CN108946160A - A kind of high speed transfer robot - Google Patents
A kind of high speed transfer robot Download PDFInfo
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- CN108946160A CN108946160A CN201811040885.2A CN201811040885A CN108946160A CN 108946160 A CN108946160 A CN 108946160A CN 201811040885 A CN201811040885 A CN 201811040885A CN 108946160 A CN108946160 A CN 108946160A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/914—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems incorporating rotary and rectilinear movements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/18—Advancing work in relation to the stroke of the die or tool by means in pneumatic or magnetic engagement with the work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/022—Flat
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Abstract
Description
技术领域technical field
本发明涉及高速冲压技术领域,具体的说是一种高速搬运机器人。The invention relates to the technical field of high-speed stamping, in particular to a high-speed handling robot.
背景技术Background technique
在轻工、医药、食品、电子和汽车制造等行业的自动化生产线中,诸如分拣、包装、封装,特别是在物料搬运、机床上下料等这种重复、枯燥、危险性尤为突出工作中,为了减轻人类劳动强度,提高工作效率,在作业工序中往往需要在空间中安置重复性工作的作业机械人。In the automatic production lines of light industry, medicine, food, electronics and automobile manufacturing industries, such as sorting, packaging, packaging, especially in repetitive, boring and dangerous work such as material handling, machine tool loading and unloading, etc., In order to reduce human labor intensity and improve work efficiency, it is often necessary to place repetitive work robots in the space during the work process.
在汽车覆盖件冲压行业,一件工件的生产,通常是多台压力机连续冲压生产,因此压力机间板料的输送是至关重要的,直接影响着冲压产品的质量和整条冲压生产线的效率。In the stamping industry of automobile panels, the production of a workpiece is usually the continuous stamping production of multiple presses. Therefore, the transportation of sheets between presses is very important, which directly affects the quality of stamping products and the quality of the entire stamping production line. efficiency.
传统的人工生产线,压力机间板料的输送采用人工输送,压机间至少需要两名工人搬运压力机间的半成品,由于人工搬运会导致板料的翘曲、碰撞、定位不准等,严重影响着冲压产品的质量和效率,因此,目前越来越多的汽车厂家采用机器人冲压自动化线来代替传统的人工生产线,机器人冲压自动化线能够实现压力机间板料的自动输送,达到机器人代替人工,保证产品的质量及稳定性,目前常见的机器人自动化线使用的ABB、KUKA、FANUC、YASKAWA等冲压专用机器人,自动化生产线节拍可达到8次/分钟,能够满足生产的基本需求。但随着汽车行业快速高效的发展,汽车年产量不断的增加,压力机间板料的传输制约着冲压自动化线的整体生产节拍,目前常见机器人自动化线生产效率已不能满足高效生产的需求。In the traditional manual production line, the conveyance of the sheets between the presses is carried out manually, and at least two workers are required to move the semi-finished products between the presses. Manual handling will cause warping, collision, and inaccurate positioning of the sheets, which are serious It affects the quality and efficiency of stamping products. Therefore, at present, more and more automobile manufacturers use robotic stamping automation lines to replace traditional manual production lines. , to ensure the quality and stability of the product. At present, ABB, KUKA, FANUC, YASKAWA and other stamping special robots used in common robot automation lines can reach 8 times per minute, which can meet the basic needs of production. However, with the rapid and efficient development of the automobile industry, the annual output of automobiles continues to increase, and the transfer of sheets between presses restricts the overall production cycle of stamping automation lines. At present, the production efficiency of common robot automation lines can no longer meet the needs of efficient production.
发明内容Contents of the invention
为了解决上述技术问题的不足,本发明提供了一种高速搬运机器人,它既能满足高节拍压力机的生产需要,又能保证产品的质量及稳定性,满足了高速压力机间的板料输送节拍快和效率高的需求。In order to solve the deficiencies of the above technical problems, the present invention provides a high-speed handling robot, which can not only meet the production needs of high-speed presses, but also ensure the quality and stability of products, and meet the needs of sheet metal transportation between high-speed presses. The need for fast tempo and high efficiency.
为了实现上述目的,本发明采用的技术方案为:包括悬挂结构、大臂结构和小臂结构,其特征在于:所述的悬挂结构上设置位移调节结构,位移调节结构的上部设置角度调节结构,大臂结构的上端设置在角度调节结构上,大臂结构的下端设置在位移调节结构上,角度调节结构带动大臂结构的上端做摆向运动,大臂结构的下端沿位移调节结构做滑动和转动,大臂结构的下端端部接小臂结构;所述小臂结构包括第一转动结构,第一转动结构接第二转动结构,第二转动结构接第三转动结构,第三转动结构接端拾器结构。In order to achieve the above object, the technical solution adopted by the present invention is: comprising a suspension structure, a boom structure and a forearm structure, characterized in that: the suspension structure is provided with a displacement adjustment structure, and the upper part of the displacement adjustment structure is provided with an angle adjustment structure, The upper end of the boom structure is set on the angle adjustment structure, and the lower end of the boom structure is set on the displacement adjustment structure. The angle adjustment structure drives the upper end of the boom structure to swing, and the lower end of the boom structure slides and moves along the displacement adjustment structure. The lower end of the boom structure is connected to the forearm structure; the forearm structure includes a first rotation structure, the first rotation structure is connected to the second rotation structure, the second rotation structure is connected to the third rotation structure, and the third rotation structure is connected to the second rotation structure. End picker structure.
为了进一步实现本发明,还可以采用的技术方案为:所述的悬挂结构包括至少四个固定座,至少六个连杆和三角形连接座,三角形连接座通过六个连杆与四个固定座连接,连杆的两端设置杆端关节轴承,两端的杆端关节轴承分别采用正反丝结构,三角形连接座有X轴移动,Y轴转动和Z轴转动三个自由度。所述的位移调节结构包括底座、驱动机构和传动机构,底座通过连接件固定在三角形连接座上,底座上设置直线导轨,直线导轨上滑动设置下滑座,下滑座上通过轴承设置旋转座;驱动结构设置在底座上,驱动结构的的输出端接传动机构,传动结构接下滑座。所述的角度调节结构包括连接座和驱动机构,角度调节结构通过连接座设置在底座上,连接座上安装驱动机构,驱动机构的输出端安装摇杆的一端,摇杆的另一端通过旋转轴承设置法兰轴,法兰轴上安装连接块。所述的大臂结构包括大臂底座、传动机构和两组驱动机构,大臂底座采用铝合金材质制成,大臂底座的上端安装在连接块上,大臂底座上设置前直线导轨和后直线导轨,后直线导轨和旋转座配合安装,前直线导轨滑动设置滑座;两组驱动机构对称安装在大臂底座的两侧,两组驱动机构配合连接传动机构。所述的第一转动结构包括第一安装座,第一安装座的上端设置驱动机构,驱动机构的输出端安装在滑座上。所述的第二转动结构包括驱动机构,第一安装座的下端开设盲孔,驱动机构位于盲孔内,驱动机构的输出端设置内套管,内套管的外周通过轴承安装外套管,外套管的上端配合固定在第一安装座上。所述的第三转动结构包括第二安装座,第二安装座安装在内套管上,第二安装座的下端开设盲孔,盲孔内装驱动机构,第二安装座的两侧设置气缸,气缸上安装支架,支架上安装两个张紧轮,张紧轮上安装拖链;驱动机构的输出端装端拾器安装座。所述的驱动机构包括伺服电机和减速机,减速机安装在伺服电机上;传动机构采用带传动方式,驱动结构减速机的输出轴接传动机构的传动轴。所述的端拾器结构包括两组拾取结构,每组拾取结构包括快换插座,快换插座安装在端拾器安装座上,快换插座上配合插装快换插头,快速插头上设置主杆,主杆的两侧分别通过连接件和支杆连接吸盘。In order to further realize the present invention, the technical solution that can also be adopted is: the suspension structure includes at least four fixed seats, at least six connecting rods and a triangular connecting seat, and the triangular connecting seat is connected to the four fixed seats through six connecting rods , The two ends of the connecting rod are equipped with rod-end joint bearings, and the rod-end joint bearings at both ends adopt positive and negative wire structures respectively. The triangular connecting seat has three degrees of freedom for X-axis movement, Y-axis rotation and Z-axis rotation. The displacement adjustment structure includes a base, a driving mechanism and a transmission mechanism, the base is fixed on the triangular connecting seat through a connecting piece, a linear guide rail is arranged on the base, a sliding seat is arranged on the linear guide rail, and a rotating seat is arranged on the sliding seat through a bearing; The structure is arranged on the base, the output end of the driving structure is connected to the transmission mechanism, and the transmission structure is connected to the slide seat. The angle adjustment structure includes a connecting seat and a driving mechanism, the angle adjusting structure is arranged on the base through the connecting seat, the driving mechanism is installed on the connecting seat, one end of the rocker is installed on the output end of the driving mechanism, and the other end of the rocker is passed through the rotating bearing A flange shaft is set, and a connection block is installed on the flange shaft. The boom structure includes a boom base, a transmission mechanism and two sets of driving mechanisms. The boom base is made of aluminum alloy, the upper end of the boom base is installed on the connecting block, and the front linear guide rail and the rear rail are arranged on the boom base. The linear guide rail, the rear linear guide rail and the swivel seat are installed together, and the front linear guide rail slides to set the sliding seat; two sets of driving mechanisms are symmetrically installed on both sides of the boom base, and the two sets of driving mechanisms are connected to the transmission mechanism. The first rotating structure includes a first mounting seat, a driving mechanism is arranged on the upper end of the first mounting seat, and the output end of the driving mechanism is installed on the sliding seat. The second rotating structure includes a driving mechanism. A blind hole is provided at the lower end of the first mounting base. The driving mechanism is located in the blind hole. An inner casing is arranged at the output end of the driving mechanism. The outer periphery of the inner casing is installed with an outer casing through a bearing. The upper end of the pipe is fitted and fixed on the first mounting base. The third rotating structure includes a second mounting seat, the second mounting seat is installed on the inner casing, a blind hole is opened at the lower end of the second mounting seat, a driving mechanism is installed in the blind hole, and cylinders are arranged on both sides of the second mounting seat. A bracket is installed on the cylinder, two tensioning wheels are installed on the bracket, and drag chains are installed on the tensioning wheels; the output end of the driving mechanism is equipped with an end pickup mounting seat. The drive mechanism includes a servo motor and a reducer, and the reducer is installed on the servo motor; the transmission mechanism adopts a belt transmission mode, and the output shaft of the drive structure reducer is connected to the transmission shaft of the transmission mechanism. The end picker structure includes two sets of pick-up structures, each set of pick-up structures includes a quick-change socket, the quick-change socket is installed on the end picker mounting seat, the quick-change socket is fitted with a quick-change plug, and the quick-change plug is provided with a main rod, the two sides of the main rod are respectively connected to the suction cup through the connecting piece and the support rod.
本发明的有益效果为:The beneficial effects of the present invention are:
1.本发明中高速机器人整体结构采用大臂结构小臂结构联动运动,物流方向运动空间小,压力机布局紧凑,板料传输距离短,节约厂房面积。本发明通过位移调节结构与角度调节结构带动大臂结构的摆动,小臂部分在大臂结构上做直线运动和旋转运动,通过各个轴部分的联动,实现了高速搬运机器人大臂与小臂的协调往复摆动,达到了板料在压力机间高速、高负载、平稳的输送。本发明中的小臂结构实现了小臂末端高速、平稳的往复摆动,突出高速机器人高速高效、运行平稳、布局紧凑等特点,满足了冲压自动化行业对高档次、高效率、高节拍的迫切需求;1. The overall structure of the medium and high-speed robot of the present invention adopts the linkage movement of the arm structure and the forearm structure, the movement space in the logistics direction is small, the layout of the press is compact, the sheet metal transmission distance is short, and the workshop area is saved. The invention drives the swing of the boom structure through the displacement adjustment structure and the angle adjustment structure, the forearm part performs linear motion and rotary motion on the boom structure, and through the linkage of each shaft part, the high-speed handling robot boom and forearm are realized. Coordinated reciprocating swing achieves high-speed, high-load, and stable conveying of sheets between presses. The forearm structure in the present invention realizes the high-speed and stable reciprocating swing at the end of the forearm, highlights the characteristics of high-speed robots such as high-speed and high-efficiency, stable operation, and compact layout, and meets the urgent needs of high-grade, high-efficiency, and high-tempo in the stamping automation industry ;
2.本发明中悬挂结构采用六连杆关节轴承结构的固定方式,可减弱压力机和机器人各自运行时产生的振动,避免产生共振,有利于高速搬运机器人的高速平稳运行;2. The suspension structure in the present invention adopts the fixing method of the six-link joint bearing structure, which can weaken the vibration generated when the press and the robot are running separately, avoid resonance, and is conducive to the high-speed and stable operation of the high-speed handling robot;
3.本发明悬挂结构采用六连杆悬挂结构,通过调整连杆的长度,可以实现三角形连接座X轴移动,Y轴转动和Z轴转动三个自由度的运动,不仅可以满足多种型号压力机尺寸的安装要求,而且方便高速机器人形位公差的调整。3. The suspension structure of the present invention adopts a six-link suspension structure. By adjusting the length of the connecting rods, the three degrees of freedom movement of the triangular connection seat X-axis movement, Y-axis rotation and Z-axis rotation can be realized, which can not only meet the pressure of various models It meets the installation requirements of the machine size, and facilitates the adjustment of the shape and position tolerance of the high-speed robot.
4.本发明高速机器人大臂主要零件材质采用铝合金,减轻了运动部件的重量,减小了运动惯量,对应整体的驱动能耗下降,节约运行成本;4. The material of the main parts of the high-speed robot arm of the present invention is made of aluminum alloy, which reduces the weight of the moving parts, reduces the motion inertia, reduces the corresponding overall drive energy consumption, and saves operating costs;
5.本发明各部件运动轨迹简单,便于通过运动学分析优化轨迹曲线,可快速优化处不同模具的轨迹,适应性强,便于安装后的调试工作;5. The movement trajectory of each part of the present invention is simple, which is convenient for optimizing the trajectory curve through kinematic analysis, and can quickly optimize the trajectory of different molds. It has strong adaptability and is convenient for debugging after installation;
6.本发明小臂结构中第二旋转结构具有旋转功能,结构紧凑且强度高,不仅适用于重负载物料的输送,而且可以满足压力机间物料倾斜于物流方向输送。6. The second rotating structure in the forearm structure of the present invention has a rotating function, has a compact structure and high strength, and is not only suitable for the transportation of heavy-duty materials, but also can satisfy the transportation of materials between presses inclined to the logistics direction.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本发明高速搬运机器人结构示意图;Fig. 1 is the structural representation of high-speed handling robot of the present invention;
图2为本发明悬挂结构结构示意图;Fig. 2 is a structural schematic diagram of the suspension structure of the present invention;
图3为本发明位移调节结构结构示意图;Fig. 3 is a structural schematic diagram of the displacement adjustment structure of the present invention;
图4为本发明角度调节结构结构示意图;Fig. 4 is a structural schematic diagram of the angle adjustment structure of the present invention;
图5为图4部分结构剖视图;Fig. 5 is a partial structural cross-sectional view of Fig. 4;
图6为本发明大臂结构结构示意图;Fig. 6 is a structural schematic diagram of the boom structure of the present invention;
图7为本发明小臂结构示意图;Fig. 7 is a schematic diagram of the forearm structure of the present invention;
图8为图7部分剖视图;Fig. 8 is a partial sectional view of Fig. 7;
图9为本发明端拾器结构结构示意图。Fig. 9 is a structural schematic diagram of the end effector of the present invention.
附图标记reference sign
1悬挂结构 2位移调节结构 3角度调节结构 4大臂结构 5第一转动结构 6第二转动结构 7第三转动结构 8端拾器结构 9固定座,10销轴 11杆端关节轴承 12连杆 13三角形连接座 14连接件 15底座 16直线导轨 17第一伺服电 18第一减速机 19第一减速机安装座20传动轴 21第一同步带轮 22第一同步带 23第一导轨制动器 24下滑座 25旋转座26限位块 27连接座 28摇杆 29连接块 30第二伺服电机,31第二减速机 32端盖 33旋转轴承 34法兰轴 35第二减速机安装座,36第三减速机 37第三伺服电机 38后直线导轨 39大臂底座 40第二导轨制动器 41缓冲器 42滑座 43前直线导轨 44限位块 45第二同步带 46第二同步带轮 47第四伺服电机 48第一安装座 49第四减速机 50第五伺服电机 51轴承52第五减速机 53外套管 54内套管 55第二安装座 56第六伺服电机 57T型减速机 58端拾器安装座 59气缸 60拖链 61支架 62张紧轮 63护罩 64快换插座 65快换插头 66主杆 67连接件 68支杆 69吸盘。1 Suspension structure 2 Displacement adjustment structure 3 Angle adjustment structure 4 Boom structure 5 First rotation structure 6 Second rotation structure 7 Third rotation structure 8 End pickup structure 9 Fixed seat, 10 Pin shaft 11 Rod end joint bearing 12 Connecting rod 13 Triangular connection seat 14 Connector 15 Base 16 Linear guide rail 17 First servo motor 18 First reducer 19 First reducer mounting seat 20 Drive shaft 21 First timing pulley 22 First timing belt 23 First guide rail brake 24 Slide down Seat 25 Swivel seat 26 Limit block 27 Connection seat 28 Rocker 29 Connection block 30 Second servo motor, 31 Second reducer 32 End cover 33 Rotary bearing 34 Flange shaft 35 Second reducer mounting seat, 36 Third reducer Machine 37 Third Servo Motor 38 Rear Linear Guide 39 Boom Base 40 Second Guide Brake 41 Buffer 42 Sliding Seat 43 Front Linear Guide 44 Limit Block 45 Second Synchronous Belt 46 Second Synchronous Pulley 47 Fourth Servo Motor 48 The first mounting seat 49 the fourth reducer 50 the fifth servo motor 51 the bearing 52 the fifth reducer 53 the outer casing 54 the inner casing 55 the second mounting seat 56 the sixth servo motor 57 the T type reducer 58 the end pickup mounting seat 59 the cylinder 60 drag chain 61 bracket 62 tensioner wheel 63 shield 64 quick change socket 65 quick change plug 66 main rod 67 connector 68 support rod 69 suction cup.
具体实施方式Detailed ways
下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
一种高速搬运机器人,如图1所示,包括悬挂结构1、大臂结构4和小臂结构,所述的悬挂结构1上设置位移调节结构2,位移调节结构2的上部设置角度调节结构3,大臂结构4的上端设置在角度调节结构3上,大臂结构4的下端设置在位移调节结构2上,角度调节结构3可以带动大臂结构4的上端做摆向运动,大臂结构4的下端可以沿位移调节结构2做滑动和转动,大臂结构4的下端端部接小臂结构;所述小臂结构包括第一转动结构5,第一转动结构5接第二转动结构6,第二转动结构6接第三转动结构7,第三转动结构7接端拾器结构8。A high-speed handling robot, as shown in Figure 1, includes a suspension structure 1, a boom structure 4 and a forearm structure, the suspension structure 1 is provided with a displacement adjustment structure 2, and the upper part of the displacement adjustment structure 2 is provided with an angle adjustment structure 3 , the upper end of the boom structure 4 is set on the angle adjustment structure 3, the lower end of the boom structure 4 is set on the displacement adjustment structure 2, the angle adjustment structure 3 can drive the upper end of the boom structure 4 to do swinging movement, the boom structure 4 The lower end of the arm can slide and rotate along the displacement adjustment structure 2, and the lower end of the boom structure 4 is connected to the forearm structure; the forearm structure includes a first rotation structure 5, and the first rotation structure 5 is connected to the second rotation structure 6, The second rotating structure 6 is connected to the third rotating structure 7 , and the third rotating structure 7 is connected to the end pickup structure 8 .
本发明通过位移调节结构2与角度调节结构3带动大臂结构4的摆动,小臂部分在大臂结构4上做直线运动和旋转运动,通过各个轴部分的联动,实现了高速搬运机器人大臂与小臂的协调往复摆动,达到了板料在压力机间高速、高负载、平稳的输送。本发明中高速机器人整体结构采用大臂结构4和小臂结构联动运动,物流方向运动空间小,压力机布局紧凑,板料传输距离短,节约厂房面积。本发明实现了小臂末端高速、平稳的往复摆动,突出了高速机器人高速高效、运行平稳、布局紧凑等特点,满足了冲压自动化行业对高档次、高效率、高节拍的迫切需求;In the present invention, the swing of the boom structure 4 is driven by the displacement adjustment structure 2 and the angle adjustment structure 3, and the small arm part performs linear motion and rotational motion on the boom structure 4. Through the linkage of each shaft part, the high-speed handling robot boom is realized. Coordinated reciprocating swing with the forearm achieves high-speed, high-load, and stable conveyance of sheets between presses. The overall structure of the high-speed robot in the present invention adopts the linkage movement of the large arm structure 4 and the small arm structure, the movement space in the logistics direction is small, the layout of the press is compact, the sheet metal transmission distance is short, and the workshop area is saved. The invention realizes the high-speed and stable reciprocating swing of the arm end, highlights the characteristics of high-speed robots such as high-speed and high-efficiency, stable operation, and compact layout, and meets the urgent needs of the stamping automation industry for high-grade, high-efficiency, and high-paced;
现有的悬挂机构有很多种,位移调节结构2可以通过连接杆和固定座直接固定在压力机立柱上,但是该种方式不能实现位移调节结构2的角度、倾斜、旋转的变化,满足不了不同尺寸压力机尺寸的安装要求,如图2所示,本发明中选用的悬挂结构包括至少四个固定座9,至少六个连杆12和三角形连接座13,优选的采用六个连杆12和四个固定座9,三角形连接座13通过六个连杆12与四个固定座9连接,连杆12的两端设置杆端关节轴承11,两端的杆端关节轴承11分别采用正反丝结构,以位移调节结构2中的底座15所在轴为Y轴方向,三角形连接座13具有X轴移动,Y轴转动和Z轴转动三个自由度,调节连杆12的长度,三角形连接座13可以做X轴移动、Y轴转动和Z轴转动三个自由度的运动。连杆12的两端分别设置杆端关节轴承11,两端的杆端关节轴承11分别采用正反丝结构,即一端的杆端关节轴承11采用正向螺纹,另一端的杆端关节轴承11采用反向螺纹,进一步的,连杆12上的中间可以开设孔,方便插入加力杆旋转连杆12来调节其长度,进而调整三角形连接座13安装面的具体位置,固定座9安装在压力机立柱上,连杆12一端的杆端关节轴承11优选采用销轴10与固定座9相连,由于杆端关节轴承11具有摆动、倾斜、旋转运动的特点,通过调节固定座9的位置,进而可以调整三角形连接座13的具体位置,满足了不同压力机尺寸的安装要求;三角形连接座13采用六连杆悬挂方式,可抵消压力机工作时产生的振动,同时,也可减弱高速搬运机器人工作时的振动。此悬挂部分的六连杆结构,不仅可以满足多种型号压力机的安装要求、调整方便,而且有利于高速搬运机器人的平稳运行。There are many kinds of existing suspension mechanisms. The displacement adjustment structure 2 can be directly fixed on the press column through the connecting rod and the fixing seat, but this method cannot realize the change of the angle, inclination, and rotation of the displacement adjustment structure 2, and cannot satisfy different requirements. Size The installation requirements of the size of the press, as shown in Figure 2, the suspension structure selected in the present invention includes at least four fixed seats 9, at least six connecting rods 12 and triangular connecting seats 13, preferably six connecting rods 12 and The four fixed seats 9 and the triangular connecting seat 13 are connected to the four fixed seats 9 through six connecting rods 12. The two ends of the connecting rods 12 are provided with rod-end joint bearings 11, and the rod-end joint bearings 11 at both ends adopt positive and negative wire structures respectively. , with the axis of the base 15 in the displacement adjustment structure 2 as the Y-axis direction, the triangular connecting seat 13 has three degrees of freedom of X-axis movement, Y-axis rotation and Z-axis rotation, and the length of the connecting rod 12 is adjusted. The triangular connecting seat 13 can Perform three degrees of freedom movement of X-axis movement, Y-axis rotation and Z-axis rotation. Both ends of the connecting rod 12 are provided with rod end joint bearings 11 respectively, and the rod end joint bearings 11 at both ends respectively adopt positive and negative thread structures, that is, the rod end joint bearing 11 at one end adopts forward thread, and the rod end joint bearing 11 at the other end adopts Reverse thread, further, a hole can be opened in the middle of the connecting rod 12, which is convenient for inserting the booster rod to rotate the connecting rod 12 to adjust its length, and then adjust the specific position of the mounting surface of the triangular connecting seat 13. The fixed seat 9 is installed on the press On the column, the rod end joint bearing 11 at one end of the connecting rod 12 is preferably connected to the fixed seat 9 by a pin shaft 10. Since the rod end joint bearing 11 has the characteristics of swinging, tilting and rotating motion, by adjusting the position of the fixing seat 9, it can Adjust the specific position of the triangular connecting seat 13 to meet the installation requirements of different press sizes; the triangular connecting seat 13 adopts a six-link suspension method, which can offset the vibration generated when the press is working, and at the same time, it can also reduce the vibration caused by the high-speed handling robot. vibration. The six-link structure of the suspension part can not only meet the installation requirements of various types of presses, facilitate adjustment, but also facilitate the smooth operation of the high-speed handling robot.
本发明中的位移调节结构2包括底座15、驱动机构和传动机构,底座15通过连接件14固定在三角形连接座13上,底座15上设置直线导轨16,直线导轨16上滑动设置下滑座24,下滑座24上通过轴承设置旋转座25;驱动结构设置在底座15上,驱动结构的的输出端接传动机构。为了表示清楚,如图3所示,位移调节结构2中的驱动机构可采用第一伺服电机17和第一减速机18的组合,第一减速机18通过第一减速机安装座19配合安装在底座15的上部,传动结构采用传动轴20、第一同步带轮21和第一同步带22,第一减速机18的输出轴通过锁紧盘方式连接传动结构的传动轴20,该传动方式传递扭矩大、拆装方便。位移调节结构2的传动结构采用双同步带同步驱动方式,传动轴20上下两端及中间均安装有轴承支撑,该结构具有高强度、高负载的特性;直线导轨16上还可安装有第一导轨制动器23,在同步带20断带时,第一导轨制动器23立即抱死直线导轨16,防止下滑座24移动,避免断带后高速机器人前段运动部件的失控。The displacement adjustment structure 2 in the present invention comprises a base 15, a driving mechanism and a transmission mechanism, the base 15 is fixed on the triangular connection seat 13 through the connector 14, a linear guide rail 16 is arranged on the base 15, and a sliding seat 24 is arranged on the linear guide rail 16, The lower seat 24 is provided with a rotating seat 25 through bearings; the driving structure is arranged on the base 15, and the output terminal of the driving structure is connected to the transmission mechanism. In order to express clearly, as shown in Figure 3, the driving mechanism in the displacement adjustment structure 2 can adopt the combination of the first servo motor 17 and the first reducer 18, and the first reducer 18 is mounted on the first reducer mounting base 19 through cooperation. On the upper part of the base 15, the transmission structure adopts the transmission shaft 20, the first synchronous pulley 21 and the first synchronous belt 22, and the output shaft of the first reducer 18 is connected to the transmission shaft 20 of the transmission structure through a locking disc. Large torque, easy disassembly and assembly. The transmission structure of the displacement adjustment structure 2 adopts a double synchronous belt synchronous drive mode. Bearing supports are installed at the upper and lower ends of the transmission shaft 20 and in the middle. This structure has the characteristics of high strength and high load; the linear guide rail 16 can also be installed with a first Guide rail brake 23, when synchronous belt 20 breaks belt, the first guide rail brake 23 locks linear guide rail 16 immediately, prevents slide seat 24 from moving, avoids the loss of control of high-speed robot front segment moving parts after the broken belt.
所述的角度调节结构3包括连接座27和驱动机构,角度调节结构3通过连接座27设置在位移调节结构2的底座15上,连接座27上安装驱动机构,驱动机构的输出端安装摇杆28的一端,摇杆28的另一端通过旋转轴承33设置法兰轴34,法兰轴34上安装连接块29。优选的,连接座27通过加工的定位直口固定在位移调节结构2的底座15上,该结构保证了安装精度;为了表示清楚,如图4所示,角度调节结构3的驱动结构可以采用第二伺服电机30,第二伺服电机30上安装第二减速机31,配合安装后的第二伺服电机30和第二减速机31安装在连接座27上;摇杆28一端通过键连接安装在第二减速机31的输出轴上,第二减速机的输出轴31的轴端还可安装有端盖32,摇杆28的另一端安装旋转轴承33,旋转轴承33上安装法兰轴34,法兰轴34与连接块29连接。该结构简单紧凑,占用空间少。The angle adjustment structure 3 includes a connecting seat 27 and a driving mechanism, the angle adjusting structure 3 is arranged on the base 15 of the displacement adjusting structure 2 through the connecting seat 27, a driving mechanism is installed on the connecting seat 27, and a rocker is installed at the output end of the driving mechanism One end of 28, the other end of rocking bar 28 is provided with flange shaft 34 by swivel bearing 33, and connection block 29 is installed on the flange shaft 34. Preferably, the connecting seat 27 is fixed on the base 15 of the displacement adjustment structure 2 through the processed positioning straight mouth, which ensures the installation accuracy; in order to show clearly, as shown in Figure 4, the driving structure of the angle adjustment structure 3 can adopt the first Two servo motors 30, the second reducer 31 is installed on the second servo motor 30, and the second servo motor 30 and the second reducer 31 after cooperating with the installation are installed on the connecting seat 27; On the output shaft of the second speed reducer 31, the shaft end of the output shaft 31 of the second speed reducer can also be equipped with an end cover 32, and the other end of the rocking bar 28 is equipped with a swivel bearing 33, and a flange shaft 34 is installed on the swivel bearing 33. The blue shaft 34 is connected with the connection block 29 . The structure is simple and compact, occupying less space.
如图6所示,本发明中的大臂结构4包括大臂底座39、传动机构和两组驱动机构,大臂底座39采用铝合金材质制成,大臂底座39的上端安装在连接块29上,大臂底座39上设置前直线导轨43和后直线导轨38,后直线导轨38和旋转座25配合安装,前直线导轨43滑动设置滑座42,滑座42上安装第二导轨制动器40;两组驱动机构对称安装在大臂底座39的两侧,两组驱动机构分别配合连接传动机构。本结构中大臂底座39采用铝板连接而成,减轻了运动部分的质量,减小了角度调节结构3、位移调节结构2的功率配置;为了表示清楚,如图6所示,大臂底座39的传动机构采用第二同步带轮46和第二同步带45,第二同步带轮46和第二同步带45等传动部件设在大臂底座39上;大臂底座39的上端与角度调节结构3的连接块29固定连接,大臂底座39的上端绕着角度调节结构3的第二减速机31的输出轴为圆心、摇杆28中心距为半径摆动,大臂底座39上的后直线导轨38可在位移调节结构的旋转座25上固定的滑块滑动,这样角度调节结构3带动大臂底座39上端做圆弧往复运动和位移调节结构2带动大臂底座39做直线运动,角度调节结构3和位移调节结构2联动使大臂结构4左右方向做往复摆动;大臂结构4的驱动结构采用两组驱动机构,驱动机构采用第三伺服电机37和第三减速机36,第三伺服电机37与第三减速机36配合连接后安装在第二减速机安装座35上,第二减速机安装座35配合安装在大臂底座39上,第三减速机36输出轴与本结构中传动机构的传动轴用锁紧盘锁紧连接,此结构既能传递大的扭矩,又方便拆装;本结构中的驱动结构采用两组驱动机构驱动,两组驱动机构对称分布安装在大臂结构4上,重心保持在对称面上,避免了大臂结构4往复摆动时受力不均,对大臂结构4的摆动时的驱动及运行平稳造成影响;本结构中的前直线导轨43安装在大臂底座39上,滑座42通过滑块沿着前直线导轨43上下运动,滑座42上安装第二导轨制动器40,第二导轨制动器40在停机或者同步带断带时可以立即抱死前直线导轨43,减小了停机状态下所受的电机制动力,避免了滑座42在断带时损坏;大臂底座39上还可以安装限位块44与缓冲器41,该结构防止了滑座42在安装或者异常运行时脱离前直线导轨43,造成人员伤亡及设备损坏,大大提高了安全性,避免了安全隐患。As shown in Figure 6, the boom structure 4 in the present invention includes a boom base 39, a transmission mechanism and two groups of drive mechanisms, the boom base 39 is made of aluminum alloy, and the upper end of the boom base 39 is installed on the connecting block 29 On, the front linear guide rail 43 and the rear linear guide rail 38 are arranged on the boom base 39, the rear linear guide rail 38 and the swivel seat 25 are installed in cooperation, the front linear guide rail 43 is slidably provided with a slide seat 42, and the second guide rail brake 40 is installed on the slide seat 42; Two groups of driving mechanisms are symmetrically installed on both sides of the boom base 39, and the two groups of driving mechanisms cooperate with the connecting transmission mechanism respectively. In this structure, the boom base 39 is connected by aluminum plates, which reduces the quality of the moving parts and reduces the power configuration of the angle adjustment structure 3 and the displacement adjustment structure 2; for clarity, as shown in Figure 6, the boom base 39 The transmission mechanism adopts the second synchronous pulley 46 and the second synchronous belt 45, and transmission parts such as the second synchronous pulley 46 and the second synchronous belt 45 are arranged on the boom base 39; the upper end of the boom base 39 and the angle adjustment structure The connection block 29 of 3 is fixedly connected, the upper end of the boom base 39 swings around the output shaft of the second reducer 31 of the angle adjustment structure 3 as the center of the circle, the center distance of the rocker 28 as the radius, and the rear linear guide rail on the boom base 39 38 can slide on the fixed slide block on the swivel seat 25 of the displacement adjustment structure, so that the angle adjustment structure 3 drives the upper end of the arm base 39 to do arc reciprocating motion and the displacement adjustment structure 2 drives the arm base 39 to do linear motion, and the angle adjustment structure 3 is linked with the displacement adjustment structure 2 to make the boom structure 4 reciprocate in the left and right direction; the drive structure of the boom structure 4 adopts two sets of drive mechanisms, the drive mechanism adopts the third servo motor 37 and the third reducer 36, and the third servo motor 37 and the third reducer 36 are matched and connected and installed on the second reducer mount 35, and the second reducer mount 35 is mounted on the boom base 39 in cooperation, and the output shaft of the third reducer 36 is connected with the transmission mechanism in this structure The transmission shaft is locked and connected with a locking disc. This structure can not only transmit large torque, but also facilitate disassembly and assembly; the driving structure in this structure is driven by two sets of drive mechanisms, which are symmetrically distributed and installed on the boom structure 4. Above, the center of gravity is kept on the symmetrical plane, avoiding uneven force when the boom structure 4 swings back and forth, and affecting the driving and smooth operation of the boom structure 4 when swinging; the front linear guide rail 43 in this structure is installed on the big arm structure 4 On the arm base 39, the slide seat 42 moves up and down along the front linear guide rail 43 through the slide block, and the second guide rail brake 40 is installed on the slide seat 42, and the second guide rail brake 40 can immediately lock the front straight line when the machine stops or the synchronous belt is broken. The guide rail 43 reduces the braking force of the motor in the stop state, and avoids the damage of the slide seat 42 when the belt is broken; the limit block 44 and the buffer 41 can also be installed on the boom base 39, and this structure prevents the slide seat from being damaged. 42 breaks away from the front linear guide rail 43 during installation or abnormal operation, causing casualties and equipment damage, greatly improving safety and avoiding potential safety hazards.
本发明中的机器人小臂部分包括第一转动结构5、第二转动结构6和第三转动结构7,三个转动结构分别来实现小臂的各项功能;如图7所示,本发明中第一转动结构5包括第一安装座48,第一安装座48的上端设置驱动机构,驱动机构的输出端安装在滑座42上。为了表示清楚,第一转动结构5的驱动结构采用第四伺服电机47和第四减速机49,第四减速机49采用RV减速机,第一转动结构5中的第一安装座48通过RV减速机安装在滑座42上,RV减速机输出端固定在滑座42上;本结构中RV减速机具有尺寸小、重量轻的特点,采用RV减速机使得第一转动结构5的整体外形尺寸、重量减小;RV减速机安装在大臂结构4的滑座42上,,第四伺服电机47启动后带动RV减速机的转动,因为RV减速机输出端固定在滑座42上,则RV减速机连接的第一安装座48随之转动,进而带动整个第一转动结构5摆动,实现了小臂部分的往复摆动功能,优选的,RV减速机安装座采用铝合金材质加工而成,在满足强度要求的情况下,减轻了机器人前段运动部件的重量,减小了驱动功率,节约了运行耗能。The forearm part of the robot in the present invention includes a first rotating structure 5, a second rotating structure 6 and a third rotating structure 7, and the three rotating structures respectively realize various functions of the small arm; as shown in Figure 7, in the present invention The first rotating structure 5 includes a first mounting seat 48 , a driving mechanism is arranged on the upper end of the first mounting seat 48 , and the output end of the driving mechanism is installed on the sliding seat 42 . For clarity, the driving structure of the first rotating structure 5 adopts the fourth servo motor 47 and the fourth reducer 49, the fourth reducer 49 adopts the RV reducer, and the first mounting base 48 in the first rotating structure 5 is decelerated by RV The machine is installed on the sliding seat 42, and the output end of the RV reducer is fixed on the sliding seat 42; the RV reducer in this structure has the characteristics of small size and light weight, and the use of the RV reducer makes the overall dimensions of the first rotating structure 5 The weight is reduced; the RV reducer is installed on the sliding seat 42 of the boom structure 4, and the fourth servo motor 47 drives the rotation of the RV reducer after starting, because the output end of the RV reducer is fixed on the sliding seat 42, the RV decelerates The first mounting seat 48 connected with the machine rotates accordingly, and then drives the entire first rotating structure 5 to swing, realizing the reciprocating swing function of the forearm part. Preferably, the mounting seat of the RV reducer is made of aluminum alloy, which meets the In the case of strength requirements, the weight of the moving parts in the front section of the robot is reduced, the driving power is reduced, and the running energy consumption is saved.
第二转动结构6包括驱动机构,第一安装座48的下端开设盲孔,驱动机构位于盲孔内,驱动机构的输出端设置内套管54,内套管54的外周通过轴承51安装外套管53,外套管53的上端配合固定在第一安装座48上。为了表示清楚,如图7和图8所示,第二转动结构6的驱动机构采用第五伺服电机50,第五伺服电机50上安装第五减速机52,第五伺服电机50和第五减速机52连接后安装在第一安装座48下端的盲孔内,第五减速机52的输出端固定连接内套管54,外套管53与第一转动结构5的第一安装座48下端固定连接,外套管53通过轴承51与内套管54配合连接,第五减速机52可以带动内套管54做旋转运动,该结构增强了小臂前段的受力,从而保证了高速机器人的负载。第二转动结构6的第五减速机52和五伺服电机52安装在第一转动结构5的第一安装座48下端的盲孔内,相对于第一转动结构5做旋转运动,该结构减小了前段尺寸,避免了机器人前段进入压力机内时干涉;第二转动结构6的旋转功能,满足了压力机间板料倾斜于物流方向输送功能。The second rotating structure 6 includes a driving mechanism. The lower end of the first mounting base 48 offers a blind hole, the driving mechanism is located in the blind hole, the output end of the driving mechanism is provided with an inner casing 54, and the outer circumference of the inner casing 54 is installed with an outer casing through a bearing 51. 53 , the upper end of the outer sleeve 53 is fitted and fixed on the first mounting base 48 . In order to express clearly, as shown in Figure 7 and Figure 8, the drive mechanism of the second rotating structure 6 adopts the fifth servo motor 50, the fifth reduction gear 52 is installed on the fifth servo motor 50, the fifth servo motor 50 and the fifth reduction gear After the motor 52 is connected, it is installed in the blind hole at the lower end of the first mounting base 48, the output end of the fifth reducer 52 is fixedly connected to the inner sleeve 54, and the outer sleeve 53 is fixedly connected to the lower end of the first mounting base 48 of the first rotating structure 5. , the outer sleeve 53 is connected with the inner sleeve 54 through the bearing 51, and the fifth reducer 52 can drive the inner sleeve 54 to rotate. This structure strengthens the force of the front section of the forearm, thereby ensuring the load of the high-speed robot. The fifth reducer 52 and the fifth servo motor 52 of the second rotating structure 6 are installed in the blind hole at the lower end of the first mounting seat 48 of the first rotating structure 5, and rotate relative to the first rotating structure 5, and the structure reduces The size of the front section is reduced, which avoids interference when the front section of the robot enters the press; the rotation function of the second rotating structure 6 satisfies the function of transporting the sheet material between the presses inclined to the logistics direction.
第三转动结构7包括第二安装座55,第二安装座55安装在第二转动结构6的内套管54上,第二安装座55的下端竖向开开设盲孔,盲孔内装驱动机构,第二安装座55的两侧设置气缸59,气缸59上安装支架61,支架61上安装两个张紧轮62,张紧轮62上安装拖链60;驱动机构的输出端装端拾器安装座58。第二安装座55安装在第二转动结构6的内套管54上,第二安装座55采用型材与板材焊接而成,为了表示清楚,如图8所示,第三转动结构中的驱动机构采用第六伺服电机56和T型减速机57,连接后的第六伺服电机56和T型减速机57隐藏在第二安装座55的盲孔内,缩小了小臂前段的尺寸,避免了取放料时与模具的干涉;端拾器安装座58固定在T型减速机57的输出轴上,可随着T型减速机57的旋转而转动,可根据末端端拾器的连接方式来更换端拾器安装座58,便于末端端拾器的连接;气缸59安装在第二安装座55的两侧,支架61安装在气缸59上,张紧轮62安装在支架61上,两侧的拖链60分别绕过张紧轮62,两侧的拖链60始终保持着张紧状态,该结构便于气管及线路的布置,此处第三转动结构7的旋转作用用于板料在输送过程中保持水平,进而减小了空气阻力,防止了板料与周围物体干涉。The third rotating structure 7 includes a second mounting base 55, the second mounting base 55 is installed on the inner casing 54 of the second rotating structure 6, the lower end of the second mounting base 55 is vertically opened to form a blind hole, and the blind hole is equipped with a driving mechanism , the two sides of the second mounting seat 55 are provided with cylinder 59, mounting bracket 61 on the cylinder 59, two tensioning pulleys 62 are installed on the support 61, drag chain 60 is installed on the tensioning pulley 62; Mount 58. The second mounting seat 55 is installed on the inner casing 54 of the second rotating structure 6, and the second mounting seat 55 is welded by profiles and plates. In order to show clearly, as shown in Figure 8, the driving mechanism in the third rotating structure The sixth servo motor 56 and T-type reducer 57 are adopted, and the connected sixth servo motor 56 and T-type reducer 57 are hidden in the blind hole of the second mounting base 55, which reduces the size of the front section of the forearm and avoids taking Interference with the mold during discharging; the end picker mounting base 58 is fixed on the output shaft of the T-type reducer 57, and can rotate with the rotation of the T-type reducer 57, and can be replaced according to the connection mode of the end-end picker The end picker mount 58 is convenient for the connection of the end end picker; the cylinder 59 is installed on both sides of the second mount 55, the support 61 is installed on the cylinder 59, the tension wheel 62 is installed on the support 61, and the pulleys on both sides The chains 60 bypass the tensioning pulleys 62 respectively, and the drag chains 60 on both sides are always kept in a tensioned state. This structure is convenient for the arrangement of air pipes and lines. Here, the rotation of the third rotating structure 7 is used for sheet metal transportation Keep it level, thereby reducing air resistance and preventing the sheet metal from interfering with surrounding objects.
本发明中的端拾器结构包括两组拾取结构,如图9所示,每组拾取结构包括快换插座64,快换插座64安装在端拾器安装座58上,快换插座64上配合插装快换插头65,快速插头65上设置主杆66,主杆66的两侧分别通过连接件67和支杆68连接吸盘69。所述快换插座64安装在第三转动结构7的端拾器安装座58上,快换插头65直接插在快换插座64上,便于端拾器的快速更换;通过连接件67支杆68安装在主杆66上,根据板料的形状及重量来调整支杆68的排布,吸盘69安装在支杆68上,用于吸取板料。The end picker structure in the present invention includes two groups of pick-up structures, as shown in Figure 9, each set of pick-up structures includes a quick-change socket 64, and the quick-change socket 64 is installed on the end picker mount 58, and the quick-change socket 64 fits The quick-change plug 65 is plugged in, and the main rod 66 is arranged on the quick plug 65, and the two sides of the main rod 66 are respectively connected to the suction cup 69 through the connector 67 and the pole 68. The quick-change socket 64 is installed on the end picker mounting seat 58 of the third rotating structure 7, and the quick-change plug 65 is directly inserted on the quick-change socket 64, which is convenient for quick replacement of the end picker; Installed on the main pole 66, the arrangement of the poles 68 is adjusted according to the shape and weight of the plate, and the suction cup 69 is installed on the pole 68 for absorbing the plate.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still The technical solutions recorded in the foregoing embodiments may be modified, or some of the technical features may be replaced equivalently, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the within the protection scope of the present invention.
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Application publication date: 20181207 |