CN108971613B - Sheet leveling and slitting shearing unit - Google Patents

Sheet leveling and slitting shearing unit Download PDF

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Publication number
CN108971613B
CN108971613B CN201811061095.2A CN201811061095A CN108971613B CN 108971613 B CN108971613 B CN 108971613B CN 201811061095 A CN201811061095 A CN 201811061095A CN 108971613 B CN108971613 B CN 108971613B
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cutter shaft
cylinder
disc blade
iron ring
frame
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CN108971613A (en
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储伯生
周润森
於朝艳
储晓峰
王爱军
姜太荣
范泽强
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Nanjing Liuying Information Technology Co.,Ltd.
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Jiangxi Biaowang Industrial Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D19/00Shearing machines or shearing devices cutting by rotary discs
    • B23D19/04Shearing machines or shearing devices cutting by rotary discs having rotary shearing discs arranged in co-operating pairs
    • B23D19/06Shearing machines or shearing devices cutting by rotary discs having rotary shearing discs arranged in co-operating pairs with several spaced pairs of shearing discs working simultaneously, e.g. for trimming or making strips
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D35/00Tools for shearing machines or shearing devices; Holders or chucks for shearing tools
    • B23D35/005Adjusting the position of the cutting members
    • B23D35/007Adjusting the position of the cutting members for circular cutting members

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Details Of Cutting Devices (AREA)

Abstract

本发明公开了一种薄板校平分条剪切机组,涉及剪切设备技术领域,包括机架,所述机架上设置有上刀轴和下刀轴,所述上刀轴和所述下刀轴上套设有圆盘刀片组,所述上刀轴的圆盘刀片组与所述下刀轴的圆盘刀片组相错设置,所述圆盘刀片组包括一固定圆盘刀片和若干活动圆盘刀片,所述活动圆盘刀片的一侧设置有与其固接的铁环,每个所述活动圆盘刀片的一侧设置有气缸,所述气缸通过固定机构与所述机架连接,所述气缸的活塞上设置有电磁铁。本发明的薄板校平分条剪切机组可以快速调节刀片与刀片之间的间隙,通过自动化控制,调节精准,且还可以方便根据板材的厚度调节上刀轴与下刀轴之间的间距。

The present invention discloses a thin plate leveling and striping shearing unit, which relates to the technical field of shearing equipment, and comprises a frame, wherein an upper cutter shaft and a lower cutter shaft are arranged on the frame, and a disc blade group is sleeved on the upper cutter shaft and the lower cutter shaft, and the disc blade group of the upper cutter shaft and the disc blade group of the lower cutter shaft are staggered, and the disc blade group comprises a fixed disc blade and a plurality of movable disc blades, and an iron ring fixedly connected thereto is arranged on one side of the movable disc blade, and a cylinder is arranged on one side of each movable disc blade, and the cylinder is connected to the frame through a fixing mechanism, and an electromagnet is arranged on the piston of the cylinder. The thin plate leveling and striping shearing unit of the present invention can quickly adjust the gap between blades, and can be adjusted accurately through automatic control, and can also conveniently adjust the spacing between the upper cutter shaft and the lower cutter shaft according to the thickness of the plate.

Description

一种薄板校平分条剪切机组A thin plate leveling and striping shearing unit

技术领域Technical Field

本发明涉及剪切设备技术领域,尤其涉及一种薄板校平分条剪切机组。The invention relates to the technical field of shearing equipment, and in particular to a thin plate leveling and striping shearing unit.

背景技术Background Art

剪板机是用一个刀片相对另一刀片作往复直线运动剪切板材的机器,是借于运动的上刀片和固定的下刀片,采用合理的刀片间隙,对各种厚度的金属板材施加剪切力,使板材按所需要的尺寸断裂分离,但是目前使用的剪板机要调节刀片之间的间隙只能通过人工调节,调节效率低下且调节精度不高。A shearing machine is a machine that uses one blade to make reciprocating linear motion relative to another blade to shear plates. It uses a moving upper blade and a fixed lower blade, and adopts a reasonable blade gap to apply shearing force to metal plates of various thicknesses, so that the plates can be broken and separated according to the required size. However, the gap between the blades of the shearing machines currently used can only be adjusted manually, and the adjustment efficiency is low and the adjustment accuracy is not high.

发明内容Summary of the invention

为解决上述技术问题,本发明提供一种薄板校平分条剪切机组。In order to solve the above technical problems, the present invention provides a thin plate leveling and striping shearing unit.

本发明采用如下技术方案:The present invention adopts the following technical solution:

一种薄板校平分条剪切机组,包括机架,所述机架上设置有上刀轴和下刀轴,所述上刀轴和所述下刀轴上套设有圆盘刀片组,所述上刀轴的圆盘刀片组与所述下刀轴的圆盘刀片组相错设置,所述圆盘刀片组包括一固定圆盘刀片和若干活动圆盘刀片,所述活动圆盘刀片的一侧设置有与其固接的铁环,每个所述活动圆盘刀片的一侧设置有气缸,所述气缸通过固定机构与所述机架连接,所述气缸的活塞上设置有电磁铁。A thin plate leveling and striping shearing unit comprises a frame, an upper knife shaft and a lower knife shaft are arranged on the frame, disc blade groups are sleeved on the upper knife shaft and the lower knife shaft, the disc blade group of the upper knife shaft and the disc blade group of the lower knife shaft are staggered, the disc blade group comprises a fixed disc blade and a plurality of movable disc blades, an iron ring fixedly connected to the movable disc blade is arranged on one side of the movable disc blade, a cylinder is arranged on one side of each of the movable disc blades, the cylinder is connected to the frame through a fixing mechanism, and an electromagnet is arranged on the piston of the cylinder.

优选的,所述上刀轴的铁环通过一连接机构可与所述下刀轴的铁环连接或脱离。Preferably, the iron ring of the upper knife shaft can be connected to or disconnected from the iron ring of the lower knife shaft through a connecting mechanism.

优选的,所述连接机构包括设置在所述上刀轴的铁环上的连杆,所述连杆与所述铁环之间通过一弹性垫连接,所述连杆的底部设有一压杆,所述压杆的上端套设有复位弹簧,下端设有压块,所述压块设置在一连接套内,所述连接套内还设有顶块,所述顶块与所述压块的斜面相契合,所述顶块与所述压块通过T形滑块和滑槽连接,所述下刀轴的铁环上设置有与所述顶块配合连接的第一插口。Preferably, the connecting mechanism includes a connecting rod arranged on the iron ring of the upper knife shaft, the connecting rod and the iron ring are connected by an elastic pad, a pressure rod is provided at the bottom of the connecting rod, the upper end of the pressure rod is provided with a return spring, and the lower end is provided with a pressure block, the pressure block is arranged in a connecting sleeve, and a top block is also provided in the connecting sleeve, the top block fits with the inclined surface of the pressure block, the top block and the pressure block are connected by a T-shaped slider and a slide groove, and a first socket that cooperates with the top block is provided on the iron ring of the lower knife shaft.

优选的,所述气缸上设置有一连接板,所述连接板上设有与所述顶块配合连接的第二插口。Preferably, a connecting plate is provided on the cylinder, and a second socket which cooperates with the top block is provided on the connecting plate.

优选的,还包括插销,所述插销可将所述顶块与所述下刀轴的铁环以及所述连接板固定。Preferably, it also includes a latch, which can fix the top block to the iron ring of the lower knife shaft and the connecting plate.

优选的,所述固定机构包括压料气缸,所述压料气缸通过一平板与所述机架连接,所述压料气缸的活塞连接有一压板,所述压板可滑动地与所述机架连接,所述气缸通过连接杆与所述压板固接,所述上刀轴的一端设置有驱动箱,另一端设置有轴承,所述驱动箱和所述轴承与所述机架滑动连接。Preferably, the fixing mechanism includes a pressing cylinder, which is connected to the frame via a flat plate, a piston of the pressing cylinder is connected to a pressing plate, and the pressing plate is slidably connected to the frame, the cylinder is fixed to the pressing plate via a connecting rod, a drive box is provided at one end of the upper knife shaft, and a bearing is provided at the other end, and the drive box and the bearing are slidably connected to the frame.

本发明具有以下有益效果:本发明的薄板校平分条剪切机组可以快速调节刀片与刀片之间的间隙,通过自动化控制,调节精准,且还可以方便根据板材的厚度调节上刀轴与下刀轴之间的间距。The present invention has the following beneficial effects: the thin plate leveling and striping shearing unit of the present invention can quickly adjust the gap between blades, accurately adjust through automatic control, and can also conveniently adjust the spacing between the upper blade shaft and the lower blade shaft according to the thickness of the plate.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

下面结合附图对本发明作优选的说明:The present invention is preferably described below in conjunction with the accompanying drawings:

图1为本发明整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the present invention;

图2为本发明连接机构与下刀轴连接结构示意图;FIG2 is a schematic diagram of the connection structure between the connection mechanism and the lower cutter shaft of the present invention;

图3为本发明连接机构与气缸连接结构示意图;FIG3 is a schematic diagram of the connection structure between the connection mechanism and the cylinder of the present invention;

图4为本发明压块与顶块连接结构示意图;FIG4 is a schematic diagram of the connection structure between the pressing block and the top block of the present invention;

图5为本发明第一插口和第二插口结构示意图;FIG5 is a schematic diagram of the structure of the first socket and the second socket of the present invention;

图中标记为:1、机架;2、上刀轴;3、下刀轴;4、固定圆盘刀片;5、活动圆盘刀片;6、铁环;7、气缸;8、电磁铁;9、连杆;10、弹性垫;11、压杆;12、复位弹簧;13、压块;14、连接套;15、顶块;16、T形滑块;17、滑槽;18、第一插口;19、连接板;20、第二插口;21、压料气缸;22、压板;23、连接杆;24、插销。The markings in the figure are: 1. frame; 2. upper knife shaft; 3. lower knife shaft; 4. fixed disc blade; 5. movable disc blade; 6. iron ring; 7. cylinder; 8. electromagnet; 9. connecting rod; 10. elastic pad; 11. pressure rod; 12. return spring; 13. pressure block; 14. connecting sleeve; 15. top block; 16. T-shaped slider; 17. slide groove; 18. first socket; 19. connecting plate; 20. second socket; 21. pressing cylinder; 22. pressure plate; 23. connecting rod; 24. latch.

具体实施方式DETAILED DESCRIPTION

如图1-5所示,为本发明的一种薄板校平分条剪切机组,包括机架1,机架1上设置有上刀轴2和下刀轴3,上刀轴2和下刀轴3上套设有圆盘刀片组,上刀轴的圆盘刀片组与下刀轴的圆盘刀片组相错设置,圆盘刀片组包括一固定圆盘刀片4和若干活动圆盘刀片5,活动圆盘刀片5的一侧设置有与其固接的铁环6,每个活动圆盘刀片5的一侧设置有气缸7,气缸7通过固定机构与机架1连接,气缸7的活塞上设置有电磁铁8。As shown in Figures 1-5, a thin plate leveling and striping shearing unit of the present invention includes a frame 1, an upper knife shaft 2 and a lower knife shaft 3 are arranged on the frame 1, and disc blade groups are sleeved on the upper knife shaft 2 and the lower knife shaft 3. The disc blade group of the upper knife shaft and the disc blade group of the lower knife shaft are staggered. The disc blade group includes a fixed disc blade 4 and a plurality of movable disc blades 5. An iron ring 6 fixedly connected to the movable disc blade 5 is arranged on one side of the movable disc blade 5. A cylinder 7 is arranged on one side of each movable disc blade 5. The cylinder 7 is connected to the frame 1 through a fixing mechanism, and an electromagnet 8 is arranged on the piston of the cylinder 7.

具体的,气缸7上的电磁铁8通电,与上刀轴活动圆盘刀片5上一侧的铁环6相吸固定,通过控制器,控制每个气缸7将活动圆盘刀片5移动相同的距离,从而达到调节刀片间隙的目的,调节完毕后再通过螺栓将活动圆盘刀片5与刀轴固定,下刀轴亦可采用此方法,调节完毕后断电,将气缸7与刀轴分离。Specifically, the electromagnet 8 on the cylinder 7 is energized, and is attracted and fixed to the iron ring 6 on one side of the movable disc blade 5 on the upper cutter shaft. Through the controller, each cylinder 7 is controlled to move the movable disc blade 5 by the same distance, so as to achieve the purpose of adjusting the blade gap. After the adjustment is completed, the movable disc blade 5 is fixed to the cutter shaft by bolts. This method can also be used for the lower cutter shaft. After the adjustment is completed, the power is turned off to separate the cylinder 7 from the cutter shaft.

为了使得上刀轴2的活动圆盘刀片5和下刀轴3的活动圆盘刀片5可以同时进行调节,上刀轴2的铁环6通过一连接机构可与下刀轴3的铁环6连接或脱离。In order to allow the movable disc blade 5 of the upper cutter shaft 2 and the movable disc blade 5 of the lower cutter shaft 3 to be adjusted simultaneously, the iron ring 6 of the upper cutter shaft 2 can be connected to or disconnected from the iron ring 6 of the lower cutter shaft 3 through a connecting mechanism.

连接机构包括设置在上刀轴2的铁环6上的连杆9,连杆9与铁环6之间通过一弹性垫10连接,连杆9的底部设有一压杆11,压杆11的上端套设有复位弹簧12,下端设有压块13,压块13设置在一连接套14内,连接套14内还设有顶块15,顶块15与压块13的斜面相契合,顶块15与压块13通过T形滑块16和滑槽17连接,下刀轴3的铁环6上设置有与顶块15配合连接的第一插口18。The connecting mechanism includes a connecting rod 9 arranged on the iron ring 6 of the upper knife shaft 2, and the connecting rod 9 is connected to the iron ring 6 by an elastic pad 10. A pressure rod 11 is provided at the bottom of the connecting rod 9, and a return spring 12 is provided on the upper end of the pressure rod 11, and a pressure block 13 is provided at the lower end. The pressure block 13 is arranged in a connecting sleeve 14, and a top block 15 is also provided in the connecting sleeve 14. The top block 15 fits with the inclined surface of the pressure block 13, and the top block 15 is connected to the pressure block 13 through a T-shaped slider 16 and a slide groove 17. A first socket 18 that cooperates with the top block 15 is provided on the iron ring 6 of the lower knife shaft 3.

具体的,将压杆11按压,压块13将顶块15顶至插入进下刀轴3的第一插口18内,从而使得上刀轴2的活动圆盘刀片5和下刀轴3的活动圆盘刀片5连接为一体,同时带动下刀轴3上的活动圆盘刀片5进行间隙调整,采用此按压结构在不需要调节刀片间隙时也可以不对圆盘刀片工作时产生干扰。Specifically, the pressure rod 11 is pressed, and the pressure block 13 pushes the top block 15 to be inserted into the first socket 18 of the lower cutter shaft 3, so that the movable disc blade 5 of the upper cutter shaft 2 and the movable disc blade 5 of the lower cutter shaft 3 are connected as a whole, and at the same time, the movable disc blade 5 on the lower cutter shaft 3 is driven to adjust the gap. This pressing structure can avoid interfering with the operation of the disc blade when there is no need to adjust the blade gap.

气缸7上设置有一连接板19,连接板19上设有与顶块15配合连接的第二插口20。A connecting plate 19 is provided on the cylinder 7 , and a second socket 20 which cooperates with the top block 15 is provided on the connecting plate 19 .

还包括插销24,插销24可将顶块15与下刀轴3的铁环6以及连接板19固定,可以使得连接更加牢固。It also includes a latch 24, which can fix the top block 15 to the iron ring 6 of the lower knife shaft 3 and the connecting plate 19, so as to make the connection more firm.

固定机构包括压料气缸21,压料气缸21通过一平板与机架1连接,压料气缸21的活塞连接有一压板22,压板22可滑动地与机架1连接,气缸7通过连接杆23与压板22固接,上刀轴2的一端设置有驱动箱,另一端设置有轴承,驱动箱和轴承与机架1滑动连接。The fixing mechanism includes a pressing cylinder 21, which is connected to the frame 1 through a flat plate. The piston of the pressing cylinder 21 is connected to a pressing plate 22, which is slidably connected to the frame 1. The cylinder 7 is fixedly connected to the pressing plate 22 through a connecting rod 23. A drive box is provided at one end of the upper knife shaft 2 and a bearing is provided at the other end. The drive box and the bearing are slidably connected to the frame 1.

具体的,采用上述同样的方法将上刀轴2的连接机构转动至与气缸7进行连接(连接1到2个气缸7即可),气缸7在压料气缸21的带动下进行上下调整,从而还可以根据板材的厚度调整上刀轴2和下刀轴3之间的距离。Specifically, the same method as above is used to rotate the connecting mechanism of the upper knife shaft 2 to connect with the cylinder 7 (1 to 2 cylinders 7 can be connected), and the cylinder 7 is adjusted up and down under the drive of the pressing cylinder 21, so that the distance between the upper knife shaft 2 and the lower knife shaft 3 can also be adjusted according to the thickness of the plate.

以上仅为本发明的具体实施例,但本发明的技术特征并不局限于此。任何以本发明为基础,为解决基本相同的技术问题,实现基本相同的技术效果,所作出的简单变化、等同替换或者修饰等,皆涵盖于本发明的保护范围之中。The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent replacements or modifications made based on the present invention to solve basically the same technical problems and achieve basically the same technical effects are all included in the protection scope of the present invention.

Claims (3)

1.一种薄板校平分条剪切机组,其特征在于:包括机架,所述机架上设置有上刀轴和下刀轴,所述上刀轴和所述下刀轴上套设有圆盘刀片组,所述上刀轴的圆盘刀片组与所述下刀轴的圆盘刀片组相错设置,所述圆盘刀片组包括一固定圆盘刀片和若干活动圆盘刀片,所述活动圆盘刀片的一侧设置有与其固接的铁环,每个所述活动圆盘刀片的一侧设置有气缸,所述气缸通过固定机构与所述机架连接,所述气缸的活塞上设置有电磁铁;所述电磁铁通电后与上刀轴或下刀轴的活动圆盘刀片上一侧的铁环相吸固定,通过控制气缸将活动圆盘刀片移动相同的距离,从而调节刀片间隙;1. A sheet leveling and striping shearing unit, characterized in that it comprises a frame, an upper cutter shaft and a lower cutter shaft are arranged on the frame, a disc blade group is sleeved on the upper cutter shaft and the lower cutter shaft, the disc blade group of the upper cutter shaft and the disc blade group of the lower cutter shaft are staggered, the disc blade group comprises a fixed disc blade and a plurality of movable disc blades, an iron ring fixedly connected thereto is arranged on one side of the movable disc blade, a cylinder is arranged on one side of each of the movable disc blades, the cylinder is connected to the frame through a fixing mechanism, an electromagnet is arranged on the piston of the cylinder; after the electromagnet is energized, it is attracted and fixed to the iron ring on one side of the movable disc blade of the upper cutter shaft or the lower cutter shaft, and the movable disc blade is moved the same distance by controlling the cylinder, thereby adjusting the blade gap; 所述固定机构包括压料气缸,所述压料气缸通过一平板与所述机架连接,所述压料气缸的活塞连接有一压板,所述压板可滑动地与所述机架连接,所述气缸通过连接杆与所述压板固接,所述上刀轴的一端设置有驱动箱,另一端设置有轴承,所述驱动箱和所述轴承与所述机架滑动连接;The fixing mechanism comprises a press cylinder, the press cylinder is connected to the frame via a flat plate, the piston of the press cylinder is connected to a press plate, the press plate is slidably connected to the frame, the cylinder is fixedly connected to the press plate via a connecting rod, one end of the upper cutter shaft is provided with a drive box, and the other end is provided with a bearing, the drive box and the bearing are slidably connected to the frame; 所述上刀轴的铁环通过一连接机构与所述下刀轴的铁环连接或脱离;所述连接机构包括设置在所述上刀轴的铁环上的连杆,所述连杆与所述铁环之间通过一弹性垫连接,所述连杆的底部设有一压杆,所述压杆的上端套设有复位弹簧,下端设有压块,所述压块设置在一连接套内,所述连接套内还设有顶块,所述顶块与所述压块的斜面相契合,所述顶块与所述压块通过T形滑块和滑槽连接,所述下刀轴的铁环上设置有与所述顶块配合连接的第一插口。The iron ring of the upper knife shaft is connected to or disconnected from the iron ring of the lower knife shaft through a connecting mechanism; the connecting mechanism includes a connecting rod arranged on the iron ring of the upper knife shaft, the connecting rod and the iron ring are connected by an elastic pad, a pressure rod is provided at the bottom of the connecting rod, the upper end of the pressure rod is sleeved with a return spring, and the lower end is provided with a pressure block, the pressure block is arranged in a connecting sleeve, and a top block is also provided in the connecting sleeve, the top block is matched with the inclined surface of the pressure block, the top block and the pressure block are connected through a T-shaped slider and a slide groove, and the iron ring of the lower knife shaft is provided with a first socket that cooperates with the top block. 2.根据权利要求1所述的薄板校平分条剪切机组,其特征在于:所述上刀轴的活动圆盘刀片一侧的气缸上设置有一连接板,所述连接板上设有与所述顶块配合连接的第二插口。2. The thin plate leveling and striping shearing unit according to claim 1 is characterized in that a connecting plate is provided on the cylinder on one side of the movable disc blade of the upper knife shaft, and a second socket is provided on the connecting plate to cooperate with the top block. 3.根据权利要求2所述的薄板校平分条剪切机组,其特征在于:还包括插销,所述插销可将所述顶块与所述下刀轴的铁环以及所述连接板固定。3. The thin plate leveling and striping shearing machine unit according to claim 2 is characterized in that it also includes a latch, which can fix the top block to the iron ring of the lower knife shaft and the connecting plate.
CN201811061095.2A 2018-09-12 2018-09-12 Sheet leveling and slitting shearing unit Active CN108971613B (en)

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CN114012171B (en) * 2021-11-08 2022-05-17 安徽华天机械股份有限公司 Rolling shear tool for fine aluminum strips, rolling shear mechanism and using method of rolling shear mechanism
CN119077024B (en) * 2024-11-07 2025-02-14 山西中控自动化科技有限公司 Slitting device for photovoltaic solder strips

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