CN108906978A - The press machine and working method of inclination is adjusted in a kind of high-performance - Google Patents

The press machine and working method of inclination is adjusted in a kind of high-performance Download PDF

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Publication number
CN108906978A
CN108906978A CN201810875908.5A CN201810875908A CN108906978A CN 108906978 A CN108906978 A CN 108906978A CN 201810875908 A CN201810875908 A CN 201810875908A CN 108906978 A CN108906978 A CN 108906978A
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workpiece
processed
cylinder
workbench
adjusted
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CN108906978B (en
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林鹏
占德胜
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Anhui Far Capital Machine Tool Ltd By Share Ltd
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Anhui Far Capital Machine Tool Ltd By Share Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00—Shaping by press-cutting; Perforating
    • B21D28/24—Perforating, i.e. punching holes
    • B21D28/34—Perforating tools; Die holders
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/0058—Inclinable presses

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Presses And Accessory Devices Thereof (AREA)

Abstract

本发明公开了一种高性能可调节倾度的压力机及工作方法,属于压力机技术领域,包括机体,机体的下端设置有操作台,操作台的上方设置有工作台,工作台通过调节机构安装在操作台上,机体的一侧端面设置有水平仪测量机构,调节机构包括支撑竖板、第一连接件、气缸、支撑横板、第一导向竖板、第二导向竖板、固定块和第二连接件。本发明提出的高性能可调节倾度的压力机及工作方法,通过第一滑块和连杆调整至水平仪位于待加工工件的上方紧贴待加工工件的加工端面的一端,气缸工作使得工作台倾斜,直至待加工工件的加工端面处于水平位置与水平仪接触,之后冲头对待加工工件的加工端面进行冲孔,通过调节机构可调节工作台的倾斜度,便于冲头冲孔。

The invention discloses a press machine with high performance and adjustable inclination and a working method, belonging to the technical field of press machines, comprising a machine body, an operating platform is arranged at the lower end of the machine body, and a working platform is arranged above the operating platform, and the working platform passes through an adjustment mechanism Installed on the console, one side of the body is provided with a level measuring mechanism, and the adjustment mechanism includes a supporting vertical plate, a first connecting piece, a cylinder, a supporting horizontal plate, a first guiding vertical plate, a second guiding vertical plate, a fixed block and Second connector. In the high-performance adjustable inclination press and working method proposed by the present invention, the first slide block and the connecting rod are adjusted until the level is located above the workpiece to be processed and close to one end of the processed end surface of the workpiece to be processed, and the cylinder works to make the workbench Tilt until the processing end surface of the workpiece to be processed is in a horizontal position and touch the level gauge, then the punch punches the processing end surface of the workpiece to be processed, and the inclination of the worktable can be adjusted through the adjustment mechanism to facilitate punching.

Description

一种高性能可调节倾度的压力机及工作方法A high-performance adjustable inclination press and its working method

技术领域technical field

本发明涉及到压力机技术领域,特别涉及一种高性能可调节倾度的压力机及工作方法。The invention relates to the technical field of presses, in particular to a press with high performance and adjustable inclination and a working method.

背景技术Background technique

压力机(包括冲床、液压机)是一种结构精巧的通用性压力机。具有用途广泛、生产效率高等特点,压力机可广泛应用于切断、冲孔、落料、弯曲、铆合和成形等工艺,通过对金属坯件施加强大的压力使金属发生塑性变形和断裂来加工成零件,机械压力机工作时由电动机通过三角皮带驱动大皮带轮(通常兼作飞轮),经过齿轮副和离合器带动曲柄滑块机构,使滑块和凸模直线下行,机械压力机在锻压工作完成后滑块呈上行,离合器自动脱开,同时曲柄轴上的自动器接通,使滑块停止在上止点附近。Presses (including punch presses and hydraulic presses) are versatile presses with exquisite structures. With the characteristics of wide application and high production efficiency, the press can be widely used in cutting, punching, blanking, bending, riveting and forming processes. It can be processed by applying strong pressure to the metal blank to cause the metal to undergo plastic deformation and fracture. When the mechanical press is working, the motor drives the large pulley (usually double as a flywheel) through the V-belt, and drives the crank slider mechanism through the gear pair and clutch, so that the slider and the punch go down in a straight line. After the forging work is completed, the mechanical press The slider is upward, the clutch is automatically disengaged, and the automatic device on the crankshaft is connected at the same time, so that the slider stops near the top dead center.

现有的压力机在对待加工工件进行冲孔时,常常将待加工工件放置在夹具内,之后冲头不断的上下往复运动从而对待加工工件进行冲孔,由于现有的工作台大多都是固定在操作台上,工作台不能倾斜,使得一些不规则形状的待加工工件在进行冲孔时,由于其需要冲孔的端面处于倾斜状态,工作台不能将待加工工件需要冲孔的端面调整至水平状态,使得冲头不能很好的对待加工工件进行冲孔,导致压力机冲孔性能低。When the existing press machine punches the workpiece to be processed, it often places the workpiece to be processed in the fixture, and then the punch continuously reciprocates up and down to punch the workpiece to be processed. Since most of the existing workbenches are fixed On the operation table, the work table cannot be tilted, so that when some irregular shaped workpieces are punched, because the end face of the workpiece to be punched is in an inclined state, the work table cannot adjust the end face of the workpiece to be punched to In the horizontal state, the punch cannot punch well the workpiece to be processed, resulting in low punching performance of the press.

发明内容Contents of the invention

发明的目的在于提供一种高性能可调节倾度的压力机及工作方法,通过调节机构可调节工作台的倾斜度,从而使得待加工工件需要冲孔的端面可调整至水平状态,便于冲头对待加工工件进行冲孔,以解决上述背景技术中提出的问题。The purpose of the invention is to provide a high-performance press with adjustable inclination and a working method. The inclination of the workbench can be adjusted through the adjustment mechanism, so that the end face of the workpiece to be processed that needs to be punched can be adjusted to a horizontal state, which is convenient for punching. The workpiece to be processed is punched to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:

一种高性能可调节倾度的压力机,包括机体,所述机体放置在支撑台上,所述支撑台的底部设置有支撑脚,所述机体的顶部设置有油缸,所述油缸上设置有压力表,所述油缸的伸出杆穿过机体连接有冲头,所述机体的一侧端面设置有气路系统箱,所述机体的下端设置有操作台,所述操作台的正对面设置有控制箱,所述控制箱上设置有控制按钮,所述操作台的上方设置有工作台,所述工作台通过调节机构安装在操作台上,所述机体远离气路系统箱的一侧端面设置有水平仪测量机构,所述水平仪测量机构位于工作台的一侧;A high-performance press with adjustable inclination includes a body, the body is placed on a support platform, the bottom of the support platform is provided with support feet, the top of the body is provided with an oil cylinder, and the oil cylinder is provided with Pressure gauge, the protruding rod of the oil cylinder passes through the machine body and is connected with a punch, the air system box is arranged on one side of the body, the lower end of the body is provided with an operation table, and the operation table is directly opposite to the There is a control box, the control button is set on the control box, a workbench is set above the operation platform, the workbench is installed on the operation platform through the adjustment mechanism, and the side end surface of the body is far away from the gas circuit system box A level measuring mechanism is provided, and the level measuring mechanism is located on one side of the workbench;

所述调节机构包括支撑竖板、第一连接件、气缸、支撑横板、第一导向竖板、第二导向竖板、固定块和第二连接件,所述操作台的上表面的两端分别安装有支撑竖板和气缸,所述支撑竖板与第一连接件活动连接,所述第一连接件安装在工作台的下表面上,所述气缸的伸出杆连接有支撑横板,所述支撑横板的两端分别安装在第一导向竖板和第二导向竖板上,所述第一导向竖板和第二导向竖板平行排列在操作台的上表面上,所述支撑横板的上表面设置有固定块,所述固定块与第二连接件活动连接,所述第二连接件安装在工作台远离第一连接件的一端的下表面上;The adjustment mechanism includes a support vertical plate, a first connecting piece, a cylinder, a supporting horizontal plate, a first guiding vertical plate, a second guiding vertical plate, a fixing block and a second connecting piece. A support vertical plate and a cylinder are respectively installed, the support vertical plate is movably connected with the first connecting piece, the first connecting piece is installed on the lower surface of the workbench, and the extension rod of the cylinder is connected with a support horizontal plate, The two ends of the support horizontal plate are respectively installed on the first guide vertical plate and the second guide vertical plate, and the first guide vertical plate and the second guide vertical plate are arranged in parallel on the upper surface of the operating table. The upper surface of the horizontal plate is provided with a fixed block, the fixed block is movably connected with the second connecting piece, and the second connecting piece is installed on the lower surface of the end of the workbench away from the first connecting piece;

所述水平仪测量机构包括导轨、第一滑块、连杆、支撑横杆和水平仪,所述导轨安装在机体远离气路系统箱的一侧端面上,所述导轨内安装有第一滑块,所述第一滑块的一侧端面连接有连杆,所述连杆远离第一滑块的一端安装在支撑横杆上,所述支撑横杆通过螺栓与水平仪连接。The level measurement mechanism includes a guide rail, a first slider, a connecting rod, a support bar and a level. The guide rail is installed on the end surface of the body away from the air system box, and the first slider is installed in the guide rail. A connecting rod is connected to one side end surface of the first slider, and the end of the connecting rod away from the first slider is installed on a support cross bar, and the support cross bar is connected to a level through bolts.

优选的,所述工作台上设置有第一夹持件和第二夹持件,所述第一夹持件和第二夹持件均通过第二滑块在工作台上滑动。Preferably, the workbench is provided with a first clamping part and a second clamping part, and both the first clamping part and the second clamping part slide on the workbench through the second slider.

优选的,所述支撑横板通过气缸在第一导向竖板和第二导向竖板上均开设的槽孔内运动。Preferably, the support horizontal plate is moved in the slot holes provided on both the first vertical guide plate and the second vertical guide plate by means of a cylinder.

优选的,所述连杆为电动伸缩杆。Preferably, the connecting rod is an electric telescopic rod.

优选的,所述水平仪与水平线平行。Preferably, the level is parallel to the horizontal line.

优选的,所述第一导向竖板和第二导向竖板均与工作台不连接。Preferably, neither the first vertical guide nor the second vertical guide is connected to the workbench.

本发明提供另一种技术方案:一种高性能可调节倾度的压力机的工作方法,包括如下步骤:The present invention provides another technical solution: a working method of a high-performance adjustable inclination press, comprising the following steps:

步骤1):根据待加工工件的尺寸调整第一夹持件和第二夹持件之间的间距,之后将待加工工件放置在第一夹持件和第二夹持件上,使第一夹持件和第二夹持件夹持待加工工件,并通过螺栓将第一夹持件和第二夹持件固定在工作台上;Step 1): Adjust the distance between the first clamping part and the second clamping part according to the size of the workpiece to be processed, and then place the workpiece to be processed on the first clamping part and the second clamping part, so that the first The clamping part and the second clamping part clamp the workpiece to be processed, and the first clamping part and the second clamping part are fixed on the workbench by bolts;

步骤2):待加工工件固定后,通过第一滑块在导轨上运动来调整水平仪和待加工工件之间的高度,同时通过连杆伸长和收缩来调整水平仪和待加工工件之间的距离,直至水平仪位于待加工工件的上方紧贴待加工工件的加工端面的一端;Step 2): After the workpiece to be processed is fixed, adjust the height between the level meter and the workpiece to be processed by moving the first slider on the guide rail, and at the same time adjust the distance between the level meter and the workpiece to be processed by extending and contracting the connecting rod , until the level is located above the workpiece to be processed and close to one end of the processing end surface of the workpiece to be processed;

步骤3):水平仪位置调整后,气缸工作,气缸的伸出杆伸长使得支撑横板在第一导向竖板和第二导向竖板的导向支撑作用下向着远离气缸的方向运动,支撑横板向着远离气缸的方向运动使得固定块也向着远离气缸的方向运动,此时固定块上升,固定块上升使得工作台靠近固定块的一端也上升,此时工作台倾斜,直至待加工工件的加工端面处于水平位置与水平仪接触,之后气缸不再工作。Step 3): After the level is adjusted, the cylinder works, and the extension rod of the cylinder elongates so that the supporting horizontal plate moves away from the cylinder under the guidance and support of the first vertical guide plate and the second vertical guide plate, supporting the horizontal plate Moving away from the cylinder makes the fixed block move away from the cylinder. At this time, the fixed block rises, and the end of the worktable near the fixed block also rises. At this time, the worktable is tilted until the processing end surface of the workpiece to be processed Contact the spirit level in a horizontal position, after which the cylinder will no longer work.

步骤4):待加工工件的加工端面调整至水平位置后,油缸工作带动冲头对待加工工件的加工端面进行冲孔,直至冲孔完成。Step 4): After the processing end surface of the workpiece to be processed is adjusted to a horizontal position, the cylinder works to drive the punch to punch the processing end surface of the workpiece until the punching is completed.

与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:

本发明提出的高性能可调节倾度的压力机及工作方法,根据待加工工件的尺寸调整第一夹持件和第二夹持件之间的间距,之后将待加工工件放置在第一夹持件和第二夹持件上,使第一夹持件和第二夹持件夹持待加工工件,并通过螺栓将第一夹持件和第二夹持件固定在工作台上,待加工工件固定后,通过第一滑块在导轨上运动来调整水平仪和待加工工件之间的高度,同时通过连杆伸长和收缩来调整水平仪和待加工工件之间的距离,直至水平仪位于待加工工件的上方紧贴待加工工件的加工端面的一端,水平仪位置调整后,气缸工作,气缸的伸出杆伸长使得支撑横板在第一导向竖板和第二导向竖板的导向支撑作用下向着远离气缸的方向运动,支撑横板向着远离气缸的方向运动使得固定块也向着远离气缸的方向运动,此时固定块上升,固定块上升使得工作台靠近固定块的一端也上升,此时工作台倾斜,直至待加工工件的加工端面处于水平位置与水平仪接触,之后气缸不再工作,待加工工件的加工端面调整至水平位置后,油缸工作带动冲头对待加工工件的加工端面进行冲孔,直至冲孔完成,通过调节机构可调节工作台的倾斜度,从而使得待加工工件需要冲孔的端面可调整至水平状态,便于冲头对待加工工件进行冲孔。The high-performance adjustable inclination press and working method proposed by the present invention adjust the distance between the first clamping part and the second clamping part according to the size of the workpiece to be processed, and then place the workpiece to be processed in the first clamping On the holder and the second holder, the first holder and the second holder clamp the workpiece to be processed, and the first holder and the second holder are fixed on the workbench by bolts. After the workpiece is fixed, the height between the level gauge and the workpiece to be processed is adjusted by moving the first slider on the guide rail, and the distance between the level gauge and the workpiece to be processed is adjusted by extending and contracting the connecting rod until the level gauge is at the position of the workpiece to be processed. The top of the processed workpiece is close to one end of the processed end surface of the workpiece to be processed. After the position of the level is adjusted, the cylinder works, and the extension rod of the cylinder is extended to make the supporting horizontal plate guide and support the first vertical guide plate and the second vertical guide plate. The lower part moves away from the cylinder, and the supporting horizontal plate moves away from the cylinder so that the fixed block also moves away from the cylinder. At this time, the fixed block rises, and the fixed block rises so that the end of the workbench close to the fixed block also rises. At this time The workbench is tilted until the processing end surface of the workpiece to be processed is in the horizontal position and contacts the level gauge, then the cylinder does not work, and after the processing end surface of the workpiece to be processed is adjusted to the horizontal position, the cylinder works to drive the punch to punch the processing end surface of the workpiece to be processed , until the punching is completed, the inclination of the worktable can be adjusted through the adjustment mechanism, so that the end face of the workpiece to be processed can be adjusted to a horizontal state, which is convenient for the punch to punch the workpiece to be processed.

附图说明Description of drawings

图1为本发明的高性能可调节倾度的压力机的正视图;Fig. 1 is the front view of the high-performance adjustable inclination press of the present invention;

图2为本发明的工作台未倾斜的局部放大图;Fig. 2 is the untilted partial enlarged view of workbench of the present invention;

图3为本发明的工作台倾斜的局部放大图;Fig. 3 is the partially enlarged view of the inclination of the workbench of the present invention;

图4为本发明的A-A放大图;Fig. 4 is A-A enlarged view of the present invention;

图5为本发明的水平仪测量机构俯视图。Fig. 5 is a top view of the level meter measuring mechanism of the present invention.

图中:1、机体;2、支撑台;21、支撑脚;3、油缸;31、压力表;4、冲头;5、气路系统箱;6、操作台;61、控制箱;611、控制按钮;7、工作台;71、第一夹持件;711、第二滑块;72、第二夹持件;8、调节机构;81、支撑竖板;82、第一连接件;83、气缸;84、支撑横板;85、第一导向竖板;851、槽孔;86、第二导向竖板;87、固定块;88、第二连接件;9、水平仪测量机构;91、导轨;92、第一滑块;93、连杆;94、支撑横杆;95、水平仪。In the figure: 1. Body; 2. Support platform; 21. Support feet; 3. Oil cylinder; 31. Pressure gauge; 4. Punch; 5. Air system box; 6. Operation desk; 61. Control box; 611 Control button; 7. Workbench; 71. First clamping part; 711. Second slider; 72. Second clamping part; 8. Adjusting mechanism; 81. Support vertical plate; 82. First connecting part; 83 , cylinder; 84, support horizontal plate; 85, first guide vertical plate; 851, slot hole; 86, second guide vertical plate; 87, fixed block; 88, second connector; 9, spirit level measuring mechanism; 91, Guide rail; 92, first slide block; 93, connecting rod; 94, support cross bar; 95, spirit level.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

请参阅图1,一种高性能可调节倾度的压力机,包括机体1,机体1放置在支撑台2上,支撑台2的底部设置有支撑脚21,机体1的顶部设置有油缸3,油缸3上设置有压力表31,油缸3的伸出杆穿过机体1连接有冲头4,机体1的一侧端面设置有气路系统箱5,机体1的下端设置有操作台6,操作台6的正对面设置有控制箱61,控制箱61上设置有控制按钮611,操作台6的上方设置有工作台7,工作台7上设置有第一夹持件71和第二夹持件72,第一夹持件71和第二夹持件72均通过第二滑块711在工作台7上滑动,根据待加工工件的尺寸调整第一夹持件71和第二夹持件72之间的间距,之后将待加工工件放置在第一夹持件71和第二夹持件72上,使第一夹持件71和第二夹持件72夹持待加工工件,并通过螺栓将第一夹持件71和第二夹持件72固定在工作台7上,工作台7通过调节机构8安装在操作台6上,通过调节机构8可调节工作台7的倾度,进而使待加工工件的加工端面调整至水平位置,便于待加工工件进行冲孔,机体1远离气路系统箱5的一侧端面设置有水平仪测量机构9,水平仪测量机构9位于工作台7的一侧,水平仪测量机构9用于检测调整后的待加工工件的加工端面是否为水平状态;Please refer to Fig. 1, a high-performance press with adjustable inclination includes a body 1, the body 1 is placed on a support platform 2, the bottom of the support platform 2 is provided with a support foot 21, and the top of the body 1 is provided with an oil cylinder 3, The oil cylinder 3 is provided with a pressure gauge 31, the extension rod of the oil cylinder 3 passes through the body 1 and is connected with a punch 4, the side end surface of the body 1 is provided with a gas circuit system box 5, and the lower end of the body 1 is provided with an operating table 6 for operation. A control box 61 is arranged on the opposite side of the table 6, and a control button 611 is arranged on the control box 61. A workbench 7 is arranged above the operation table 6, and a first clamping part 71 and a second clamping part are arranged on the workbench 7. 72. Both the first clamping piece 71 and the second clamping piece 72 slide on the workbench 7 through the second slider 711, and the first clamping piece 71 and the second clamping piece 72 are adjusted according to the size of the workpiece to be processed. After that, the workpiece to be processed is placed on the first clamping part 71 and the second clamping part 72, so that the first clamping part 71 and the second clamping part 72 clamp the workpiece to be processed, and the The first clamping part 71 and the second clamping part 72 are fixed on the workbench 7, and the workbench 7 is installed on the operating platform 6 by the adjustment mechanism 8, and the inclination of the workbench 7 can be adjusted by the adjustment mechanism 8, so that the waiting The processing end surface of the processed workpiece is adjusted to a horizontal position, which is convenient for punching the workpiece to be processed. The end surface of the body 1 away from the gas system box 5 is provided with a level measuring mechanism 9. The level measuring mechanism 9 is located on the side of the workbench 7. The level The measuring mechanism 9 is used to detect whether the processed end face of the workpiece to be processed after adjustment is in a horizontal state;

请参阅图2-4,调节机构8包括支撑竖板81、第一连接件82、气缸83、支撑横板84、第一导向竖板85、第二导向竖板86、固定块87和第二连接件88,操作台6的上表面的两端分别安装有支撑竖板81和气缸83,支撑竖板81与第一连接件82活动连接,第一连接件82安装在工作台7的下表面上,气缸83的伸出杆连接有支撑横板84,支撑横板84通过气缸83在第一导向竖板85和第二导向竖板86上均开设的槽孔851内运动,气缸83的伸出杆伸长使得支撑横板84在第一导向竖板85和第二导向竖板86的导向支撑作用下向着远离气缸83的方向运动,支撑横板84向着远离气缸83的方向运动使得固定块87也向着远离气缸83的方向运动,此时固定块87上升,固定块87上升使得工作台7靠近固定块87的一端也上升,此时工作台7倾斜,工作台7可调节倾度,直至待加工工件的加工端面处于水平位置与水平仪95接触,之后气缸83不再工作,待加工工件的加工端面调整至水平位置后,油缸3工作带动冲头4对待加工工件的加工端面进行冲孔,直至冲孔完成,支撑横板84的两端分别安装在第一导向竖板85和第二导向竖板86上,第一导向竖板85和第二导向竖板86平行排列在操作台6的上表面上,第一导向竖板85和第二导向竖板86均与工作台7不连接,工作台7处于水平位置时,第一导向竖板85和第二导向竖板86均用于支撑工作台7,支撑横板84的上表面设置有固定块87,固定块87与第二连接件88活动连接,第二连接件88安装在工作台7远离第一连接件82的一端的下表面上;2-4, the adjustment mechanism 8 includes a support vertical plate 81, a first connecting piece 82, a cylinder 83, a support horizontal plate 84, a first guide vertical plate 85, a second guide vertical plate 86, a fixing block 87 and a second vertical guide plate. Connector 88, the two ends of the upper surface of the console 6 are respectively equipped with a support vertical plate 81 and a cylinder 83, the support vertical plate 81 is movably connected with the first connector 82, and the first connector 82 is installed on the lower surface of the workbench 7 On, the extending rod of cylinder 83 is connected with supporting horizontal plate 84, and supporting horizontal plate 84 moves in the slotted hole 851 that all sets on the first guide vertical plate 85 and the second guide vertical plate 86 through cylinder 83, and the extension of cylinder 83 The elongation of the rod makes the support horizontal plate 84 move toward the direction away from the cylinder 83 under the guidance and support of the first guide vertical plate 85 and the second guide vertical plate 86, and the support horizontal plate 84 moves toward the direction away from the cylinder 83 so that the fixed block 87 also moves toward the direction away from cylinder 83, and now fixed block 87 rises, and fixed block 87 rises and makes workbench 7 also rise near the end of fixed block 87, and now workbench 7 is inclined, and workbench 7 can adjust the inclination until The processing end surface of the workpiece to be processed is in a horizontal position and contacts the level 95, and then the cylinder 83 no longer works. After the processing end surface of the workpiece to be processed is adjusted to the horizontal position, the oil cylinder 3 works to drive the punch 4 to punch the processing end surface of the workpiece to be processed. Until the punching is completed, the two ends of the support horizontal plate 84 are installed on the first vertical guide plate 85 and the second vertical guide plate 86 respectively, and the first vertical guide plate 85 and the second vertical guide plate 86 are arranged in parallel on the side of the operating table 6. On the upper surface, the first guide riser 85 and the second guide riser 86 are not connected to the workbench 7. When the workbench 7 is in a horizontal position, the first guide riser 85 and the second guide riser 86 are used to support On the workbench 7, the upper surface of the supporting horizontal plate 84 is provided with a fixed block 87, the fixed block 87 is movably connected with the second connecting piece 88, and the second connecting piece 88 is installed on the lower surface of the end of the workbench 7 away from the first connecting piece 82 superior;

请参阅图5,水平仪测量机构9包括导轨91、第一滑块92、连杆93、支撑横杆94和水平仪95,导轨91安装在机体1远离气路系统箱5的一侧端面上,导轨91内安装有第一滑块92,通过第一滑块92在导轨91上运动来调整水平仪95和待加工工件之间的高度,第一滑块92的一侧端面连接有连杆93,连杆93为电动伸缩杆,通过连杆93伸长和收缩来调整水平仪95和待加工工件之间的距离,连杆93远离第一滑块92的一端安装在支撑横杆94上,支撑横杆94通过螺栓与水平仪95连接,水平仪95与水平线平行,待加工工件固定后,通过第一滑块92在导轨91上运动来调整水平仪95和待加工工件之间的高度,同时通过连杆93伸长和收缩来调整水平仪95和待加工工件之间的距离,直至水平仪95位于待加工工件的上方紧贴待加工工件的加工端面的一端,之后通过调节机构8调节工作台7的倾度,使待加工工件的加工端面处于水平位置与水平仪95接触,待加工工件的加工端面调整至水平位置后,油缸3工作带动冲头4对待加工工件的加工端面进行冲孔,直至冲孔完成。Please refer to Fig. 5, the level meter measuring mechanism 9 comprises a guide rail 91, a first slide block 92, a connecting rod 93, a support cross bar 94 and a level meter 95, the guide rail 91 is installed on the side end face of the body 1 away from the gas circuit system box 5, and the guide rail The first slider 92 is installed in the 91, and the height between the level 95 and the workpiece to be processed is adjusted by the first slider 92 moving on the guide rail 91. A connecting rod 93 is connected to the end surface of the first slider 92. The rod 93 is an electric telescopic rod, and the distance between the level 95 and the workpiece to be processed is adjusted by the elongation and contraction of the connecting rod 93. The end of the connecting rod 93 away from the first slide block 92 is installed on the support cross bar 94, and the support cross bar 94 is connected with level meter 95 by bolt, and level meter 95 is parallel to the horizontal line, and after the workpiece to be processed is fixed, the height between level meter 95 and the workpiece to be processed is adjusted by the movement of first slide block 92 on guide rail 91, and the height between the level meter 95 and the workpiece to be processed is adjusted by connecting rod 93 at the same time. Adjust the distance between the level meter 95 and the workpiece to be processed by lengthening and shrinking until the level meter 95 is positioned above the workpiece to be processed and close to one end of the processing end face of the workpiece to be processed, and then the adjustment mechanism 8 is used to adjust the inclination of the workbench 7, so that The processing end surface of the workpiece to be processed is in a horizontal position and contacts with the spirit level 95. After the processing end surface of the workpiece to be processed is adjusted to the horizontal position, the oil cylinder 3 works to drive the punch 4 to punch the processing end surface of the workpiece until the punching is completed.

为了更好的展现高性能可调节倾度的压力机的工作过程,本实施例提出一种高性能可调节倾度的压力机的工作方法,包括如下步骤:In order to better demonstrate the working process of the high-performance adjustable inclination press, this embodiment proposes a working method of the high-performance adjustable inclination press, including the following steps:

步骤一:根据待加工工件的尺寸调整第一夹持件71和第二夹持件72之间的间距,之后将待加工工件放置在第一夹持件71和第二夹持件72上,使第一夹持件71和第二夹持件72夹持待加工工件,并通过螺栓将第一夹持件71和第二夹持件72固定在工作台7上;Step 1: Adjust the distance between the first clamping part 71 and the second clamping part 72 according to the size of the workpiece to be processed, and then place the workpiece to be processed on the first clamping part 71 and the second clamping part 72, Make the first clamping part 71 and the second clamping part 72 clamp the workpiece to be processed, and fix the first clamping part 71 and the second clamping part 72 on the workbench 7 by bolts;

步骤二:待加工工件固定后,通过第一滑块92在导轨91上运动来调整水平仪95和待加工工件之间的高度,同时通过连杆93伸长和收缩来调整水平仪95和待加工工件之间的距离,直至水平仪95位于待加工工件的上方紧贴待加工工件的加工端面的一端;Step 2: After the workpiece to be processed is fixed, adjust the height between the level 95 and the workpiece to be processed by moving the first slider 92 on the guide rail 91, and adjust the level 95 and the workpiece to be processed by extending and contracting the connecting rod 93 at the same time The distance between until the level 95 is located above the workpiece to be processed and close to one end of the processed end face of the workpiece to be processed;

步骤三:水平仪95位置调整后,气缸83工作,气缸83的伸出杆伸长使得支撑横板84在第一导向竖板85和第二导向竖板86的导向支撑作用下向着远离气缸83的方向运动,支撑横板84向着远离气缸83的方向运动使得固定块87也向着远离气缸83的方向运动,此时固定块87上升,固定块87上升使得工作台7靠近固定块87的一端也上升,此时工作台7倾斜,直至待加工工件的加工端面处于水平位置与水平仪95接触,之后气缸83不再工作。Step 3: After the position of the spirit level 95 is adjusted, the cylinder 83 works, and the extension rod of the cylinder 83 is elongated so that the support horizontal plate 84 moves away from the cylinder 83 under the guiding support of the first vertical guide plate 85 and the second vertical guide plate 86. Direction movement, support horizontal plate 84 moves towards the direction away from cylinder 83 and makes fixed block 87 also move towards the direction away from cylinder 83, and this moment, fixed block 87 rises, and fixed block 87 rises so that the end of workbench 7 near fixed block 87 also rises , the workbench 7 is tilted until the processing end face of the workpiece to be processed is in a horizontal position and contacts the level 95, after which the cylinder 83 no longer works.

步骤四:待加工工件的加工端面调整至水平位置后,油缸3工作带动冲头4对待加工工件的加工端面进行冲孔,直至冲孔完成。Step 4: After the processing end surface of the workpiece to be processed is adjusted to a horizontal position, the oil cylinder 3 drives the punch 4 to punch the processing end surface of the workpiece until the punching is completed.

操作过程:根据待加工工件的尺寸调整第一夹持件71和第二夹持件72之间的间距,之后将待加工工件放置在第一夹持件71和第二夹持件72上,使第一夹持件71和第二夹持件72夹持待加工工件,并通过螺栓将第一夹持件71和第二夹持件72固定在工作台7上,待加工工件固定后,通过第一滑块92在导轨91上运动来调整水平仪95和待加工工件之间的高度,同时通过连杆93伸长和收缩来调整水平仪95和待加工工件之间的距离,直至水平仪95位于待加工工件的上方紧贴待加工工件的加工端面的一端,水平仪95位置调整后,气缸83工作,气缸83的伸出杆伸长使得支撑横板84在第一导向竖板85和第二导向竖板86的导向支撑作用下向着远离气缸83的方向运动,支撑横板84向着远离气缸83的方向运动使得固定块87也向着远离气缸83的方向运动,此时固定块87上升,固定块87上升使得工作台7靠近固定块87的一端也上升,此时工作台7倾斜,直至待加工工件的加工端面处于水平位置与水平仪95接触,之后气缸83不再工作,待加工工件的加工端面调整至水平位置后,油缸3工作带动冲头4对待加工工件的加工端面进行冲孔,直至冲孔完成。Operation process: adjust the distance between the first clamping part 71 and the second clamping part 72 according to the size of the workpiece to be processed, and then place the workpiece to be processed on the first clamping part 71 and the second clamping part 72, Make the first clamping part 71 and the second clamping part 72 clamp the workpiece to be processed, and fix the first clamping part 71 and the second clamping part 72 on the workbench 7 by bolts, after the workpiece to be processed is fixed, The height between the level 95 and the workpiece to be processed is adjusted by the first slide block 92 moving on the guide rail 91, and the distance between the level 95 and the workpiece to be processed is adjusted by the elongation and contraction of the connecting rod 93 until the level 95 is positioned at The top of the workpiece to be processed is close to one end of the processed end face of the workpiece to be processed. After the position of the level meter 95 is adjusted, the cylinder 83 works, and the extension rod of the cylinder 83 is elongated so that the support horizontal plate 84 is positioned between the first guide vertical plate 85 and the second guide vertical plate. Under the guide support action of vertical plate 86, move toward the direction away from cylinder 83, and support horizontal plate 84 moves toward the direction away from cylinder 83 so that fixed block 87 also moves toward the direction away from cylinder 83, and now fixed block 87 rises, and fixed block 87 moves toward the direction away from cylinder 83. The rise makes the end of the workbench 7 close to the fixed block 87 also rise. At this time, the workbench 7 is tilted until the processing end surface of the workpiece to be processed is in a horizontal position and contacts the level 95. After that, the cylinder 83 no longer works, and the processing end surface of the workpiece to be processed is adjusted. After reaching the horizontal position, the oil cylinder 3 works to drive the punch 4 to punch the end face of the workpiece to be processed until the punching is completed.

综上所述,本发明提出的高性能可调节倾度的压力机及工作方法,根据待加工工件的尺寸调整第一夹持件71和第二夹持件72之间的间距,之后将待加工工件放置在第一夹持件71和第二夹持件72上,使第一夹持件71和第二夹持件72夹持待加工工件,并通过螺栓将第一夹持件71和第二夹持件72固定在工作台7上,待加工工件固定后,通过第一滑块92在导轨91上运动来调整水平仪95和待加工工件之间的高度,同时通过连杆93伸长和收缩来调整水平仪95和待加工工件之间的距离,直至水平仪95位于待加工工件的上方紧贴待加工工件的加工端面的一端,水平仪95位置调整后,气缸83工作,气缸83的伸出杆伸长使得支撑横板84在第一导向竖板85和第二导向竖板86的导向支撑作用下向着远离气缸83的方向运动,支撑横板84向着远离气缸83的方向运动使得固定块87也向着远离气缸83的方向运动,此时固定块87上升,固定块87上升使得工作台7靠近固定块87的一端也上升,此时工作台7倾斜,直至待加工工件的加工端面处于水平位置与水平仪95接触,之后气缸83不再工作,待加工工件的加工端面调整至水平位置后,油缸3工作带动冲头4对待加工工件的加工端面进行冲孔,直至冲孔完成,通过调节机构8可调节工作台7的倾斜度,从而使得待加工工件需要冲孔的端面可调整至水平状态,便于冲头4对待加工工件进行冲孔。In summary, the high-performance adjustable inclination press and working method proposed by the present invention adjust the distance between the first clamping part 71 and the second clamping part 72 according to the size of the workpiece to be processed, and then The processed workpiece is placed on the first clamping part 71 and the second clamping part 72, so that the first clamping part 71 and the second clamping part 72 clamp the workpiece to be processed, and the first clamping part 71 and the second clamping part 72 are clamped by bolts. The second clamping part 72 is fixed on the workbench 7. After the workpiece to be processed is fixed, the height between the level meter 95 and the workpiece to be processed is adjusted by the first slide block 92 moving on the guide rail 91, and the connecting rod 93 is extended at the same time. and shrink to adjust the distance between the level 95 and the workpiece to be processed until the level 95 is positioned above the workpiece to be processed and is close to one end of the processing end surface of the workpiece to be processed. After the position of the level 95 is adjusted, the cylinder 83 works and the cylinder 83 stretches out. The elongation of the rod makes the support horizontal plate 84 move toward the direction away from the cylinder 83 under the guidance and support of the first guide vertical plate 85 and the second guide vertical plate 86, and the support horizontal plate 84 moves toward the direction away from the cylinder 83 so that the fixed block 87 Also move toward the direction away from cylinder 83, now fixed block 87 rises, and fixed block 87 rises so that the end of worktable 7 near fixed block 87 also rises, and now workbench 7 is inclined, until the processing end face of workpiece to be processed is in horizontal position Contact with the spirit level 95, after that the cylinder 83 no longer works, after the processing end face of the workpiece to be processed is adjusted to a horizontal position, the oil cylinder 3 works to drive the punch 4 to punch the processing end face of the workpiece to be processed until the punching is completed, through the adjustment mechanism 8 The inclination of the workbench 7 can be adjusted, so that the end face of the workpiece to be processed that needs to be punched can be adjusted to a horizontal state, which is convenient for the punch 4 to punch the workpiece to be processed.

以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.

Claims (7)

1. the press machine of inclination, including body (1) is adjusted in a kind of high-performance, it is characterised in that:The body (1) is placed on branch It supports on platform (2), the bottom of the supporting table (2) is provided with support leg (21), oil cylinder (3) are provided at the top of the body (1), It is provided with pressure gauge (31) on the oil cylinder (3), the extension bar of the oil cylinder (3) passes through body (1) and is connected with formed punch (4), institute The side end face for stating body (1) is provided with air-channel system case (5), and the lower end of the body (1) is provided with station (6), described The right opposite of station (6) is provided with control cabinet (61), is provided with control button (611), the behaviour on the control cabinet (61) Make to be provided with workbench (7) above platform (6), the workbench (7) is mounted on station (6) by regulating mechanism (8), institute It states body (1) to be provided with level measurement mechanism (9) far from a side end face of air-channel system case (5), the level measurement machine Structure (9) is located at the side of workbench (7);
The regulating mechanism (8) includes support riser (81), the first connector (82), cylinder (83), support transverse slat (84), first It is oriented to riser (85), the second guiding riser (86), fixed block (87) and the second connector (88), the upper table of the station (6) The both ends in face are separately installed with support riser (81) and cylinder (83), the support riser (81) and the first connector (82) activity Connection, first connector (82) are mounted on the lower surface of workbench (7), and the extension bar of the cylinder (83) is connected with branch It supports transverse slat (84), the both ends of support transverse slat (84) are separately mounted to the first guiding riser (85) and the second guiding riser (86) On, first guiding riser (85) and the second guiding riser (86) are arranged in parallel on the upper surface of station (6), the branch The upper surface of support transverse slat (84) is provided with fixed block (87), and the fixed block (87) is flexibly connected with the second connector (88), institute The second connector (88) is stated to be mounted on the lower surface of workbench (7) far from the one end of the first connector (82);
The level measurement mechanism (9) includes guide rail (91), the first sliding block (92), connecting rod (93), support rail (94) and water Level (95), the guide rail (91) are mounted on a side end face of body (1) separate air-channel system case (5), the guide rail (91) It is inside equipped with the first sliding block (92), a side end face of first sliding block (92) is connected with connecting rod (93), and the connecting rod (93) is remote One end from the first sliding block (92) is mounted on support rail (94), and the support rail (94) passes through bolt and level meter (95) Connection.
2. the press machine that inclination is adjusted in a kind of high-performance according to claim 1, it is characterised in that:The workbench (7) first clamping member (71) and the second clamping piece (72), the first clamping member (71) and the second clamping piece (72) are provided on Slided on workbench (7) by the second sliding block (711).
3. the press machine that inclination is adjusted in a kind of high-performance according to claim 1, it is characterised in that:The support transverse slat (84) it is transported in the slot (851) opened up in the first guiding riser (85) and the second guiding riser (86) by cylinder (83) It is dynamic.
4. the press machine that inclination is adjusted in a kind of high-performance according to claim 1, it is characterised in that:The connecting rod (93) For electric telescopic rod.
5. the press machine that inclination is adjusted in a kind of high-performance according to claim 1, it is characterised in that:The level meter (95) parallel with horizontal line.
6. the press machine that inclination is adjusted in a kind of high-performance according to claim 1, it is characterised in that:First guiding Riser (85) and the second guiding riser (86) are not connected to workbench (7).
7. the working method that the press machine of inclination is adjusted in a kind of high-performance according to claim 1, it is characterised in that:Packet Include following steps:
Step 1):According to the spacing between size adjusting first clamping member (71) and the second clamping piece (72) of workpiece to be processed, Workpiece to be processed is placed in first clamping member (71) and the second clamping piece (72) later, makes first clamping member (71) and second Clamping piece (72) clamps workpiece to be processed, and first clamping member (71) and the second clamping piece (72) are fixed on work by bolt On platform (7);
Step 2):After workpiece to be processed is fixed, moved on guide rail (91) by the first sliding block (92) to adjust level meter (95) Height between workpiece to be processed, while adjustment level meter (95) and workpiece to be processed are extended and retracted to by connecting rod (93) The distance between, until one end of the processing end face of workpiece to be processed is close in the top that level meter (95) are located at workpiece to be processed;
Step 3):After the adjustment of level meter (95) position, the extension bar of cylinder (83) work, cylinder (83) extends so that support transverse slat (84) away from the side of cylinder (83) under the guide support effect of the first guiding riser (85) and the second guiding riser (86) To movement, transverse slat (84) is supported to be moved away from the direction of cylinder (83) so that fixed block (87) is also away from cylinder (83) Direction movement, at this time fixed block (87) rise, fixed block (87) rise so that workbench (7) close to fixed block (87) one end Also rise, workbench (7) tilts at this time, until the processing end face of workpiece to be processed is in a horizontal position and connects with level meter (95) Touching, exhaust hood (83) no longer work.
Step 4):The processing end face of workpiece to be processed is adjusted to horizontal position, and oil cylinder (3) work drives formed punch (4) to be added The processing end face of work workpiece is punched out, until punching is completed.
CN201810875908.5A 2018-08-02 2018-08-02 The press machine and working method of inclination is adjusted in a kind of high-performance Expired - Fee Related CN108906978B (en)

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CN112264817A (en) * 2020-10-22 2021-01-26 中铁建电气化局集团轨道交通器材有限公司 A lug positioning device
US20230373153A1 (en) * 2022-05-23 2023-11-23 Moltex Co., Ltd Rotatable Mold Apparatus
CN117324474A (en) * 2023-10-19 2024-01-02 佛山市顺德区乐普达电机有限公司 Motor shell punching device for food processing and punching method thereof

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CN107738108A (en) * 2017-10-27 2018-02-27 郑艳峰 A kind of auto parts and components processing unit (plant)
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