniformly coating the sorted fine seeds after selecting and grading the grain seeds.
发明内容SUMMARY OF THE INVENTION
本发明的一个目的是解决至少上述问题,并提供至少后面将说明的优点。An object of the present invention is to solve at least the above-mentioned problems and to provide at least the advantages which will be explained later.
本发明还有一个目的是提供一种谷物种子的分选加工设备与方法,将风选和振动筛选结合对谷物种子进行分级,以去除杂质选出饱满的种子,饱满的种子经旋转分散下落以增加与药液的接触面积,再经搅拌板的翻拌以使种子裹药更均匀。Another object of the present invention is to provide a sorting and processing equipment and method for grain seeds, which combines wind sorting and vibration screening to classify grain seeds, so as to remove impurities and select plump seeds. Increase the contact area with the liquid medicine, and then stir the seeds with the stirring plate to make the seeds more uniform.
为了实现根据本发明的这些目的和其它优点,提供了一种谷物种子的分选加工设备,包括:In order to achieve these objects and other advantages according to the present invention, a sorting and processing equipment for grain seeds is provided, comprising:
中空的箱体,其顶端设置为进料口,所述进料口底端设置多个相互平行的条形孔,所述箱体内自上至下设置第一筛网和第二筛网,所述箱体的两侧相对设置第一进风口和第一除杂口,所述第一进风口和所述第一除杂口均位于所述第一筛网的上方,所述第一进风口通过第一进风管外连鼓风机,所述第一除杂口通过连接管外连集杂箱,所述集杂箱通过抽气阀连接负压风机;所述第二筛网的左侧高于右侧倾斜设置在所述箱体内,所述第二筛网右侧对应的的所述箱体侧面上设置第一出料口;所述箱体的底端设置第二除杂口及盖板,所述第二除杂口和所述盖板可拆卸连接;The top of the hollow box body is set as a feeding port, the bottom end of the feeding port is provided with a plurality of mutually parallel strip holes, the first screen mesh and the second screen mesh are set in the box body from top to bottom, so The two sides of the box body are oppositely set with a first air inlet and a first trash removal port, the first air inlet and the first trash removal port are both located above the first screen, and the first air inlet The blower is connected to the outside through the first air inlet pipe, the first trash removal port is connected to the trash collecting box through the connecting pipe, and the trash collecting box is connected to the negative pressure fan through the air suction valve; the left side of the second screen is high It is inclined and arranged in the box on the right side, and a first discharge port is arranged on the side of the box body corresponding to the right side of the second screen; plate, the second cleaning port and the cover plate are detachably connected;
振动机构,其包括支撑柱、第一弹簧、第二弹簧和振动电机,所述支撑柱外侧套设第一弹簧,所述支撑柱设置在所述第一筛网和所述第二筛网的四顶角下方,所述支撑柱的第一端与所述第一筛网或第二筛网固定连接,所述支撑柱的第二端对应的所述箱体侧面上固定设置条形板,所述条形板水平设置,所述支撑柱的第二端通过所述第二弹簧固定在所述条形板上,所述支撑柱连有驱动所述支撑柱上下振动的所述振动电机;The vibration mechanism includes a support column, a first spring, a second spring and a vibration motor, a first spring is sleeved outside the support column, and the support column is arranged between the first screen and the second screen. Below the four top corners, the first end of the support column is fixedly connected with the first screen or the second screen, and a strip plate is fixed on the side of the box corresponding to the second end of the support column. The strip-shaped plate is arranged horizontally, the second end of the support column is fixed on the strip-shaped plate through the second spring, and the support column is connected with the vibration motor that drives the support column to vibrate up and down;
加工装置,其包括传送带和搅拌箱,所述传送带设置在所述第一出料口的下方,所述传送带的第一端对应所述第一出料口设置,所述搅拌箱顶端设置投料口,所述搅拌箱的底端设置第二出料口,所述传送带第二端对应所述投料口设置,所述搅拌箱的底端竖直向上设置立柱,所述立柱的中部沿水平方向以可转动方式设置第一转轴,所述第一转轴的两端分别设置搅拌板;所述立柱的顶端设置支撑板,所述支撑板的顶面和所述投料口的底面间在竖直方向以可转动方式设置中空的第二转轴,所述第二转轴的内部横向设置与所述第二转轴活动连接的挡板,所述第二转轴的侧壁设置为网状结构,所述第二转轴的侧壁上水平设置多个喷管,所述喷管通过出液管外连药液箱,所述药液箱内设置高压泵,所述出液管上设置第一电磁阀;其中,所述传送带、所述第一转轴和所述第二转轴分别连接驱动机构并受所述驱动机构的控制。The processing device includes a conveyor belt and a stirring box, the conveyor belt is arranged below the first discharge port, the first end of the conveyor belt is disposed corresponding to the first discharge port, and the top of the stirring box is provided with a feeding port , the bottom end of the stirring box is provided with a second discharge port, the second end of the conveyor belt is set corresponding to the feeding port, the bottom end of the stirring box is provided with a vertical column upward, and the middle of the vertical column is horizontally A first rotating shaft is arranged in a rotatable manner, and stirring plates are respectively arranged at both ends of the first rotating shaft; a supporting plate is arranged at the top of the column, and the top surface of the supporting plate and the bottom surface of the feeding port are vertically separated. A hollow second shaft is arranged in a rotatable manner, a baffle plate movably connected to the second shaft is laterally arranged inside the second shaft, the side wall of the second shaft is set in a mesh structure, and the second shaft is A plurality of nozzles are horizontally arranged on the side wall of the liquid-outlet pipe, and the nozzles are connected to the liquid medicine tank through the liquid outlet pipe; The conveyor belt, the first rotating shaft and the second rotating shaft are respectively connected to and controlled by a driving mechanism.
优选的是,所述驱动机构包括电机和控制器,所述电机分别连接所述控制器、传送带、第一转轴和第二转轴,以通过所述控制器控制所述电机驱动所述传送带、第一转轴或第二转轴的转动;所述控制器与所述高压泵连接并控制所述高压泵的启闭。Preferably, the driving mechanism includes a motor and a controller, the motor is respectively connected to the controller, the conveyor belt, the first rotating shaft and the second rotating shaft, so as to control the motor to drive the conveyor belt, the first rotating shaft and the second rotating shaft through the controller. The rotation of a rotating shaft or a second rotating shaft; the controller is connected with the high-pressure pump and controls the opening and closing of the high-pressure pump.
优选的是,所述搅拌箱的侧壁包含内层和外层,所述外层上设置第二进风口,所述第二进风口通过第二进风管与所述鼓风机连接,所述第二进风管上设置第二电磁阀,所述第二电磁阀受控于所述控制器;所述内层上均匀设置多个通风孔,所述内层的外壁上设置加热丝,所述加热丝分别连接电源开关与调温开关,所述电源开关和调温开关设置在所述外层的外壁上;所述内层的内壁上设置温度传感器,所述温度传感器分别连接报警器、电源开关及鼓风机,当所述温度传感器超过预设的最大阈值,所述报警器开始发出警报,同时断开所述加热丝与所述电源开关的连接,并打开所述第二电磁阀以使所述鼓风机向所述内层和外层间的夹层通风。Preferably, the side wall of the stirring box includes an inner layer and an outer layer, a second air inlet is provided on the outer layer, the second air inlet is connected to the blower through a second air inlet pipe, and the first air inlet is connected to the blower. A second solenoid valve is arranged on the second air inlet pipe, and the second solenoid valve is controlled by the controller; a plurality of ventilation holes are evenly arranged on the inner layer, and heating wires are arranged on the outer wall of the inner layer. The heating wire is respectively connected to a power switch and a temperature adjustment switch, and the power switch and the temperature adjustment switch are arranged on the outer wall of the outer layer; a temperature sensor is arranged on the inner wall of the inner layer, and the temperature sensor is respectively connected to the alarm, the power supply switch and blower, when the temperature sensor exceeds the preset maximum threshold, the alarm starts to issue an alarm, at the same time disconnects the heating wire from the power switch, and opens the second solenoid valve to make all The blower ventilates the interlayer between the inner and outer layers.
优选的是,所述集杂箱上端设置开口,所述开口的内壁与所述连接管的外壁上设置相适配的螺纹,以使所述连接管与所述集杂箱通过所述螺纹螺接,所述集杂箱的内部横向设置可拆卸的第三筛网;所述第三筛网和所述第二筛网的孔径大小相同,所述第二筛网的孔径小于所述第一筛网的孔径。Preferably, the upper end of the collection box is provided with an opening, and the inner wall of the opening and the outer wall of the connecting pipe are provided with a thread that matches, so that the connecting pipe and the collection box can pass through the threaded screw. Then, a detachable third screen is arranged laterally inside the collection box; the aperture size of the third screen and the second screen are the same, and the aperture of the second screen is smaller than that of the first screen The aperture of the screen.
优选的是,所述第一转轴以可转动方式设置所述立柱的中部,具体为:所述立柱的中部横向开设第一通孔,所述第一通孔内固定设置适配的第一轴承,所述第一转轴固定在所述第一轴承的内圈,并且所述第一转轴的两端均凸出于所述第一通孔;Preferably, the first shaft is rotatably disposed in the middle of the column, specifically: a first through hole is laterally formed in the middle of the column, and a first bearing adapted to be fixedly arranged in the first through hole , the first rotating shaft is fixed on the inner ring of the first bearing, and both ends of the first rotating shaft protrude out of the first through hole;
所述第二转轴以可转动方式设置,具体为:所述投料口的底面设置第二通孔,所述第二通孔内设置适配的第二轴承,所述第二转轴的第一端固定在所述第二轴承的内圈,且所述第二转轴的第一端和所述投料口相通;所述第二转轴的第二端与所述支撑板对应位置设置凹槽,所述凹槽内固定设置适配的第三轴承,所述第三轴承的内圈与所述第二转轴的第二端固定连接。The second rotating shaft is arranged in a rotatable manner, specifically: a second through hole is arranged on the bottom surface of the feeding port, a second bearing is arranged in the second through hole, and the first end of the second rotating shaft is arranged It is fixed on the inner ring of the second bearing, and the first end of the second rotating shaft is communicated with the feeding port; the second end of the second rotating shaft is provided with a groove corresponding to the supporting plate, and the An adapted third bearing is fixedly arranged in the groove, and the inner ring of the third bearing is fixedly connected with the second end of the second rotating shaft.
优选的是,所述挡板自上而下的设置三块,所述挡板的一侧与所述第二转轴内壁铰接;最上面的所述挡板的上表面设置压力传感器,所述压力传感器与所述控制器连接,当所述压力传感器感应到所述挡板上的压力超过预设的最大阈值时向所述控制器发出信号,所述控制器控制所述电机带动所述第二转轴的转动,同时控制所述高压泵启动以及所述第一电磁阀打开,以使所述药液箱向所述喷管输入液体;Preferably, three baffles are arranged from top to bottom, and one side of the baffle is hinged with the inner wall of the second rotating shaft; a pressure sensor is provided on the upper surface of the uppermost baffle, and the pressure The sensor is connected with the controller, and sends a signal to the controller when the pressure sensor senses that the pressure on the baffle exceeds a preset maximum threshold, and the controller controls the motor to drive the second The rotation of the rotating shaft simultaneously controls the activation of the high-pressure pump and the opening of the first solenoid valve, so that the liquid medicine tank inputs liquid to the nozzle;
所述搅拌箱的底面上设置重量传感器,所述重量传感器与所述控制器及所述电机连接,当所述重量传感器感应到所述搅拌箱底面上的重量超过预设的最大阈值时向所述控制器发出信号,所述控制器控制所述电机带动所述第一转轴转动,以使所述搅拌板进行翻拌。A weight sensor is arranged on the bottom surface of the mixing box, and the weight sensor is connected with the controller and the motor. When the weight sensor senses that the weight on the bottom surface of the mixing box exceeds a preset maximum threshold The controller sends a signal, and the controller controls the motor to drive the first rotating shaft to rotate, so as to make the stirring plate perform stirring.
优选的是,所述搅拌板包括第一板体、第二板体和第三板体,所述第一板体一侧和第二板体的一侧固定连接成V型结构,所述第三板体的一侧和所述V型结构的尖端处固定连接,相邻的板体间的角度设置为60度;所述第一板体、第二板体和第三板体相连接处的一端固定设置在所述第一转轴上。Preferably, the stirring plate includes a first plate body, a second plate body and a third plate body, one side of the first plate body and one side of the second plate body are fixedly connected to form a V-shaped structure, and the first plate body and the second plate body are fixedly connected to form a V-shaped structure. One side of the three-plate body is fixedly connected to the tip of the V-shaped structure, and the angle between the adjacent plates is set to 60 degrees; One end of the shaft is fixedly arranged on the first rotating shaft.
本发明还提供一种所述的谷物种子加工设备的使用方法,其中,包括以下的步骤:The present invention also provides a method for using the described grain seed processing equipment, wherein, the following steps are included:
步骤1:向进料口中加入待加工的谷物,同时启动鼓风机和振动电机,经鼓风机风选和第一筛板振动对谷物初步分选,比谷物颗粒大的第一杂质及干瘪的谷物颗粒被吹到第一除杂口的方向,饱满的谷物颗粒及比谷物颗粒小的第二杂质的筛落到第二筛板上;Step 1: Add the grains to be processed into the feeding port, start the blower and the vibration motor at the same time, and preliminarily sort the grains through the wind selection of the blower and the vibration of the first sieve plate, and the first impurities larger than the grains and the dried grains are removed. Blow to the direction of the first impurity removal port, the full grain particles and the second impurities smaller than the grain particles will fall on the second screen plate;
步骤2:落到第二筛板上的饱满的谷物颗粒及第二杂质,经第二筛板的振动筛选,第二杂质落到第三腔体的底面上,饱满的谷物颗粒在重力作用汇集在第一出料口;汇集在第一除杂口的第一杂质及干瘪的谷物颗粒经负压风机对集杂箱抽气后被吸入集杂箱内;Step 2: The plump grain particles and the second impurities falling on the second sieve plate are screened by the vibration of the second sieve plate, and the second impurity falls on the bottom surface of the third cavity, and the plump grain particles are collected under the action of gravity At the first discharge port; the first impurities collected in the first impurity removal port and the shriveled grain particles are sucked into the trash collection box after being evacuated by the negative pressure fan to the trash collection box;
步骤3:饱满的谷物颗粒经第一出料口输送到传送带上,经传送带的运输依次经过投料口和第二转轴,当饱满的谷物颗粒经落到第二转轴内的挡板上时,经压力传感器感应并向控制器发出信号,以使控制器控制第二转轴转动以及高压泵启动向喷管输送药液并经喷孔喷出,以使饱满的谷物颗粒被旋出的同时对其表面进行药液喷洒,再落到搅拌箱底面上;Step 3: The plump grain particles are transported to the conveyor belt through the first discharge port, and the conveyance through the conveyor belt passes through the feeding port and the second rotating shaft in turn. When the plump grain particles fall on the baffle in the second rotating shaft, the The pressure sensor senses and sends a signal to the controller, so that the controller controls the rotation of the second rotating shaft and the high-pressure pump starts to deliver the liquid to the nozzle and spray it out through the nozzle hole, so that the full grain particles are spun out and the surface of the Spray the liquid medicine, and then fall on the bottom surface of the mixing box;
步骤4:饱满的谷物颗粒落到搅拌箱底面上后,经重量传感器感应并向控制器发出信号,由控制器控制电机启动以带动第一转轴转动,以使搅拌板对落到搅拌箱底面上饱满的谷物颗粒进行翻拌。Step 4: After the full grain particles fall on the bottom surface of the mixing box, they are sensed by the weight sensor and send a signal to the controller. The controller controls the motor to start to drive the first shaft to rotate, so that the mixing plates fall on the bottom surface of the mixing box. The plump grains are tossed.
优选的是,在步骤2之后步骤3之前打开所述加热丝的电源开关,并调节所述调温开关处于低温状态。Preferably, after step 2 and before step 3, the power switch of the heating wire is turned on, and the temperature adjustment switch is adjusted to be in a low temperature state.
本发明至少包括以下有益效果:The present invention includes at least the following beneficial effects:
本发明通过设置的箱体上的进料口,加入谷物种子,使得谷物种子经过进料口底端的条形孔,使得谷物种子呈多束流体下降到第一筛板上,以增加鼓风机吹进箱体内的风与谷物种子的接触面,更便于将谷物种子中大型的秸秆、杂叶或者干瘪、霉变等轻质的谷物种子吹到第一除杂口方向聚集,以通过打开抽气阀使负压风机对集杂箱抽气,集杂箱内压力变小将杂质吸入集杂箱,同时谷物种子内含有的大量的尘土大部分被鼓风机吹风后吸入集杂箱,还有一部分会下沉到箱体底部;经第一筛板的振动饱满的谷物种子以及比种子颗粒小的杂质下降到第二筛板,此过程还可能会一些杂质经振动浮在表面或周边,结合鼓风机吹进的风也将被吹到第一除杂口被集杂箱所收集;落到第二筛板上的饱满的谷物种子以及比种子颗粒小的杂质例如细沙,经过第二筛板振动分选后,饱满的谷物种子留在第二筛板上,比谷物颗粒小的杂质落到箱体的底面上;饱满的谷物种子继续通过传送带输送到投料口,经投料口进入第二转轴,可通过设置的活动挡板缓解谷物种子在第二转轴中的下降速度,并且通过第二转轴转动,使得谷物种子以旋转的方式分散出来,边旋转边分散有利于喷管喷出的药液与谷物种子的充分接触,旋转分散出的谷物种子落到搅拌箱的底面后,再经第一转轴的转动带动搅拌板对落到搅拌箱底面上的谷物种子进行翻拌,以使谷物种子表面的药液更加均匀。本申请通过将风选和振动筛选相结合,去除谷物种子中的杂质,获得饱满优良的种子,再将优良的种子传送到第二转轴内,经旋转分散出优良的种子,可增加与药液的接触面有利于药液对谷物种子的裹覆,待谷物种子落到底面后再有搅拌板继续翻拌,使得药液更均匀的覆于种子表面。In the present invention, the grain seeds are added through the feeding port provided on the box body, so that the grain seeds pass through the strip holes at the bottom of the feeding port, so that the grain seeds drop to the first sieve plate in the form of multiple bundles of fluids, so as to increase the blowing rate of the blower. The contact surface between the wind in the box and the grain seeds is more convenient to blow the large stalks, miscellaneous leaves or light grain seeds such as dry and mildew in the grain seeds to the direction of the first trash removal port to gather, so as to open the air suction valve. The negative pressure fan is used to draw air to the trash collection box, and the pressure in the trash collection box becomes smaller, and the impurities are sucked into the trash collection box. To the bottom of the box; the vibrated full grain seeds and impurities smaller than the seed particles fall to the second sieve plate through the vibration of the first sieve plate. In this process, some impurities may also float on the surface or periphery through vibration, combined with the air blowing in by the blower. The wind will also be blown to the first trash removal port to be collected by the trash collection box; the plump grain seeds and impurities smaller than the seed particles such as fine sand falling on the second sieve plate will be vibrated and sorted by the second sieve plate. , the full grain seeds stay on the second sieve plate, and the impurities smaller than the grain particles fall on the bottom surface of the box; the full grain seeds continue to be transported to the feeding port through the conveyor belt, and enter the second rotating shaft through the feeding port. The movable baffle relieves the falling speed of the grain seeds in the second rotating shaft, and rotates through the second rotating shaft, so that the grain seeds are dispersed in a rotating manner, and the dispersion while rotating is conducive to the mixing of the liquid medicine sprayed by the nozzle and the grain seeds. After full contact, the rotating and dispersed grain seeds fall to the bottom surface of the mixing box, and then the rotation of the first rotating shaft drives the stirring plate to mix the grain seeds that fall on the bottom surface of the mixing box, so that the liquid medicine on the surface of the grain seeds is more stable. evenly. In the present application, the impurities in the grain seeds are removed by the combination of wind selection and vibration screening to obtain plump and excellent seeds, and then the excellent seeds are transferred to the second rotating shaft, and the excellent seeds are dispersed by rotation, which can increase the amount of water with the medicinal liquid. The contact surface is conducive to the coating of the liquid medicine on the grain seeds. After the grain seeds fall to the bottom, there is a stirring plate to continue stirring, so that the liquid medicine covers the surface of the seeds more evenly.
本发明的其它优点、目标和特征将部分通过下面的说明体现,部分还将通过对本发明的研究和实践而为本领域的技术人员所理解。Other advantages, objects, and features of the present invention will appear in part from the description that follows, and in part will be appreciated by those skilled in the art from the study and practice of the invention.
附图说明Description of drawings
图1为本发明所述的谷物种子的分选加工设备的结构图;Fig. 1 is the structure diagram of the sorting and processing equipment of grain seeds of the present invention;
图2为本发明所述的搅拌板的结构图;Fig. 2 is the structural diagram of the stirring plate of the present invention;
图3为本发明所述的第一筛网与振动机构连接的结构图。FIG. 3 is a structural diagram of the connection between the first screen mesh and the vibration mechanism according to the present invention.
具体实施方式Detailed ways
下面结合附图对本发明做进一步的详细说明,以令本领域技术人员参照说明书文字能够据以实施。The present invention will be further described in detail below with reference to the accompanying drawings, so that those skilled in the art can implement it with reference to the description.
应当理解,本文所使用的诸如“具有”、“包含”以及“包括”术语并不配出一个或多个其它元件或其组合的存在或添加。It should be understood that terms such as "having", "comprising" and "including" as used herein do not assign the presence or addition of one or more other elements or combinations thereof.
如图1-3所示,本发明提供一种谷物种子的分选加工设备和方法,包括:As shown in Figures 1-3, the present invention provides a sorting and processing equipment and method for grain seeds, including:
中空的箱体,其顶端设置为进料口100,所述进料口100底端设置多个相互平行的条形孔,所述箱体内由上至下设置第一筛网101和第二筛网102,所述箱体的两侧相对设置第一进风口和第一除杂口,所述第一进风口和所述第一除杂口均位于所述第一筛网101的上方,所述第一进风口通过第一进风管外连鼓风机103,所述第一除杂口通过连接管外连集杂箱104,所述集杂箱104通过抽气阀连接负压风机105;所述第二筛网102的左侧高于右侧倾斜设置在所述箱体内,所述第二筛网102右侧对应的所述箱体侧面上设置第一出料口106;所述箱体的底端设置第二除杂口及盖板,所述第二除杂口和所述盖板可拆卸连接;The top of the hollow box is set as a feeding
振动机构,其包括支撑柱300、第一弹簧301、第二弹簧302和振动电机,所述支撑柱300外侧套设第一弹簧301,所述支撑柱300设置在所述第一筛网101和所述第二筛网102的四顶角下方,所述支撑柱300的第一端与所述第一筛网101或第二筛网102固定连接,所述支撑柱300的第二端对应的所述箱体侧面上固定设置条形板303,所述条形板303水平设置,所述支撑柱300的第二端通过所述第二弹簧302固定在所述条形板303上,所述支撑柱300连有驱动所述支撑柱300上下振动的所述振动电机;The vibration mechanism includes a
加工装置,其包括传送带107和搅拌箱108,所述传送带107设置在所述第一出料口106的下方,所述传送带107的第一端对应所述第一出料口106设置,所述搅拌箱108顶端设置投料口109,所述搅拌箱108的底端设置第二出料口,所述传送带107第二端对应所述投料口109设置,所述搅拌箱108的底端竖直向上设置立柱110,所述立柱110的中部沿水平方向以可转动方式设置第一转轴112,所述第一转轴112的两端分别设置搅拌板114;所述立柱110的顶端设置支撑板111,所述支撑板111的顶面和所述投料口109的底面间在竖直方向以可转动方式设置中空的第二转轴115,所述第二转轴115的内部横向设置于所述第二转轴115活动连接的挡板,所述第二转轴115的侧壁为网状结构,所述第二转轴115的侧壁上水平设置多个喷管113,所述喷管113通过出液管外连药液箱,所述药液箱内设置高压泵,所述出液管上设置第一电磁阀;其中,所述传送带107、所述第一转轴112和所述第二转轴115分别连接驱动机构并由所述驱动机构驱动。The processing device includes a
在上述方案中,通过设置的箱体上的进料口100,加入谷物种子,使得谷物种子经过进料口100底端的条形孔,使得谷物种子呈多束流体下降到第一筛板上,以增加鼓风机103吹进箱体的风与谷物种子的接触面,更有利于谷物种子中的秸秆、杂叶以及干瘪或霉变轻质的种子的分离,其中连接鼓风机的第一进风管上设置控制阀门,以方便调节进风量;由于第一进风口和第一除杂口相对设置在箱体的侧面上,因此经风吹后,饱满的种子和杂质将被分开,杂质将被吹向除杂口的方向,通过打开抽气阀使负压风机105对集杂箱104抽气,集杂箱104内压力变小即可将杂质吸入集杂箱104,为避免杂质吸入负压风机,抽气阀贴近集杂箱的一面设置过滤网,而谷物种子中含有的大量的尘土,经鼓风机风吹及负压风机的吸附大部分将被吸入集杂箱104,还有一部分会随着落入到箱体底部;在进行风选的同时会结合设置的振动机构进行振动筛选,由于第一弹簧301套设在支撑柱300上,能增加筛板上下振动的平稳性,避免饱满颗粒上下振动幅度过大结合风吹混入杂质中,在第一筛板的振动过程中,将饱满的谷物种子以及比种子颗粒小的杂质筛落到第二筛板上,此过程还可能会使一些杂质经振动浮在表面或周边,在鼓风机103的作用下,也将被吹到第一除杂口被集杂箱104所收集,以利于将饱满的谷物种子与大的杂质或者轻质谷物分开;In the above solution, the grain seeds are added through the feeding
落到第二筛板上的饱满的谷物种子以及比种子颗粒小的杂质例如细沙,经过第二筛板振动分选后,饱满的谷物种子留在第二筛板上,比谷物颗粒小的杂质落到箱体的底面上,以将优质饱满的谷物种子和杂质彻底分开,杂质经第二除杂口进行收集,饱满的谷物种子继续通过传送带107输送到投料口109,经投料口109进入第二转轴115,由于挡板与第二转轴活动连接,以使谷物种子经过第二转轴115落下时速度得到缓解,在下落过程中结合第二转轴115的转动,可以使得进入第二转轴115的谷物种子以旋转方式分散到搅拌箱108内,这样的散落形式改变常规成股流出或者成堆堆积与药液混合的方式,使得谷物种子分散更彻底,以增加喷洒出的药液与谷物种子的接触面,进而有利于谷物种子均匀裹覆药液;当谷物种子落到搅拌箱108的底面后,经过第一转轴112的转动带动搅拌板114对谷物种子进行翻拌,以使谷物种子表面的药液裹覆更加均匀,同时滴落到搅拌箱底的部分药液得到充分利用,最后谷物种子经第二出料口进行收集,另外,本申请第一除杂口和集杂箱通过适配的螺纹可拆卸的连接,以便对集杂箱内的杂质进行处理;第二出料口还设有适配的封盖,封盖和第二出料口通过相互配合的螺纹螺接,并且第二出料口设置成漏斗状,以便于谷物种子的收集。本发明所述的谷物种子的分选加工设备,通过将风选和振动筛选相结合,去除谷物种子中的杂质,获得饱满优良的种子,再将优良的种子传送到第二转轴115内,经旋转分散出谷物种子可增加与药液的接触面,有利于药液对谷物种子进行裹覆,待谷物种子落到底面后再经搅拌板114继续翻拌,使得药液更均匀的覆于谷物种子表面。The plump grain seeds and impurities smaller than the seed particles, such as fine sand, fall on the second sieve plate. After the second sieve plate vibrates and sorts, the plump grain seeds remain on the second sieve plate and are smaller than the grain particles. The impurities fall on the bottom surface of the box to completely separate the high-quality and plump grain seeds from the impurities. The impurities are collected through the second impurity removal port. The plump grain seeds continue to be transported to the feeding
一个优选方案中,所述驱动机构包括电机和控制器,所述电机分别连接所述控制器、传送带107、第一转轴112及第二转轴115,以通过所述控制器控制所述电机驱动所述传送带107、第一转轴112或第二转轴115的转动;所述控制器与所述高压泵连接并控制所述高压泵的启闭。In a preferred solution, the driving mechanism includes a motor and a controller, and the motor is respectively connected to the controller, the
在上述方案中,电机分别连接传送带107、第一转轴112和第二转轴115,以为传送带107、第一转轴112和第二转轴115提供动力源;而设置的控制器为方便智能控制传送带107、第一转轴112及第二转轴115的转动;控制器与高压泵连接,高压泵通过出液管连接喷管,以通过控制高压泵的启闭来控制药液箱对喷管113输送药液。另外,控制器可控制第一转轴112和第二转轴115的转速及转动时间,以方便根据谷物种子的多少合理进行设置;控制器还可以控制药液的输出量,以根据进入搅拌箱108的谷物多少提供适合的药液量,以免谷物种子过多或过少的裹覆药液。In the above solution, the motors are respectively connected to the
一个优选方案中,所述搅拌箱108的侧壁包含内层和外层,所述外层上设置第二进风口,所述第二进风口通过第二进风管与所述鼓风机103连接,所述第二进风管上设置第二电磁阀,所述第二电磁阀受控于所述控制器;所述内层上均匀设置多个通风孔,所述内层的外壁上设置加热丝,所述加热丝分别连接电源开关与调温开关,所述电源开关和调温开关设置在所述外层的外壁上;所述内层的内壁上设置温度传感器,所述温度传感器分别连接报警器、所述电源开关及鼓风机103,当所述温度传感器超过预设的最大阈值,所述报警器开始发出警报,同时断开所述加热丝与所述电源开关的连接,并打开所述第二电磁阀以使所述鼓风机103向所述内层和外层间的夹层通风。In a preferred solution, the side wall of the
在上述方案中,搅拌箱108的侧壁包含内层和外层,外层设置第二进风口,并通过第二进风管与鼓风机103连接,第二进风管上设置第二电磁阀,第二电磁阀与控制器连接并受控制器控制,以通过控制器可控制鼓风机103向内层和外层间的夹层通风;内层的外壁上设置加热丝,并通过连接的电源开关和调温开关,可为搅拌箱108提供不同温度的热量,并通过通风孔向搅拌箱108内部传输热量,以利于裹覆药液的谷物种子干燥,有利于保存;在内层的内壁上设置温度传感器,以防止温度过高破坏谷物种子的活力,影响发芽率,当搅拌箱108内温度过高,报警器开始警报以进行提示,同时断开加热丝与电源开关的连接,停止供热,并启动鼓风机103向夹层间通风,以进行降温,采用风力降温效果快,以尽快降低搅拌箱108内温度以免影响种子的质量。In the above scheme, the side wall of the
一个优选方案中,所述集杂箱104上端设置开口,所述开口的内壁与所述连接管的外壁上设置相适配的螺纹,以使所述连接管与所述集杂箱104通过所述螺纹螺接,所述集杂箱104的内部横向设置可拆卸的第三筛网;所述第三筛网和所述第二筛网102的孔径大小相同,所述第二筛网102的孔径小于所述第一筛网101的孔径。In a preferred solution, the upper end of the
在上述方案中,集杂箱104上端设置开口,开口的内壁和连接管的外壁上设置相适配的螺纹,以使连接管和集杂箱104通过螺纹可拆卸的连接,方便集杂箱104和连接管相脱离以对内部的杂质进行处理;集杂箱104的内部设置可拆卸的第三筛网,是经分选后进入集杂箱104的杂质除了秸秆、杂叶等杂质还包含一些干瘪或霉变的轻质谷物种子,经第三筛网可进行过滤,以对这些轻质的谷物种子进行后处理;第三筛网和第二筛网102的孔径相同,是与谷物种子的颗粒大小相适配,以进行分选出谷物种子;第二筛网102的孔径小于第一筛网101的孔径,是防止比谷物种子颗粒大的杂质跟随谷物种子落到第二筛网102上,以影响筛选效果。In the above solution, the upper end of the
一个优选方案中,所述第一转轴112以可转动方式设置所述立柱110的中部,具体为:所述立柱110的中部横向开设第一通孔,所述第一通孔内固定设置适配的第一轴承,所述第一转轴112固定在所述第一轴承的内圈,并且所述第一转轴112的两端均凸出所述第一通孔;In a preferred solution, the first
所述第二转轴115以可转动方式设置,具体为:所述投料口109的底面设置第二通孔,所述第二通孔内设置适配的第二轴承,所述第二转轴115的第一端固定在所述第二轴承的内圈,且所述第二转轴115的第一端和所述投料口109相通;所述第二转轴115的第二端与所述支撑板111对应位置设置凹槽,所述凹槽内固定设置适配的第三轴承,所述第三轴承的内圈与所述第二转轴115的第二端固定连接。The
在上述方案中,第一转轴112通过在立柱110中部横向设置的第一通孔及第一轴承,可转动的设置在搅拌箱108中,以当谷物种子落到底面后,经第一转轴112的转动带动搅拌板114对谷物种子进行翻拌,翻拌能够使得谷物种子上层下层充分得到翻转彻底进行混合,有利于药液的均匀性。In the above solution, the first
投料口109的底面设置第二通孔,第二通孔内设置适配的第二轴承,第二转轴115的第一端固定在第二轴承的内圈,第二转轴115的第一端与投料口109相通,以使谷物种子经投料口109可进入第二转轴115内;第二转轴115的第二端与支撑板111对应位置设置凹槽,凹槽内固定设置适配的第三轴承,第三轴承的内圈和第二转轴115的第二端固定连接,以实现第二转轴115在投料口109和支撑板111间自由转动。The bottom surface of the feeding
一个优选方案中,所述挡板自上而下的设置三块,所述挡板的一侧与所述第二转轴115内壁铰接;最上面的所述挡板的上表面设置压力传感器,所述压力传感器与所述控制器连接,当所述压力传感器感应到所述挡板上的压力超过预设的最大阈值时向所述控制器发出信号,所述控制器控制所述电机带动所述第二转轴115转动,同时控制所述高压泵启动以及所述第一电磁阀打开,以使所述药液箱向所述喷管113输入液体;In a preferred solution, three baffles are arranged from top to bottom, and one side of the baffle is hinged with the inner wall of the second
所述搅拌箱108的底面上设置重量传感器,所述重量传感器与所述控制器及所述电机连接,当所述重量传感器感应到所述搅拌箱108底面上的重量超过预设的最大阈值时向所述控制器发出信号,所述控制器控制所述电机带动所述第一转轴112转动,以使所述搅拌板114进行翻拌。A weight sensor is arranged on the bottom surface of the
在上述方案中,挡板自上而下的设置三块,挡板的一侧与第二转轴115的内壁铰接,且最上面的挡板的上表面设置压力传感器,压力传感器与控制器连接,以使压力传感器感应到挡板上的压力超过预设的最大阈值时,即感应到有谷物种子下落到第二转轴115内,此时控制器控制电机启动以带动第二转轴115开始转动,以使谷物种子经旋转分散到搅拌箱108内,同时控制高压泵启动以及第一电磁阀打开,以使药液箱向喷管113输入液体,以对分散的谷物种子喷洒药液。In the above scheme, three baffles are arranged from top to bottom, one side of the baffle is hinged with the inner wall of the second
搅拌箱108的底面上设置重量传感器,以当谷物种子落到搅拌箱108的底面后,重量传感器感应到搅拌箱108底面上的重量超过预设的最大阈值时,向控制器发出信号,由控制器控制电机启动以带动第一转轴112转动,以使搅拌板114开始对谷物种子进行翻拌。A weight sensor is arranged on the bottom surface of the
一个优选方案中,所述搅拌板114包括第一板体200、第二板体201和第三板体202,所述第一板体200一侧和第二板体201的一侧固定连接成V型结构,所述第三板体202的一侧和所述V型结构的尖端处固定连接,相邻的板体间的角度设置为60度;所述第一板体200、第二板体201和第三板体202相连接处的一端固定设置在所述第一转轴112上。In a preferred solution, the stirring
在上述方案中,所述搅拌板114包括第一板体200、第二板体201和第三板体202,第一板体200的一侧与第二板体201的一侧固定连接成V型结构,第三板体202的一侧与V型结构的尖端处固定连接,以构成相邻的板体间的角度呈60度的一体结构,第一板体200、第二板体201和第三板体202相连接处的一端固定设置在第一转轴112上,以在第一转轴112的端部形成稳定的结构,有利于充分翻拌谷物种子。In the above solution, the stirring
一种所述的谷物种子加工设备的使用方法,其中,包括以下的步骤:A method of using the described grain seed processing equipment, comprising the following steps:
步骤1:向进料口100中加入待加工的谷物,同时启动鼓风机103和振动电机,经鼓风机103风选和第一筛板振动对谷物初步分选,比谷物颗粒大的第一杂质及干瘪的谷物颗粒被吹到第一除杂口的方向,饱满的谷物颗粒及比谷物颗粒小的第二杂质的筛落到第二筛板上;Step 1: Add the grains to be processed into the feeding
步骤2:落到第二筛板上的饱满的谷物颗粒及第二杂质,经第二筛板的振动筛选,第二杂质落到第三腔体的底面上,饱满的谷物颗粒在重力作用汇集在第一出料口106;汇集在第一除杂口的第一杂质及干瘪的谷物颗粒经负压风机105对集杂箱104抽气后被吸入集杂箱104内;Step 2: The plump grain particles and the second impurities falling on the second sieve plate are screened by the vibration of the second sieve plate, and the second impurity falls on the bottom surface of the third cavity, and the plump grain particles are collected under the action of gravity At the
步骤3:饱满的谷物颗粒经第一出料口106输送到传送带107上,经传送带107的运输依次经过投料口109和第二转轴115,当饱满的谷物颗粒经落到第二转轴115内的挡板上时,经压力传感器感应并向控制器发出信号,以使控制器控制第二转轴115转动以及高压泵启动向喷管113输送药液并经喷孔喷出,以使饱满的谷物颗粒被旋出的同时对其表面进行药液喷洒,再落到搅拌箱108底面上;Step 3: The plump grain grains are transported to the
步骤4:饱满的谷物颗粒落到搅拌箱108底面上后,经重量传感器感应并向控制器发出信号,由控制器控制电机启动以带动第一转轴112转动,以使搅拌板114对落到搅拌箱108底面上饱满的谷物颗粒进行翻拌。Step 4: After the full grain particles fall on the bottom surface of the
在上述方案中,向箱体的进料口100中加入待加工的谷物,同时启动鼓风机103和振动电机,以使进入箱体的谷物,将鼓风机103的风吹将杂质如秸秆、杂叶或者干瘪的谷物、霉变的谷物等轻质的谷物颗粒吹向一侧,以与优质的饱满的谷物颗粒分开,经第一筛网101的振动,使得饱满的谷物颗粒落到第二筛板上,此过程中,经负压风机105对集杂箱104抽气后,使得集杂箱104的内部压力变小,以使谷物颗粒中存在的大量的尘土经风吹后连同其他杂质和轻质的谷物颗粒被吸入集杂箱104内;而落到第二筛板的饱满的谷物颗粒经振动后,会将里面掺杂的比谷物颗粒小的杂质例如细沙过滤到箱体的底面上门客将第二除杂口进行收集,被留在第二筛板上的饱满的谷物颗粒,由于第二筛板倾斜设置,会在重力作用下使得饱满的谷物颗粒汇集到第一出料口106处,经第一出料口106将饱满的谷物颗粒传输到传送带107上,再有传送带107向搅拌箱108传送,具体的饱满的谷物颗粒经过投料口109进入第二转轴115内,在经过第二转轴115的挡板时,一方面挡板减缓饱满谷物颗粒的下降速度,另一方面挡板上的压力传感器感应到有谷物经过,使得挡板上的压力发生变化并超过了预设的最大阈值时,由控制器控制第二转轴115转动,同时控制高压泵启动使得药液箱向喷管113供应药液,以使饱满的谷物颗粒在被旋转分散出的同时喷管113进行药液的喷洒,而喷管113交错设置使得药液从不同方位喷洒药液,增加了药液与饱满的谷物颗粒间的接触几率及接触面积;当谷物颗粒落到搅拌箱108的地面上时,重量传感器感应到底面上的重量超过预设的最大阈值时,将有控制器控制第一转轴112的转动,以带动搅拌板114对谷物颗粒进行翻拌,使得被喷淋药液的谷物颗粒表面裹覆的药液更均匀,同时底面上不可避免会有药液的存在,使得药液与谷物颗粒充分混合,因为经控制器控制喷出的药液,是经过投进箱体的谷物种子与药液相匹配的药量范围进行喷淋的,因此最后的翻拌过程还能充分利用药液,避免饱满的谷物颗粒过多或过少的裹覆药液,以影响种子的整体质量。In the above scheme, the grains to be processed are added to the feeding
一个优选方案中,在步骤2之后步骤3之前打开所述加热丝的电源开关,并调节所述调温开关处于低温状态。In a preferred solution, the power switch of the heating wire is turned on after step 2 and before step 3, and the temperature adjustment switch is adjusted to be in a low temperature state.
在上述方案中,在步骤2之后步骤3之前打开加热丝的电源开关,并调节调温开关处于低温状态,可使使得搅拌箱108内的温度缓慢变化,避免直接调节到谷物种子可以烘干的温度破坏种子的活性,影响种子质量。In the above scheme, after step 2 and before step 3, the power switch of the heating wire is turned on, and the temperature adjustment switch is adjusted to be in a low temperature state, so that the temperature in the
尽管本发明的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用,它完全可以被适用于各种适合本发明的领域,对于熟悉本领域的人员而言,可容易地实现另外的修改,因此在不背离权利要求及等同范围所限定的一般概念下,本发明并不限于特定的细节和这里示出与描述的图例。Although the embodiment of the present invention has been disclosed as above, it is not limited to the application listed in the description and the embodiment, and it can be applied to various fields suitable for the present invention. For those skilled in the art, it can be easily Therefore, the invention is not limited to the specific details and illustrations shown and described herein without departing from the general concept defined by the appended claims and the scope of equivalents.
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