CN108934451B - fruit tree fruit picking robot - Google Patents
fruit tree fruit picking robot Download PDFInfo
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- CN108934451B CN108934451B CN201810986105.7A CN201810986105A CN108934451B CN 108934451 B CN108934451 B CN 108934451B CN 201810986105 A CN201810986105 A CN 201810986105A CN 108934451 B CN108934451 B CN 108934451B
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- 235000013399 edible fruits Nutrition 0.000 title claims abstract description 156
- 238000005192 partition Methods 0.000 claims abstract description 15
- 230000005089 fruit drop Effects 0.000 claims description 10
- 230000009471 action Effects 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 5
- 210000005069 ears Anatomy 0.000 claims description 2
- 239000011148 porous material Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 5
- 230000008569 process Effects 0.000 abstract description 4
- 238000013461 design Methods 0.000 abstract description 2
- 230000003028 elevating effect Effects 0.000 abstract 2
- 230000009467 reduction Effects 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 244000144730 Amygdalus persica Species 0.000 description 1
- 244000141359 Malus pumila Species 0.000 description 1
- 244000018633 Prunus armeniaca Species 0.000 description 1
- 235000009827 Prunus armeniaca Nutrition 0.000 description 1
- 235000006040 Prunus persica var persica Nutrition 0.000 description 1
- 244000294611 Punica granatum Species 0.000 description 1
- 235000014360 Punica granatum Nutrition 0.000 description 1
- 241000220324 Pyrus Species 0.000 description 1
- 235000021016 apples Nutrition 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 235000021017 pears Nutrition 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D46/00—Picking of fruits, vegetables, hops, or the like; Devices for shaking trees or shrubs
- A01D46/24—Devices for picking apples or like fruit
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D46/00—Picking of fruits, vegetables, hops, or the like; Devices for shaking trees or shrubs
- A01D46/20—Platforms with lifting and lowering devices
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N7/00—Television systems
- H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/12—Technologies relating to agriculture, livestock or agroalimentary industries using renewable energies, e.g. solar water pumping
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- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Engineering & Computer Science (AREA)
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- Harvesting Machines For Specific Crops (AREA)
Abstract
Description
技术领域technical field
本发明属于农林机械设备技术领域,具体涉及一种果树果实采摘机器人。The invention belongs to the technical field of agricultural and forestry machinery and equipment, and in particular relates to a fruit picking robot for fruit trees.
背景技术Background technique
目前,苹果、桃子、梨、杏、石榴等果树果实的采摘主要以人工采摘为主,需要增加大量的人力成本,需要借助板凳、短梯等工具,而且在较高枝干的果实人们还要爬到果树上进行采摘,这无疑增添了采摘的危险性,并且工作量大,效率较低。稍有不慎就会从果树上摔落,存在很大的安全隐患。传统果树果实采摘装置就是一个长杆子,通过它将果实打落下来,对果树有断枝落叶的伤害,且掉落的果实容易损坏,另外,目前市场上也有简易的果实采摘器,是由伸缩杆和剪刀组成,使用时,需要手持伸缩杆将果实采摘掉,长时间工作过后,手臂会产生酸痛感,劳动强度大,采摘效率低。At present, the fruit picking of apples, peaches, pears, apricots, pomegranates and other fruit trees is mainly done manually, which requires a lot of labor costs, and tools such as benches and short ladders are needed. Picking on the fruit tree undoubtedly increases the danger of picking, and the workload is large and the efficiency is low. A little carelessness will fall from the fruit tree, and there is a great potential safety hazard. The traditional fruit picking device for fruit trees is a long pole, through which the fruit is knocked down, which will cause damage to the fruit tree, and the fallen fruit is easy to damage. Composed of rods and scissors, when in use, it is necessary to hold the telescopic rod to pick the fruit. After working for a long time, the arm will feel sore, the labor intensity is high, and the picking efficiency is low.
发明内容Contents of the invention
本发明为了解决现有技术中的不足之处,提供一种劳动强度小、安全性强、采摘效率高且不易损伤果实的果树果实采摘机器人。In order to solve the deficiencies in the prior art, the present invention provides a fruit picking robot for fruit trees with low labor intensity, strong safety, high picking efficiency and less damage to the fruit.
为解决上述技术问题,本发明采用如下技术方案:果树果实采摘机器人,包括车厢,车厢底部设置有车轮,车厢后侧上部设置有手扶推拉架,车厢内沿垂直方向设置有将车厢内部分隔为前储果腔和后驱动腔的竖向隔板,竖向隔板后侧壁沿垂直方向固定设置有位于后驱动腔内的导向方管,车厢后侧壁设置有后门体,车厢前侧壁设置有前门体,后驱动腔内水平设置有水平隔板,后驱动腔内设置有位于水平隔板下方且位于方管后侧的可充电电池,水平隔板上设置有减速电机和控制器,导向方管后侧开设有驱动孔,导向方管内滑动穿设有支撑方管,支撑方管下部后侧沿垂直方向设置有驱动齿条结构,减速电机的动力输出轴安装有驱动齿轮,驱动齿轮穿过驱动孔与驱动齿条结构啮合,支撑方管上端设置有位于车厢上方的果实摘取机械手,可充电电池为控制器供电,控制器通过控制线分别与减速电机和果实摘取机械手连接。In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions: the fruit tree fruit picking robot includes a compartment, the bottom of the compartment is provided with wheels, the upper part of the rear side of the compartment is provided with a hand-held push-pull frame, and the interior of the compartment is arranged along the vertical direction to divide the interior of the compartment into The vertical partition of the front fruit storage chamber and the rear drive chamber, the rear side wall of the vertical partition is fixedly provided with a guide square tube located in the rear drive chamber along the vertical direction, the rear side wall of the compartment is provided with a rear door body, and the front side wall of the compartment A front door body is provided, a horizontal partition is arranged horizontally in the rear driving chamber, a rechargeable battery is arranged under the horizontal partition and on the rear side of the square tube in the rear driving chamber, and a geared motor and a controller are arranged on the horizontal partition. There is a drive hole on the back side of the guide square tube, and a support square tube slides through the inside of the guide square tube. A drive rack structure is arranged on the rear side of the lower part of the support square tube along the vertical direction. The power output shaft of the geared motor is equipped with a drive gear. It passes through the drive hole and meshes with the drive rack structure. The upper end of the supporting square tube is provided with a fruit picking manipulator located above the carriage. The rechargeable battery supplies power to the controller. The controller is connected to the geared motor and the fruit picking manipulator respectively through the control line.
果实摘取机械手包括采摘筒,采摘筒垂直设置且顶部敞口,采摘筒底部设有底盖,支撑方管的上端固定有支撑架,支撑架上固定有角度调节电机,角度调节电机的主轴沿前后方向水平设置,底盖下表面通过连接耳固定连接在角度调节电机的主轴上,采摘筒的上部前侧开设有缺口,采摘筒下部通过卡箍连接有果实下落导向管,果实下落导向管位于支撑方管的前侧,果实下落导向管的上端向后倾斜与缺口相衔接,采摘筒内设有升降电机、安装架、升降齿条和采摘吸盘,升降电机和安装架固定在采摘筒内,安装架上开设有侧部和上下均通透的导向槽,升降齿条滑动插设在导向槽内且升降齿条的长度方向沿竖向方向设置,升降电机的主轴上设有主动齿轮,主动齿轮与升降齿条啮合传动,升降齿条的上端固定有安装座,安装座上固定有旋转电机,采摘吸盘的底部设置有连接座,连接座下部通过第一销轴铰接在安装座上,第一销轴水平方向设置,旋转电机的主轴与第一销轴同轴向固定连接;采摘筒上部设有位于采摘吸盘上方的果梗切刀组件。The fruit picking manipulator includes a picking tube, the picking tube is vertically arranged and the top is open, the bottom of the picking tube is provided with a bottom cover, the upper end of the supporting square tube is fixed with a support frame, and the angle adjustment motor is fixed on the support frame. The front and rear directions are arranged horizontally, the lower surface of the bottom cover is fixedly connected to the main shaft of the angle adjustment motor through connecting ears, a gap is opened on the front side of the upper part of the picking tube, and the fruit falling guide tube is connected to the lower part of the picking tube through a clamp, and the fruit falling guide tube is located at The front side of the square tube is supported, and the upper end of the fruit falling guide tube is inclined backward to connect with the gap. The picking tube is equipped with a lifting motor, a mounting frame, a lifting rack and a picking suction cup. The lifting motor and the mounting frame are fixed in the picking tube. The mounting frame is provided with guide grooves that are transparent on the side and up and down. The lifting rack is slidably inserted in the guide groove and the length direction of the lifting rack is set along the vertical direction. The main shaft of the lifting motor is provided with a driving gear. The gear and the lifting rack are meshed for transmission. The upper end of the lifting rack is fixed with a mounting seat, and a rotating motor is fixed on the mounting seat. The bottom of the picking suction cup is provided with a connecting seat. The lower part of the connecting seat is hinged on the mounting seat through the first pin. A pin shaft is arranged in the horizontal direction, and the main shaft of the rotating motor is coaxially fixedly connected with the first pin shaft; the upper part of the picking cylinder is provided with a stem cutter assembly located above the picking suction cup.
采摘吸盘呈敞口朝上的碗状结构,采摘吸盘为双层结构,采摘吸盘内部设有空腔,采摘吸盘的内侧面开设有若干气孔,采摘筒内在底盖上设有抽风机和气泵,抽风机的抽气口通过进气管与采摘吸盘内的空腔连接,气泵通过输气管与采摘吸盘内的空腔连接,输气管上设有气压阀。The picking sucker is a bowl-shaped structure with an open mouth facing upwards. The picking sucker is a double-layer structure. There is a cavity inside the picking sucker. There are a number of air holes on the inner surface of the picking sucker. There is an exhaust fan and an air pump on the bottom cover of the picking tube. The suction port of the exhaust fan is connected with the cavity in the picking suction cup through the air inlet pipe, the air pump is connected with the cavity in the picking suction cup through the air delivery pipe, and the air delivery pipe is provided with an air pressure valve.
果梗切断组件包括切刀和切断电机,切刀外形为六分之一球面结构,切刀左右两侧均通过第二销轴铰接在采摘筒的顶部,第二销轴的中心线穿过切刀的球心,第三销轴与切刀固定连接,切刀的前侧边沿为切削刃,其中一个第二销轴的外端设有从带轮,切断电机固定在采摘筒内,切断电机的主轴上设有主带轮,主带轮和从带轮均位于采摘筒的外侧,主带轮通过皮带与从带轮连接;The fruit stem cutting assembly includes a cutter and a cutting motor. The shape of the cutter is a one-sixth spherical structure. The left and right sides of the cutter are hinged on the top of the picking cylinder through the second pin shaft. The ball center of the knife, the third pin shaft is fixedly connected with the cutter, the front side edge of the cutter is a cutting edge, and the outer end of one of the second pin shafts is provided with a pulley, the cutting motor is fixed in the picking cylinder, and the cutting motor The main shaft is provided with a main pulley, the main pulley and the slave pulley are located on the outside of the picking cylinder, and the master pulley is connected with the slave pulley through a belt;
控制器通过所述的控制线与果实摘取机械手的角度调节电机、旋转电机、抽风机、气泵、气压阀和切断电机连接。The controller is connected with the angle adjustment motor, rotating motor, blower fan, air pump, air pressure valve and cut-off motor of the fruit picking manipulator through the control line.
果实下落导向管下端依次连接有下料软管和下料导管,下料导管通过连接件与支撑方管连接,下料导管下端伸入到前储果腔内,下料导管下端通过第三销轴转动连接有缓冲盖,第三销轴上套设有扭簧,在扭簧的作用下,缓冲盖与下料导管下端接触,缓冲盖上表面设置有位于下料导管内的海绵层。The lower end of the fruit falling guide pipe is connected with a feeding hose and a feeding guide in turn. The feeding guide is connected to the supporting square pipe through a connecting piece. The lower end of the feeding guide extends into the front fruit storage cavity, and the lower end of the feeding guide passes through the third pin. The shaft is rotatably connected with a buffer cover, and the third pin is sheathed with a torsion spring. Under the action of the torsion spring, the buffer cover contacts the lower end of the feeding conduit, and the upper surface of the buffer cover is provided with a sponge layer located in the feeding conduit.
车厢在后驱动腔顶部设置有盖板,盖板上设置有触摸控制屏,触摸控制屏呈前高后低倾斜设置,旋转电机的壳体顶部固定设置有朝上设置的高清摄像头,高清摄像头和触摸控制屏均通过信号线与控制器连接。The carriage is provided with a cover plate on the top of the rear drive cavity, and a touch control screen is provided on the cover plate. The touch control screen is set with a front high and a rear low slope. The top of the rotating motor housing is fixed with an upwardly facing high-definition camera. The high-definition camera and The touch control screen is connected with the controller through the signal line.
车厢底部在支撑方管正下方开设有用于通过支撑方管上下移动的透过孔。The bottom of the carriage is provided with a through hole for moving up and down through the support square tube just below the support square tube.
采用上述技术方案,本发明具有以下有益效果:By adopting the above technical scheme, the present invention has the following beneficial effects:
(1)、本发明在采摘果树果实时,操作者通过手扶推拉架推动车厢和果实摘取机械手到果树下,通过操控触摸控制屏即可控制减速电机、角度调节电机、旋转电机、抽风机、气泵、气压阀和切断电机的启闭,果实摘取机械手将果树上的果实摘下后落到车厢内。整个采摘过程顺畅,劳动强度小,工作效率高,安全性强,改变了传统人工的方式采摘果实。(1) In the present invention, when picking the fruit of the fruit tree, the operator pushes the carriage and the fruit picking manipulator to the fruit tree through the hand-held push-pull frame, and can control the deceleration motor, angle adjustment motor, rotating motor, and exhaust fan by manipulating the touch control screen , air pump, air pressure valve and cut off the opening and closing of the motor, and the fruit picking manipulator will pick the fruit from the fruit tree and drop it into the compartment. The whole picking process is smooth, the labor intensity is low, the work efficiency is high, and the safety is strong, which has changed the traditional manual way of picking fruits.
(2)、本发明中的果实摘取机械手能够很好地模拟人工采摘果实方式,将高处的果实采摘,其采摘动作分解为:根据果树上果实的高度,将车厢推到果树下,果实摘取机械手位于果实的正下方,然后启动减速电机,减速电机通过驱动齿轮和驱动齿条结构的啮合,驱动支撑方管沿导向方管向上移动,使得支撑方管上端的采摘筒上移靠近待采摘的果实,果实稍微进入到采摘筒内后停止减速电机;此时高清摄像头监测到果实与采摘吸盘的位置并通过触摸控制屏显示出来,触摸控制屏上显示有减速电机、角度调节电机、旋转电机、抽风机、气泵、气压阀和切断电机的触摸键;若果实与采摘吸盘在左右方向上还有距离,就启动角度调节电机,角度调节电机驱动通过连接耳和底盖驱动采摘筒左右转动,直到果实位于采摘吸盘的正下方后停止;然后再启动升降电机,升降电机通过主动齿轮与升降齿条的啮合驱动采摘吸盘向上移动,直到待采摘的果实进入到采摘吸盘内后停止升降电机;若待采摘的果实与采摘吸盘之间在前后方向上具有距离,则在升降电机尚未停止时,启动旋转电机,旋转电机通过连接座带动采摘吸盘向前或向后转动,直到待采摘的果实进入到采摘吸盘内并与采摘吸盘内壁接触后停止升降电机和旋转电机;接着启动抽风机,抽风机通过进气管将采摘吸盘的内侧面与果实外表面之间的腔隙抽真空而形成负压,在大气压作用下,果实被吸附在采摘吸盘上;(2), the fruit picking manipulator in the present invention can well simulate the way of manual fruit picking, and the fruit picking at a high place is decomposed into the picking action: according to the height of the fruit on the fruit tree, the carriage is pushed under the fruit tree, and the fruit is picked. The picking manipulator is located directly below the fruit, and then starts the deceleration motor. The deceleration motor drives the supporting square tube to move upwards along the guiding square tube through the meshing of the driving gear and the driving rack structure, so that the picking cylinder at the upper end of the supporting square tube moves up and approaches the fruit. For the picked fruit, stop the deceleration motor after the fruit enters the picking tube slightly; at this time, the high-definition camera monitors the position of the fruit and the picking suction cup and displays it through the touch control screen. The touch control screen displays the deceleration motor, angle adjustment motor, rotation Motor, exhaust fan, air pump, air pressure valve and touch key to cut off the motor; if there is still a distance between the fruit and the picking suction cup in the left and right direction, the angle adjustment motor is started, and the angle adjustment motor drives the picking cylinder to rotate left and right through the connecting ear and the bottom cover , stop until the fruit is directly below the picking suction cup; then start the lifting motor, the lifting motor drives the picking suction cup to move upward through the meshing of the driving gear and the lifting rack, and stops the lifting motor until the fruit to be picked enters the picking suction cup; If there is a distance between the fruit to be picked and the picking suction cup in the front and back direction, the rotating motor is started when the lifting motor has not stopped, and the rotating motor drives the picking sucker to rotate forward or backward through the connecting seat until the fruit to be picked enters After entering the picking sucker and contacting the inner wall of the picking sucker, stop the lifting motor and the rotating motor; then start the exhaust fan, and the exhaust fan will vacuum the cavity between the inner surface of the picking sucker and the outer surface of the fruit through the intake pipe to form a negative pressure. Under the action of atmospheric pressure, the fruit is adsorbed on the picking sucker;
由于果实通过果梗与果树的枝干相连,需要切断果梗,才能将果实采摘下来,在果实被吸附到采摘吸盘上后,马上启动切断电机,切断电机通过皮带传送机构带动切刀向前转动,切刀前侧边的切削刃将与果实相连的果梗切断;再操作切断电机反转,使切刀向后转动到原来位置;Since the fruit is connected to the branches of the fruit tree through the fruit stem, the fruit stem needs to be cut off to pick the fruit. After the fruit is absorbed on the picking suction cup, the cutting motor is started immediately, and the cutting motor drives the cutter to rotate forward through the belt transmission mechanism. , the cutting edge on the front side of the cutter will cut off the fruit stem connected with the fruit; then operate the cutting motor to reverse, so that the cutter rotates backward to the original position;
接着启动升降电机,升降电机驱动升降齿条向下回缩,从而采摘吸盘被拉回至采摘筒内,再启动旋转电机,旋转电机带动采摘吸盘向前转动,直至采摘吸盘倾斜朝向果实下落导向管的上端口后,关闭抽风机,启动气泵,打开气压阀,气泵通过输气管向采摘吸盘的空腔内提供高压气体,高压气体通过气孔推动采摘吸盘上的果实,果实被推至果实下落导向管内,采摘的果实通过果实下落导向管、下料软管和下料导管落入到车厢前侧的前储果腔内,下料软管起到当果实摘取机械手旋转时,不会带动下料导管移动,确保果实下落时的稳定性,果实落到下料导管下端部的缓冲盖上时,由于设置的海绵层,这样就避免了果实损伤,果实对缓冲板的冲击力克服扭簧的弹力,缓冲盖向下翻转打开,果实从下料导管内落到车厢内。至此完成果实采摘的全部动作。Then start the lifting motor, the lifting motor drives the lifting rack to retract downwards, so that the picking suction cup is pulled back into the picking tube, and then the rotating motor is started, and the rotating motor drives the picking suction cup to rotate forward until the picking suction cup tilts towards the fruit drop guide tube After the upper port is closed, the exhaust fan is turned off, the air pump is started, and the air pressure valve is opened. The air pump supplies high-pressure gas to the cavity of the picking suction cup through the air delivery pipe. The high-pressure gas pushes the fruit on the picking suction cup through the air hole, and the fruit is pushed into the fruit drop guide tube. , the picked fruit falls into the front fruit storage cavity on the front side of the carriage through the fruit drop guide pipe, feeding hose and feeding conduit. The conduit moves to ensure the stability of the fruit when it falls. When the fruit falls on the buffer cover at the lower end of the discharge conduit, due to the set sponge layer, the damage to the fruit is avoided. The impact force of the fruit on the buffer plate overcomes the elastic force of the torsion spring , the buffer cover is flipped down and opened, and the fruit falls from the feeding conduit into the compartment. So far complete all the actions of fruit picking.
3、本发明采用中的前门体用于取出采摘的果实,后门体用于安装、维护后驱动腔内的可充电电机等部件。3. The front door used in the present invention is used to take out the picked fruits, and the rear door is used to install and maintain the rechargeable motor and other components in the back drive cavity.
4、本发明中由于采摘筒会遮挡操作者的视线,因此设置了高清摄像头,并将实时监控的图像通过触摸控制屏显示出来,这样操作者观测触摸控制屏就可以进行控制操作各个电机、风机以及气泵。这样也避免了长时间仰头使颈椎产生劳累。4. In the present invention, since the picking tube will block the operator's line of sight, a high-definition camera is installed, and the real-time monitoring image is displayed through the touch control screen, so that the operator can control and operate each motor and fan by observing the touch control screen and air pump. This also avoids the fatigue of the cervical spine caused by raising the head for a long time.
5、透过孔的设置,可使支撑方管的长度尽量增加,提高支撑方管上升的高度,即提高采摘果实的高度。并且在本发明不使用时,也可降低果实摘取机械手的存放高度,更方便存放。5. Through the setting of the holes, the length of the supporting square tube can be increased as much as possible, and the rising height of the supporting square tube can be improved, that is, the height of picking fruits can be increased. And when the present invention is not in use, the storage height of the fruit picking manipulator can also be reduced, which is more convenient for storage.
综上所述,本发明结构设计合理,通过多组电机、抽风机以及气泵的配合使用,完成果实的采摘、输送和收集作业,整体采摘过程效率高,安全性强,能够大大降低果农的劳动量和劳动强度。To sum up, the structure design of the present invention is reasonable, and through the combined use of multiple sets of motors, exhaust fans and air pumps, the fruit picking, transportation and collection operations are completed. The overall picking process is highly efficient and safe, and can greatly reduce the labor of fruit farmers. volume and labor intensity.
附图说明Description of drawings
图1是本发明的整体结构示意图;Fig. 1 is the overall structural representation of the present invention;
图2是本发明中果实摘取机械手的半剖立体图;Fig. 2 is a half-cut perspective view of a fruit picking manipulator in the present invention;
图3是本发明中的果实摘取机械手的平面示意图;Fig. 3 is the schematic plan view of the fruit picking manipulator among the present invention;
图4是本发明中采摘吸盘的结构示意图。Fig. 4 is a schematic structural view of picking suction cups in the present invention.
具体实施方式Detailed ways
如图1-图4所示,本发明的果树果实采摘机器人,包括车厢1,车厢1底部设置有车轮2,车厢1后侧上部设置有手扶推拉架3,车厢1内沿垂直方向设置有将车厢1内部分隔为前储果腔4和后驱动腔5的竖向隔板6,竖向隔板6后侧壁沿垂直方向固定设置有位于后驱动腔5内的导向方管7,车厢1后侧壁设置有后门体8,车厢1前侧壁设置有前门体9,后驱动腔5内水平设置有水平隔板10,后驱动腔5内设置有位于水平隔板10下方且位于方管后侧的可充电电池11,水平隔板10上设置有减速电机12和控制器13,导向方管7后侧开设有驱动孔14,导向方管7内滑动穿设有支撑方管15,支撑方管15下部后侧沿垂直方向设置有驱动齿条结构16,减速电机12的动力输出轴安装有驱动齿轮17,驱动齿轮17穿过驱动孔14与驱动齿条结构16啮合,支撑方管15上端设置有位于车厢1上方的果实摘取机械手18,可充电电池11为控制器13供电,控制器13通过控制线分别与减速电机12和果实摘取机械手18连接。As shown in Fig. 1-Fig. 4, fruit tree fruit picking robot of the present invention comprises compartment 1, and compartment 1 bottom is provided with wheel 2, and compartment 1 rear side upper part is provided with hand-held push-pull frame 3, and compartment 1 is provided with along vertical direction. The interior of the compartment 1 is divided into the vertical partition 6 of the front fruit storage chamber 4 and the rear drive chamber 5, and the rear side wall of the vertical partition 6 is fixedly provided with a guide square pipe 7 positioned in the rear drive chamber 5 along the vertical direction. 1 The rear side wall is provided with a rear door body 8, the front side wall of the compartment 1 is provided with a front door body 9, a horizontal partition 10 is horizontally provided in the rear driving chamber 5, and a A rechargeable battery 11 on the rear side of the tube, a geared motor 12 and a controller 13 are arranged on the horizontal partition 10, a driving hole 14 is provided on the rear side of the guiding square tube 7, and a supporting square tube 15 is provided for sliding inside the guiding square tube 7, The rear side of the lower part of the support square tube 15 is provided with a drive rack structure 16 along the vertical direction, and the power output shaft of the reduction motor 12 is equipped with a drive gear 17. The drive gear 17 passes through the drive hole 14 and meshes with the drive rack structure 16, supporting the square tube. 15 upper ends are provided with the fruit picking manipulator 18 that is positioned at compartment 1 top, and rechargeable battery 11 supplies power for controller 13, and controller 13 is connected with reduction motor 12 and fruit picking manipulator 18 respectively by control line.
果实摘取机械手18包括采摘筒19,采摘筒19垂直设置且顶部敞口,采摘筒19底部设有底盖20,支撑方管15的上端固定有支撑架21,支撑架21上固定有角度调节电机22,角度调节电机22的主轴沿前后方向水平设置,底盖20下表面通过连接耳23固定连接在角度调节电机22的主轴上,采摘筒19的上部前侧开设有缺口24,采摘筒19下部通过卡箍25连接有果实下落导向管26,果实下落导向管26位于支撑方管15的前侧,果实下落导向管26的上端向后倾斜与缺口24相衔接,采摘筒19内设有升降电机27、安装架28、升降齿条29和采摘吸盘30,升降电机27和安装架28固定在采摘筒19内,安装架28上开设有侧部和上下均通透的导向槽,升降齿条29滑动插设在导向槽内且升降齿条29的长度方向沿竖向方向设置,升降电机27的主轴上设有主动齿轮31,主动齿轮31与升降齿条29啮合传动,升降齿条29的上端固定有安装座32,安装座32上固定有旋转电机33,采摘吸盘30的底部设置有连接座34,连接座34下部通过第一销轴35铰接在安装座32上,第一销轴35水平方向设置,旋转电机33的主轴与第一销轴35同轴向固定连接;采摘筒19上部设有位于采摘吸盘30上方的果梗切刀组件。The fruit picking manipulator 18 includes a picking tube 19, the picking tube 19 is vertically arranged and the top is open, the bottom of the picking tube 19 is provided with a bottom cover 20, the upper end of the supporting square tube 15 is fixed with a support frame 21, and the support frame 21 is fixed with an angle adjustment Motor 22, the main shaft of angle adjustment motor 22 is arranged horizontally along the front-back direction, and the lower surface of bottom cover 20 is fixedly connected on the main shaft of angle adjustment motor 22 by connecting ear 23, and the upper front side of picking tube 19 is provided with breach 24, and picking tube 19 The lower part is connected with a fruit drop guide tube 26 through a clip 25, the fruit drop guide tube 26 is positioned at the front side of the support square tube 15, the upper end of the fruit drop guide tube 26 is inclined backwards and connected with the gap 24, and the picking tube 19 is provided with a lifter. Motor 27, mounting frame 28, lifting rack 29 and plucking suction cup 30, lifting motor 27 and mounting frame 28 are fixed in the picking tube 19, and mounting frame 28 is provided with side and up and down all transparent guide groove, and lifting rack 29 slides are inserted in the guide groove and the length direction of lifting rack 29 is set along the vertical direction, and the main shaft of lifting motor 27 is provided with driving gear 31, and driving gear 31 is meshed with lifting rack 29 transmission, and the lifting rack 29 Mounting seat 32 is fixed on the upper end, and rotating motor 33 is fixed on mounting seat 32, and the bottom of picking sucker 30 is provided with connecting seat 34, and connecting seat 34 bottom is hinged on mounting seat 32 by first pin shaft 35, and first pin shaft 35 Horizontally arranged, the main shaft of rotating motor 33 is coaxially fixedly connected with first pin shaft 35;
采摘吸盘30呈敞口朝上的碗状结构,采摘吸盘30为双层结构,采摘吸盘30内部设有空腔36,采摘吸盘30的内侧面开设有若干气孔37,采摘筒19内在底盖20上设有抽风机38和气泵39,抽风机38的抽气口通过进气管与采摘吸盘30内的空腔36连接,气泵39通过输气管与采摘吸盘30内的空腔36连接,输气管上设有气压阀(图中未示出)。The picking suction cup 30 is a bowl-shaped structure with an open mouth facing upwards. The picking suction cup 30 is a double-layer structure. Be provided with suction fan 38 and air pump 39 on it, the suction mouth of suction fan 38 is connected with the cavity 36 in the sucker 30 of picking by air inlet pipe, and the air pump 39 is connected with the cavity 36 in the sucker 30 of picking by air delivery pipe, and the air delivery pipe is provided with There is an air pressure valve (not shown in the figure).
果梗切断组件包括切刀40和切断电机41,切刀40外形为六分之一球面结构,切刀40左右两侧均通过第二销轴42铰接在采摘筒19的顶部,第二销轴42的中心线穿过切刀40的球心,第三销轴与切刀40固定连接,切刀40的前侧边沿为切削刃,其中一个第二销轴42的外端设有从带轮43,切断电机41固定在采摘筒19内,切断电机41的主轴上设有主带轮44,主带轮44和从带轮43均位于采摘筒19的外侧,主带轮44通过皮带45与从带轮43连接;Fruit stem cutting assembly comprises cutting knife 40 and cutting off motor 41, and cutting knife 40 profile is one-sixth spherical structure, and cutting knife 40 left and right sides are all hinged on the top of picking tube 19 by second bearing pin 42, and second bearing pin The center line of 42 passes through the spherical center of cutter 40, and the 3rd bearing pin is fixedly connected with cutter 40, and the front edge of cutter 40 is a cutting edge, and the outer end of wherein a second bearing pin 42 is provided with pulley 43, the cutting motor 41 is fixed in the picking tube 19, the main shaft of the cutting motor 41 is provided with a main pulley 44, the main pulley 44 and the slave pulley 43 are all positioned at the outside of the picking tube 19, the main pulley 44 passes through the belt 45 and Connect from the pulley 43;
控制器13通过所述的控制线与果实摘取机械手18的角度调节电机22、旋转电机33、抽风机38、气泵39、气压阀和切断电机41连接。Controller 13 is connected with angle adjustment motor 22, rotary motor 33, blower fan 38, air pump 39, air pressure valve and cut-off motor 41 of fruit picking manipulator 18 by described control line.
果实下落导向管26下端依次连接有下料软管46和下料导管47,下料导管47通过连接件48与支撑方管15连接,下料导管47下端伸入到前储果腔4内,下料导管47下端通过第三销轴49转动连接有缓冲盖50,第三销轴19上套设有扭簧,在扭簧的作用下,缓冲盖50与下料导管47下端接触,缓冲盖50上表面设置有位于下料导管47内的海绵层。The lower end of the fruit falling guide pipe 26 is connected with a feeding hose 46 and a feeding conduit 47 in turn, and the feeding conduit 47 is connected with the support square pipe 15 by a connector 48, and the lower end of the feeding conduit 47 stretches into the front fruit storage chamber 4, The lower end of the blanking conduit 47 is rotatably connected with a buffer cover 50 through the third pin shaft 49, and the third pin shaft 19 is sleeved with a torsion spring. Under the action of the torsion spring, the buffer cover 50 contacts the lower end of the blanking conduit 47, and the buffer cover 50 upper surface is provided with and is positioned at the sponge layer in feeding conduit 47.
车厢1在后驱动腔5顶部设置有盖板51,盖板51上设置有触摸控制屏52,触摸控制屏52呈前高后低倾斜设置,旋转电机33的壳体顶部固定设置有朝上设置的高清摄像头53,高清摄像头53和触摸控制屏52均通过信号线与控制器13连接。The compartment 1 is provided with a cover plate 51 on the top of the rear drive chamber 5, and a touch control panel 52 is arranged on the cover plate 51. The touch control panel 52 is arranged with a front high and a rear low slope, and the top of the casing of the rotary motor 33 is fixedly arranged with an upwardly facing The high-definition camera 53, the high-definition camera 53 and the touch control screen 52 are all connected with the controller 13 by signal lines.
车厢底部在支撑方管15正下方开设有用于通过支撑方管15上下移动的透过孔54。The bottom of the carriage is provided with a penetration hole 54 for moving up and down through the support square pipe 15 just below the support square pipe 15 .
本发明的工作使用过程为:The working process of the present invention is:
本发明中的果实摘取机械手18能够很好地模拟人工采摘果实方式,将高处的果实采摘,其采摘动作分解为:根据果树上果实的高度,将车厢1推到果树下,果实摘取机械手18位于果实的正下方,然后启动减速电机12,减速电机12通过驱动齿轮17和驱动齿条结构16的啮合,驱动支撑方管15沿导向方管7向上移动,使得支撑方管15上端的采摘筒19上移靠近待采摘的果实,果实进入到采摘筒19内后停止减速电机12;此时高清摄像头53监测到果实与采摘吸盘30的位置并通过触摸控制屏52显示出来,触摸控制屏52上显示有减速电机12、角度调节电机22、旋转电机33、抽风机38、气泵39、气压阀和切断电机41的触摸键;若果实与采摘吸盘30在左右方向上还有距离,就启动角度调节电机22,角度调节电机22驱动通过连接耳23和底盖20驱动采摘筒19左右转动,直到果实位于采摘吸盘30的正下方后停止;然后再启动升降电机27,升降电机27通过主动齿轮31与升降齿条29的啮合驱动采摘吸盘30向上移动,直到待采摘的果实进入到采摘吸盘30内后停止升降电机27;若待采摘的果实与采摘吸盘30之间在前后方向上具有距离,则在升降电机27尚未停止时,启动旋转电机33,旋转电机33通过连接座34带动采摘吸盘30向前或向后转动,直到待采摘的果实进入到采摘吸盘30内并与采摘吸盘30内壁接触后停止升降电机27和旋转电机33;接着启动抽风机38,抽风机38通过进气管将采摘吸盘30的内侧面与果实外表面之间的腔隙抽真空而形成负压,在大气压作用下,果实被吸附在采摘吸盘30上;The fruit picking manipulator 18 in the present invention can well simulate the manual fruit picking mode, and the fruit picking at a high place is decomposed into: according to the height of the fruit on the fruit tree, the carriage 1 is pushed under the fruit tree, and the fruit picking is carried out. The manipulator 18 is located directly below the fruit, and then starts the reduction motor 12. The reduction motor 12 drives the support square tube 15 to move upwards along the guide square tube 7 through the engagement of the drive gear 17 and the drive rack structure 16, so that the upper end of the support square tube 15 The picking tube 19 moves up close to the fruit to be picked, and the fruit enters the picking tube 19 and stops the deceleration motor 12; at this time, the high-definition camera 53 monitors the position of the fruit and the picking suction cup 30 and displays it through the touch control screen 52. On 52, show the touch key that deceleration motor 12, angle adjustment motor 22, rotary motor 33, blower fan 38, air pump 39, air pressure valve and cut-off motor 41 are arranged; Angle adjustment motor 22, angle adjustment motor 22 drives through connecting ear 23 and bottom cover 20 and drives picking cylinder 19 to rotate left and right, stops after being positioned at the directly below picking suction cup 30 until fruit; The engagement of 31 and lifting rack 29 drives the picking suction cup 30 to move upwards until the fruit to be picked enters the picking suction cup 30 and stops the lifting motor 27; if there is a distance between the fruit to be picked and the picking suction cup 30, Then when the lifting motor 27 has not stopped, start the rotating motor 33, and the rotating motor 33 drives the picking sucker 30 to rotate forward or backward through the connecting seat 34 until the fruit to be picked enters the picking sucker 30 and contacts with the picking sucker 30 inner wall Back stop lifting motor 27 and rotating motor 33; Then start blower fan 38, blower fan 38 will pluck the cavity between the inner surface of suction cup 30 and the fruit outer surface to form negative pressure by air intake pipe, under atmospheric pressure effect, Fruit is adsorbed on the picking sucker 30;
由于果实通过果梗与果树的枝干相连,需要切断果梗,才能将果实采摘下来,在果实被吸附到采摘吸盘30上后,马上启动切断电机41,切断电机41通过皮带45传送机构带动切刀40向前转动,切刀40前侧边的切削刃将与果实相连的果梗切断;再操作切断电机41反转,使切刀40向后转动到原来位置;Because the fruit is connected with the branches of the fruit tree through the fruit stem, the fruit stem needs to be cut off before the fruit can be picked. After the fruit is absorbed on the picking suction cup 30, the cutting motor 41 is started immediately, and the cutting motor 41 drives the cutting motor 41 through the belt 45 transmission mechanism. The knife 40 rotates forward, and the cutting edge on the front side of the cutting knife 40 cuts off the fruit stem connected with the fruit; then the cutting motor 41 is operated to reverse, so that the cutting knife 40 rotates backward to the original position;
接着启动升降电机27,升降电机27驱动升降齿条29向下回缩,从而采摘吸盘30被拉回至采摘筒19内,再启动旋转电机33,旋转电机33带动采摘吸盘30向前转动,直至采摘吸盘30倾斜朝向果实下落导向管26的上端口后,关闭抽风机38,启动气泵39,打开气压阀,气泵39通过输气管向采摘吸盘30的空腔36内提供高压气体,高压气体通过气孔37推动采摘吸盘30上的果实,果实被推至果实下落导向管26内,采摘的果实通过果实下落导向管26、下料软管46和下料导管47落入到车厢1前侧的前储果腔4内,下料软管46起到当果实摘取机械手18旋转时,不会带动下料导管47移动,确保果实下落时的稳定性,果实落到下料导管47下端部的缓冲盖50上时,由于设置的海绵层,这样就避免了果实损伤,果实对缓冲板的冲击力克服扭簧的弹力,缓冲盖50向下翻转打开,果实从下料导管47内落到车厢1内。至此完成果实采摘的全部动作。Then start the lifting motor 27, the lifting motor 27 drives the lifting rack 29 to retract downwards, so that the picking suction cup 30 is pulled back in the picking tube 19, and then the rotating motor 33 is started, and the rotating motor 33 drives the picking suction cup 30 to rotate forward until After the picking sucker 30 tilts towards the upper port of the fruit drop guide pipe 26, close the exhaust fan 38, start the air pump 39, open the air pressure valve, and the air pump 39 provides high-pressure gas to the cavity 36 of the picking sucker 30 through the air pipe, and the high-pressure gas passes through the air hole 37 promotes the fruit on the picking sucker 30, and the fruit is pushed into the fruit drop guide tube 26, and the picked fruit falls into the front storage compartment on the front side of the compartment 1 through the fruit drop guide tube 26, the feeding hose 46 and the feeding guide tube 47. In the fruit cavity 4, the feeding hose 46 acts as the fruit picking manipulator 18 when it rotates, so that it will not drive the feeding guide 47 to move, so as to ensure the stability of the fruit when it falls, and the fruit falls to the buffer cover at the lower end of the feeding guide 47. 50, due to the sponge layer provided, thus avoiding damage to the fruit, the impact force of the fruit on the buffer plate overcomes the elastic force of the torsion spring, the buffer cover 50 is turned downwards and opened, and the fruit falls into the compartment 1 from the feeding conduit 47 . So far complete all the actions of fruit picking.
本实施例并非对本发明的形状、材料、结构等作任何形式上的限制,凡是依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均属于本发明技术方案的保护范围。This embodiment does not impose any formal restrictions on the shape, material, structure, etc. of the present invention. All simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention belong to the protection of the technical solution of the present invention. scope.
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| CN109496558B (en) * | 2018-12-28 | 2022-04-19 | 贵州大学 | Roxburgh rose picking and conveying system |
| CN109874506A (en) * | 2019-04-08 | 2019-06-14 | 济南大学 | A modular bionic quadruped robot that can spray or pick |
| CN111602510B (en) * | 2020-06-29 | 2024-05-28 | 广西师范大学 | Semi-automatic mulberry leaf picking device |
| CN112005722B (en) * | 2020-08-26 | 2021-10-22 | 义乌市龙川农业开发有限公司 | A high-altitude fruit and vegetable picker based on air pressure protection to simulate artificial picking |
| JP7229976B2 (en) * | 2020-09-14 | 2023-02-28 | ヤマハ発動機株式会社 | Mobile harvesting equipment and harvesting units |
| CN113352335A (en) * | 2021-06-02 | 2021-09-07 | 王雨豪 | Machinery and vision correlation positioning experiment platform |
| CN113251269A (en) * | 2021-06-22 | 2021-08-13 | 深圳市海多嘉新建材有限公司 | Angle-adjustable hemispherical explosion-proof camera and adjusting method thereof |
| CN114287236B (en) * | 2021-12-10 | 2023-06-02 | 王永军 | Fruit picking equipment for fruit tree planting convenient to pick |
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