Detailed description of the invention
Figure 1A is the decomposition texture schematic diagram of existing power supply converter;
Figure 1B is the schematic perspective view of power adapter shown in figure 1A;
Fig. 2A is the schematic perspective view of the front side of the power adapter of first embodiment of the invention, top surface and right side;
Fig. 2 B is rear side, bottom surface and the schematic perspective view in left side of power adapter shown in Fig. 2A;
Fig. 3 A is the decomposition texture schematic diagram of power adapter shown in Fig. 2A;
Fig. 3 B is power adapter shown in Fig. 2A in the decomposition texture schematic diagram at another visual angle;
Fig. 4 is the schematic perspective view of first shell and electric connector shown in Fig. 2A;
The sectional view that Fig. 5 is regarded for the plane A in Fig. 4;
Fig. 6 is first shell shown in Fig. 4 and electric connector in the decomposition texture schematic diagram at another visual angle;
Fig. 7 is the schematic perspective view of the power adapter of second embodiment of the invention;And
Fig. 8 is the schematic perspective view of the power adapter of third embodiment of the invention.
Wherein appended drawing reference are as follows:
1: power adapter
11: upper housing
12: lower case
13: circuit board
14: electric connector
15: power supply line
111: the first grooves
121: third groove
122: the four grooves
141: insulating body
142: contact terminal
143: holding section
144: inner recess
145: groove
151: connector
H: thickness
2,2a, 2b: power adapter
3: electrical connector module
21: first shell
211: front panel
212: side wall
213: accommodating space
214: opening
215: first connecting portion
216: the first fasteners
217: flange
218: recess
22: second shell
221: body
222: bottom panel
223: second connecting portion
224: the second fasteners
225: groove
23: circuit board
24: electric connector
241: insulating body
2411: bottom wall
2411a: first side
2411b: second side
2412: the first side wall
2413: second sidewall
2414: protrusion
242: recess portion
243: contact terminal
2431: the first
2432: fixed part
2433: the second
244: guide-joining plate
2441: hole
2442: clamping piece
245: conducting wire
2451: bare wire portion
246: insulation covers
25: power supply line
26: inner space
H: thickness
A: plane
Specific embodiment
The some exemplary embodiments for embodying feature of present invention and advantage will describe in detail in the explanation of back segment.It should be understood that
It is that the present invention there can be various variations in different aspects, neither departs from the scope of the present invention, and explanation therein
And diagram is illustrated as being used in itself, and nand architecture is in the limitation present invention.
Fig. 2A, Fig. 2 B, Fig. 3 A and Fig. 3 B are please referred to, before wherein Fig. 2A is the power adapter of first embodiment of the invention
The schematic perspective view of side, top surface and right side, Fig. 2 B are the vertical of the rear side of power adapter shown in Fig. 2A, bottom surface and left side
Body structural schematic diagram, Fig. 3 A are the decomposition texture schematic diagram of power adapter shown in Fig. 2A, and Fig. 3 B is power supply shown in Fig. 2A
Converter is in the decomposition texture schematic diagram at another visual angle.As shown in Fig. 2A, Fig. 2 B, Fig. 3 A and Fig. 3 B, power supply conversion of the invention
Device 2 includes a first shell 21, a second shell 22, a circuit board 23, an electric connector 24 and a power supply line 25.First shell
21, which are connected with group and are defined with second shell 22, forms an inner space 26, to accommodate circuit board 23 among the inner space 26.
Electric connector 24 is electrically connected to circuit board 23, and includes an insulating body 241 and multiple contact terminals 243, wherein each contact
Terminal 243 is separated with other 243 phases of contact terminal and is partially submerged into insulating body 241.Power supply line 25 is electrically connected to circuit board
23.Wherein, first shell 21 and electric connector 24 constitute an electrical connector module 3, and first shell 21 is with insulating body 241
Integrally formed single part, and without any snap-in structure is used, reduces the thickness H of power adapter 2 whereby, and thickness H
To be preferred no more than 23mm.In some embodiments, make first shell 21 and insulating body 241 1 by ejection forming technique
Body formed single part.
From the foregoing, it will be observed that power adapter 2 and its electrical connector module of the invention are by first shell 21 and electric connector
24 insulating body 241 is integrally formed, and without being connected with each other by snap-in structure, is all needed compared to existing power adapter
Electric connector and shell are assembled by snap-in structure, the thickness of snap-in structure can be saved, and then reduce the thickness of power adapter,
Therefore, power adapter 2 of the invention can realize miniaturization and thinning, and be easily assembled to.
Fig. 4 and Fig. 5 is please referred to, and considers Fig. 3 A and Fig. 3 B in light of actual conditions, wherein Fig. 4 is first shell and electric connector shown in Fig. 2A
Schematic perspective view, the sectional view that Fig. 5 is regarded for the plane A in Fig. 4.As shown in Fig. 3 A, Fig. 3 B, Fig. 4 and Fig. 5, the
One shell 21 includes a front panel 211, one side wall 212 and an accommodating space 213.Front panel 211 includes an opening 214, side wall
212 around front panel 211 by axially extending, and accommodating space 213 is formed by front panel 211 and the definition of side wall 212.Electrical connection
The insulating body 241 of device 24 is connected to front panel 211, and is located in the accommodating space 213 of first shell 21.In this embodiment
In, insulating body 241, front panel 211 and side wall 212 are integrally formed.In addition, the insulating body 241 of electric connector 24 includes
One recess portion 242 is connected with the opening 214 of front panel 211, and the shape of the shape of recess portion 242 and the opening 214 of front panel 211
Shape matches.Each 243 part of contact terminal is set in recess portion 242, is partially embedded at the bottom wall 2411 of insulating body 241,
And formed through bottom wall 2411 and extend outwardly from bottom wall 2411.In an embodiment, each contact terminal 243 includes one first
Portion 2431, a fixed part 2432 and one second 2433, fixed part 2432 is connected between first 2431 and second 2433.
Wherein, it is located in recess portion 242 for first 2431, fixed part 2432 is embedded in the bottom wall 2411 of insulating body 241, and second
2433 extend outwardly from bottom wall 2411 and are located in accommodating space 213.In this embodiment, electric connector 24 is to meet IEC
The C14 connector of 60320 standards, multiple contact terminals 243 of electric connector 24 include two power supply terminals and a ground terminal
Son, and the opening 214 of front panel 211 is hexagon.
Referring to Fig. 6, and consider Fig. 3 A, Fig. 3 B, Fig. 4 and Fig. 5 in light of actual conditions, wherein Fig. 6 be first shell shown in Fig. 4 be electrically connected
Device is in the decomposition texture schematic diagram at another visual angle.As shown in Fig. 3 A, Fig. 3 B, Fig. 4, Fig. 5 and Fig. 6, insulating body 241 includes bottom wall
2411, a first side wall 2412 and a second sidewall 2413 opposite with the first side wall 2412.Recess portion 242 is by insulating body 241
Bottom wall 2411, the first side wall 2412 and second sidewall 2413 and the front panel 211 and side wall 212 of first shell 21 determine
Justice is formed.Bottom wall 2411 includes an a first side 2411a and second side 2411b opposite with first side 2411a.This
Outside, fixed part 2432 is embedded in the bottom wall 2411 of insulating body 241, and second 2433 of contact terminal 243 is by bottom wall 2411
It is pierced by, and extends towards accommodating space 213.
Electric connector 24 further includes multiple guide-joining plates 244 and corresponding multiple conducting wires 245, and multiple guide-joining plates 244 and more
A contact terminal 243 not Dui Ying, such as shown in Fig. 6, three guide-joining plates 244 are corresponding with three contact terminals 243 respectively.Its
In, one end of each guide-joining plate 244 has a hole 2441, and second 2433 of corresponding contact terminal 243 passes through hole
2441, so that guide-joining plate 244 is interconnected by riveting with corresponding contact terminal 243.Guide-joining plate 244 is located at accommodating space
In 213 and it is attached at bottom wall 2411, and is extended along bottom wall 2411 towards first side 2411a or second side 2411b.It is each to lead
The other end of contact pin 244 has a clamping piece 2442, and clamping piece 2442 clamps the bare wire portion 2451 of corresponding conducting wire 245, so that
Guide-joining plate 244 is connected with corresponding conducting wire 245, and wherein clamping piece 2442 is to be in close proximity to the first side wall 2412 or second sidewall 2413
It is preferred, but not limited to this.Since conducting wire 245 is electrically connected to circuit board 23, contact terminal 243 can be via guide-joining plate 244
And conducting wire 245 is electrically connected to circuit board 23.In some embodiments, corresponding two connected of two power supply terminals 243 are connected
Piece 244 is attached at bottom wall 2411 respectively, and extends respectively along the first side 2411a and second side 2411b of bottom wall 2411,
In other words, corresponding two guide-joining plates 244 connected of two power supply terminals 243 are along bottom wall 2411 and towards oppositely extending.Ground connection
The corresponding guide-joining plate 244 connected of terminal 243 is then attached at bottom wall 2411, and along bottom wall 2411 towards first side 2411a or
Second side 2411b extends.
In some embodiments, insulating body 241 is further included by multiple protrusions 2414 of the outside protrusion of bottom wall 2411,
Protrusion 2414 constitutes multiple location structures, with when the second of contact terminal 243 2433 is connected to guide-joining plate 244, by
The position of the fixed guide-joining plate 244 of location structure, so that guide-joining plate 244 is firmly attached and is positioned on bottom wall 2411, and makes
Multiple guide-joining plates 244 are isolated from each other.
In order to keep power adapter 2 more frivolous and realize miniaturization, by ejection forming technique make first shell 21 with
The single part that the insulating body 241 of electric connector 24 is integrally formed, wherein ejection forming technique is preferred especially with insert molding.
The composition sequence of electrical connector module of the invention is described as follows: firstly, provide multiple contact terminals 243, and by multiple contacts
Terminal 243 is placed in mold.Then, molding materials (such as plastics) are injected in mold, to form first shell 21 and be electrically connected
The insulating body 241 of device 24 is connect, and makes the bottom wall of the insertion insulating body 241 of fixed part 2432 of each contact terminal 243 simultaneously
In 2411, single part that wherein first shell 21 and insulating body 241 are integrally formed.Later, multiple guide-joining plates 244 are provided
And multiple conducting wires 245, wherein each conducting wire 245 is held on the clamping piece 2442 of corresponding guide-joining plate 244, each guide-joining plate 244
It is connected via riveting with corresponding contact terminal 243, and guide-joining plate 244 is attached at bottom wall 2411 and by 2414 structures of protrusion
At location structure fix its position.
Due to the single part that first shell 21 and insulating body 241 are integrally formed, so there is no need to will by snap-in structure
Electric connector 24 is fixed on first shell 21, and therefore, the thickness H of power adapter 2 reduces, and also eliminating will be electric in assembling process
Time needed for connector 24 is fixed on first shell 21 and manpower.What is more, since the fixed part 2342 of contact terminal 243 is embedding
In the single part that first shell 21 and insulating body 241 are constituted, therefore between contact terminal 243 and first shell 21 not
There are gap, i.e. first shell 21 and electric connector 24 constitutes a waterproof construction, power adapter 2 is also made to realize waterproof function
Energy.
Referring again to Fig. 3 A and Fig. 3 B.Second shell 22 includes a body 221, and the bottom surface connecting with body 221
Plate 222.In certain embodiments, first shell 21 includes a first connecting portion 215, and second shell 22 includes a second connecting portion
223, and second connecting portion 223 is corresponding with first connecting portion 215.Wherein, first connecting portion 215 includes multiple first fasteners
216, such as, but not limited to two the first fasteners 216, and two the first fasteners 216 are located at first connecting portion 215
Two sides.Second connecting portion 223 includes multiple second fasteners 224, such as, but not limited to two the second fasteners 224, and two
Second fastener 224 corresponds respectively to two the first fasteners 216.When the first fastener 216 and the second fastener 224 mutually card
When button, first shell 21 is connected to second shell 22.Furthermore second connecting portion 223 includes a groove 225, first connecting portion 215
Multiple flanges 217 comprising corresponding to groove 225, when the first connecting portion 215 of first shell 21 is connected by ultrasonic welding
When the second connecting portion 223 of second shell 22, multiple flanges 217, which are embedded in groove 225, makes first shell 21 and second whereby
The connection of shell 22 is more firm.In addition, second shell 22 further includes an aperture, to accommodate one end of power supply line 25, and open
The setting position in hole is not limited to position shown in Fig. 3 B.
Referring again to Fig. 5.In some embodiments, when electric connector 24 insulating body 241 and first shell 21 by
Ejection forming technique and when being integrally formed, the significant change of thickness will lead to outer surface and generate flow liner, in order to prevent because project at
Type and generate flow liner, first shell 21 further include it is multiple recess 218, recess 218 adjacent to first shell 21 side wall 212 and absolutely
The coupling part of the bottom wall 2411 of edge ontology 241, to prevent due to ejection formation in generation stream on the outer surface of side wall 212
Line.
In some embodiments, electric connector 24 further includes an insulation and covers 246, and insulation covers 246 and is located at accommodating space
It in 213, and is fixedly arranged on the bottom wall 2411 of insulating body 241, and framework is in covering contact terminal 243 and guide-joining plate 244, with
Contact terminal 243 is protected by the insulation characterisitic that insulation covers 246.
In above-described embodiment, electric connector 24 is the C14 connector for meeting 60320 standard of IEC, electric connector 24
Multiple contact terminals 243 include two power supply terminals and a ground terminal, and the opening 214 of front panel 211 is hexagon.So
And electric connector 24 of the invention is not limited to as C14 connector, the quantity of contact terminal 243 and 214 shape of being open can be according to
Change therewith according to actual demand.Fig. 7 and Fig. 8 is please referred to, wherein Fig. 7 is the solid of the power adapter of second embodiment of the invention
Structural schematic diagram, Fig. 8 are the schematic perspective view of the power adapter of third embodiment of the invention.As shown in fig. 7, power supply turns
The electric connector 24 of parallel operation 2a is the C6 connector for meeting 60320 standard of IEC.And as shown in figure 8, the electricity of power adapter 2b
Connector 24 is the C8 connector for meeting 60320 standard of IEC.
In conclusion the present invention provide frivolous a power adapter and its electrical connector module, wherein first shell with
The single part that the insulating body of electric connector is integrally formed by ejection forming technique, so there is no need to pass through snap-in structure phase
Connect, whereby reduce power adapter thickness, it follows that power adapter of the invention can realize miniaturization with it is thin
Change, and is easily assembled to.
It should be noted that the above-mentioned preferred embodiment for being only to illustrate the invention and proposing, the present invention is not limited to the implementations
Example, the scope of the present invention are determined by such as attached patent claim.And the present invention by be familiar with this technology personage Ren Shi craftsman think and
It is so neither de- as attached patent claim is intended to Protector to modify as all.