A kind of full-automatic self-tipping type overturning slag remover
The present invention relates to a kind of full-automatic self-tipping types to overturn slag remover, is specially applied to sewage treatment plant and building is dirty
Slag remover of the water water inlet every slag bath slagging-off cleaning.
Sewage slag remover is generally used for the irrigation channel of sewage treatment or the water inlet of Boosting pumping station collecting-tank, main to make
With being biggish suspension or floating material in removal sewage, to mitigate the processing load of subsequent water treatment technology, and protection water is played
The effects of pump, pipeline, instrument.
Currently, in engineering dosage it is most be rotary grid chain type slag remover, this slag remover complicated in mechanical structure, rapid wear
Part is relatively more, installation and maintenance are difficult, installation period is long, and the requirement to civil engineering is relatively high, and up-front investment is bigger, and lattice
Grid chain is constantly in operating status, and consumption electric energy is excessive, no longer adapts to the requirement of current energy-saving high-efficiency environment-friendly.
Summary of the invention
In order to solve problem above, it is an object of the invention to provide a kind of Full-automatic turn-over type slag remover, dirt can effectively be removed
Waste residue in water allows the scarfing cinder on time when unattended every slag bath, solves that previous cleaning dregs system power consumption is big, maintenance difficult
Deficiency, and have effects that energy saving.
In order to achieve the goal above, the technical solution adopted by the present invention: a kind of full-automatic self-tipping type overturning slag remover, including
Rack, power hoisting device, grid slag frame, detection device and control device.Bracket is the integrated support structure of slag remover；Power mentions
Device is risen for promoting grid slag frame and grid slag frame being allowed to overturn；Grid slag frame is used to collect the waste residue in sewage；Detection device is for examining
Survey the operating status of grid slag frame；Control device is used to control the operation of power hoisting device.The power hoisting device, grid slag
Frame, detection device and control device are respectively provided on the rack, and the power hoisting device is located above grid slag frame.
It is provided with track in the rack, the track includes the first track, the second track and third track, and described first
The top of track connects the second track and third track, and the first track is vertically arranged the lower part of rack, and the second track is horizontally disposed
In central rack, third track is inclined at rack middle and upper part.
The output end of the power hoisting device is provided with wirerope.Guiding is mounted in the grid slag frame two side walls
Pulley and convex block, the leading block on each side wall of grid slag frame are two and are arranged on side wall vertically that the convex block is arranged
The side of leading block on side wall is hinged with hoisting frame on the convex block, and the leading block is slidably matched with track, described
Wirerope connects hoisting frame.When work, wirerope is driven to shrink upwards by power hoisting device, band moving grid slag frame is upward along track
Movement, grid slag frame upward sliding first along the first track；When rising to the top of the first track, the leading block of upper end exists
Under the action of rope hoisting pulling force along the second track slide, this is because convex block and leading block there are a certain distance (i.e.
The arm of force), under the action of rope hoisting pulling force can using the leading block of upper end be fulcrum generation torque, under force when
When encountering the second track, the leading block of upper end can smoothly enter into the second track；Hoisting frame continues to lift up, and the leading block of lower end exists
It is slided under the action of rope hoisting pulling force to third track, leading block one is slided to horizontal direction, and one to inclination side
To sliding, grid slag frame is overturn.
The detection device includes the first detection device and second detection device, and first detection device is arranged second
The bottom end of bracket is arranged in the end of track, the second detection device, and detection device can be travel switch, when leading block touches
When encountering travel switch (i.e. grid slag frame reaches the angle of inclination slagging-off and the position of pedestal lower end), what travel switch will test
Detection information is sent to control device.The control device controls the fortune of power hoisting device according to the detection information received
Further, third track top is provided with end cap, auxiliary fall-back device is provided on the end cap, it is auxiliary
Helping fall-back device can be spring, and the auxiliary fall-back device is located in third track, after the spoil removing of grid slag frame is complete, power
Lifting device is out of service, and auxiliary fall-back device pushes the movement of grid slag frame, and grid slag frame enters by self gravity along track underwater.
Further, the power hoisting device includes motor, roller and pulley, the power output end of the motor connects
Roller is connect, the pulley is arranged on the rack, and on roller, the other end passes through pulley connection and promoted the wirerope one ends wound
Frame.Motor drives roller rotation when work, drives and moves upwards on the wirerope being wrapped on roller, transports hoisting frame upwards
It is dynamic, in addition, the setting of pulley can change the Impact direction of grid slag frame, slide it in orbit, the promotion of grid slag frame is more square
Just with it is laborsaving.
Further, body structure is made using stainless steel punched-plate in the grid slag frame, it is provided on grid slag frame into water
Mouthful, sewage enters from the inlet grid slag frame, filters by orifice plate, and water enters treatment tank by orifice plate, and waste residue stays in grid slag
It is simple and convenient in frame.
Further, the diameter of punching is 10-15mm in the stainless steel punched-plate, the center between punching away from for
20-30mm, makes sewage quickly flow out grid slag frame, and waste residue stays in grid slag frame.
Further, the distance between described two convex blocks is less than the distance in same level between two leading blocks,
Prevent hoisting frame when overturning from interfering with track.
Further, the leading block is heavy bearing leading block, rotation flexibly, is hardly damaged, service life
It is longer.
Further, the grid slag frame bottom end is provided with hang plate, when grid slag frame reaches the angle of inclination slagging-off, incline
The setting of inclined plate is more advantageous to the discharge of waste residue.
Further, the rack top is provided with detachable rain cover, prevents the slag remover rainy day from drenching and get rusty, increases
The service life of slag remover.
Further, the bracket includes ground support and underwater bracket, underwater bracket is equipped with the first track, described
Second detection device is located at the bottom end of underwater bracket, and grid slag frame moves back and forth on ground support and underwater bracket, removes sewage
Beneficial effects of the present invention:
The leading block of power hoisting device of the invention with moving grid slag frame rises along track, and the leading block of upper end is to water
Flat the second track sliding, the leading block of lower end slide under the action of rope hoisting pulling force to inclined third track,
It is flipped collection device, it is simple and convenient；
Detection device detects the propradation of grid slag frame, sends information to control device, and control device control power mentions
The starting operation for rising device, is truly realized automation and intelligence；
After Sewage Disposal uses the system, the waste residue deposition in treatment tank is reduced, is not required to periodically to sewage treatment
Pond carries out scarfing cinder, and scarfing cinder effect is good, avoids artificially handling not in time, relatively previous smoothing machine energy consumption reduces, the degree of automation
Height is suitble to promote the use of in sewage disposal system.
Detailed description of the invention
Fig. 1 is side view of the invention；
Fig. 2 is rearview of the invention；
Fig. 3 is track structure schematic diagram of the invention；
Fig. 4 is the structural schematic diagram of grid slag frame of the invention；
Fig. 5 is grid slag frame front view of the invention；
Fig. 6 is the side view of grid slag frame of the invention；
In figure: 1, rack；11, track；111, the first track；112, the second track；113, third track；114, end cap；
115, fall-back device is assisted；12, ground support；13, underwater bracket；14, detachable rain cover；2, power hoisting device；21, electric
Machine；22, roller；23, wirerope；3, grid slag frame；31, leading block；32, convex block；33, hoisting frame；34, water inlet；35, it tilts
Plate；41, the first detection device；42, second detection device.
To make the objectives, technical solutions, and advantages of the present invention clearer, the present invention is made into one with reference to the accompanying drawing
It please refers to shown in Fig. 1-2, a kind of full-automatic self-tipping type overturning slag remover, including rack 1, power hoisting device 2, grid
Slag frame 3, detection device and control device, the power hoisting device 2, grid slag frame 3, detection device 4 and control device are respectively provided with
In rack 1, the power hoisting device is located above grid slag frame.
As shown in figure 3, being provided with track 11 in the rack 1, the track includes the first track 111, the second track 112
With third track 113, the top of first track 111 connects the second track 112 and third track 113, and the first track 111 is perpendicular
The lower part of straight setting rack 1, the second track 112 are horizontally set on 1 middle part of rack, and third track 113 is inclined in rack 1
The output end of the power hoisting device 2 is provided with wirerope 23.As shown in figure 4,3 two side walls of grid slag frame
On be mounted on leading block 31 and convex block 32, the leading block 31 on each side wall of grid slag frame 3 is two and vertical arrangement
On side wall, the side of leading block 31 on side wall is arranged in the convex block 32, and hoisting frame 33, institute are hinged on the convex block 32
It states leading block 31 to be slidably matched with track 11, the wirerope 23 connects hoisting frame 33.
The detection device includes the first detection device 41 and second detection device 42, and first detection device 41 is arranged
In the end of the second track 112, the bottom end of bracket 1, the inspection that detection device will test is arranged in the second detection device 42
Measurement information is sent to control device.The control device controls the operation of power hoisting device according to the detection information received.
As prioritization scheme of the invention, as shown in figure 3,113 top of third track is provided with end cap 114, it is described
Auxiliary fall-back device 115 is provided on end cap 114, the present embodiment is spring, and the auxiliary fall-back device 115 is located at third track
As prioritization scheme of the invention, as shown in Fig. 2, the power hoisting device 2 includes motor 21, roller 22 and slides
Wheel 24, the power output end of the motor 21 connect roller 22, and the pulley 24 is arranged in rack 1, the wirerope 23 1
End is wrapped on roller 22, and the other end passes through pulley 24 and connects hoisting frame 33.
As prioritization scheme of the invention, as shown in figure 5, cabinet knot is made using stainless steel punched-plate in the grid slag frame 3
Structure is provided with water inlet 34 on grid slag frame.
As prioritization scheme of the invention, the diameter of punching is 10-15mm in the stainless steel punched-plate, between punching
Center is away from for 20-30mm.
As prioritization scheme of the invention, the distance between described two convex blocks 32 is less than two guiding in same level and slides
Distance between wheel 31.
As prioritization scheme of the invention, the leading block 31 is heavy bearing leading block.
As prioritization scheme of the invention, as shown in fig. 6,3 bottom end of grid slag frame is provided with hang plate 35.
As prioritization scheme of the invention, 1 top of rack is provided with detachable rain cover 14.
As prioritization scheme of the invention, the bracket 1 includes ground support 12 and underwater bracket 13, second detection
Device 42 is located at the bottom end of underwater bracket 13.
In order to better understand the present invention, primary complete description is made to the working principle of the invention below:
When using the slag remover, the underwater bracket 13 of the slag remover is placed under water, wirerope 23 is passed through into pulley
The hoisting frame 33 of 24 connection grid slag frames 3, by cesspool dregginess number set the runing time of motor 21.
At work, sewage from the water inlet 34 of grid slag frame 3 enter grid slag frame 3, filtered by orifice plate, water by orifice plate into
Enter treatment tank, waste residue stays in grid slag frame 3；When the runing time of motor 21 reaches, motor 21 brings into operation, and drives rolling
Cylinder 22 rotates, and the wirerope 23 on roller 22 is shunk, the grid slag frame 3 for driving wirerope 23 to connect upward sliding on the rail 11；
The upward sliding first along the first track 111 of grid slag frame 3, when rising to the top of the first track 111, the leading block of upper end
31 slide under the action of wirerope 23 promotes pulling force along the second track 112, and hoisting frame 33 continues to lift up, the leading block of lower end
31 slide to third track 113, and leading block 31 1 are slided to horizontal direction, and an adipping sliding, grid slag frame 3 is sent out
Overturning is given birth to.
When the leading block 31 of the horizontal sliding of grid slag frame 3 touches the first detection device 41, control device controls motor
21 shut down, and waste residue pours into garbage truck；Pause control device control 21 antiport of motor, steel wire after the preset time
Rope 23 loosens, 3 edge of grid slag frame under the promotion of the spring release compression potential energy in self gravity and third track 113 of grid slag frame 3
Track 111 slides, and control motor 21 shuts down after separated in time, and forward direction opens motor 21 again after separated in time
Dynamic, wirerope 23 tenses, and repeats above-mentioned movement when touching the first detection device 41, and control device, which controls motor 21, to be stopped
Operating, overturns grid slag frame 3 again, can effectively remove remaining waste residue.
It pauses again and controls 21 antiport of motor after the preset time, wirerope 23 loosens, and rear a period of time is useless
After slag has emptied, control device control motor 21 stops working, and wirerope 23 loosens, and grid slag frame 3 is in self gravity and third rail
Grid slag frame 3 enters underwater along track 111 under the promotion of spring release compression potential energy in road 113.When grid slag frame 3 is being run down
During touch second detection device 42 (i.e. grid slag frame reach sewage water inlet pipe position) when, detection device will test
Detection information be sent to control device, control device control motor 21 stops operating, and so far completes a working cycles.When reaching
After to the time of setting (can be according to how much progress time adjustment of sewage dregginess), control device starting control motor 21 starts
Operation starts a new promotion slagging-off working cycles.
The basic principles, main features and advantages of the present invention have been shown and described above.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its