CN108931214A - Vertical plane infrared photoelectric detection mechanism with automatic moving pushing function - Google Patents
Vertical plane infrared photoelectric detection mechanism with automatic moving pushing function Download PDFInfo
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Abstract
本发明公开了一种具有自动移动推料的竖直平面红外线光电检测机构，包括门形架，所述门形架包括上水平板，上水平板的底面的左右两侧固定有竖直板，两个竖直板的相对壁面的前部和后部均固定有侧导向板，所有竖直板和侧导向板的底面固定在下底板的顶面上；所述下底板的顶面的前部和后部均固定有支撑竖直板，至少两个水平螺杆的前后两端均通过轴承铰接在对应的支撑竖直板上，后方的支撑竖直板的后壁面上固定有主移动电机。本发明可以自动将箱体移动，使得箱体的待侧竖直面靠近红外线处，通过两个移动块沿着竖直面进行高低移动，通过红外线竖直向下移动时，其是否被箱体的竖直壁面处的不平整部分遮挡来检测其是否平整，其检测效果好，准确度高。
The present invention discloses a vertical plane infrared photoelectric detection mechanism with automatic moving pusher, comprising a gantry frame, the gantry frame comprising an upper horizontal plate, vertical plates are fixed on the left and right sides of the bottom surface of the upper horizontal plate, side guide plates are fixed on the front and rear of the opposite walls of the two vertical plates, the bottom surfaces of all vertical plates and side guide plates are fixed on the top surface of the lower bottom plate; the front and rear of the top surface of the lower bottom plate are fixed with supporting vertical plates, the front and rear ends of at least two horizontal screws are hinged on the corresponding supporting vertical plates through bearings, and the rear wall surface of the rear supporting vertical plate is fixed with a main moving motor. The present invention can automatically move the box body so that the side vertical surface of the box body is close to the infrared ray, and the two moving blocks are used to move up and down along the vertical surface. When the infrared ray moves vertically downward, whether it is blocked by the uneven part of the vertical wall surface of the box body is used to detect whether it is flat, and the detection effect is good and the accuracy is high.
Description
技术领域：Technical field:
本发明涉及光电检测设备技术领域，更具体的说涉及一种具有自动移动推料的竖直平面红外线光电检测机构。The invention relates to the technical field of photoelectric detection equipment, and more specifically relates to a vertical plane infrared photoelectric detection mechanism with automatic moving material pushing.
背景技术：Background technique:
现有的箱体的外侧壁的竖直平面需要检测其平整度时，一般采用人工尺子或水平尺等进行检测，其检测精度不高，效果有限，而且人工检测其也具有人工检测时的一定误差，其效果不理想。When the vertical plane of the outer wall of the existing box body needs to be tested for its flatness, it is generally detected by using a manual ruler or a level. The detection accuracy is not high and the effect is limited. error, the effect is not ideal.
发明内容：Invention content:
本发明的目的是克服现有技术的不足，提供一种具有自动移动推料的竖直平面红外线光电检测机构，它可以自动将箱体移动，使得箱体的待侧竖直面靠近红外线处，通过两个移动块沿着竖直面进行高低移动，通过红外线竖直向下移动时，其是否被箱体的竖直壁面处的不平整部分遮挡来检测其是否平整，其检测效果好，准确度高。The purpose of the present invention is to overcome the deficiencies in the prior art, to provide a vertical plane infrared photoelectric detection mechanism with automatic moving materials, which can automatically move the box so that the vertical surface of the box is close to the infrared place, The two moving blocks move up and down along the vertical surface, and when the infrared ray moves vertically downward, whether it is blocked by the uneven part of the vertical wall of the box to detect whether it is flat or not, the detection effect is good and accurate high degree.
本发明解决所述技术问题的方案是：The scheme that the present invention solves described technical problem is:
一种具有自动移动推料的竖直平面红外线光电检测机构，包括门形架，所述门形架包括上水平板，上水平板的底面的左右两侧固定有竖直板，两个竖直板的相对壁面的前部和后部均固定有侧导向板，所有竖直板和侧导向板的底面固定在下底板的顶面上，下底板的底面固定有多个推动滚轮；A vertical plane infrared photoelectric detection mechanism with automatic moving materials, comprising a gantry, the gantry includes an upper horizontal plate, vertical plates are fixed on the left and right sides of the bottom surface of the upper horizontal plate, two vertical Side guide plates are fixed on the front and rear of the opposite wall of the plate, and the bottom surfaces of all vertical plates and side guide plates are fixed on the top surface of the lower bottom plate, and a plurality of push rollers are fixed on the bottom surface of the lower bottom plate;
所述下底板的顶面的前部和后部均固定有支撑竖直板，至少两个水平螺杆的前后两端均通过轴承铰接在对应的支撑竖直板上，后方的支撑竖直板的后壁面上固定有主移动电机，主移动电机的输出轴为花键轴，花键轴插套在对应的水平螺杆的后端具有的花键孔中，安装块螺接在所有的水平螺杆中，安装块的顶面放置有待检测箱体；The front and the rear of the top surface of the lower bottom plate are fixed with supporting vertical plates, and the front and rear ends of at least two horizontal screws are hinged on the corresponding supporting vertical plates through bearings. The main mobile motor is fixed on the rear wall, the output shaft of the main mobile motor is a spline shaft, and the spline shaft is inserted into the spline hole at the rear end of the corresponding horizontal screw, and the mounting block is screwed into all the horizontal screws. , the top surface of the installation block is placed on the box to be detected;
所述上水平板的顶面中部固定有双出轴电机，双出轴电机的两个输出轴通过联轴器连接有连接轴，连接轴的端部固定有驱动锥齿轮，两个竖直螺杆的上部通过轴承铰接在上水平板的左右两侧处，竖直螺杆的顶端伸出上水平板并固定有传动锥齿轮，传动锥齿轮与对应的驱动锥齿轮相啮合，移动块螺接在对应的竖直螺杆中，竖直螺杆的底端通过轴承铰接在下横向板上，下横向板的三个侧壁固定在对应的竖直板和两个侧导向板的下部内侧壁上；The middle part of the top surface of the upper horizontal plate is fixed with a double output shaft motor, the two output shafts of the double output shaft motor are connected with a connecting shaft through a coupling, the end of the connecting shaft is fixed with a driving bevel gear, and two vertical screw rods The upper part of the upper part is hinged on the left and right sides of the upper horizontal plate through bearings. The top end of the vertical screw sticks out of the upper horizontal plate and is fixed with a transmission bevel gear. The transmission bevel gear meshes with the corresponding driving bevel gear, and the moving block is screwed on the corresponding In the vertical screw rod, the bottom end of the vertical screw rod is hinged on the lower transverse plate through bearings, and the three side walls of the lower transverse plate are fixed on the lower inner side walls of the corresponding vertical plate and the two side guide plates;
两个移动块的相对壁面上均固定有连接架，一个连接架的侧板上固定有红外线发射头，另一个连接架的侧板上固定有红外线接收器，红外线发射头的红外线照射至有红外线接收器的接收端上。Connecting frames are fixed on the opposite walls of the two moving blocks, an infrared emitter is fixed on the side plate of one connecting frame, and an infrared receiver is fixed on the side plate of the other connecting frame. on the receiving end of the receiver.
所述移动块的侧壁固定有自润滑层，自润滑层压靠在对应的竖直板的侧壁上。The side walls of the moving blocks are fixed with self-lubricating layers, which are pressed against the side walls of the corresponding vertical plates.
所述连接轴的中部通过轴承铰接在中部支撑板中，中部支撑板的底面固定在上水平板的顶面上，上水平板的前部、后部、左部和右部顶面均固定有延伸板，上盖板固定在所有的延伸板的顶面上。The middle part of the connecting shaft is hinged in the middle support plate through bearings, the bottom surface of the middle support plate is fixed on the top surface of the upper horizontal plate, and the front, rear, left and right top surfaces of the upper horizontal plate are fixed with The extension board and the upper cover board are fixed on the top surfaces of all the extension boards.
所述上水平板的底面中部固定有控制盒体，控制盒体的底板的顶面固定有控制主板，红外线发射头、红外线接收器和双出轴电机均通过电连接线与控制主板电连接。The middle part of the bottom surface of the upper horizontal plate is fixed with a control box body, and the top surface of the bottom plate of the control box body is fixed with a control main board. The infrared transmitter, the infrared receiver and the double output shaft motors are all electrically connected with the control main board through electric connecting wires.
所述控制主板上通过电连接线连接有插头，插头处于控制盒体的外部。The control main board is connected with a plug through an electric connecting wire, and the plug is outside the control box body.
所述竖直板的中部外侧壁上固定有控制按钮，控制按钮通过电连接线与控制主板电连接。A control button is fixed on the outer wall of the middle part of the vertical plate, and the control button is electrically connected with the control main board through an electric connecting wire.
所述安装块的顶面的左右两侧和后部均固定有防护板，待检测箱体处于三个防护板之间。Protective plates are fixed on the left and right sides and the rear of the top surface of the installation block, and the box to be detected is located between the three protective plates.
所述安装块的底面固定有底部自润滑板，底部自润滑板压靠在下底板的顶面上。A bottom self-lubricating plate is fixed on the bottom surface of the mounting block, and the bottom self-lubricating plate is pressed against the top surface of the lower bottom plate.
所述后方的支撑竖直板的后壁面的上部固定有移动控制盒体，移动控制盒体的内侧壁上固定有移动控制主板，移动控制盒体的后壁面上固定有移动控制按钮，移动控制按钮和主移动电机均通过电连接线与移动控制主板电连接，移动控制主板通过电连接线连接主插头，主插头处于移动控制盒体的外部。The top of the rear wall of the support vertical plate at the rear is fixed with a mobile control box, the inner wall of the mobile control box is fixed with a mobile control main board, and the rear wall of the mobile control box is fixed with a mobile control button. Both the button and the main mobile motor are electrically connected to the mobile control main board through the electric connection wire, and the mobile control main board is connected to the main plug through the electric connection line, and the main plug is outside the mobile control box body.
本发明的突出效果是：与现有技术相比，它可以自动将箱体移动，使得箱体的待侧竖直面靠近红外线处，通过两个移动块沿着竖直面进行高低移动，通过红外线竖直向下移动时，其是否被箱体的竖直壁面处的不平整部分遮挡来检测其是否平整，其检测效果好，准确度高。The outstanding effect of the present invention is: compared with the prior art, it can automatically move the box body so that the vertical surface of the box body is close to the infrared ray, and the two moving blocks move up and down along the vertical surface. When the infrared ray moves vertically downward, whether it is blocked by the uneven part at the vertical wall of the box is used to detect whether it is smooth, and the detection effect is good and the accuracy is high.
附图说明：Description of drawings:
图1是本发明的结构示意图；Fig. 1 is a structural representation of the present invention;
图2是本发明的下底板出的局部侧视图。Fig. 2 is a partial side view of the lower floor of the present invention.
具体实施方式：Detailed ways:
实施例，见如图1至图2所示，一种具有自动移动推料的竖直平面红外线光电检测机构，包括门形架10，所述门形架10包括上水平板11，上水平板11的底面的左右两侧固定有竖直板12，两个竖直板12的相对壁面的前部和后部均固定有侧导向板13，所有竖直板12和侧导向板13的底面固定在下底板14的顶面上，下底板14的底面固定有多个推动滚轮15；Embodiment, see as shown in Fig. 1 to Fig. 2, a kind of vertical plane infrared photoelectric detection mechanism that has automatic movement pushing material comprises gantry 10, and described gantry 10 comprises upper horizontal plate 11, upper horizontal plate The left and right sides of the bottom surface of 11 are fixed with vertical plate 12, and the front portion and the rear portion of the opposite wall surface of two vertical plates 12 are all fixed with side guide plate 13, and the bottom surfaces of all vertical plates 12 and side guide plate 13 are fixed. On the top surface of the lower bottom plate 14, a plurality of push rollers 15 are fixed on the bottom surface of the lower bottom plate 14;
所述下底板14的顶面的前部和后部均固定有支撑竖直板30，至少两个水平螺杆31的前后两端均通过轴承铰接在对应的支撑竖直板30上，后方的支撑竖直板30的后壁面上固定有主移动电机32，主移动电机32的输出轴为花键轴，花键轴插套在对应的水平螺杆31的后端具有的花键孔中，安装块33螺接在所有的水平螺杆31中，安装块33的顶面放置有待检测箱体100；The front and the rear of the top surface of the lower bottom plate 14 are fixed with supporting vertical plates 30, and the front and rear ends of at least two horizontal screw rods 31 are hinged on the corresponding supporting vertical plates 30 through bearings. The rear wall of the vertical plate 30 is fixed with a main mobile motor 32, the output shaft of the main mobile motor 32 is a spline shaft, and the spline shaft is inserted in the spline hole that the rear end of the corresponding horizontal screw rod 31 has, and the mounting block 33 is screwed in all horizontal screw rods 31, and the top surface of the mounting block 33 is placed with the box body 100 to be detected;
所述上水平板11的顶面中部固定有双出轴电机16，双出轴电机16的两个输出轴通过联轴器连接有连接轴17，连接轴17的端部固定有驱动锥齿轮18，两个竖直螺杆19的上部通过轴承铰接在上水平板11的左右两侧处，竖直螺杆19的顶端伸出上水平板11并固定有传动锥齿轮191，传动锥齿轮191与对应的驱动锥齿轮18相啮合，移动块20螺接在对应的竖直螺杆19中，竖直螺杆19的底端通过轴承铰接在下横向板192上，下横向板192的三个侧壁固定在对应的竖直板12和两个侧导向板13的下部内侧壁上；The middle part of the top surface of the upper horizontal plate 11 is fixed with a double output shaft motor 16, the two output shafts of the double output shaft motor 16 are connected with a connecting shaft 17 through a coupling, and the end of the connecting shaft 17 is fixed with a driving bevel gear 18 , the tops of the two vertical screw rods 19 are hinged at the left and right sides of the upper horizontal plate 11 through bearings, the tops of the vertical screw rods 19 protrude from the upper horizontal plate 11 and are fixed with a transmission bevel gear 191, the transmission bevel gear 191 and the corresponding The driving bevel gear 18 is meshed, and the moving block 20 is screwed in the corresponding vertical screw rod 19. The bottom end of the vertical screw rod 19 is hinged on the lower transverse plate 192 through a bearing, and the three side walls of the lower transverse plate 192 are fixed on the corresponding vertical screw rod 19. On the lower inner side walls of the vertical plate 12 and the two side guide plates 13;
两个移动块20的相对壁面上均固定有连接架21，一个连接架21的侧板上固定有红外线发射头22，另一个连接架21的侧板上固定有红外线接收器23，红外线发射头22的红外线照射至有红外线接收器23的接收端上。On the opposite walls of the two moving blocks 20, connecting frames 21 are fixed, an infrared emitter 22 is fixed on the side plate of one connecting frame 21, and an infrared receiver 23 is fixed on the side plate of the other connecting frame 21, and the infrared emitting head 22 infrared radiation to the receiving end of the infrared receiver 23.
进一步的说，所述移动块20的侧壁固定有自润滑层24，自润滑层24压靠在对应的竖直板12的侧壁上。Furthermore, a self-lubricating layer 24 is fixed on the side wall of the moving block 20 , and the self-lubricating layer 24 presses against the side wall of the corresponding vertical plate 12 .
进一步的说，所述连接轴17的中部通过轴承铰接在中部支撑板171中，中部支撑板171的底面固定在上水平板11的顶面上，上水平板11的前部、后部、左部和右部顶面均固定有延伸板111，上盖板112固定在所有的延伸板111的顶面上。Further, the middle part of the connecting shaft 17 is hinged in the middle support plate 171 through a bearing, the bottom surface of the middle support plate 171 is fixed on the top surface of the upper horizontal plate 11, and the front, rear, left and right sides of the upper horizontal plate 11 are Extension plates 111 are fixed on the upper and right top surfaces, and the upper cover plate 112 is fixed on the top surfaces of all the extension plates 111 .
进一步的说，所述上水平板11的底面中部固定有控制盒体24，控制盒体24的底板的顶面固定有控制主板25，红外线发射头22、红外线接收器23和双出轴电机16均通过电连接线与控制主板25电连接。Further, the middle part of the bottom surface of the upper horizontal plate 11 is fixed with a control box body 24, and the top surface of the bottom plate of the control box body 24 is fixed with a control main board 25, an infrared emitting head 22, an infrared receiver 23 and a double output shaft motor 16 All are electrically connected with the control main board 25 through electric connecting wires.
进一步的说，所述控制主板25上通过电连接线连接有插头251，插头251处于控制盒体24的外部。Furthermore, the control board 25 is connected with a plug 251 through an electric connection wire, and the plug 251 is outside the control box body 24 .
进一步的说，所述竖直板12的中部外侧壁上固定有控制按钮1，控制按钮1通过电连接线与控制主板25电连接。Further speaking, a control button 1 is fixed on the outer wall of the middle part of the vertical plate 12, and the control button 1 is electrically connected to the control main board 25 through an electrical connection wire.
进一步的说，所述安装块33的顶面的左右两侧和后部均固定有防护板34，待检测箱体100处于三个防护板34之间。Furthermore, protective plates 34 are fixed on the left and right sides and the rear of the top surface of the installation block 33 , and the box body 100 to be detected is located between the three protective plates 34 .
进一步的说，所述安装块33的底面固定有底部自润滑板35，底部自润滑板35压靠在下底板14的顶面上。Furthermore, a bottom self-lubricating plate 35 is fixed on the bottom surface of the mounting block 33 , and the bottom self-lubricating plate 35 presses against the top surface of the lower bottom plate 14 .
进一步的说，所述后方的支撑竖直板30的后壁面的上部固定有移动控制盒体36，移动控制盒体36的内侧壁上固定有移动控制主板37，移动控制盒体36的后壁面上固定有移动控制按钮38，移动控制按钮38和主移动电机32均通过电连接线与移动控制主板37电连接，移动控制主板37通过电连接线连接主插头39，主插头39处于移动控制盒体36的外部。Further, the top of the rear wall of the support vertical plate 30 at the rear is fixed with a mobile control box body 36, the inner side wall of the mobile control box body 36 is fixed with a mobile control main board 37, and the rear wall surface of the mobile control box body 36 Mobile control button 38 is fixed on the top, mobile control button 38 and main mobile motor 32 are all electrically connected with mobile control main board 37 by electric connection line, mobile control main board 37 is connected main plug 39 by electric connection line, main plug 39 is in mobile control box body 36 outside.
本实施在使用时，将待检测箱体100放置在安装块33的顶面上，待检测箱体100处于三个防护板34之间，然后，通过按动移动控制按钮38，使得主移动电机32运行，使得安装块33移动至门形架10处，将待检测箱体100的待检测面紧贴红外线发射头22的红外线处，通过按动控制按钮1，使得双出轴电机16运行，从而使得两个竖直螺杆19旋转，使得两个移动块20由上至下移动，红外线发射头22的红外线照射至红外线接收器23的接收端上，当竖直面具有凸起或不平整时，其会遮挡红外线，从而使得红外线接收器23无法接受到红外线，就会把感应信号输给控制主板25的控制芯片，控制芯片就将感应信号处理后控制双出轴电机16停止运行，即可人工在竖直面上在对应处涂上标记等，以方便后续修改，非常方便；In this implementation, when in use, the box body 100 to be detected is placed on the top surface of the mounting block 33, the box body 100 to be detected is between the three protective plates 34, and then, by pressing the movement control button 38, the main moving motor 32 operation, so that the installation block 33 moves to the gantry 10, the surface to be detected of the box body 100 to be detected is close to the infrared ray of the infrared emitting head 22, and the double output shaft motor 16 is operated by pressing the control button 1, Thereby two vertical screw rods 19 are rotated so that the two moving blocks 20 move from top to bottom, and the infrared rays of the infrared emitting head 22 are irradiated onto the receiving end of the infrared receiver 23. When the vertical surface has protrusions or unevenness , it will block the infrared rays, so that the infrared receiver 23 cannot receive the infrared rays, and the sensing signal will be output to the control chip of the control board 25, and the control chip will control the dual output shaft motor 16 to stop running after the sensing signal is processed. It is very convenient to manually paint marks on the corresponding places on the vertical surface to facilitate subsequent modification;
然后，再手动按动控制按钮1，使得双出轴电机16运行，当后续的红外线发射头22的红外线还是无法照射至红外线接收器23的接收端上，说明待检测箱体100的板体具有倾斜的可能，就可以将待检测箱体100移出安装块33进行整个修改；Then, manually press the control button 1 to make the double output shaft motor 16 run. When the infrared rays of the follow-up infrared emitting head 22 still cannot be irradiated to the receiving end of the infrared receiver 23, it means that the board body of the box body 100 to be detected has If there is a possibility of inclination, the box body 100 to be tested can be moved out of the installation block 33 to carry out the whole modification;
而当后续红外线发射头22的红外线还能照射至红外线接收器23的接收端上，说明后面的检测面是竖直的，即刚才是待检测箱体100的检测面不平整具有凹凸处；And when the infrared rays of the follow-up infrared emitting head 22 can also be irradiated to the receiving end of the infrared receiver 23, it means that the detection surface behind is vertical, that is, the detection surface of the casing 100 to be detected is uneven and has a concave-convex place;
本实施例其检测方便，精度高，效果好。本实施例中，部分的电连接线均未显示，控制盒体24和移动控制盒体36均为现有常用控制盒体，其内部具有的控制主板25和移动控制主板37均为常用机构，其为公知内容，不再详述。This embodiment has the advantages of convenient detection, high precision and good effect. In this embodiment, part of the electrical connection lines are not shown, the control box body 24 and the mobile control box body 36 are all existing commonly used control boxes, and the control main board 25 and mobile control main board 37 inside it are all common mechanisms. It is known content and will not be described in detail.
最后，以上实施方式仅用于说明本发明，而并非对本发明的限制，有关技术领域的普通技术人员，在不脱离本发明的精神和范围的情况下，还可以做出各种变化和变型，因此所有等同的技术方案也属于本发明的范畴，本发明的专利保护范围应由权利要求限定。Finally, the above embodiments are only used to illustrate the present invention, rather than to limit the present invention. Those of ordinary skill in the relevant technical fields can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, all equivalent technical solutions also belong to the category of the present invention, and the scope of patent protection of the present invention should be defined by the claims.
Claims (9)
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Application publication date: 20181204 |