CN108930848A - Hollow wall spiral steel ripple reinforced pipe - Google Patents

Hollow wall spiral steel ripple reinforced pipe Download PDF

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Publication number
CN108930848A
CN108930848A CN201811002659.5A CN201811002659A CN108930848A CN 108930848 A CN108930848 A CN 108930848A CN 201811002659 A CN201811002659 A CN 201811002659A CN 108930848 A CN108930848 A CN 108930848A
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pipe
hollow
reinforced pipe
plastic hollow
spiral steel
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高志宏
张瑾
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Zhangjiagang Dane Machinery Co Ltd
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Zhangjiagang Dane Machinery Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L11/00Hoses, i.e. flexible pipes
    • F16L11/14Hoses, i.e. flexible pipes made of rigid material, e.g. metal or hard plastics
    • F16L11/15Hoses, i.e. flexible pipes made of rigid material, e.g. metal or hard plastics corrugated

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)

Abstract

本发明涉及一种中空壁螺旋钢波纹增强管,该管材是由塑料中空异型带材以螺旋方式缠绕并熔合形成中空壁管材本体,所述塑料中空异型带材的两侧具有支撑体,以螺旋方式缠绕的相邻的塑料中空异型带材之间互相靠近的两个支撑体的外侧面相互熔接,塑料中空异型带材的中部缠绕有增强管,增强管由两层组成,内层为金属软管,外层为聚乙烯管,所述聚乙烯管与所述支撑体的内侧面及塑料中空异型带材的表面相熔接一体。其采用金属软管作为波纹,大大降低了管材的原材料配方成本,是将来波纹增强管的发展趋势。其采用中空支撑体设置于金属软管的两侧,对金属软管形成支撑,使得金属软管得以可靠的固定,产品的环刚度得到大幅提高。

The invention relates to a hollow-wall spiral steel corrugated reinforced pipe. The pipe is spirally wound and fused with a plastic hollow special-shaped strip to form a hollow-wall pipe body. The two sides of the plastic hollow special-shaped strip have supports, and the spiral The outer sides of the two supports that are close to each other are welded to each other in the adjacent plastic hollow special-shaped strips wound in the same way. The middle part of the plastic hollow special-shaped strips is wound with a reinforcing tube. The reinforcing tube is composed of two layers, and the inner layer is metal soft. The outer layer is a polyethylene tube, and the polyethylene tube is welded together with the inner surface of the support body and the surface of the plastic hollow special-shaped strip. It uses metal hose as the corrugation, which greatly reduces the raw material formulation cost of the pipe, and is the development trend of the corrugated reinforced pipe in the future. It adopts a hollow support body arranged on both sides of the metal hose to support the metal hose, so that the metal hose can be reliably fixed, and the ring stiffness of the product is greatly improved.

Description

中空壁螺旋钢波纹增强管Hollow wall spiral steel corrugated reinforced pipe

【技术领域】【Technical field】

本发明涉及管材技术领域,具体涉及一种中空壁螺旋钢波纹增强管。The invention relates to the technical field of pipes, in particular to a hollow-wall spiral steel corrugated reinforced pipe.

【背景技术】【Background technique】

现在,缠绕增强管早已是国内外都已经普遍使用的埋地雨、污排水管,具有使用年限长、质量稳定可靠、承插连接方便、密闭性好等优势。Now, the winding reinforced pipe has already been widely used at home and abroad for buried rainwater and sewage drainage pipes. It has the advantages of long service life, stable and reliable quality, convenient socket connection, and good airtightness.

随着城市人口数的增加,在埋地管道的设计要求中口径在不断的加大,同时随着口径的加大,也需要更大的埋地深度,这些条件都要求管材具备更加高的环刚度指标,防止使用过程中出现压溃等现象。With the increase of urban population, the caliber of the buried pipeline design requirements is constantly increasing. At the same time, with the increase of the caliber, a greater buried depth is also required. These conditions require the pipe to have a higher environmental protection. Stiffness index to prevent crushing and other phenomena during use.

但是,现在的缠绕增强管多数采用聚乙烯缠绕管,成本很高,而且环刚度较低,在输送过程中经常出现缠绕管断裂现象,影响了产品的合格率。However, most of the current winding reinforced pipes are made of polyethylene winding pipes, which have high cost and low ring stiffness, and the winding pipes often break during the transportation process, which affects the qualified rate of the product.

【发明内容】【Content of invention】

为解决上述问题,本发明的目的在于提供一种能提高环刚度的中空壁螺旋钢波纹增强管。In order to solve the above problems, the object of the present invention is to provide a hollow-wall spiral steel corrugated reinforced pipe that can improve the ring stiffness.

为实现上述目的,本发明采取的技术方案为:中空壁螺旋钢波纹增强管,该管材是由塑料中空异型带材以螺旋方式缠绕并熔合形成中空壁管材本体,所述塑料中空异型带材的两侧具有支撑体,以螺旋方式缠绕的相邻的塑料中空异型带材之间互相靠近的两个支撑体的外侧面相互熔接,塑料中空异型带材的中部缠绕有增强管,增强管由两层组成,内层为金属软管,外层为聚乙烯管,所述聚乙烯管与所述支撑体的内侧面及塑料中空异型带材的表面相熔接一体。In order to achieve the above purpose, the technical solution adopted by the present invention is: a hollow-wall spiral steel corrugated reinforced pipe, which is spirally wound and fused by a plastic hollow special-shaped strip to form a hollow-wall pipe body, and the plastic hollow special-shaped strip There are supports on both sides, and the outer surfaces of the two supports that are close to each other between the adjacent plastic hollow special-shaped strips wound in a spiral manner are welded to each other. The middle part of the plastic hollow special-shaped strips is wound with a reinforcing tube, and the reinforcing tube consists of two The inner layer is a metal hose, and the outer layer is a polyethylene tube, and the polyethylene tube is welded together with the inner surface of the support body and the surface of the plastic hollow special-shaped strip.

本发明中的中空壁螺旋钢波纹增强管进一步设置为:所述增强管高于支撑体的表面,并且增强管高出支撑体表面的高度为增强管直径的1/5~4/5之间。The hollow wall spiral steel corrugated reinforced pipe in the present invention is further set as follows: the reinforced pipe is higher than the surface of the support body, and the height of the reinforced pipe above the surface of the support body is between 1/5 and 4/5 of the diameter of the reinforced pipe .

本发明中的中空壁螺旋钢波纹增强管进一步设置为:所述支撑体的内侧面为与增强管表面相配合的内凹的弧形。The hollow-walled spiral steel corrugated reinforced pipe in the present invention is further configured as follows: the inner surface of the support body is a concave arc matching the surface of the reinforced pipe.

本发明中的中空壁螺旋钢波纹增强管进一步设置为:所述支撑体为中空结构。The hollow-wall spiral steel corrugated reinforced pipe in the present invention is further configured as follows: the support body is a hollow structure.

与现有技术相比,本发明具有如下有益效果:上述的中空壁螺旋钢波纹增强管,其采用金属软管作为波纹,金属软管现有价格比聚乙烯原材料第2/3,大大降低了管材的原材料配方成本,是将来波纹增强管的发展趋势。由于金属软管在一定的弯曲半径范围内可以自由弯曲,同时具有很高的环刚度,减少了原来钢带波纹管工艺中,钢带通过轧制后缠绕沾接在塑料管体上的方式出现的钢带弯曲记忆性没有克服使得钢带翘起的问题。其采用中空支撑体设置于金属软管的两侧,对金属软管形成支撑,使得金属软管得以可靠的固定,产品的环刚度得到大幅提高,经过检测,在同等产品的重量下,产品的环刚度得到提高20%以上,金属强度大于450MPA,塑料强度25MPA。另外,由于其波底是采用双层中空壁结构,在实际施工时不会由于尖锐的物体将波底刺破导致管材漏水,将整个管材挖出。产品可以根据客户需求,调整工艺生产不同的环刚度,是目前国内排水管道产品性能最高的一种新型产品。其生产工艺简单,减少原有PP波纹管质量不稳定导致产生的输送时断裂现象,提高产品合格率,降低成本。Compared with the prior art, the present invention has the following beneficial effects: the above-mentioned hollow-walled spiral steel corrugated reinforced pipe adopts a metal hose as the corrugation, and the current price of the metal hose is 2/3 of that of the polyethylene raw material, which greatly reduces The raw material formula cost of the pipe is the development trend of the corrugated reinforced pipe in the future. Since the metal hose can be bent freely within a certain bending radius and has a high ring stiffness, it reduces the appearance of the steel belt corrugated pipe after being rolled and wound on the plastic pipe body in the original steel bellows process. The steel strip bending memory does not overcome the problem of making the steel strip warp. It adopts a hollow support body arranged on both sides of the metal hose to form a support for the metal hose, so that the metal hose can be fixed reliably, and the ring stiffness of the product is greatly improved. After testing, under the weight of the same product, the product's The ring rigidity is increased by more than 20%, the metal strength is greater than 450MPA, and the plastic strength is 25MPA. In addition, because the wave bottom adopts a double-layer hollow wall structure, the pipe will not leak due to sharp objects piercing the wave bottom during actual construction, and the entire pipe will not be dug out. The product can be adjusted to produce different ring stiffnesses according to customer needs. It is a new type of product with the highest performance in domestic drainage pipe products. The production process is simple, which reduces the fracture phenomenon during transportation caused by the unstable quality of the original PP bellows, improves the qualified rate of products, and reduces costs.

【附图说明】【Description of drawings】

图1是本发明的结构示意图。Fig. 1 is a schematic structural view of the present invention.

图2是本发明的另一种实施例的结构示意图;Fig. 2 is the structural representation of another kind of embodiment of the present invention;

图中:1、塑料中空异型带材,2、支撑体,3、增强管,4、金属软管,5、聚乙烯管,6、弧形。In the figure: 1. Plastic hollow special-shaped strip, 2. Support body, 3. Reinforcing tube, 4. Metal hose, 5. Polyethylene tube, 6. Arc.

【具体实施方式】【Detailed ways】

下面通过具体实施例对本发明所述的中空壁螺旋钢波纹增强管作进一步的详细描述。The hollow-wall spiral steel corrugated reinforced pipe of the present invention will be further described in detail through specific examples below.

如图1所示,中空壁螺旋钢波纹增强管,该管材是由塑料中空异型带材1以螺旋方式缠绕并熔合形成中空壁管材本体,所述塑料中空异型带材1的两侧具有支撑体2,以螺旋方式缠绕的相邻的塑料中空异型带材1之间互相靠近的两个支撑体2的外侧面相互熔接,塑料中空异型带材1的中部缠绕有增强管3,增强管3由两层组成,内层为金属软管4,外层为聚乙烯管5,所述聚乙烯管5与所述支撑体2的内侧面及塑料中空异型带材1的表面相熔接一体。As shown in Figure 1, the hollow-wall spiral steel corrugated reinforced pipe is made of a plastic hollow special-shaped strip 1 that is spirally wound and fused to form a hollow-wall pipe body. The two sides of the plastic hollow special-shaped strip 1 have supports. 2. The outer surfaces of the two supporting bodies 2 close to each other between the adjacent plastic hollow special-shaped strips 1 wound in a spiral manner are welded to each other, and the middle part of the plastic hollow special-shaped strips 1 is wound with a reinforcing tube 3, and the reinforcing tube 3 is made of Composed of two layers, the inner layer is a metal hose 4, and the outer layer is a polyethylene tube 5, and the polyethylene tube 5 is welded together with the inner surface of the support body 2 and the surface of the plastic hollow special-shaped strip 1.

作为优选方案,所述增强管3高于支撑体2的表面,并且增强管3高出支撑体2表面的高度为增强管3直径的1/5~4/5之间。发明人在长期的实践中发现,增强管3高于支撑体2表面的高度介于上述的范围中,不仅能保证增强管3的连接可靠性,而且能保证最佳的环刚度。As a preferred solution, the reinforcement tube 3 is higher than the surface of the support body 2 , and the height of the reinforcement tube 3 above the surface of the support body 2 is between 1/5 and 4/5 of the diameter of the reinforcement tube 3 . The inventors have found in long-term practice that the height of the reinforcement tube 3 above the surface of the support body 2 is within the above-mentioned range, which can not only ensure the connection reliability of the reinforcement tube 3 but also ensure the best ring stiffness.

作为优选方案,所述支撑体2为中空结构。从而进一步节约所需的材料,降低产品的米重,提高生产时的线速度,节约成本。As a preferred solution, the support body 2 is a hollow structure. Thereby further saving the required materials, reducing the meter weight of the product, increasing the line speed during production, and saving costs.

另一种实施例如图2所示,所述支撑体2的内侧面为与增强管3表面相配合的内凹的弧形6。从而增加支撑体2与增强管3之间的熔接面积,使得增强管3的固定更加可靠,进一步提高产品的环刚度。Another embodiment is shown in FIG. 2 , the inner surface of the support body 2 is a concave arc 6 matching the surface of the reinforcing tube 3 . Therefore, the welding area between the support body 2 and the reinforcing tube 3 is increased, so that the fixing of the reinforcing tube 3 is more reliable, and the ring stiffness of the product is further improved.

上述的中空壁螺旋钢波纹增强管,在制作时,首先用挤出机挤出连续的两侧具有中空腔体的支撑体2的塑料异形带材1;然后将所得塑料异形带材1并排螺旋缠绕在连续转动的成型滚筒上,使得相邻的塑料异形带材1的支撑体2的外侧壁相互靠近并形成空隙,用挤出机在空隙中连续挤入熔融的塑料溶胶,并采用成型滚筒对空隙处施以碾压力,使得相邻的塑料异形带材1的支撑体2的外侧壁相互熔接,在金属软管4的外部包覆一层聚乙烯管5,形成增强管3,然后使聚乙烯管5与支撑体2的内侧面及塑料中空异型带材1的表面相熔接一体,形成波纹。The above-mentioned hollow-walled spiral steel corrugated reinforced pipe is first extruded with an extruder to extrude the continuous plastic special-shaped strips 1 with hollow cavity supports 2 on both sides; then the obtained plastic special-shaped strips 1 are spirally arranged It is wound on the continuously rotating forming roller, so that the outer sidewalls of the supports 2 of the adjacent plastic shaped strips 1 are close to each other and form a gap, and the molten plastisol is continuously squeezed into the gap with an extruder, and the forming roller is used Apply rolling pressure to the gap, so that the outer sidewalls of the supports 2 of the adjacent plastic shaped strips 1 are welded to each other, and a layer of polyethylene pipe 5 is coated on the outside of the metal hose 4 to form a reinforced pipe 3, and then The polyethylene pipe 5 is welded together with the inner surface of the support body 2 and the surface of the plastic hollow special-shaped strip 1 to form corrugations.

上述的中空壁螺旋钢波纹增强管3,其采用金属软管4作为波纹,金属软管4现有价格比聚乙烯原材料第2/3,大大降低了管材的原材料配方成本,是将来波纹增强管3的发展趋势。由于金属软管4在一定的弯曲半径范围内可以自由弯曲,同时具有很高的环刚度,减少了原来钢带波纹管工艺中,钢带通过轧制后缠绕沾接在塑料管体上的方式出现的钢带弯曲记忆性没有克服使得钢带翘起的问题。其采用中空支撑体2设置于金属软管4的两侧,对金属软管4形成支撑,使得金属软管4得以可靠的固定,产品的环刚度得到大幅提高,经过检测,在同等产品的重量下,产品的环刚度得到提高20%以上,金属强度大于450MPA,塑料强度25MPA。另外,由于其波底是采用双层中空壁结构,在实际施工时不会由于尖锐的物体将波底刺破导致管材漏水,将整个管材挖出。产品可以根据客户需求,调整工艺生产不同的环刚度,是目前国内排水管道产品性能最高的一种新型产品。其生产工艺简单,减少原有PP波纹管质量不稳定导致产生的输送时断裂现象,提高产品合格率,降低成本。The above-mentioned hollow wall spiral steel corrugated reinforced pipe 3 adopts the metal hose 4 as the corrugation. The current price of the metal hose 4 is 2/3 higher than that of polyethylene raw materials, which greatly reduces the cost of the raw material formulation of the pipe, and is the future corrugated reinforced pipe. 3 development trend. Since the metal hose 4 can be bent freely within a certain bending radius and has high ring rigidity, it reduces the way in which the steel belt is wound and bonded to the plastic pipe body after rolling in the original steel belt bellows process The emerging strip bend memory does not overcome the problem of causing the strip to warp. It uses a hollow support body 2 to be arranged on both sides of the metal hose 4 to form a support for the metal hose 4, so that the metal hose 4 can be fixed reliably, and the ring stiffness of the product is greatly improved. After testing, the weight of the same product is Under this condition, the ring stiffness of the product is increased by more than 20%, the metal strength is greater than 450MPA, and the plastic strength is 25MPA. In addition, because the wave bottom adopts a double-layer hollow wall structure, the pipe will not leak due to sharp objects piercing the wave bottom during actual construction, and the entire pipe will not be dug out. The product can be adjusted to produce different ring stiffnesses according to customer needs. It is a new type of product with the highest performance in domestic drainage pipe products. The production process is simple, which reduces the fracture phenomenon during transportation caused by the unstable quality of the original PP bellows, improves the qualified rate of products, and reduces costs.

上述的实施例仅例示性说明本发明创造的原理及其功效,以及部分运用的实施例,而非用于限制本发明;应当指出,对于本领域的普通技术人员来说,在不脱离本发明创造构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。The above-mentioned embodiment only illustrates the principle of the present invention and its effect, and the embodiment of partial use, but is not intended to limit the present invention; It should be pointed out that for those of ordinary skill in the art, without departing from the Under the premise of creating ideas, some modifications and improvements can also be made, which all belong to the protection scope of the present invention.

Claims (4)

1. hollow wall spiral steel ripple reinforced pipe, which is to be helically wound by plastic hollow heterotypic strip and fuse shape At hollow wall tubing ontology, it is characterised in that: the two sides of the plastic hollow heterotypic strip have supporter, twine in a spiral manner Around adjacent plastic hollow heterotypic strip between two supporters adjacent to each other the mutual welding of lateral surface, plastic hollow is different Reinforced pipe is wound in the middle part of type band, reinforced pipe is formed by two layers, and internal layer is metal hose, and outer layer is polyethylene pipe, described Polyethylene pipe and the medial surface of the supporter and the surface phase welding one of plastic hollow heterotypic strip.
2. hollow wall spiral steel ripple reinforced pipe as described in claim 1, it is characterised in that: the reinforced pipe is higher than supporter Surface, and reinforced pipe be higher by supporting body surface height be enhance pipe diameter 1/5~4/5 between.
3. hollow wall spiral steel ripple reinforced pipe as claimed in claim 1 or 2, it is characterised in that: the inside of the supporter Face is the arc of the indent matched with enhancing pipe surface.
4. hollow wall spiral steel ripple reinforced pipe as claimed in claim 1 or 2, it is characterised in that: the supporter is hollow Structure.
CN201811002659.5A 2018-08-30 2018-08-30 Hollow wall spiral steel ripple reinforced pipe Pending CN108930848A (en)

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Application publication date: 20181204