CN108974797A - Demountable modular belt conveyer driving device - Google Patents
Demountable modular belt conveyer driving device Download PDFInfo
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- CN108974797A CN108974797A CN201811145808.3A CN201811145808A CN108974797A CN 108974797 A CN108974797 A CN 108974797A CN 201811145808 A CN201811145808 A CN 201811145808A CN 108974797 A CN108974797 A CN 108974797A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/24—Gearing between driving motor and belt- or chain-engaging elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/32—Belts or like endless load-carriers made of rubber or plastics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/44—Belt or chain tensioning arrangements
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Rollers For Roller Conveyors For Transfer (AREA)
- Structure Of Belt Conveyors (AREA)
- Belt Conveyors (AREA)
Abstract
可拆卸模块化皮带机驱动装置,包括机架、驱动电机、张紧棍、为所述驱动电机所驱动的动力输入棍,所述机架包括底座、垂直于所述底座设置的一对侧安装板及设置于所述侧安装板之间的加强板,所述加强板的两端分别和所述侧安装板连接,所述张紧棍以及动力输入棍均可拆卸安装在所述一对侧安装板上,所述驱动电机可拆卸设置于所述底座上且位于所述侧安装板之间。本发明,集成程度高,大大降低缺发零部件或者丢失零部件的风险,对安装环境要求较低,整体的平稳性好,并且方便检修和维护。
The detachable modular belt conveyor drive unit includes a frame, a drive motor, a tensioning roller, a power input roller driven by the drive motor, the frame includes a base, a pair of side mounts perpendicular to the base plate and a reinforcing plate arranged between the side mounting plates, the two ends of the reinforcing plate are respectively connected to the side mounting plates, and the tensioning rod and the power input rod can be detachably mounted on the pair of side mounting plates. On the mounting plate, the driving motor is detachably arranged on the base and located between the side mounting plates. The invention has a high degree of integration, greatly reduces the risk of lack of components or missing components, has low requirements on the installation environment, has good overall stability, and is convenient for inspection and maintenance.
Description
技术领域technical field
本发明涉及可拆卸模块化皮带机驱动装置。The invention relates to a detachable modular belt conveyor drive.
背景技术Background technique
在物流分拣系统中, 用于驱动皮带机的皮带机驱动装置一般包括驱动电机、和驱动电机连接的动力输入棍、安装在动力输入棍上的输送皮带等模块,输送皮带上还连接张紧棍,使得输送皮带张紧以保证输送效果。In the logistics sorting system, the belt conveyor drive device used to drive the belt conveyor generally includes modules such as a drive motor, a power input roller connected to the drive motor, and a conveyor belt installed on the power input roller. The stick makes the conveyor belt tense to ensure the conveying effect.
目前的皮带机驱动装置,各种模块集成程度低,在出厂时都是散装的,散装的皮带机驱动装置在出厂前容易缺发零部件,运输过程中零部件也容易丢失,存在拖慢施工进度的隐患,现场安装时不仅需花费较多时间提前将所有模块找、齐统一集中到一处,而且需要根据安装现场进行调整、组装,对环境的要求较高,且不利于检修与维护。The current belt conveyor driving device has a low degree of integration of various modules and is shipped in bulk. The bulk belt conveyor driving device is prone to lack of parts before leaving the factory, and parts are easily lost during transportation, which will slow down the construction. Hidden dangers of progress, on-site installation not only takes a lot of time to find and gather all modules in one place in advance, but also needs to be adjusted and assembled according to the installation site, which has high environmental requirements and is not conducive to inspection and maintenance.
发明内容Contents of the invention
针对现有技术的不足之处,本发明提供可拆卸模块化皮带机驱动装置,集成程度高,大大降低缺发零部件或者丢失零部件的风险,对安装环境要求较低,整体的平稳性好,并且方便检修和维护。Aiming at the deficiencies of the prior art, the present invention provides a detachable modular belt conveyor driving device, which has a high degree of integration, greatly reduces the risk of missing parts or missing parts, has low requirements on the installation environment, and has good overall stability , and convenient inspection and maintenance.
本发明的具体技术方案如下:可拆卸模块化皮带机驱动装置,包括机架、驱动电机、张紧棍、为所述驱动电机所驱动的动力输入棍,其特征在于,所述机架包括底座、垂直于所述底座设置的且和所述底座可拆卸连接的一对侧安装板及设置于所述侧安装板之间的加强板,所述加强板的两端分别和所述侧安装板可拆卸连接,所述张紧棍以及动力输入棍均可拆卸安装在所述一对侧安装板上,所述驱动电机可拆卸设置于所述底座上且位于所述侧安装板之间。本申请,将皮带机驱动装置中的驱动电机、张紧棍、动力输入棍等各个模块集成到机架使成为一体,大大降低缺发零部件或者丢失零部件的风险,在现场安装时,可将驱动电机、张紧棍、动力输入棍等各个模块拆卸下并在装上皮带机的输送皮带后重新组装,该集成化的皮带机驱动装置,集成程度高,对安装环境要求较低,整体的平稳性好,方便检修和维护。The specific technical scheme of the present invention is as follows: a detachable modular belt conveyor driving device, including a frame, a driving motor, a tensioning rod, and a power input rod driven by the driving motor, wherein the frame includes a base , a pair of side mounting plates arranged perpendicular to the base and detachably connected to the base, and a reinforcing plate disposed between the side mounting plates, the two ends of the reinforcing plate are respectively connected to the side mounting plates Detachably connected, the tension rod and the power input rod can be detachably mounted on the pair of side mounting plates, and the driving motor is detachably arranged on the base and located between the side mounting plates. In this application, various modules such as the driving motor, the tensioning rod, and the power input rod in the driving device of the belt conveyor are integrated into the frame to make them into one, which greatly reduces the risk of missing parts or missing parts. During on-site installation, it can Disassemble the drive motor, tension roller, power input roller and other modules and reassemble them after installing the conveyor belt of the belt conveyor. The integrated belt conveyor drive device has a high degree of integration and low requirements for the installation environment. The stability is good, and it is convenient for inspection and maintenance.
具体地,每个所述侧安装板上均开设有动力输入棍送入口,所述动力输入棍通过连接结构和所述一对侧安装板连接,所述连接结构包括设在所述动力输入棍辊轴上的转动轴承一、用于安装所述转动轴承一的轴承座一、用于安装所述轴承座一的且和其中之一侧安装板可拆卸连接的连接板一、和所述动力输入棍辊轴可拆卸连接的转轴、设在所述转轴上转动轴承二、用于安装所述转动轴承二的轴承座二、用于安装所述轴承座二的且与另一所述侧安装板可拆卸连接的连接板二。Specifically, each of the side mounting plates is provided with a power input rod feeding port, and the power input rod is connected to the pair of side mounting plates through a connecting structure, and the connecting structure includes Rotary bearing 1 on the roller shaft, bearing seat 1 for installing said rotating bearing 1, connecting plate 1 for installing said bearing seat 1 and detachably connected with one of the side mounting plates, and said power The rotating shaft that is detachably connected to the input roller shaft, the rotating bearing 2 on the rotating shaft, the bearing seat 2 for installing the rotating bearing 2, the bearing seat 2 for installing the bearing seat 2 and is installed with the other side The connecting plate II of the plate is detachably connected.
优选的,作为动力输入棍辊轴和转轴的具体可拆卸连接方式之一,所述转轴和所述输入棍辊轴通过联轴器连接。Preferably, as one of the detachable connection methods between the power input roller shaft and the rotating shaft, the rotating shaft and the input roller shaft are connected through a coupling.
作为动力输入棍辊轴和转轴的另一具体可拆卸连接方式之一,所述动力输入棍辊轴上设置有外连接螺纹,所述转轴上开设有具有内连接螺纹的螺纹槽。As one of the detachable connection methods between the power input roller shaft and the rotating shaft, the power input roller shaft is provided with external connecting threads, and the rotating shaft is provided with thread grooves with internal connecting threads.
优选的,每个所述侧安装板上设置有水平的且呈腰型的辊轴安装槽,所述张紧棍辊轴的两端分别通过第二连接结构安装在所述辊轴安装槽中,所述第二连接结构包括可拆卸设在所述辊轴安装槽上下两侧的安装块、开设在所述张紧棍辊轴外圆周面上的成圆环形的环形轴向限位槽、设在所述安装块上的和所述环形轴向限位槽配合的限位部、设在所述限位部上的和所述环形轴向限位槽的圆环形底面相适配的弧形面。Preferably, each of the side mounting plates is provided with a horizontal and waist-shaped roller shaft installation groove, and the two ends of the roller shaft of the tension roller are respectively installed in the roller shaft installation groove through the second connection structure , the second connection structure includes detachable installation blocks arranged on the upper and lower sides of the roller shaft installation groove, and a circular annular axial limit groove set on the outer peripheral surface of the roller shaft of the tension roller , the limiting portion provided on the mounting block and matched with the annular axial limiting groove, and the annular bottom surface of the annular axial limiting groove arranged on the limiting portion is adapted curved surface.
为保证皮带机驱动装置的整体结构强度,保证整体运行稳定性,优选的,所述侧安装板为呈“L”型的折弯板,且侧安装板的端部设置有和所述加强板连接的连接部,所述加强板上设置有腰型连接孔,所述腰型连接孔中设置有螺栓紧固件。In order to ensure the overall structural strength of the driving device of the belt conveyor and ensure the overall operation stability, preferably, the side mounting plate is an "L"-shaped bent plate, and the end of the side mounting plate is provided with a reinforcing plate For the connecting part of the connection, a waist-shaped connection hole is arranged on the reinforcement plate, and a bolt fastener is arranged in the waist-shaped connection hole.
优选的,所述侧安装板和所述连接板通过螺栓紧固件连接。该设置中,螺栓紧固件选材方便,且通用性高,方便安装。Preferably, the side mounting plate and the connecting plate are connected by bolts and fasteners. In this setting, the material selection of the bolt fastener is convenient, and the versatility is high, and the installation is convenient.
优选的,所述驱动电机和所述底板通过螺栓紧固件连接。Preferably, the drive motor and the bottom plate are connected by bolt fasteners.
优选的,所述驱动电机和所述动力输入棍通过驱动机构连接;所述驱动机构包括设在所述驱动电机输出轴上的主动链轮、设在所述动力输入棍辊轴上的从动链轮、连接所述主动链轮与所述从动链轮的链条。Preferably, the drive motor and the power input roller are connected through a drive mechanism; the drive mechanism includes a driving sprocket arranged on the output shaft of the drive motor, a driven sprocket arranged on the roller shaft of the power input roller A sprocket, a chain connecting the driving sprocket and the driven sprocket.
优选的,所述主动链轮以及所述从动链轮均位于所述侧安装板的外侧。该设置,合理利用安装空间,使得链条的安装方便、灵活。Preferably, both the driving sprocket and the driven sprocket are located outside the side mounting plate. This setting makes reasonable use of the installation space, making the installation of the chain convenient and flexible.
优选的,所述侧安装板上开设有电机通过孔。该设置,目的是使驱动电机安装方便。Preferably, a motor passing hole is opened on the side mounting plate. The purpose of this setting is to make the drive motor easy to install.
本皮带机驱动装置,出厂时各个模块集成在一起,运输过程中不易弄丢也不易弄混,在现场安装皮带机皮带时,需要对出厂时集成化的皮带机驱动装置进行拆卸,至少具有2种方式拆装,对安装人员而言,组装拆卸方便、灵活。具体地,拆装方式1为:首先将驱动电机及链条拆卸下,再将动力输入棍、张紧棍卸下,然后将皮带机的输送皮带装到动力输入棍、张紧棍上,将装有输送皮带的动力输入棍、张紧棍重新固定到侧安装板上,将链条以及驱动电机重新固定好。具体拆卸及重新安装动力输入棍时,首选将动力输入棍辊轴与转轴之间的连接断开,然后将连接板一、连接板二与各自的侧安装板连接断开,将动力输入棍及转动轴承一、轴承座一、连接板一所组成的整体从动力输入棍送入口抽出,装上输送皮带,将动力输入棍及转动轴承一、轴承座一、连接板一所组成的整体从动力输入棍送入口中送入,将动力输入棍辊轴与转轴连接,然后将连接板一、连接板二与各自的侧安装板连接。具体拆卸及安装张紧棍时,先将辊轴安装槽上下侧的安装块拆下,然后将张紧棍翻转一定角度将张紧棍从辊轴安装槽上取下,装上装上输送皮带,然后将张紧棍辊轴重新装入到辊轴安装槽中并利用安装块固定。拆装方式2为:断开转轴和动力输入棍辊轴的连接,将连接板二所对应的侧安装板上的连接板二以及安装块拆卸下,同时将侧安装板从底座上拆下,将皮带机的输送皮带装到动力输入棍、张紧棍上,将转轴和动力输入棍辊轴重新连接,将侧安装板重新安装到底座上,将连接板二以及安装块重新安装到侧安装板。The drive unit of the belt conveyor is integrated with each module when it leaves the factory, so it is not easy to lose or confuse it during transportation. When installing the belt conveyor belt on site, it is necessary to disassemble the integrated belt conveyor drive unit at the factory, with at least 2 There are two ways to disassemble and assemble. For the installers, the assembly and disassembly are convenient and flexible. Specifically, disassembly method 1 is: firstly remove the drive motor and chain, then remove the power input rod and tension rod, then install the conveyor belt of the belt conveyor on the power input rod and tension rod, and then install the Re-fix the power input rod with the conveyor belt and the tension rod to the side mounting plate, and re-fix the chain and the drive motor. When disassembling and reinstalling the power input stick, the first choice is to disconnect the connection between the power input stick roll shaft and the rotating shaft, and then disconnect the connection plate 1 and the connection plate 2 from their respective side mounting plates, and then connect the power input stick and The whole composed of rotating bearing 1, bearing seat 1 and connecting plate 1 is pulled out from the inlet of the power input rod, installed on the conveyor belt, and the whole composed of the power input rod, rotating bearing 1, bearing seat 1 and connecting plate 1 is pulled out from the power input rod. The input stick is sent into the mouth, the power input stick roller shaft is connected with the rotating shaft, and then the connecting plate one and the connecting plate two are connected with respective side mounting plates. When disassembling and installing the tension roller, first remove the mounting blocks on the upper and lower sides of the roller shaft installation groove, then turn the tension roller over at a certain angle to remove the tension roller from the roller shaft installation groove, and install the conveyor belt on it. Then reinstall the tension roller shaft into the shaft installation groove and fix it with the installation block. Disassembly method 2 is: disconnect the connection between the rotating shaft and the power input roller shaft, remove the connecting plate 2 and the mounting block on the side mounting plate corresponding to the connecting plate 2, and remove the side mounting plate from the base at the same time. Install the conveyor belt of the belt conveyor on the power input roller and the tension roller, reconnect the rotating shaft and the roller shaft of the power input roller, reinstall the side mounting plate on the base, and reinstall the second connecting plate and the mounting block on the side mounting plate.
总的来说,本皮带机驱装置,将皮带机驱动装置中的驱动电机、张紧棍、动力输入棍等各个模块集成到机架使成为一体,大大降低缺发零部件或者丢失零部件的风险,该集成化的皮带机驱动装置,对安装环境要求较低,整体的平稳性好,组装拆卸方便、灵活,并且方便检修和维护。In general, this belt conveyor drive device integrates the drive motor, tension rod, power input rod and other modules in the belt conveyor drive device into the frame to make it a whole, which greatly reduces the risk of missing parts or missing parts. Risk, the integrated belt conveyor drive device has low requirements on the installation environment, good overall stability, convenient assembly and disassembly, flexible, and convenient inspection and maintenance.
综上所述,本发明具有以下有益效果:In summary, the present invention has the following beneficial effects:
1、集成程度高,对安装环境要求较低,整体的平稳性好,并且方便检修和维护;1. High degree of integration, low requirements on the installation environment, good overall stability, and convenient maintenance and repair;
2、组装拆卸方便、灵活。2. It is convenient and flexible to assemble and disassemble.
附图说明Description of drawings
图1为本发明中皮带机驱动装置在第一视角的结构示意简图;Fig. 1 is the schematic diagram of the structure of the belt conveyor driving device in the first viewing angle in the present invention;
图2为皮带机驱动装置在第二视角的结构示意简图;Fig. 2 is a schematic diagram of the structure of the belt conveyor driving device in a second viewing angle;
图3为输入棍送入口的位置示意图;Fig. 3 is a schematic diagram of the position of the input stick delivery port;
图4为连接结构的连接示意简图;Fig. 4 is a schematic diagram of the connection of the connection structure;
图5为第二连接结构的连接示意简图;Fig. 5 is a schematic diagram of the connection of the second connection structure;
图6为第二连接结构的另一视角的连接示意简图。FIG. 6 is a schematic connection schematic diagram of another viewing angle of the second connection structure.
具体实施方式Detailed ways
下面将结合附图,通过具体实施例对本发明作进一步说明。The present invention will be further described through specific embodiments below in conjunction with the accompanying drawings.
如图1-6所示,可拆卸模块化皮带机驱动装置,包括机架1、驱动电机2、张紧棍3、为所述驱动电机2所驱动的动力输入棍4,其特征在于,所述机架1包括底座11、垂直于所述底座11设置的且和所述底座11可拆卸连接的一对侧安装板12及设置于所述侧安装板12之间的加强板13,所述加强板13的两端分别和所述侧安装板12可拆卸连接,所述张紧棍3以及动力输入棍4均可拆卸安装在所述一对侧安装板12上,所述驱动电机2可拆卸设置于所述底座11上且位于所述侧安装板12之间,所述驱动电机和所述底板通过螺栓紧固件连接。本申请,将皮带机驱动装置中的驱动电机2、张紧棍3、动力输入棍4等各个模块集成到机架1使成为一体,大大降低缺发零部件或者丢失零部件的风险,在现场安装时,可将驱动电机2、张紧棍3、动力输入棍4等各个模块拆卸下并在装上皮带机的输送皮带后重新组装,该集成化的皮带机驱动装置,集成程度高,对安装环境要求较低,整体的平稳性好,方便检修和维护。优选的,所述驱动电机2为偏心轴电机。As shown in Figures 1-6, the detachable modular belt conveyor driving device includes a frame 1, a driving motor 2, a tensioning roller 3, and a power input roller 4 driven by the driving motor 2. It is characterized in that the The frame 1 includes a base 11, a pair of side mounting plates 12 arranged perpendicular to the base 11 and detachably connected to the base 11, and a reinforcing plate 13 arranged between the side mounting plates 12, the Both ends of the reinforcing plate 13 are detachably connected to the side mounting plates 12 respectively, the tensioning roller 3 and the power input roller 4 can be detachably mounted on the pair of side mounting plates 12, and the driving motor 2 can be It is installed on the base 11 and located between the side mounting plates 12, and the driving motor and the bottom plate are connected by bolts and fasteners. In this application, the drive motor 2, tension roller 3, power input roller 4 and other modules in the drive device of the belt conveyor are integrated into the frame 1 so as to be integrated, which greatly reduces the risk of missing parts or missing parts. During installation, the drive motor 2, tension roller 3, power input roller 4 and other modules can be disassembled and reassembled after installing the conveyor belt of the belt conveyor. The integrated belt conveyor drive device has a high degree of integration and is suitable for The installation environment requirements are low, the overall stability is good, and it is convenient for inspection and maintenance. Preferably, the drive motor 2 is an eccentric shaft motor.
具体地,每个所述侧安装板12上均开设有动力输入棍送入口14,所述动力输入棍4通过连接结构15和所述一对侧安装板12连接,所述连接结构15包括设在所述动力输入棍4辊轴上的转动轴承一151、用于安装所述转动轴承一151的轴承座一152、用于安装所述轴承座一152的且和其中之一侧安装板12可拆卸连接的连接板一153、和所述动力输入棍4辊轴可拆卸连接的转轴154、设在所述转轴154上转动轴承二155、用于安装所述转动轴承二155的轴承座二156、用于安装所述轴承座二156的且与另一所述侧安装板12可拆卸连接的连接板二157。该设置,使得动力输入棍组装拆卸方便、灵活。优选的,所述转轴154和所述输入棍4辊轴通过联轴器连接。作为另一优选方式,所述动力输入棍4辊轴上设置有外连接螺纹,所述转轴154上开设有具有内连接螺纹的螺纹槽。Specifically, each of the side mounting plates 12 is provided with a power input rod inlet 14, and the power input rod 4 is connected to the pair of side mounting plates 12 through a connecting structure 15, and the connecting structure 15 includes Rotating bearing one 151 on the roller shaft of the power input stick 4, a bearing seat 152 for installing the rotating bearing 151, and one side mounting plate 12 for installing the bearing seat 152 Connecting plate 1 153 detachably connected, rotating shaft 154 detachably connected with the power input roller 4 roller shaft, rotating bearing 2 155 on the rotating shaft 154, bearing seat 2 for installing the rotating bearing 2 155 156 . The second connecting plate 157 is used for installing the second bearing seat 156 and is detachably connected with the other side mounting plate 12 . This setting makes the assembly and disassembly of the power input stick convenient and flexible. Preferably, the rotating shaft 154 is connected with the roller shaft of the input roller 4 through a coupling. As another preferred manner, the roller shaft of the power input roller 4 is provided with an external connection thread, and the rotating shaft 154 is provided with a thread groove with an internal connection thread.
优选的,每个所述侧安装板12上设置有水平的且呈腰型的辊轴安装槽19,所述张紧棍3辊轴的两端分别通过第二连接结构18安装在所述辊轴安装槽19中,所述第二连接结构18包括可拆卸设在所述辊轴安装槽19上下两侧的安装块181、开设在所述张紧棍3辊轴外圆周面上的成圆环形的环形轴向限位槽182、设在所述安装块181上的和所述环形轴向限位槽182配合的限位部183、设在所述限位部183上的和所述环形轴向限位槽182的圆环形底面相适配的弧形面184。该设置,目的是使张紧棍组装拆卸方便、灵活。本实施例中,安装块181可拆卸安装在侧安装板12上,可通过螺栓紧固件连接,也可通过其他形式连接例如销钉连接,在此不做具体限定。较佳地,侧安装板12上设置有和所述安装块181连接的可调连接孔,此设置,可调连接孔使得张紧辊3对皮带机的输送皮带的涨紧程度可进行适当的调整。Preferably, each of the side mounting plates 12 is provided with a horizontal and waist-shaped roller shaft installation groove 19, and the two ends of the roller shaft of the tension roller 3 are respectively installed on the roller shaft through the second connection structure 18. In the shaft installation groove 19, the second connection structure 18 includes detachable mounting blocks 181 arranged on the upper and lower sides of the roller shaft installation groove 19, and a circular ring formed on the outer peripheral surface of the roller shaft of the tension roller 3. An annular axial limiting groove 182, a limiting part 183 provided on the mounting block 181 and matching with the annular axial limiting groove 182, a limiting part 183 provided on the limiting part 183 and the The circular bottom surface of the annular axial limiting groove 182 matches the arc surface 184 . The purpose of this setting is to make the assembly and disassembly of the tension rod convenient and flexible. In this embodiment, the mounting block 181 is detachably mounted on the side mounting plate 12 , and can be connected by bolt fasteners, or by other forms such as pin connection, which is not specifically limited here. Preferably, the side mounting plate 12 is provided with an adjustable connection hole connected to the installation block 181. This setting, the adjustable connection hole enables the tension roller 3 to properly adjust the tension of the conveyor belt of the belt conveyor. Adjustment.
为保证皮带机驱动装置的整体结构强度,保证整体运行稳定性,优选的,所述侧安装板12为呈“L”型的折弯板,且侧安装板12的端部设置有和所述加强板13连接的连接部20,所述加强板13上设置有腰型连接孔,所述腰型连接孔中设置有螺栓紧固件。通过螺栓紧固件将连接部20和加强板13连接,拆装较为方便,且腰型连接孔的设置,能够进行适当的调整安装位置,使拆装进一步方便。In order to ensure the overall structural strength of the drive device of the belt conveyor and ensure the stability of the overall operation, preferably, the side mounting plate 12 is an "L"-shaped bent plate, and the end of the side mounting plate 12 is provided with a The connecting portion 20 connected to the reinforcement plate 13 is provided with a waist-shaped connection hole, and a bolt fastener is provided in the waist-shaped connection hole. The connection part 20 and the reinforcing plate 13 are connected by bolt fasteners, which is convenient for disassembly and assembly, and the setting of the waist-shaped connection hole can properly adjust the installation position, making the disassembly and assembly more convenient.
优选的,所述驱动电机2和所述动力输入棍4通过驱动机构16连接;所述驱动机构16包括设在所述驱动电机2输出轴上的主动链轮161、设在所述动力输入棍4辊轴上的从动链轮162、连接所述主动链轮161与所述从动链轮162的链条163。Preferably, the drive motor 2 and the power input roller 4 are connected through a drive mechanism 16; the drive mechanism 16 includes a driving sprocket 161 arranged on the output shaft of the drive motor 2, 4. The driven sprocket 162 on the roller shaft, and the chain 163 connecting the driving sprocket 161 and the driven sprocket 162.
优选的,所述主动链轮161以及所述从动链轮162均位于所述侧安装板12的外侧。该设置,合理利用安装空间,使得链条的安装方便、灵活。Preferably, both the driving sprocket 161 and the driven sprocket 162 are located outside the side mounting plate 12 . This setting makes reasonable use of the installation space, making the installation of the chain convenient and flexible.
优选的,所述侧安装板上开设有电机通过孔17。该设置,目的是使驱动电机安装方便。Preferably, a motor passing hole 17 is opened on the side mounting plate. The purpose of this setting is to make the drive motor easy to install.
由于电机通过孔17的存在,会对整个驱动装置的结构强度有一定的影响,为此,所述侧安装板12,其位于所述电机通过孔17处的部位设置连接部二21,并通过螺栓紧固件与底座11相连,使得皮带机驱动装置整体结构强度较高,整体稳定性较好。Due to the existence of the motor passing hole 17, the structural strength of the entire driving device will be affected to a certain extent. For this reason, the side mounting plate 12 is provided with a connecting part 21 at the position of the motor passing hole 17, and passed through The bolt fastener is connected with the base 11, so that the overall structural strength of the belt conveyor driving device is relatively high, and the overall stability is relatively good.
本皮带机驱动装置,出厂时各个模块集成在一起,运输过程中不易弄丢也不易弄混,在现场安装皮带机皮带时,需要对出厂时集成化的皮带机驱动装置进行拆卸,至少具有2种方式拆装,对安装人员而言,组装拆卸方便、灵活。具体地,拆装方式1为:首先将驱动电机2及链条拆卸163下,再将动力输入棍4、张紧棍3卸下,然后将皮带机的输送皮带装到动力输入棍4、张紧棍3上,将装有输送皮带的动力输入棍4、张紧棍3重新固定到侧安装板11上,将链条163以及驱动电机2重新固定好。具体拆卸及重新安装动力输入棍4时,首选将动力输入棍辊轴4与转轴154之间的连接断开,然后将连接板一153、连接板二157与各自的侧安装板12连接断开,将动力输入棍4及转动轴承一151、轴承座一152、连接板一153所组成的整体从动力输入棍送入口14抽出,装上输送皮带,将动力输入棍4及转动轴承一151、轴承座一152、连接板一153所组成的整体从动力输入棍送入口14中送入,将动力输入棍辊轴与转轴154连接,然后将连接板一153、连接板二157与各自的侧安装板12连接。具体拆卸及安装张紧棍3时,先将辊轴安装槽19上下侧的安装块181拆下,然后将张紧棍3翻转一定角度将张紧棍3从辊轴安装槽19上取下,装上装上输送皮带,然后将张紧棍辊轴重新装入到辊轴安装槽19中并利用安装块181固定。拆装方式2为:断开转轴154和动力输入棍辊轴的连接,将连接板二157所对应的侧安装板12上的连接板二157以及安装块181拆卸下,同时将侧安装板12从底座11上拆下,将皮带机的输送皮带装到动力输入棍4、张紧棍3上,将转轴154和动力输入棍辊轴重新连接,将侧安装板12重新安装到底座11上,将连接板二157以及安装块181重新安装到侧安装板12。The drive unit of the belt conveyor is integrated with each module when it leaves the factory, so it is not easy to lose or confuse it during transportation. When installing the belt conveyor belt on site, it is necessary to disassemble the integrated belt conveyor drive unit at the factory, with at least 2 There are two ways to disassemble and assemble. For the installers, the assembly and disassembly are convenient and flexible. Specifically, disassembly method 1 is as follows: firstly disassemble the driving motor 2 and the chain 163 times, then remove the power input roller 4 and the tension roller 3, then install the conveyor belt of the belt conveyor on the power input roller 4, tension roller On the stick 3, the power input stick 4 and the tension stick 3 with the conveyor belt are refixed on the side mounting plate 11, and the chain 163 and the drive motor 2 are fixed again. When specifically disassembling and reinstalling the power input roller 4, the first choice is to disconnect the connection between the power input roller shaft 4 and the rotating shaft 154, and then disconnect the connection plate 1 153, the connection plate 2 157 and the respective side mounting plates 12 , the power input stick 4 and the rotating bearing one 151, the bearing seat one 152, the connecting plate one 153 are taken out from the power input stick feeding port 14, and the conveyor belt is loaded on, and the power input stick 4 and the rotating bearing one 151, The whole body composed of bearing seat one 152 and connecting plate one 153 is sent in from the power input roller feeding port 14, the power input roller shaft is connected with the rotating shaft 154, and then connecting plate one 153, connecting plate two 157 and the respective side The mounting plate 12 is connected. When specifically disassembling and installing the tension roller 3, first remove the mounting blocks 181 on the upper and lower sides of the roller shaft installation groove 19, then turn the tension roller 3 over at a certain angle to remove the tension roller 3 from the roller shaft installation groove 19, Put on and put on the conveying belt, then reload the tension roller roller shaft in the roller shaft installation groove 19 and utilize the installation block 181 to fix. Disassembly method 2 is: disconnect the connection between the rotating shaft 154 and the power input roller shaft, remove the connecting plate 157 and the mounting block 181 on the side mounting plate 12 corresponding to the connecting plate 2 157, and remove the side mounting plate 12 at the same time. Remove it from the base 11, install the conveyor belt of the belt conveyor on the power input roller 4 and the tension roller 3, reconnect the rotating shaft 154 and the roller shaft of the power input roller, and reinstall the side mounting plate 12 on the base 11, Reinstall the connecting plate 2 157 and the mounting block 181 to the side mounting plate 12 .
上面所述的实施例仅是对本发明的优选实施方式进行描述,并非对本发明的构思和范围进行限定。在不脱离本发明设计构思的前提下,本领域普通人员对本发明的技术方案做出的各种变型和改进,均应落入到本发明的保护范围,本发明请求保护的技术内容,已经全部记载在权利要求书中。The above-mentioned embodiments are only descriptions of preferred implementations of the present invention, and are not intended to limit the concept and scope of the present invention. Under the premise of not departing from the design concept of the present invention, various modifications and improvements made by ordinary persons in the art to the technical solution of the present invention shall fall within the scope of protection of the present invention, and the technical content claimed in the present invention has been fully described in the claims.
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| CN2897913Y (en) * | 2006-03-24 | 2007-05-09 | 比亚迪股份有限公司 | Belt conveyors |
| CN204473770U (en) * | 2015-01-28 | 2015-07-15 | 佛山市金佳机电有限公司 | A kind of band conveyor quill shaft list drum driven |
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Denomination of invention: Detachable modular belt conveyor drive device Granted publication date: 20240607 Pledgee: Qilu Bank Co.,Ltd. Weihai Rongcheng Branch Pledgor: WEIHAI RONGHUA TAPE Co.,Ltd. Registration number: Y2024980049379 |