CN108987095A - A kind of winding Full automatic shaping device - Google Patents

A kind of winding Full automatic shaping device Download PDF

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Publication number
CN108987095A
CN108987095A CN201810718816.6A CN201810718816A CN108987095A CN 108987095 A CN108987095 A CN 108987095A CN 201810718816 A CN201810718816 A CN 201810718816A CN 108987095 A CN108987095 A CN 108987095A
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CN
China
Prior art keywords
trim panel
riser
sliding
plate
winding
Prior art date
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Granted
Application number
CN201810718816.6A
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Chinese (zh)
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CN108987095B (en
Inventor
贵体仁
黄浩锐
李建奇
杨民生
张家跃
肖健
陈真生
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Changde Guoli Transformer Co Ltd
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Changde Guoli Transformer Co Ltd
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Priority to CN201810718816.6A priority Critical patent/CN108987095B/en
Publication of CN108987095A publication Critical patent/CN108987095A/en
Application granted granted Critical
Publication of CN108987095B publication Critical patent/CN108987095B/en
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    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils

Abstract

The invention discloses a kind of winding Full automatic shaping devices, including bearing plate, sliding rail, apparatus for shaping, wherein bearing plate is rectangular slab, positioning vertical column is fixed at the top of bearing plate, sliding block is provided with below bearing plate, slider bottom is provided with the sliding rail matched with sliding block, jacking block is respectively arranged in the two sides of one end of sliding rail, riser corresponding with top position is provided between sliding block and bearing plate, sliding rail is provided with above one end of jacking block and is provided with apparatus for shaping, apparatus for shaping includes the trim panel of surrounding, the pressing plate at top and the cylinder of driving every piece of trim panel and pressing plate, wherein every piece of trim panel is that the inclined surface of trapezoid block and every two pieces of trapezoid blocks contacts with each other, pressing plate is between the piston rod of the pressing plate of rectangle and pressing plate and cylinder to be threadedly engaged;The step of shaping once being carried out to the periphery of winding and upper and lower end face, eliminating overturning winding;Prevent trim panel transition from squeezing and making winding deformation.

Description

A kind of winding Full automatic shaping device
Technical field
The present invention relates to transformer manufacturing fields, and in particular to a kind of winding Full automatic shaping device.
Background technique
When by copper wire winding at winding, due to the rebound characteristics of copper wire, so that the winding dimension overproof (product wound up Outer dimension has exceeded the margin of tolerance as defined in product standard), therefore winding needs to cover on iron core after shaping.It is existing Winding apparatus for shaping be to be compressed using cylinder or hydraulic cylinder to winding, there are bigger disadvantages for such mode End, the pressure that such as winding is applied in pressing device more than winding yield strength when, at this time winding is to center swell Deformation, such winding can not cover on iron core, and winding is made to become substandard products, and the qualification rate of the winding substantially reduced in this way reduces The profit margin of product, while winding can not be directly placed on pressing device by present pressing device by driving a vehicle, and need to lead to It crosses and manually winding is placed on the bearing mechanism of pressing device, while also needing repeatedly to overturn after compressing one side, step The heavier overturning of comparatively laborious and ratio of winding is difficult.
Summary of the invention
In view of the above shortcomings of the prior art, it the invention discloses a kind of winding Full automatic shaping device, is pressed for preventing Tight device to winding transition squeeze caused by winding deformation, while also can the winding inconsistent to a variety of height squeeze, Convenient for winding to be placed on pressing device, and shaping once is carried out to the multi-panel of winding.
In order to achieve the above object, the solution of the present invention: a kind of winding Full automatic shaping device, including bearing plate, sliding rail, Apparatus for shaping, wherein bearing plate is rectangular slab, and positioning vertical column is fixed at the top of bearing plate, cunning is provided with below bearing plate Block, slider bottom are provided with the sliding rail matched with sliding block, and base plate is provided on sliding rail bottom surface and sliding rail is fixed on basis On plate, it is respectively arranged with jacking block in the two sides of one end of sliding rail, is provided between sliding block and bearing plate opposite with top position The riser answered, sliding rail, which is provided with above one end of jacking block, is provided with apparatus for shaping, apparatus for shaping include surrounding trim panel, The pressing plate at top and the cylinder of driving every piece of trim panel and pressing plate, wherein every piece of trim panel is trapezoid block and every two pieces of trapezoid blocks Inclined surface contact with each other, pressing plate is between the piston rod of the pressing plate of rectangle and pressing plate and cylinder to be threadedly engaged.
Preferably, positioning vertical column includes the sliding panel of surrounding and adjusts screw rod, upper and lower the two of the inner wall of every piece of sliding panel End is hinged with interlocking bar, and every four other ends for being located at point suspension arm on sliding panel are hinged on the same sleeve, and every four Other end positioned at point suspension arm under sliding panel is also articulated on the same sleeve, and two of them sleeve is inserted with adjusting screw rod And screw rod and bush whorl cooperation are adjusted, at the rotatable center for being fixed on bearing plate in bottom for adjusting screw rod.
Preferably, riser includes rectangular frame, skewback and elevator, and wherein the both ends with top of rectangular frame are provided with Through-hole and three through-holes are interconnected, the inclined surface inserted with skewback and skewback in the through-hole of rectangular frame two sides is opposite, The top of rectangular frame is inserted with elevator and elevator bottom is trapezoid block, wherein the inclined-plane of trapezoid block two sides and two skewbacks Inclined-plane fit, when riser is moved to the underface of apparatus for shaping, the skewback at rectangular frame both ends and the position of jacking block It sets and matches.
Preferably, the bottom of riser is provided with the sliding screw with the cooperation of riser bottom thread, sliding screw It is fixed on the base plate on the outside of sliding rail by motor driven and motor.
Preferably, jacking block position is provided with cylinder, be provided on jacking block the pilot sleeve to fit with jacking block outer wall and Pilot sleeve is fixed on the top surface of base plate.
Preferably, the first trim panel, the second trim panel, third trim panel, the 4th trim panel include intermediate riser with Splice plate, wherein riser is fixed with cylinder positioned at intermediate and riser the back side, is spliced in the two sides of riser by splice plate, Wherein fastened between splice plate and riser by thread.
Compared with the prior art, the advantages of the present invention are as follows: 1, the apparatus for shaping that is arranged can once to the periphery of winding The step of carrying out shaping with upper and lower end face, eliminating overturning winding;2, be arranged trim panel be trapezoid block, convenient for trim panel it Between formed limit, prevent trim panel transition squeeze and make winding deformation;3, the positioning vertical column being arranged is easy to implement the positioning of winding, It is placed on winding at the center of bearing plate;4, the riser being arranged, just with the rising of realizing bearing plate, while higher device Using the climb procedure of mechanical sloping block type, structure is simple, is also convenient for repairing;5, the sliding rail and sliding block being arranged, convenient for the defeated of winding It send, reduces the labor intensity of staff;6, the trim panel being arranged is spliced by muti-piece splice plate, in this way can be with The width of trim panel is adjusted, is suitable for carrying out squeezing shaping to different size of coil.
Detailed description of the invention
Fig. 1 is three-dimensional view of the invention.
Fig. 2 is main view of the invention.
Fig. 3 is the schematic diagram of four pieces of trim panels of the invention.
Fig. 4 is the schematic diagram of positioning vertical column of the present invention.
Fig. 5 is the cooperation schematic diagram of lifting mechanism of the present invention and jacking block.
Fig. 6 is the schematic diagram of two trim panel of the embodiment of the present invention.
Wherein, 1, bearing plate, 1.1, positioning vertical column, 1.11, sliding panel, 1.12, interlocking bar, 1.13, adjusting screw rod, 1.2, riser, 1.21, rectangular frame, 1.22, skewback, 1.23, elevator, 1.3, sliding block, 1.31, sliding screw, 1.32, Motor, 2, sliding rail, 3, apparatus for shaping, the 3.1, first trim panel, the 3.2, second trim panel, 3.3, third trim panel, the 3.4, the 4th Trim panel, 3.5, pressing plate, 3.6, bracket, 3.7, riser, 3.8 splice plates, 3.9, thread, 4, jacking block, 4.1, pilot sleeve, 5, cylinder, 6, base plate.
Specific embodiment
It is further elucidated above to the present invention now in conjunction with attached drawing.
Embodiment one;As shown in Fig. 1,2,3,4,5, a kind of winding Full automatic shaping device, including bearing plate 1, sliding rail 2, Apparatus for shaping 3, wherein bearing plate 1 is rectangular slab, at 1 top of bearing plate by being fixed with positioning vertical column 1.1, positioning vertical column 1.1 Sliding panel 1.11 and adjusting screw rod 1.13 including surrounding, are hinged in the upper/lower terminal of the inner wall of every piece of sliding panel 1.11 Interlocking bar 1.12, every four other ends for being located at point suspension arm 1.12 on sliding panel 1.11 are hinged on the same sleeve, and every four Root is located at the other end of point suspension arm 1.12 under sliding panel 1.11 and is also articulated on the same sleeve, and two sleeves are inserted with same A piece adjusting screw rod 1.13 and to adjust screw rod 1.13 and two sleeves be to be threadedly engaged, the bottom of adjusting screw rod 1.13 is rotatable The center for being fixed on bearing plate 1 at (be embedded with bearing at the center of bearing plate 1, adjusting be embedded in bearing inner race The bottom of screw rod 1.13), the hollow part of winding is placed on positioning vertical column 1.1, the adjusting screw rod on positioning vertical column 1.1 is turned 1.13, the rotation for adjusting screw rod 1.13 moves downward sleeve, and when sleeve moves downward, sliding panel 1.11 is spread around It coming, when one of sliding panel 1.11 is in contact with the inner wall of winding, at this time sliding panel 1.11 pushes winding mobile, When four pieces of sliding panels 1.11 are bonded with winding inner wall, winding is located at the center of bearing plate 3.51, convenient for below Squeezing shaping process;1 lower section of bearing plate is fixed with riser 1.2 by welding, and riser 1.2 includes rectangle Frame 1.21, skewback 1.22 and elevator 1.23, wherein the both ends Yu top of rectangular frame 1.21 are provided with through-hole and three through-holes It is interconnected, the opposite simultaneously inclined surface in inclined surface of skewback 1.22 and skewback 1.22 is inserted into the through-hole of 1.21 two sides of rectangular frame Upwards, at the top of rectangular frame 1.21 inserted with elevator 1.23 and 1.23 bottom of elevator is trapezoid block, wherein trapezoid block The inclined-plane of two sides and the inclined-plane of two skewbacks 1.22 fit, when riser 1.2 is moved to the underface of apparatus for shaping 3, The front and rear sides of the skewback 1.22 at 1.21 both ends of rectangular frame are provided with jacking block 4 and jacking block 4 and skewback 1.22 are opposite, jacking block tail portion It is fixed with 5 telescopic rod of cylinder by welding, the pilot sleeve 4.1 to fit with 4 outer wall of jacking block is provided on jacking block 4 And pilot sleeve 4.1 is bolted on the top surface of base plate 6, cylinder 5 pushes two pieces of jacking blocks 4 to move toward one another, wherein pushing up Move toward one another at the top of block 4 against skewback 1.22, the inclined surface of two skewbacks 1.22 close to when, skewback 1.22 pushes trapezoid block Rise, elevator 1.23 slowly rises under the action of trapezoid block;It is fixed with by welding in 1.2 bottom of riser Multiple sliding blocks 1.3 and multiple sliding blocks 1.3 are divided into two rows of and two rows of sliding blocks 1.3 symmetrically, and the lower section of sliding block 1.3 is provided with base The sliding rail 2 matched with sliding block 1.3, the bottom of riser 1.2 are fixed on plinth plate 6 and base plate 6 by welding It is additionally provided with the sliding screw 1.31 cooperated with 1.2 bottom thread of riser and sliding screw 1.31 is parallel with sliding rail 2, sliding Screw rod 1.31 is driven by motor 1.32 and motor 1.32 is bolted on the base plate 6 on 2 right side of sliding rail, passes through motor 1.32 rotation drives the rotation of sliding screw 1.31, and such drive of sliding screw 1.31 stretches riser 1.2 along sliding silk Bar 1.31 is mobile, can control riser 1.2 by motor 1.32 in this way and move on sliding rail 2;Sliding rail 2 is provided with jacking block 4 One end above be provided with apparatus for shaping 3, apparatus for shaping 3 includes the first trim panel 3.1, the second trim panel 3.2, third of surrounding Trim panel 3.3, the 4th trim panel 3.4, top pressing plate 3.5 and cylinder 5, wherein every piece of trim panel is trapezoid block and two pieces every The inclined surface of adjacent trapezoidal block contacts with each other, and a cylinder 5 is fixed with by welding on every piece of trim panel, wherein more Cylinder 5 on block trim panel is fixed on the mode that on same root bracket 3.6 and bracket 3.6 is fastened by bolts and is fixed on base plate On 6 top surface, pressing plate 3.5 is the pressing plate 3.5 of rectangle and is to be threadedly engaged between pressing plate 3.5 and the piston rod of cylinder 5, wherein pressing The tail portion of the cylinder 5 at 3.5 top of plate is equally fixed with the mode that bracket 3.6 and bracket 3.6 are fastened by bolts and is fixed on basis On the top surface of plate 6, when bearing plate 1 is located at the underface of pressing plate 3.5, first start the first trim panel 3.1 and third shaping The cylinder 5 at 3.3 back side of plate, the in this way spacing between the first trim panel 3.1 of adjusting and third trim panel 3.3, then by the two Cylinder 5 is fixed, then starts other second trim panel 3.2 and cylinder 5 and the two cylinders 5 on the 4th trim panel 3.4 It is repeatedly flexible, realize that the second trim panel 3.2 and the 4th trim panel 3.4 repeatedly squeeze winding edge and achieve the effect that shaping, by It has been limited in the first trim panel of front 3.1 and the spacing of third trim panel 3.3, the first trim panel 3.1 and third trim panel 3.3 Inclined surface the minimum range of the second trim panel 3.2 and the 4th trim panel 3.4 is defined, the second shaping can be prevented in this way Plate 3.2 and the 4th trim panel 3.4 are squeezed and deformed winding transition, while adjusting the second trim panel 3.2 and the 4th trim panel 3.4 back The cylinder 5 in face reaches the spacing adjusted between the second trim panel 3.2 and the 4th trim panel 3.4 in this way, then starts the first shaping The cylinder 5 of plate 3.1 and 3.3 back side of third trim panel, and make the first trim panel 3.1 and the cylinder 5 on 3.3 back side of third trim panel It is repeatedly flexible, the first trim panel 3.1 and third trim panel 3.3 is achieved to the outside progress squeezing shaping of winding, while by Spacing between the second trim panel 3.2 and the 4th trim panel 3.4 is fixed, 3.4 liang of the second trim panel 3.2 and the 4th trim panel The inclined-plane of side limits the first trim panel 3.1 with third trim panel 3.3, prevents the first trim panel 3.1 and third trim panel 3.3 excessive compressions and make winding deformation, after the surrounding shaping of winding, start pressing plate 3.5 on cylinder 5 to the upper of winding End face and lower end surface carry out squeezing shaping, and such winding just completes the shaping in whole faces.
Embodiment two;As shown in fig. 6, the first trim panel 3.1, the second trim panel 3.2, third trim panel 3.3, the 4th shaping Plate 3.4 includes intermediate riser 3.7 and splice plate 3.8, and wherein riser 3.7 is located at intermediate and riser 3.7 the back side and is fixed with Cylinder 5 is spliced by splice plate 3.8 in the two sides of riser 3.8, wherein passes through screw thread between splice plate 3.8 and riser 3.7 Pull rod 3.9 fastens;It is drilled with lateral hole on every piece of riser 3.7, lateral hole is also drilled on every piece of splice plate 3.8, by spiral shell Line pull rod 3.9 is inserted into the hole of splice plate 3.7 and riser 3.8, is then fastened by thread 3.9, make splice plate 3.8 with Riser 3.7 is fixed together, in this way according to the small big whole to adjust the first trim panel 3.1, the second trim panel 3.2, third of winding The width of shape plate 3.3, the 4th trim panel 3.4 can be adapted for carrying out shaping to different small big windings in this way.

Claims (6)

1. a kind of winding Full automatic shaping device, including bearing plate, sliding rail, apparatus for shaping, wherein bearing plate is rectangular slab, special Sign is, positioning vertical column is fixed at the top of bearing plate, and sliding block is provided with below bearing plate, and slider bottom is provided with and slides The sliding rail that block matches, is provided with base plate on sliding rail bottom surface and sliding rail is fixed on base plate, the two of one end of sliding rail Side is respectively arranged with jacking block, and riser corresponding with top position, sliding rail setting are provided between sliding block and bearing plate Apparatus for shaping is provided with above the one end for having jacking block, apparatus for shaping includes every piece of the trim panel of surrounding, the pressing plate at top and driving The cylinder of trim panel and pressing plate is pressed wherein the inclined surface that every piece of trim panel is trapezoid block and every two pieces of trapezoid blocks contacts with each other Plate is between the piston rod of the pressing plate of rectangle and pressing plate and cylinder to be threadedly engaged.
2. a kind of winding Full automatic shaping device according to claim 1, which is characterized in that positioning vertical column includes surrounding Sliding panel and adjusting screw rod are hinged with interlocking bar in the upper/lower terminal of the inner wall of every piece of sliding panel, and every four are located at sliding panel The other end of upper point suspension arm is hinged on the same sleeve, and every four other ends for being located at point suspension arm under sliding panel are also cut with scissors It connects on the same sleeve, two of them sleeve is adjusting silk inserted with adjusting screw rod and adjusting screw rod and bush whorl cooperation The bottom of bar is rotatable to be fixed at the center of bearing plate.
3. a kind of winding Full automatic shaping device according to claim 2, which is characterized in that riser includes rectangle frame Frame, skewback and elevator, wherein the both ends Yu top of rectangular frame are provided with through-hole and three through-holes are interconnected, in rectangular frame The inclined surface inserted with skewback and skewback is opposite in the through-hole of two sides, at the top of rectangular frame inserted with elevator and elevator Bottom is trapezoid block, and wherein the inclined-plane of trapezoid block two sides and the inclined-plane of two skewbacks fit, and is moved to shaping in riser When the underface of device, the skewback at rectangular frame both ends is matched with the position of jacking block.
4. a kind of winding Full automatic shaping device according to claim 1 or 2 or 3, which is characterized in that the bottom of riser Portion is provided with the sliding screw with the cooperation of riser bottom thread, and sliding screw is fixed on sliding rail by motor driven and motor On the base plate in outside.
5. a kind of winding Full automatic shaping device according to claim 4, which is characterized in that jacking block position is provided with gas Cylinder, is provided with the pilot sleeve to fit with jacking block outer wall on jacking block and pilot sleeve is fixed on the top surface of base plate.
6. a kind of winding Full automatic shaping device according to claim 1, which is characterized in that, it is the first trim panel, second whole Shape plate, third trim panel, the 4th trim panel include intermediate riser and splice plate, and wherein riser is located at intermediate and riser back Face is fixed with cylinder, is spliced in the two sides of riser by splice plate, wherein passes through thread between splice plate and riser Fastening.
CN201810718816.6A 2018-06-29 2018-06-29 Full-automatic shaping device for winding Active CN108987095B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN108987095B CN108987095B (en) 2020-05-29

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113314329A (en) * 2021-06-17 2021-08-27 孙齐宏 Three-phase 48-pulse rectifier transformer coil press machine suitable for high-low voltage electrical field

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009225518A (en) * 2008-03-14 2009-10-01 Nissan Motor Co Ltd Manufacturing method of coil for electric motor
CN101615506A (en) * 2009-05-11 2009-12-30 江苏上能变压器有限公司 Rectangular adjustable mould
CN201689782U (en) * 2010-05-06 2010-12-29 海宁三弘电子科技有限公司 Square coil shaping device
CN201717119U (en) * 2010-04-16 2011-01-19 董雨 Coil pressing machine
CN203573814U (en) * 2013-10-24 2014-04-30 天通精电新科技有限公司 Efficient magnetic core coil compressing device for communication transformer
CN205028773U (en) * 2015-08-19 2016-02-10 宁波凌珂新材料科技有限公司 Rectangle iron core frock that takes shape
CN206716908U (en) * 2017-04-24 2017-12-08 汪江波 A kind of ring-shaped inductors pin cutting shaping device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009225518A (en) * 2008-03-14 2009-10-01 Nissan Motor Co Ltd Manufacturing method of coil for electric motor
CN101615506A (en) * 2009-05-11 2009-12-30 江苏上能变压器有限公司 Rectangular adjustable mould
CN201717119U (en) * 2010-04-16 2011-01-19 董雨 Coil pressing machine
CN201689782U (en) * 2010-05-06 2010-12-29 海宁三弘电子科技有限公司 Square coil shaping device
CN203573814U (en) * 2013-10-24 2014-04-30 天通精电新科技有限公司 Efficient magnetic core coil compressing device for communication transformer
CN205028773U (en) * 2015-08-19 2016-02-10 宁波凌珂新材料科技有限公司 Rectangle iron core frock that takes shape
CN206716908U (en) * 2017-04-24 2017-12-08 汪江波 A kind of ring-shaped inductors pin cutting shaping device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113314329A (en) * 2021-06-17 2021-08-27 孙齐宏 Three-phase 48-pulse rectifier transformer coil press machine suitable for high-low voltage electrical field

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