CN108907483A - A kind of irregular polyhedrons non-contact laser processed springs piece collet - Google Patents
A kind of irregular polyhedrons non-contact laser processed springs piece collet Download PDFInfo
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- CN108907483A CN108907483A CN201810783930.7A CN201810783930A CN108907483A CN 108907483 A CN108907483 A CN 108907483A CN 201810783930 A CN201810783930 A CN 201810783930A CN 108907483 A CN108907483 A CN 108907483A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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Abstract
本发明提供一种不规则多面体非接触激光加工弹簧片夹头,包括弹簧片夹、连接轴套和旋转紧固套,弹簧片夹包括夹料部、承压部和连接部,夹料部为相对设置的两水平夹瓣,承压部为相对两夹瓣向外倾斜的两弹簧片,每一弹簧片一端连接一夹瓣,另一端连接连接部一端,连接部固定于连接轴套左端,连接轴套外壁和旋转紧固套内孔螺纹连接,且使夹料部完全伸出旋转紧固套内孔左端口,承压部横穿旋转紧固套内孔左端口,在连接轴套固定时,旋转紧固套向左旋转,旋转紧固套内孔左端口挤压两弹簧片使两夹瓣夹紧不规则多面体材料。本发明的有益效果:装夹过程简单、直接、迅速,提高了对不规则多面体材料的装夹效率和装夹可靠性。
The invention provides an irregular polyhedron non-contact laser processing spring clip, which includes a spring clip, a connecting shaft sleeve and a rotating fastening sleeve. The spring clip includes a clamping part, a pressure bearing part and a connecting part, and the clamping part is The two horizontal clamping valves are oppositely arranged, and the pressure-bearing parts are two spring pieces that are inclined outward relative to the two clamping valves. One end of each spring piece is connected to a clamping valve, and the other end is connected to one end of the connecting part. The connecting part is fixed on the left end of the connecting sleeve. The outer wall of the connecting shaft sleeve is threadedly connected with the inner hole of the rotating tightening sleeve, and the clamping part is fully extended from the left port of the inner hole of the rotating tightening sleeve, and the pressure-bearing part crosses the left port of the inner hole of the rotating tightening sleeve, and is fixed on the connecting shaft sleeve. At this time, the rotating fastening sleeve rotates to the left, and the left port of the inner hole of the rotating fastening sleeve squeezes two spring pieces so that the two clamping flaps clamp the irregular polyhedron material. The beneficial effect of the invention is that the clamping process is simple, direct and rapid, and the clamping efficiency and reliability of the irregular polyhedron material are improved.
Description
技术领域technical field
本发明涉及激光加工、电火花加工等非接触无接触应力特种加工领域,尤其涉及一种不规则多面体非接触激光加工弹簧片夹头。The invention relates to the field of non-contact and non-contact stress special processing such as laser processing and electric discharge processing, and in particular to an irregular polyhedron non-contact laser processing spring clip.
背景技术Background technique
加工技术的不断发展和更新,出现了一些新兴的非接触加工加工方式,如:激光加工等加工过程中“刀具”与待加工靶材不产生接触的加工方式相继涌现,并快速得到普及。非接触式加工的广泛应用在降低了对加工过程中装夹力要求的同时,也扩展了材料加工范围,是一些具有高硬度和耐磨性材料的重要加工方式,在对不规则多面体材料加工时需要根据加工部位对待加工靶材进行点接触或线接触或面接触装夹。With the continuous development and updating of processing technology, some emerging non-contact processing methods have emerged, such as: laser processing and other processing methods in which the "tool" does not come into contact with the target to be processed have emerged one after another and have rapidly become popular. The wide application of non-contact processing not only reduces the clamping force requirements in the processing process, but also expands the range of material processing. It is an important processing method for some materials with high hardness and wear resistance. In the processing of irregular polyhedral materials It is necessary to perform point contact, line contact or surface contact clamping on the target to be processed according to the processing position.
请参考图6,传统夹持方法是使用化学试剂粘粘固定不规则多面体,不规则多面体材料1为一些完全不规则的多面矿物晶体材料,粒度从3mm至10mm不等,其在形体上的特殊性毫无疑问增加了对其进行定位装夹的难度,传统的对其进行固定装夹的方式是使用密封胶101或无机耐高温胶等粘接,使不规则多面体1与一金属粘杆102粘接固定,从而达到对不规则材料1进行定位与固定的目的,这种粘接方式粘接费时且不方便将材料取下,且密封胶101不能承受太高温度,激光加工中产生的高温会破坏粘接,使材料脱离固定,至于无机胶耐高温胶,虽然可以承受较高温度需要长达数个小时的凝固时间,增加了装夹周期。所以使用化学试剂粘粘固定不仅需要等待较长的粘结剂凝固时间,还需要考虑加工过程中可能产生的高温对装夹稳定性的影响,取下靶材时需强酸碱化学试剂清洗,使用很不方便,无法满足激光加工等加工过程中对加持力要求不高的非接触加工的装夹需求,并且在通过对激光加工、电火花加工调查研究并未发现其他的不规则多面体材料装夹工具。Please refer to Figure 6. The traditional clamping method is to use chemical reagents to stick and fix the irregular polyhedron. The irregular polyhedral material 1 is some completely irregular polyhedral mineral crystal materials with a particle size ranging from 3mm to 10mm. Its special shape Undoubtedly, it increases the difficulty of positioning and clamping it. The traditional way of fixing and clamping it is to use sealant 101 or inorganic high-temperature-resistant adhesive to bond, so that the irregular polyhedron 1 and a metal sticky rod 102 Bonding and fixing, so as to achieve the purpose of positioning and fixing the irregular material 1, this bonding method is time-consuming and inconvenient to remove the material, and the sealant 101 can not withstand too high temperature, the high temperature generated in laser processing It will destroy the bonding and make the material detached from the fixation. As for the inorganic adhesive high temperature resistant adhesive, although it can withstand higher temperatures, it takes several hours to solidify, which increases the clamping cycle. Therefore, the use of chemical reagents to stick and fix not only needs to wait for a long time for the adhesive to solidify, but also needs to consider the impact of high temperature that may be generated during processing on the clamping stability. When removing the target, it needs to be cleaned with strong acid and alkali chemical reagents. It is very inconvenient to use, and it cannot meet the clamping requirements of non-contact processing that does not require high holding force in laser processing and other processing processes. Moreover, no other irregular polyhedron material mountings have been found through investigations and researches on laser processing and EDM. clip tool.
发明内容Contents of the invention
有鉴于此,本发明的实施例提供了一种不规则多面体非接触激光加工弹簧片夹头。In view of this, an embodiment of the present invention provides an irregular polyhedron non-contact laser processing spring clip.
本发明的实施例提供一种不规则多面体非接触激光加工弹簧片夹头,包括弹簧片夹、连接轴套和旋转紧固套,所述弹簧片夹包括夹料部、承压部和连接部,所述夹料部为相对设置的两水平夹瓣,所述承压部为相对两所述夹瓣向外倾斜的两弹簧片,所述弹簧片为弹簧钢材质,每一所述弹簧片一端连接一所述夹瓣,另一端连接所述连接部一端,两所述弹簧片和两所述夹瓣分别相对于同一水平面对称,所述连接部固定于所述连接轴套左端,所述连接轴套外壁设有外螺纹,所述旋转紧固套内孔设有内螺纹,所述连接轴套外壁和所述旋转紧固套内孔螺纹连接,且使所述夹料部完全伸出所述旋转紧固套内孔左端口,所述承压部横穿所述旋转紧固套内孔左端口,在连接轴套固定时,所述旋转紧固套向左旋转,所述旋转紧固套内孔左端口挤压两弹簧片使所述两所述夹瓣夹紧不规则多面体材料。An embodiment of the present invention provides an irregular polyhedron non-contact laser processing spring clip, including a spring clip, a connecting sleeve and a rotating fastening sleeve, and the spring clip includes a clamping part, a pressure receiving part and a connecting part , the material clamping part is two horizontal clamping petals arranged oppositely, the pressure bearing part is two spring sheets inclined outward relative to the two clamping petals, and the spring leaf is made of spring steel, and each spring leaf One end is connected to one of the clamping petals, the other end is connected to one end of the connecting part, the two spring pieces and the two clamping petals are respectively symmetrical with respect to the same horizontal plane, the connecting part is fixed on the left end of the connecting sleeve, the The outer wall of the connecting shaft sleeve is provided with external threads, the inner hole of the rotating tightening sleeve is provided with internal threads, the outer wall of the connecting shaft sleeve is threadedly connected with the inner hole of the rotating tightening sleeve, and the clamping part is fully extended The left port of the inner hole of the rotating tightening sleeve, the pressure-bearing part traverses the left port of the inner hole of the rotating tightening sleeve, when the connecting sleeve is fixed, the rotating tightening sleeve rotates to the left, and the rotating tightening sleeve The left port of the inner hole of the fixed sleeve squeezes the two spring pieces to make the two clamping flaps clamp the irregular polyhedron material.
进一步地,所述连接轴套的右端连接一电机的转轴。Further, the right end of the connecting sleeve is connected to a rotating shaft of a motor.
进一步地,所述旋转紧固套内孔左端口设有紧固环,所述紧固环和所述旋转紧固套共轴线。Further, the left port of the inner hole of the rotating tightening sleeve is provided with a tightening ring, and the tightening ring is coaxial with the rotating tightening sleeve.
进一步地,所述连接部为矩形板,所述矩形板的上下端分别连接一所述弹簧片,所述矩形板的中央设有固定孔,所述连接轴套的左端面设有螺纹孔,所述固定孔和所述螺纹孔对齐用紧固螺栓固定。Further, the connecting part is a rectangular plate, the upper and lower ends of the rectangular plate are respectively connected to the spring piece, the center of the rectangular plate is provided with a fixing hole, and the left end surface of the connecting sleeve is provided with a threaded hole, The fixing holes and the threaded holes are aligned and fixed with fastening bolts.
进一步地,所述连接轴套为两段式同心阶梯轴,由左段的大轴和右段的小轴构成,所述大轴的外壁设有外螺纹且和所述连接部固定连接,所述小轴轴端设有连接孔且所述小轴上还设有径向紧固孔,所述连接孔连接所述电机的转轴,紧固螺钉位于所述径向紧固孔内用于将所述电机和所述小轴连接。Further, the connecting sleeve is a two-stage concentric stepped shaft, which is composed of a large shaft on the left section and a small shaft on the right section. The outer wall of the large shaft is provided with external threads and is fixedly connected with the connecting part. The shaft end of the small shaft is provided with a connecting hole and the small shaft is also provided with a radial fastening hole, the connecting hole is connected to the rotating shaft of the motor, and the fastening screw is located in the radial fastening hole for The motor is connected with the small shaft.
进一步地,所述弹簧片夹的轴线、所述连接轴套的轴线和所述旋转紧固套的轴线重合。Further, the axis of the leaf spring clip, the axis of the connecting sleeve and the axis of the rotating fastening sleeve coincide.
本发明的实施例提供的技术方案带来的有益效果是:本发明的一种不规则多面体非接触激光加工弹簧片夹头,连接轴套和旋转紧固套通过螺纹连接,旋转紧固套在旋转时会左右运动,进而改变旋转紧固套对所述弹簧片夹的承压部挤压位置,控制承压部的张开距离使所述弹簧片夹合拢夹紧材料或是松开材料,通过机械力对不规则多面体材料进行固定夹紧,不需使用粘接剂粘杆进行装夹,装夹过程简单、直接、迅速,提高了对不规则多面体材料的装夹效率和装夹可靠性,且使用弹簧片夹的收缩特性进行装夹,可以根据被装夹材料的厚度调节弹簧片夹的张开间距,以适应不规则多面体材料的各种装夹厚度的变化。The beneficial effect brought by the technical solution provided by the embodiments of the present invention is: an irregular polyhedron non-contact laser processing spring chuck of the present invention, the connecting shaft sleeve and the rotating fastening sleeve are connected by threads, and the rotating fastening sleeve is in the When rotating, it will move left and right, and then change the pressing position of the pressure-bearing part of the spring clip by the rotating tightening sleeve, and control the opening distance of the pressure-bearing part so that the spring clip closes and clamps the material or loosens the material. Fix and clamp irregular polyhedral materials by mechanical force without using adhesive sticky rods for clamping. The clamping process is simple, direct and rapid, which improves the clamping efficiency and reliability of irregular polyhedral materials. And use the shrinkage characteristics of the spring clips for clamping, the opening distance of the spring clips can be adjusted according to the thickness of the material to be clamped, so as to adapt to the changes of various clamping thicknesses of irregular polyhedral materials.
附图说明Description of drawings
图1是本发明一种不规则多面体非接触激光加工弹簧片夹头的示意图;Fig. 1 is the schematic diagram of a kind of irregular polyhedron non-contact laser processing leaf spring collet of the present invention;
图2是图1中弹簧片夹2的示意图;Fig. 2 is the schematic diagram of leaf spring clip 2 in Fig. 1;
图3是图1中连接轴套8的示意图;Fig. 3 is the schematic diagram of connecting axle sleeve 8 among Fig. 1;
图4是图1中旋转紧固套4的示意图;Fig. 4 is a schematic diagram of the rotating fastening sleeve 4 in Fig. 1;
图5是旋转紧固套4的运动示意图;Fig. 5 is a schematic diagram of the movement of the rotating fastening sleeve 4;
图6是使用化学试剂粘粘固定不规则多面体的示意图。Fig. 6 is a schematic diagram of using chemical reagents to glue and fix irregular polyhedrons.
图中:1-不规则多面体材料、2-弹簧片夹、3-紧固螺栓、4-旋转紧固套、5-紧固螺钉、6-大轴、7-小轴、8-连接轴套、9-电机、10-夹料部、11-承压部、12-连接部、13-固定孔、14-螺纹孔、15-连接孔、16-径向紧固孔、17-外螺纹、18-内螺纹、19-紧固环、101-密封胶、102-金属粘杆。In the figure: 1-irregular polyhedron material, 2-spring clip, 3-fastening bolt, 4-rotating fastening sleeve, 5-fastening screw, 6-major shaft, 7-small shaft, 8-connecting bushing , 9-motor, 10-clamping part, 11-pressure bearing part, 12-connecting part, 13-fixing hole, 14-threaded hole, 15-connecting hole, 16-radial fastening hole, 17-external thread, 18-internal thread, 19-fastening ring, 101-sealant, 102-metal sticking rod.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明实施方式作进一步地描述。In order to make the purpose, technical solution and advantages of the present invention clearer, the embodiments of the present invention will be further described below in conjunction with the accompanying drawings.
请参考图1~图5,本发明的实施例提供了一种不规则多面体非接触激光加工弹簧片夹头以完成对不规则多面体材料1的机械装夹,主要包括弹簧片夹2、连接轴套8和旋转紧固套4等部分。Please refer to Fig. 1-Fig. 5, the embodiment of the present invention provides a kind of irregular polyhedral non-contact laser processing leaf spring clamp to complete the mechanical clamping of irregular polyhedron material 1, mainly including spring leaf clamp 2, connecting shaft Cover 8 and rotating fastening sleeve 4 and other parts.
所述弹簧片夹2包括夹料部10、承压部11和连接部12,所述夹料部10为相对设置的两水平夹瓣,所述承压部11为相对两所述夹瓣向外倾斜的两弹簧片,所述弹簧片为弹簧钢材质,每一所述弹簧片左端连接一所述夹瓣,两所述弹簧片和两所述夹瓣分别相对于同一水平面对称,所述连接部12为矩形板,所述矩形板的上下端分别连接一所述弹簧片,所述矩形板的中央设有固定孔13。The leaf spring clip 2 includes a material clamping portion 10, a pressure bearing portion 11 and a connecting portion 12, the material clamping portion 10 is two horizontal clamping petals arranged oppositely, and the pressure bearing portion 11 is the opposite direction of the two clamping petals. Two spring pieces inclined outward, the spring pieces are made of spring steel, and the left end of each spring piece is connected to one of the clamp flaps, the two spring pieces and the two clamp flaps are respectively symmetrical with respect to the same horizontal plane, and the The connecting part 12 is a rectangular plate, the upper and lower ends of the rectangular plate are respectively connected with one of the spring pieces, and the center of the rectangular plate is provided with a fixing hole 13 .
所述连接轴套8为两段式同心阶梯轴,由左段的大轴6和右段的小轴7构成,所述大轴6的外壁设有细牙外螺纹17,所述大轴为实心轴且和左侧轴端设有螺纹孔14,所述固定孔13和所述螺纹孔14对齐用紧固螺栓3连接,从而将所述弹簧片夹2和所述连接轴套8固定连接形成一体,所述小轴7轴端设有连接孔15且所述小轴上还设有径向紧固孔16。The connecting sleeve 8 is a two-stage concentric stepped shaft, which is composed of a large shaft 6 in the left section and a small shaft 7 in the right section. The outer wall of the large shaft 6 is provided with a fine tooth external thread 17, and the large shaft is A solid shaft and a threaded hole 14 is provided at the left side shaft end, and the fixing hole 13 and the threaded hole 14 are aligned and connected with fastening bolts 3, so that the leaf spring clip 2 and the connecting sleeve 8 are fixedly connected Formed into one body, the shaft end of the small shaft 7 is provided with a connecting hole 15 and the small shaft is also provided with a radial fastening hole 16 .
所述旋转紧固套4内孔设有细牙内螺纹18,所述旋转紧固套4内孔左端口设有紧固环19,所述紧固环19和所述旋转紧固套4共轴线,所述紧固环19的内径根据待夹持材料的尺寸设计,所述连接轴套8外壁和所述旋转紧固套4内孔螺纹连接,且使所述夹料部10完全伸出所述紧固环19,所述承压部11横穿紧固环19,在连接轴套8被固定时,所述旋转紧固套4向左旋转,所述紧固环19挤压两所述弹簧片,两所述弹簧片产生机械变形使两所述夹瓣夹紧不规则多面体材料1,所述旋转紧固套4向右旋转,两所述弹簧片之间的开口距离逐渐增大直至两所述弹簧片机械变形消失,两所述夹瓣松开所述材料,相对于使用粘接剂粘杆进行装夹,装夹过程简单、直接、迅速,大大提高了对不规则多面体材料的装夹效率和装夹可靠性。The inner hole of the rotating tightening sleeve 4 is provided with a fine tooth internal thread 18, and the left port of the inner hole of the rotating tightening sleeve 4 is provided with a tightening ring 19, and the tightening ring 19 and the rotating tightening sleeve 4 share a Axis, the inner diameter of the fastening ring 19 is designed according to the size of the material to be clamped, the outer wall of the connecting shaft sleeve 8 is threadedly connected with the inner hole of the rotating fastening sleeve 4, and the clamping part 10 is fully extended The fastening ring 19, the pressure bearing part 11 crosses the fastening ring 19, when the connecting sleeve 8 is fixed, the rotating fastening sleeve 4 rotates to the left, and the fastening ring 19 squeezes the two The two springs are mechanically deformed so that the two clamping flaps clamp the irregular polyhedron material 1, the rotating fastening sleeve 4 rotates to the right, and the opening distance between the two springs gradually increases Until the mechanical deformation of the two spring pieces disappears, the two clamping flaps loosen the material. Compared with the clamping with adhesive sticky rods, the clamping process is simple, direct and rapid, which greatly improves the accuracy of irregular polyhedral materials. Clamping efficiency and clamping reliability.
为了将所述连接轴套轴套8固定,在所述连接轴套8的右侧设置固定的电机9,所述电机9的转轴接入所述连接孔15,且使用紧固螺钉5旋入所述径向紧固孔16内将所述电机9和所述连接轴套8连接,不规则多面体材料1在被所述弹簧片夹2夹紧后可通过电机9转动调整材料的角度,所述电机9转轴的轴线、所述弹簧片夹2的轴线、所述连接轴套8的轴线和所述旋转紧固套4的轴线重合,减弱所述旋转紧固套4及电机9转动过程的抖动,保证了不规则多面体材料的稳定装夹。In order to fix the connecting bushing 8, a fixed motor 9 is arranged on the right side of the connecting bushing 8, and the rotating shaft of the motor 9 is inserted into the connecting hole 15, and screwed in with a fastening screw 5 The motor 9 is connected to the connecting bushing 8 in the radial fastening hole 16, and the irregular polyhedron material 1 can be rotated by the motor 9 to adjust the angle of the material after being clamped by the spring clip 2, so that The axis of the rotating shaft of the motor 9, the axis of the leaf spring clip 2, the axis of the connecting shaft sleeve 8 and the axis of the rotating fastening sleeve 4 coincide, weakening the rotation of the rotating fastening sleeve 4 and the motor 9. Shaking ensures stable clamping of irregular polyhedron materials.
使用上述不规则多面体非接触激光加工弹簧片夹头对不规则多面体材料1进行机械装夹,不需粘接,无粘接凝固时间,不用考虑激光加工中高温对装夹效果的影响,与传统的粘接方式相比有着明显的使用优势,解决了不规则多面体材料1这一类矿物材料在激光加工等非接触加工领域中的装夹定位问题。Using the above irregular polyhedron non-contact laser processing spring chuck to mechanically clamp the irregular polyhedron material 1, no bonding is required, no bonding solidification time is required, and the influence of high temperature in laser processing on the clamping effect does not need to be considered, which is different from the traditional method. Compared with the bonding method, it has obvious advantages in use, and solves the problem of clamping and positioning of mineral materials such as irregular polyhedral materials 1 in non-contact processing fields such as laser processing.
在本文中,所涉及的前、后、上、下等方位词是以附图中零部件位于图中以及零部件相互之间的位置来定义的,只是为了表达技术方案的清楚及方便。应当理解,所述方位词的使用不应限制本申请请求保护的范围。In this article, the orientation words such as front, rear, upper, and lower involved are defined by the parts in the drawings and the positions between the parts in the drawings, just for the clarity and convenience of expressing the technical solution. It should be understood that the use of the location words should not limit the scope of protection claimed in this application.
在不冲突的情况下,本文中上述实施例及实施例中的特征可以相互结合。In the case of no conflict, the above-mentioned embodiments and features in the embodiments herein may be combined with each other.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.
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