CN108893654A - A kind of full α phase fine grain high-strength anticorrosion titanium alloy and preparation method thereof - Google Patents
A kind of full α phase fine grain high-strength anticorrosion titanium alloy and preparation method thereof Download PDFInfo
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Abstract
本发明提供一种全α相细晶高强韧耐蚀钛合金及其制备方法,该全α相细晶高强韧耐蚀钛合金,包括Al 1.8~2.5%、Zr 5~50%和余量的Ti;所述全α相细晶高强韧耐蚀钛合金不含Pd。在本发明中,Zr与Ti易形成无限固溶体,锆元素易在腐蚀介质中形成锆的氧化物能有效改善钛合金的钝化膜的结构性能,显著提高钛合金的耐腐蚀性能,随合金中锆含量的增加,合金的钝化电流密度逐渐减小,合金由均匀腐蚀逐渐转变为局部腐蚀;同时,钛合金中加入Zr元素能显著改善钛合金的耐腐蚀性能钛合金中加入Zr后在表面形成的ZrO2能改善合金的氧化物保护膜层,从而提高合金抗腐蚀的能力。
The invention provides an all-alpha-phase fine-grained high-strength, tough, and corrosion-resistant titanium alloy and a preparation method thereof. The all-alpha-phase, fine-grained, high-strength, and corrosion-resistant titanium alloy includes 1.8-2.5% of Al, 5-50% of Zr and the balance of Ti: the all-alpha-phase fine-grained high-strength and corrosion-resistant titanium alloy does not contain Pd. In the present invention, Zr and Ti are easy to form infinite solid solution, and zirconium element is easy to form zirconium oxide in corrosive medium, which can effectively improve the structural properties of the passivation film of titanium alloy, significantly improve the corrosion resistance of titanium alloy, and With the increase of zirconium content, the passivation current density of the alloy gradually decreases, and the alloy gradually changes from uniform corrosion to localized corrosion; at the same time, the addition of Zr element to titanium alloy can significantly improve the corrosion resistance of titanium alloy. The formed ZrO 2 can improve the oxide protective film layer of the alloy, thereby improving the ability of the alloy to resist corrosion.
Description
技术领域technical field
本发明涉及钛合金技术领域,特别涉及一种全α相细晶高强韧耐蚀钛合金及其制备方法。The invention relates to the technical field of titanium alloys, in particular to an all-alpha phase fine-grained high-strength and toughness corrosion-resistant titanium alloy and a preparation method thereof.
背景技术Background technique
钛及钛合金的应用范围广泛,遍及海洋工程、航空航天、生物医学工程、冶金、化工、轻工等诸多领域。随着钛及钛合金被广发应用,如今工业的发展和服役的环境对钛合金性能提出了更苛刻的要求,传统钛合金在强度、抗腐蚀性能方面已经很难达到当下在工程应用的标准,而高强度钛耐蚀合金是目前研究开发和应用的重点方向之一。Titanium and titanium alloys are widely used in marine engineering, aerospace, biomedical engineering, metallurgy, chemical industry, light industry and many other fields. With the widespread application of titanium and titanium alloys, the development of industry and the service environment have put forward more stringent requirements on the performance of titanium alloys. It is difficult for traditional titanium alloys to meet the current engineering application standards in terms of strength and corrosion resistance. The high-strength titanium corrosion-resistant alloy is one of the key directions of research, development and application at present.
钛及钛合金质轻且强度高的特性突出,在航空器领域等被积极地利用;另外,还具有优异的耐腐蚀性,因此被广泛用于化学工业设备用材料、火力、核发电设备材料、进而海水淡水化设备材料等的用途。Titanium and titanium alloys are actively used in the field of aircraft due to their outstanding characteristics of light weight and high strength. In addition, they also have excellent corrosion resistance, so they are widely used as materials for chemical industry equipment, thermal power, nuclear power generation equipment materials, Further applications such as seawater desalination equipment materials.
但是,虽然钛及钛合金具有优异的耐腐蚀性,但能够体现高耐腐蚀性的环境限于氧化性酸(硝酸)环境、海水等中性氯化物环境,高温氯化物环境下的耐间隙腐蚀性、非氧化性酸液中的耐腐蚀性(以下总称为“耐腐蚀性”)是不充分的。However, although titanium and titanium alloys have excellent corrosion resistance, the environments that can exhibit high corrosion resistance are limited to oxidizing acid (nitric acid) environments, neutral chloride environments such as seawater, and crevice corrosion resistance in high-temperature chloride environments. 1. Corrosion resistance in non-oxidizing acid liquid (hereinafter collectively referred to as "corrosion resistance") is insufficient.
为了提高钛合金在不同环境下的耐腐蚀性,开发了Ti-0.15Pd合金(ASTM Gr.7)。该钛合金虽然显示出优异的耐腐蚀性,但该ASTM Gr.7需要借助于昂贵Pd元素的添加,钛合金的制备成本高,且力学性能不足,限制了应用范围。In order to improve the corrosion resistance of titanium alloys in different environments, Ti-0.15Pd alloy (ASTM Gr.7) was developed. Although the titanium alloy shows excellent corrosion resistance, the ASTM Gr.7 requires the addition of expensive Pd element, the preparation cost of the titanium alloy is high, and the mechanical properties are insufficient, which limits the scope of application.
发明内容Contents of the invention
有鉴于此,本发明的目的在于提供一种全α相细晶高强韧耐蚀钛合金及其制备方法。本发明提供的钛合金在氯化物环境下具有良好的耐腐蚀性,并且制备成本低。In view of this, the object of the present invention is to provide an all-α-phase fine-grained high-strength and tough corrosion-resistant titanium alloy and a preparation method thereof. The titanium alloy provided by the invention has good corrosion resistance in the chloride environment, and has low preparation cost.
本发明提供了一种全α相细晶高强韧耐蚀钛合金,按质量含量计,包括Al 1.8~2.5%、Zr 5~50%和余量的Ti;所述全α相细晶高强韧耐蚀钛合金不含Pd。The invention provides an all-alpha-phase fine-grained high-strength and tough corrosion-resistant titanium alloy, which comprises 1.8-2.5% of Al, 5-50% of Zr and the rest of Ti in terms of mass content; the all-alpha-phase fine-grained high-strength and tough Corrosion-resistant titanium alloys do not contain Pd.
优选的,所述全α相细晶高强韧耐蚀钛合金包括Ru 0.10~0.12%、Zr 5~30%和余量的Ti。Preferably, the all-α-phase fine-grained high-strength, tough and corrosion-resistant titanium alloy includes 0.10-0.12% of Ru, 5-30% of Zr and the rest of Ti.
优选的,所述全α相细晶高强韧耐蚀钛合金由网篮状α′马氏体相板条组成;所述高强韧耐蚀钛合金组织中α′相板条平均宽度为24.23~79.41μm。Preferably, the all-α-phase fine-grained high-strength and tough corrosion-resistant titanium alloy is composed of basket-shaped α′ martensitic phase laths; the average width of the α’-phase laths in the structure of the high-strength and tough corrosion-resistant titanium alloy is 24.23- 79.41 μm.
本发明还提供了上述技术方案所述的全α相细晶高强韧耐蚀钛合金的制备方法,包括以下步骤:The present invention also provides a method for preparing the all-α-phase fine-grained high-strength and corrosion-resistant titanium alloy described in the above technical solution, comprising the following steps:
(1)将合金原料熔炼后得到铸态合金坯;(1) Obtain the as-cast alloy billet after melting the alloy raw material;
(2)将所述步骤(1)得到的铸态合金坯进行保温处理后变形,得到致密化合金坯;(2) deforming the as-cast alloy billet obtained in the step (1) after heat preservation treatment to obtain a densified alloy billet;
(3)将所述步骤(2)得到的致密化合金坯进行退火处理,得到全α相细晶高强韧耐蚀钛合金。(3) Annealing the densified alloy billet obtained in the step (2) to obtain an all-alpha-phase fine-grained high-strength and tough corrosion-resistant titanium alloy.
优选的,所述步骤(1)中熔炼为真空电弧熔炼,所述真空电弧熔炼的温度为2500~3000℃。Preferably, the smelting in the step (1) is vacuum arc smelting, and the temperature of the vacuum arc smelting is 2500-3000°C.
优选的,所述步骤(1)中熔炼次数在5次以上,每次熔炼时间为3~5min。Preferably, the number of smelting in the step (1) is more than 5 times, and each smelting time is 3-5 minutes.
优选的,所述步骤(2)中保温处理的温度为850~950℃,时间为40~60min。Preferably, the temperature of the heat preservation treatment in the step (2) is 850-950° C., and the time is 40-60 minutes.
优选的,所述步骤(2)中变形方式为轧制变形;所述轧制变形的总变形量为40~50%。Preferably, the deformation method in the step (2) is rolling deformation; the total deformation amount of the rolling deformation is 40-50%.
优选的,所述轧制变形为多道次轧制,每道次的变形量为15~20%;Preferably, the rolling deformation is multi-pass rolling, and the deformation amount of each pass is 15-20%;
采用多道次轧制时,每道次轧制后,将轧制后合金坯在轧制变形的温度下保温5~10min。When multi-pass rolling is adopted, after each pass of rolling, the rolled alloy billet is kept at the rolling deformation temperature for 5-10 minutes.
优选的,所述步骤(3)中退火处理的方式为:将所述致密化合金坯随炉加热至750~830℃后保温30~60min,然后随炉冷却。Preferably, the annealing treatment in the step (3) is as follows: heating the densified alloy billet to 750-830° C. in a furnace, keeping it warm for 30-60 minutes, and then cooling in a furnace.
本发明提供了一种全α相细晶高强韧耐蚀钛合金,按质量含量计,包括Al 1.8~2.5%、Zr 5~50%和余量的Ti;所述全α相细晶高强韧耐蚀钛合金不含Pd。The invention provides an all-alpha-phase fine-grained high-strength and tough corrosion-resistant titanium alloy, which comprises 1.8-2.5% of Al, 5-50% of Zr and the rest of Ti in terms of mass content; the all-alpha-phase fine-grained high-strength and tough Corrosion-resistant titanium alloys do not contain Pd.
本发明严格控制各元素的含量,通过合金化作用提高钛合金耐腐蚀性和强度;在本发明中,Zr与Ti易形成无限固溶体,锆元素易在腐蚀介质中形成锆的氧化物能有效改善钛合金的钝化膜的结构性能,显著提高钛合金的耐腐蚀性能,随合金中锆含量的增加,合金的钝化电流密度逐渐减小,合金由均匀腐蚀逐渐转变为局部腐蚀;同时,钛合金中加入Zr元素能显著改善钛合金的耐腐蚀性能钛合金中加入Zr后在表面形成的ZrO2能改善合金的氧化物保护膜层,从而提高合金抗腐蚀的能力;其次,由于Zr作为钝化金属相对于Ti的致钝电位更负,钝化能力更强,即使在弱氧化条件环境中依然可以发生钝化,更易在合金表面生成钝化膜,合金在多种腐蚀介质中的耐腐蚀性能均得到提升。The present invention strictly controls the content of each element, and improves the corrosion resistance and strength of titanium alloy through alloying; in the present invention, Zr and Ti are easy to form infinite solid solution, and zirconium element is easy to form zirconium oxide in corrosive medium, which can effectively improve The structural properties of the passivation film of titanium alloy can significantly improve the corrosion resistance of titanium alloy. With the increase of zirconium content in the alloy, the passivation current density of the alloy gradually decreases, and the alloy gradually changes from uniform corrosion to localized corrosion; at the same time, titanium The addition of Zr element in the alloy can significantly improve the corrosion resistance of the titanium alloy. After adding Zr to the titanium alloy, the ZrO2 formed on the surface can improve the oxide protective film of the alloy, thereby improving the corrosion resistance of the alloy; Compared with Ti, the passivation potential of titanium oxide metal is more negative, and the passivation ability is stronger. Even in the environment of weak oxidation conditions, passivation can still occur, and it is easier to form a passivation film on the surface of the alloy. The corrosion resistance of the alloy in a variety of corrosive media Performance has been improved.
实验结果表明,本发明提供的全α相细晶高强韧耐蚀钛合金在氯化物环境(在非氧化性酸性)下,具有优异的耐腐蚀性;与相同处理工艺获得的对比合金相比较,在氯化钠溶液中的抗腐蚀能力提升幅度高达59.85%;屈服强度提高幅度高达104.8%,抗拉强度提高幅度高达94.5%,强度得到大幅度提升。The experimental results show that the all-alpha-phase fine-grained high-strength and corrosion-resistant titanium alloy provided by the present invention has excellent corrosion resistance in a chloride environment (in non-oxidative acidity); compared with the contrast alloy obtained by the same treatment process, The anti-corrosion ability in sodium chloride solution has been improved by 59.85%, the yield strength has been increased by 104.8%, the tensile strength has been increased by 94.5%, and the strength has been greatly improved.
附图说明Description of drawings
图1为实施例1制得的钛合金的金相光学显微图;Fig. 1 is the metallographic optical micrograph of the titanium alloy that embodiment 1 makes;
图2为实施例2制得的钛合金的金相光学显微图;Fig. 2 is the metallographic optical micrograph of the titanium alloy that embodiment 2 makes;
图3为实施例3制得的钛合金的金相光学显微图;Fig. 3 is the metallographic optical micrograph of the titanium alloy that embodiment 3 makes;
图4为实施例4制得的钛合金的金相光学显微图;Fig. 4 is the metallographic optical micrograph of the titanium alloy that embodiment 4 makes;
图5为实施例5制得的钛合金的金相光学显微图;Fig. 5 is the metallographic optical micrograph of the titanium alloy that embodiment 5 makes;
图6为本发明拉伸性能测试用拉伸试样尺寸图。Fig. 6 is a dimension diagram of a tensile sample used in the tensile property test of the present invention.
具体实施方式Detailed ways
本发明提供了本发明提供了一种全α相细晶高强韧耐蚀钛合金,按质量含量计,包括Al 1.8~2.5%、Zr 5~50%和余量的Ti;所述全α相细晶高强韧耐蚀钛合金不含Pd。The present invention provides the present invention provides a full-alpha-phase fine-grained high-strength, high-strength, corrosion-resistant titanium alloy, which includes Al 1.8-2.5%, Zr 5-50% and the balance of Ti; the full-alpha-phase The fine-grained high-strength and corrosion-resistant titanium alloy does not contain Pd.
本发明提供的全α相细晶高强韧耐蚀钛合金,按质量含量计,包括Al 1.8~2.5%,优选为2.2~2.5%,进一步优选为2.3~2.4%。在本发明中,Al是一种α相稳定元素,且固溶强化效果明显,少量添加即可大幅度提升钛合金的强度,且Al元素廉价、易于熔炼、质地轻,能减小合金密度,并显著提高再结晶温度,从而改善合金的热强性。The all-alpha-phase fine-grained high-strength and tough corrosion-resistant titanium alloy provided by the present invention contains 1.8-2.5% of Al, preferably 2.2-2.5%, and more preferably 2.3-2.4% of Al by mass content. In the present invention, Al is an α-phase stable element, and the solid solution strengthening effect is obvious. A small amount of addition can greatly improve the strength of the titanium alloy, and the Al element is cheap, easy to smelt, light in texture, and can reduce the alloy density. And significantly increase the recrystallization temperature, thereby improving the thermal strength of the alloy.
本发明提供的全α相细晶高强韧耐蚀钛合金,按质量含量计,包括Zr 5~50%,优选为10~40%,进一步优选为12~28%。在本发明中,由于Zr元素的添加会引起晶格畸变,这些缺陷会导致在形核过程中,形核点增多,形核的密度增加,起到晶粒细化到作用,进行实现细晶强化;在基体钛中添加了元素Zr,对相变温度影响不大的中性元素Zr与Ti形成无限固溶体,从而实现固溶强化,且Zr的致钝电位较Ti更负,即使在弱氧化条件环境中依然可以发生钝化,提高了表面生成致密氧化膜的能力,提升了其耐腐蚀性能。The all-alpha-phase fine-grained high-strength and tough corrosion-resistant titanium alloy provided by the invention contains 5-50% of Zr, preferably 10-40%, and more preferably 12-28% of Zr in terms of mass content. In the present invention, since the addition of Zr elements will cause lattice distortion, these defects will lead to an increase in nucleation points and an increase in the density of nucleation during the nucleation process, which will play a role in grain refinement and achieve fine grain Strengthening: the element Zr is added to the matrix titanium, and the neutral element Zr that has little effect on the phase transition temperature forms an infinite solid solution with Ti, thereby achieving solid solution strengthening, and the passivation potential of Zr is more negative than that of Ti, even in weak oxidation Passivation can still occur in a conditional environment, which improves the ability to form a dense oxide film on the surface and improves its corrosion resistance.
本发明提供的全α相细晶高强韧耐蚀钛合金,不含有Pd即可达到在不同环境下的较高耐腐蚀性。The all-alpha-phase fine-grained high-strength and corrosion-resistant titanium alloy provided by the invention does not contain Pd and can achieve high corrosion resistance in different environments.
本发明提供的全α相细晶高强韧耐蚀钛合金,按质量含量计,除上述各元素外,包括余量的Ti。The all-alpha-phase fine-grained high-strength and toughness corrosion-resistant titanium alloy provided by the present invention, in addition to the above-mentioned elements, includes a balance of Ti in terms of mass content.
在本发明中,所述全α相细晶高强韧耐蚀钛合金优选由典型的网篮状α′马氏体相板条组成。在本发明中,所述全α相细晶高强韧耐蚀钛合金组织中α′相板条平均宽度优选为24.23~79.41μm,进一步优选为35~40μm。In the present invention, the full α-phase fine-grained high-strength and corrosion-resistant titanium alloy is preferably composed of typical basket-shaped α′ martensitic phase laths. In the present invention, the average width of the α' phase lath in the structure of the all-α-phase fine-grained high-strength and tough corrosion-resistant titanium alloy is preferably 24.23-79.41 μm, more preferably 35-40 μm.
本发明还提供了上述技术方案所述的全α相细晶高强韧耐蚀钛合金的制备方法,包括以下步骤:The present invention also provides a method for preparing the all-α-phase fine-grained high-strength and corrosion-resistant titanium alloy described in the above technical solution, comprising the following steps:
(1)将合金原料熔炼后得到铸态合金坯;(1) Obtain the as-cast alloy billet after melting the alloy raw material;
(2)将所述步骤(1)得到的铸态合金坯进行保温处理后变形,得到致密化合金坯;(2) deforming the as-cast alloy billet obtained in the step (1) after heat preservation treatment to obtain a densified alloy billet;
(3)将所述步骤(2)得到的致密化合金坯进行退火处理,得到全α相细晶高强韧耐蚀钛合金。(3) Annealing the densified alloy billet obtained in the step (2) to obtain an all-alpha-phase fine-grained high-strength and tough corrosion-resistant titanium alloy.
本发明将合金原料熔炼后得到铸态合金坯。本发明对所述合金原料的种类没有特殊的限定,采用本领域技术人员熟知的合金原料以能得到目标组分的钛合金为准。在本发明中,所述合金原料优选包括海绵钛、海绵锆和纯铝。本发明对各种合金原料的比例没有特殊的限定,能够使最终合金成分满足要求即可。In the invention, the alloy raw material is smelted to obtain the cast alloy billet. In the present invention, there is no special limitation on the type of the alloy raw material, and the alloy raw material well-known to those skilled in the art is used to obtain the titanium alloy with the target composition. In the present invention, the alloy raw materials preferably include sponge titanium, sponge zirconium and pure aluminum. In the present invention, there is no special limitation on the ratio of various alloy raw materials, as long as the final alloy composition can meet the requirements.
在本发明中,所述熔炼优选为真空电弧熔炼,所述真空电弧熔炼的温度优选为2500~3000℃,进一步优选为2750~2850℃。在本发明中,所述真空电弧熔炼的真空度优选为0.04~0.05MPa,在氩气条件下进行。当采用真空电弧熔炼时,本发明优选先将炉腔内真空度抽至9×10-3Pa以下,再通入氩气气体;所述氩气的通入量以满足电弧熔炼用电离气体的量即可。在本发明中,所述真空电弧熔炼的电流优选为400~450A,进一步优选为420~435A。本发明对所述真空电弧熔炼的具体实施方式没有特殊要求,采用本领域技术人员所熟知的即可。本发明采用先抽真空再通入氩气的方式首先能够避免Ti与Zr在高温的情况下,大量吸氢吸氧吸氮,发生氧化,还能为电弧熔炼提供电离气体。在本发明中,所述熔炼的次数优选在5次以上,进一步优选为6~10次,熔炼后得到铸态合金坯;每次熔炼的时间优选为3~5min。在本发明中,当反复进行熔炼时,所述熔炼优选在真空电弧熔炼炉中的进行;具体的:将金属原料在电弧熔炼炉中进行熔炼,得到熔炼液;随后冷却得到铸坯,再翻转铸坯后进行熔炼,再次得到熔炼液,再次冷却熔炼液,得的铸坯,以此反复5次以上,确保得到的铸态坯成分均匀。In the present invention, the smelting is preferably vacuum arc smelting, and the temperature of the vacuum arc smelting is preferably 2500-3000°C, more preferably 2750-2850°C. In the present invention, the vacuum degree of the vacuum arc melting is preferably 0.04-0.05 MPa, and it is carried out under the condition of argon. When vacuum arc melting is adopted, the present invention preferably first evacuates the vacuum degree in the furnace chamber to below 9×10 -3 Pa, and then introduces argon gas; The amount can be. In the present invention, the current of the vacuum arc melting is preferably 400-450A, more preferably 420-435A. The present invention has no special requirements on the specific implementation of the vacuum arc smelting, and those familiar to those skilled in the art can be used. In the present invention, the method of vacuuming first and then introducing argon gas can firstly prevent Ti and Zr from absorbing a large amount of hydrogen, oxygen and nitrogen at high temperature, resulting in oxidation, and can also provide ionized gas for arc smelting. In the present invention, the number of smelting is preferably more than 5 times, more preferably 6-10 times, and the as-cast alloy billet is obtained after smelting; the time of each smelting is preferably 3-5 minutes. In the present invention, when the smelting is repeated, the smelting is preferably carried out in a vacuum arc melting furnace; specifically: the metal raw material is smelted in an electric arc melting furnace to obtain a smelting liquid; then cooled to obtain a slab, and then turned over Smelting after casting the slab to obtain the smelting liquid again, cooling the smelting liquid again to obtain the slab, and repeating this for more than 5 times to ensure that the composition of the obtained as-cast slab is uniform.
本发明在熔炼时,熔炼液向固态转变的过程中β相优先形核长大,得到β相坯体,轧制后得到α′马氏体相原始坯体,为后续退火处理得到回复长大的α′马氏体相坯体提供基础。并且所述熔炼过程能够使得铸态坯成分均匀,有效消除气孔和缺陷。In the present invention, during smelting, the β phase preferentially nucleates and grows in the process of transforming the smelting liquid into a solid state, and obtains a β phase green body, and obtains an α′ martensitic phase original green body after rolling, and obtains recovery and growth for subsequent annealing treatment The α′ martensitic phase body provides the basis. Moreover, the smelting process can make the components of the as-cast slab uniform, and effectively eliminate pores and defects.
所述熔炼前,本发明优选将所述合金原料进行超声清洗;本发明对所述超声清洗的具体实施方式没有特殊要求,采用本领域技术人员所熟知的即可。得到铸态合金坯后,本发明将所述铸态合金坯进行保温处理后变形,得到致密化合金坯。本发明先将铸态合金坯进行保温处理后再进行变形处理,使得变形过程中钛合金锭能够保持较高温度,实现热变形。本发明采用热轧制变形方式有利于破碎晶粒,使组织晶粒得到细化,还可以消除组织缺陷,增加显微组织中的位错密度,提高合金强度。Before the smelting, the alloy raw material is preferably ultrasonically cleaned in the present invention; the present invention has no special requirements for the specific implementation of the ultrasonic cleaning, and those well-known to those skilled in the art can be used. After obtaining the as-cast alloy billet, the present invention deforms the as-cast alloy billet after heat preservation treatment to obtain a densified alloy billet. In the invention, the as-cast alloy blank is subjected to heat preservation treatment before deformation treatment, so that the titanium alloy ingot can maintain a relatively high temperature during the deformation process and realize thermal deformation. The hot-rolling deformation mode adopted by the invention is beneficial to break the crystal grains, refine the structure grains, eliminate structure defects, increase the dislocation density in the microstructure, and improve the alloy strength.
在本发明中,所述保温处理的温度优选为850~950℃,进一步优选为905~945℃,更优选为910~925℃;所述保温处理的时间优选为40~60min,进一步优选为50~60min。In the present invention, the temperature of the heat preservation treatment is preferably 850-950°C, more preferably 905-945°C, more preferably 910-925°C; the time of the heat preservation treatment is preferably 40-60min, more preferably 50 minutes ~60min.
所述保温处理后,本发明将所述保温后钛合金锭进行变形,得的致密化合金坯。在本发明中,所述变形方式优选为轧制变形,所述轧制变形的总变形量优选为40~50%,进一步优选为45~48%。本发明经保温处理后再进行变形处理,使其发生热变形,使得亚稳β相晶粒细化,并且生成大量位错,有助于提高合金强塑性;本发明采用热轧的方式,能够有效消除铸造缺陷,密实组织,细化晶粒,热轧的过程可以产生大量位错,可以提高合金在轧制方向上的力学性能。After the heat preservation treatment, the present invention deforms the heat preservation titanium alloy ingot to obtain a densified alloy billet. In the present invention, the deformation method is preferably rolling deformation, and the total deformation amount of the rolling deformation is preferably 40-50%, more preferably 45-48%. In the present invention, deformation treatment is carried out after heat preservation treatment, so that thermal deformation occurs, so that metastable β phase grains are refined, and a large number of dislocations are generated, which helps to improve the strong plasticity of the alloy; the present invention adopts a hot rolling method, which can Effectively eliminate casting defects, compact structure, refine grains, and the process of hot rolling can generate a large number of dislocations, which can improve the mechanical properties of the alloy in the rolling direction.
在本发明中,所述轧制变形进一步优选为多道次轧制,每道次的变形量优选为15~20%;本发明对所述多道次轧制的轧制次数没有特殊要求,以能完成目标变形量即可。本发明进行多道次轧制时,每次轧制后,本发明优选将所述轧制后合金坯在轧制变形的温度下保温5~10min,进一步优选为6~7min。本发明对所述轧制变形的具体实施方式没有特殊要求,采用本领域技术人员所熟知的即可。本发明采用多道次轧制变形的方式,控制单道次变形量,克服α钛合金的热加工阻力,并且实现了晶粒的尽可能细化;并且本发明采用分道次轧制,更有利于基体组织晶粒的破碎,细化,不容易开裂。In the present invention, the rolling deformation is further preferably multi-pass rolling, and the deformation amount of each pass is preferably 15-20%; the present invention has no special requirements on the rolling times of the multi-pass rolling, It is sufficient to achieve the target deformation amount. When multi-pass rolling is carried out in the present invention, after each rolling, the present invention preferably heats the rolled alloy billet at the rolling deformation temperature for 5-10 minutes, more preferably 6-7 minutes. The present invention has no special requirements on the specific implementation of the rolling deformation, and those known to those skilled in the art can be used. The present invention adopts the mode of multi-pass rolling deformation, controls the amount of deformation in a single pass, overcomes the hot working resistance of α-titanium alloy, and realizes the refinement of grains as much as possible; and the present invention adopts rolling in separate passes, more It is conducive to the breaking and refining of matrix grains and is not easy to crack.
得到致密化合金坯后,本发明将所述致密化合金坯进行退火处理,得到全α相细晶高强韧耐蚀钛合金。在本发明中,所述退火处理的方式优选为:将所述致密化合金坯随炉加热至750~830℃后保温30~60min,然后随炉冷却。本发明优选将所述致密化合金坯加热至750~830℃,进一步优选为780~800℃;所述保温的时间优选为30~60min,进一步优选为35~50min,更优选为40~45min。在本发明中,所述退火处理的保温过程优选在保护气氛下进行,所述保护气氛具体为氩气保护气氛。在本发明中,所述固溶处理能够尽可能消除因热变形所导致的残余应力,提高塑性,还能减小热轧变形过程中,变形阶段温度降低,使其重新固溶到α+β两相状态,减少应力,期间会发生部分α相向β相转变,从而保证在提高一定强度的同时具有一定的塑性,更好的调控合金的性能。After the densified alloy billet is obtained, the present invention performs annealing treatment on the densified alloy billet to obtain an all-alpha-phase fine-grained high-strength toughness corrosion-resistant titanium alloy. In the present invention, the method of the annealing treatment is preferably: heating the densified alloy billet to 750-830° C. in a furnace, holding it for 30-60 minutes, and then cooling it in a furnace. In the present invention, the densified alloy billet is preferably heated to 750-830°C, more preferably 780-800°C; the holding time is preferably 30-60 minutes, more preferably 35-50 minutes, more preferably 40-45 minutes. In the present invention, the heat preservation process of the annealing treatment is preferably carried out under a protective atmosphere, and the protective atmosphere is specifically an argon protective atmosphere. In the present invention, the solution treatment can eliminate the residual stress caused by thermal deformation as much as possible, improve the plasticity, and can also reduce the temperature drop in the deformation stage during the hot rolling deformation process, so that it can be re-solutionized to α+β Two-phase state, reducing stress, during which part of the α-phase to β-phase transformation will occur, so as to ensure a certain degree of plasticity while increasing a certain strength, and better control the properties of the alloy.
在本发明中,所述退火处理,能够有效消除熔炼过程中形成的残余应力及消除部分显微缺陷,使合金成分进一步均匀化,使得α′马氏体相得到回复,提高合金加工性能的同时也提高了合金耐腐蚀性,最终得到全α相钛合金。In the present invention, the annealing treatment can effectively eliminate the residual stress formed in the smelting process and eliminate some microscopic defects, further homogenize the alloy composition, restore the α' martensite phase, and improve the processing performance of the alloy. It also improves the corrosion resistance of the alloy, and finally obtains an all-α-phase titanium alloy.
本发明仅需在熔炼后进行热变形,再进行简单的退火处理即可得到强度性能优异的钛合金,方法简单易行。The invention only needs to carry out thermal deformation after smelting, and then carry out simple annealing treatment to obtain the titanium alloy with excellent strength performance, and the method is simple and easy.
退火处理后,本发明优选将固溶态合金去除表面氧化皮,得到高强耐腐蚀钛合金。本发明优选采用打磨的方式去除表面氧化皮。After the annealing treatment, the present invention preferably removes the surface scale of the solid solution alloy to obtain a high-strength corrosion-resistant titanium alloy. In the present invention, the surface oxide scale is preferably removed by grinding.
本发明结合元素间的共同作用,提供钛合金的耐腐蚀和强度,本发明进行热变形,有利于破碎晶粒,使组织晶粒得到进一步细化,还可以消除组织缺陷,使合金强度提高。The present invention combines the interaction between elements to provide the corrosion resistance and strength of the titanium alloy. The thermal deformation of the present invention is beneficial to break the crystal grains, further refine the grains of the structure, eliminate the defects of the structure, and improve the strength of the alloy.
为了进一步说明本发明,下面结合实施例对本发明提供的全α相细晶高强韧耐蚀钛合金及其制备方法进行详细地描述,但不能将它们理解为对本发明保护范围的限定。In order to further illustrate the present invention, the full α-phase fine-grained high-strength and corrosion-resistant titanium alloy provided by the present invention and its preparation method are described in detail below in conjunction with examples, but they should not be construed as limiting the protection scope of the present invention.
实施例1Example 1
按合金成分Ti-3Zr-2.5Al(质量百分比)配料,取工业级海绵钛94.5g、海绵锆3g、纯铝2.5g浸于无水乙醇中,超声波清洗后,进行风干,置入非自耗真空电弧熔炼炉的水冷铜坩埚中,铜坩埚内壁要预先做清洁处理并擦拭干净,避免带入其他杂质,炉腔内的真空度要抽到9×10-3Pa以下,电弧熔炼前充入高纯氩气作为保护气(真空度在0.04~0.05MPa)后,每次熔炼时电弧温度大约为2500℃左右,每次熔炼时间约为3分钟左右,每次熔炼完毕后冷却得到铸锭,再对铸锭进行翻转处理进行熔炼,以此熔炼-浇铸铸锭反复熔炼及翻转铸锭6次以保证最终获取的铸锭成分均匀。According to the alloy composition Ti-3Zr-2.5Al (mass percentage), take 94.5g of industrial-grade sponge titanium, 3g of sponge zirconium, and 2.5g of pure aluminum and soak them in absolute ethanol. In the water-cooled copper crucible of the vacuum arc melting furnace , the inner wall of the copper crucible should be cleaned and wiped clean in advance to avoid bringing in other impurities. After high-purity argon is used as the protective gas (vacuum degree is 0.04-0.05MPa), the arc temperature is about 2500°C during each melting, and the melting time is about 3 minutes each time. After each melting, the ingot is obtained by cooling. Then the ingot is turned over for smelting, so that the smelting-casting ingot is repeatedly smelted and turned over 6 times to ensure that the composition of the finally obtained ingot is uniform.
将合金铸锭放入马弗炉中加热到950℃保温40min,在此温度下迅速取出在双辊轧机上进行轧制变形,轧制工艺采用多道次轧制变形,每道次的轧制变形量为15%,保证总轧制量为40%;其间,每道次轧制后,将其放入马弗炉中加热至相应的轧制温度950℃,并保温10分钟。Put the alloy ingot into the muffle furnace and heat it to 950°C for 40 minutes. At this temperature, it is quickly taken out and rolled and deformed on the twin-roll mill. The rolling process adopts multi-pass rolling and deformation. The rolling of each pass The amount of deformation is 15%, and the total rolling amount is guaranteed to be 40%. Meanwhile, after each pass of rolling, it is put into a muffle furnace and heated to a corresponding rolling temperature of 950° C., and kept for 10 minutes.
在终道次轧制后,将轧制板材空冷至室温。然后将合金铸锭放入真空/气氛管式炉(SK-G06143天津市中环实验电炉有限公司)中进行退火处理,控制退火处理的保温温度为750℃,保温时间为120min,之后随炉冷却至室温。After the final rolling pass, the rolled sheet was air-cooled to room temperature. Then the alloy ingot is put into a vacuum/atmosphere tube furnace (SK-G06143 Tianjin Zhonghuan Experimental Electric Furnace Co., Ltd.) for annealing treatment. The holding temperature of the annealing treatment is controlled to be 750° C., and the holding time is 120 minutes, and then cooled with the furnace to room temperature.
待合金板完全冷却后取出,将制备出的合金板材表面的氧化皮打磨干净,并将其洗净风干,最终制得钛合金。After the alloy plate is completely cooled, it is taken out, the oxide skin on the surface of the prepared alloy plate is polished, washed and air-dried, and finally a titanium alloy is obtained.
对本实施例得到的钛合金进行金相组织观察,结果如图1所示,可见,本实施例所制得的钛合金由粗大交错的α板条组成,在退火后α板条发生回复及生长。The metallographic structure of the titanium alloy obtained in this example was observed, and the results are shown in Figure 1. It can be seen that the titanium alloy prepared in this example is composed of thick and interlaced α laths, and the α laths recover and grow after annealing .
实施例2Example 2
按合金成分Ti-10Zr-2.3Al(质量百分比)配料,取工业级海绵钛87.7g、海绵锆10g、纯铝2.3g浸于无水乙醇中,超声波清洗后,进行风干,置入非自耗真空电弧熔炼炉的水冷铜坩埚中,铜坩埚内壁要预先做清洁处理并擦拭干净,避免带入其他杂质,炉腔内的真空度要抽到9×10-3Pa以下,电弧熔炼前充入高纯氩气作为保护气(真空度在0.04~0.05MPa)后,每次熔炼时电弧温度大约为2600℃左右,每次熔炼时间约为3分钟左右,每次熔炼完毕后冷却得到铸锭,再对铸锭进行翻转处理进行熔炼,以此熔炼-浇铸铸锭反复熔炼及翻转铸锭6次以保证最终获取的铸锭成分均匀。According to the alloy composition Ti-10Zr-2.3Al (mass percentage), take 87.7g of industrial-grade sponge titanium, 10g of sponge zirconium, and 2.3g of pure aluminum and soak them in absolute ethanol. In the water-cooled copper crucible of the vacuum arc melting furnace , the inner wall of the copper crucible should be cleaned and wiped clean in advance to avoid bringing in other impurities. After high-purity argon is used as a protective gas (vacuum degree is 0.04-0.05MPa), the arc temperature is about 2600°C during each smelting, and the smelting time is about 3 minutes each time. Then the ingot is turned over for smelting, so that the smelting-casting ingot is repeatedly smelted and turned over 6 times to ensure that the composition of the finally obtained ingot is uniform.
将合金铸锭放入马弗炉中加热到930℃保温45min,在此温度下迅速取出在双辊轧机上进行轧制变形,轧制工艺采用多道次轧制变形,每道次的轧制变形量为17%,保证总轧制量为43%;其间,每道次轧制后,将其放入马弗炉中加热至相应的轧制温度930℃,并保温8分钟。Put the alloy ingot into the muffle furnace and heat it to 930°C for 45 minutes. At this temperature, it is quickly taken out and rolled and deformed on the twin-roll mill. The rolling process adopts multi-pass rolling and deformation. The amount of deformation is 17%, and the total rolling amount is guaranteed to be 43%. Meanwhile, after each pass of rolling, it is put into a muffle furnace and heated to a corresponding rolling temperature of 930° C., and kept for 8 minutes.
在终道次轧制后,将轧制板材空冷至室温。然后将合金铸锭放入真空/气氛管式炉(SK-G06143天津市中环实验电炉有限公司)中进行退火处理,控制退火处理的保温温度为810℃,保温时间为40min,之后随炉冷却至室温。After the final rolling pass, the rolled sheet was air-cooled to room temperature. Then the alloy ingot is put into a vacuum/atmosphere tube furnace (SK-G06143 Tianjin Zhonghuan Experimental Electric Furnace Co., Ltd.) for annealing treatment. The holding temperature of the annealing treatment is controlled to be 810° C., and the holding time is 40 minutes, and then cooled with the furnace to room temperature.
待合金板完全冷却后取出,将制备出的合金板材表面的氧化皮打磨干净,并将其洗净风干,最终制得钛合金。After the alloy plate is completely cooled, it is taken out, the oxide skin on the surface of the prepared alloy plate is polished, washed and air-dried, and finally a titanium alloy is obtained.
对本实施例得到的钛合金进行金相组织观察,结果如图2所示,可见,本实施例所制得的钛合金由粗大破碎的α板条组成,在退火后α板条发生回复及生长。The metallographic structure of the titanium alloy obtained in this example was observed, and the results are shown in Figure 2. It can be seen that the titanium alloy prepared in this example is composed of coarse and broken α laths, and the α laths recover and grow after annealing .
实施例3Example 3
按合金成分Ti-25Zr-2.1Al(质量百分比)配料,取工业级海绵钛92.9g、海绵锆25g、纯铝2.1g浸于无水乙醇中,超声波清洗后,进行风干,置入非自耗真空电弧熔炼炉的水冷铜坩埚中,铜坩埚内壁要预先做清洁处理并擦拭干净,避免带入其他杂质,炉腔内的真空度要抽到9×10-3Pa以下,电弧熔炼前充入高纯氩气作为保护气(真空度在0.04~0.05MPa)后,每次熔炼时电弧温度大约为2600℃左右,每次熔炼时间约为3分钟左右,每次熔炼完毕后冷却得到铸锭,再对铸锭进行翻转处理进行熔炼,以此熔炼-浇铸铸锭反复熔炼及翻转铸锭7次以保证最终获取的铸锭成分均匀。According to the alloy composition Ti-25Zr-2.1Al (mass percentage), take 92.9g of industrial-grade sponge titanium, 25g of sponge zirconium, and 2.1g of pure aluminum and soak them in absolute ethanol. In the water-cooled copper crucible of the vacuum arc melting furnace , the inner wall of the copper crucible should be cleaned and wiped clean in advance to avoid bringing in other impurities. After high-purity argon is used as a protective gas (vacuum degree is 0.04-0.05MPa), the arc temperature is about 2600°C during each smelting, and the smelting time is about 3 minutes each time. Then the ingot is turned over for smelting, so that the smelting-casting ingot is repeatedly smelted and turned over 7 times to ensure that the finally obtained ingot has a uniform composition.
将合金铸锭放入马弗炉中加热到900℃保温50min,在此温度下迅速取出在双辊轧机上进行轧制变形,轧制工艺采用多道次轧制变形,每道次的轧制变形量为16%,保证总轧制量为45%;其间,每道次轧制后,将其放入马弗炉中加热至相应的轧制温度900℃,并保温10分钟。Put the alloy ingot into the muffle furnace and heat it to 900°C for 50 minutes. At this temperature, it is quickly taken out and rolled and deformed on the twin-roll mill. The rolling process adopts multi-pass rolling and deformation. The rolling of each pass The amount of deformation is 16%, and the total rolling amount is guaranteed to be 45%. Meanwhile, after each pass of rolling, it is put into a muffle furnace and heated to a corresponding rolling temperature of 900° C., and kept for 10 minutes.
在终道次轧制后,将轧制板材空冷至室温。然后将合金铸锭放入真空/气氛管式炉(SK-G06143天津市中环实验电炉有限公司)中进行退火处理,控制退火处理的保温温度为790℃,保温时间为45min,之后随炉冷却至室温。After the final rolling pass, the rolled sheet was air-cooled to room temperature. Then the alloy ingot is put into a vacuum/atmosphere tube furnace (SK-G06143 Tianjin Zhonghuan Experimental Electric Furnace Co., Ltd.) for annealing treatment. The holding temperature of the annealing treatment is controlled to be 790° C., and the holding time is 45 minutes, and then cooled with the furnace to room temperature.
待合金板完全冷却后取出,将制备出的合金板材表面的氧化皮打磨干净,并将其洗净风干,最终制得钛合金。After the alloy plate is completely cooled, it is taken out, the oxide skin on the surface of the prepared alloy plate is polished, washed and air-dried, and finally a titanium alloy is obtained.
对本实施例得到的钛合金进行金相组织观察,结果如图3所示,可见,本实施例所制得的钛合金由较细且交错的α板条组成,在退火后α板条发生回复及生长。The metallographic structure of the titanium alloy obtained in this example is observed, and the results are shown in Figure 3. It can be seen that the titanium alloy prepared in this example is composed of thinner and interlaced α laths, and the α laths recover after annealing and grow.
实施例4Example 4
按合金成分Ti-40Zr-1.9Al(质量百分比)配料,取工业级海绵钛58.1g、海绵锆40g、纯铝1.9g浸于无水乙醇中,超声波清洗后,进行风干,置入非自耗真空电弧熔炼炉的水冷铜坩埚中,铜坩埚内壁要预先做清洁处理并擦拭干净,避免带入其他杂质,炉腔内的真空度要抽到9×10-3Pa以下,电弧熔炼前充入高纯氩气作为保护气(真空度在0.04~0.05MPa)后,每次熔炼时电弧温度大约为2500℃左右,每次熔炼时间约为3分钟左右,每次熔炼完毕后冷却得到铸锭,再对铸锭进行翻转处理进行熔炼,以此熔炼-浇铸铸锭反复熔炼及翻转铸锭7次以保证最终获取的铸锭成分均匀。According to the alloy composition Ti-40Zr-1.9Al (mass percentage), take 58.1g of industrial-grade sponge titanium, 40g of sponge zirconium, and 1.9g of pure aluminum and soak them in absolute ethanol. In the water-cooled copper crucible of the vacuum arc melting furnace , the inner wall of the copper crucible should be cleaned and wiped clean in advance to avoid bringing in other impurities. After high-purity argon is used as the protective gas (vacuum degree is 0.04-0.05MPa), the arc temperature is about 2500°C during each melting, and the melting time is about 3 minutes each time. After each melting, the ingot is obtained by cooling. Then the ingot is turned over for smelting, so that the smelting-casting ingot is repeatedly smelted and turned over 7 times to ensure that the finally obtained ingot has a uniform composition.
将合金铸锭放入马弗炉中加热到880℃保温55min,在此温度下迅速取出在双辊轧机上进行轧制变形,轧制工艺采用多道次轧制变形,每道次的轧制变形量为18%,保证总轧制量为48%;其间,每道次轧制后,将其放入马弗炉中加热至相应的轧制温度880℃,并保温6分钟。Put the alloy ingot into a muffle furnace and heat it to 880°C for 55 minutes. At this temperature, it is quickly taken out and rolled and deformed on a twin-roll mill. The rolling process adopts multi-pass rolling and deformation. The rolling of each pass The amount of deformation is 18%, and the total rolling amount is guaranteed to be 48%. Meanwhile, after each pass of rolling, it is put into a muffle furnace and heated to a corresponding rolling temperature of 880° C., and kept for 6 minutes.
在终道次轧制后,将轧制板材空冷至室温。然后将合金铸锭放入真空/气氛管式炉(SK-G06143天津市中环实验电炉有限公司)中进行退火处理,控制退火处理的保温温度为770℃,保温时间为50min,之后随炉冷却至室温。After the final rolling pass, the rolled sheet was air-cooled to room temperature. Then the alloy ingot is put into a vacuum/atmosphere tube furnace (SK-G06143 Tianjin Zhonghuan Experimental Electric Furnace Co., Ltd.) for annealing treatment, and the holding temperature of the annealing treatment is controlled to be 770° C., and the holding time is 50 minutes, and then cooled with the furnace to room temperature.
待合金板完全冷却后取出,将制备出的合金板材表面的氧化皮打磨干净,并将其洗净风干,最终制得钛合金。After the alloy plate is completely cooled, it is taken out, the oxide skin on the surface of the prepared alloy plate is polished, washed and air-dried, and finally a titanium alloy is obtained.
对本实施例得到的钛合金进行金相组织观察,结果如图4所示,可见,本实施例所制得的钛合金由细小交错的α板条组成,在退火后α板条发生回复及生长。The metallographic structure of the titanium alloy obtained in this example is observed, and the results are shown in Figure 4. It can be seen that the titanium alloy prepared in this example is composed of fine and interlaced α laths, and the α laths recover and grow after annealing .
实施例5Example 5
按合金成分Ti-50Zr-1.8Al(质量百分比)配料,取工业级海绵钛47.2g、海绵锆50g、纯铝1.8g浸于无水乙醇中,超声波清洗后,进行风干,置入非自耗真空电弧熔炼炉的水冷铜坩埚中,铜坩埚内壁要预先做清洁处理并擦拭干净,避免带入其他杂质,炉腔内的真空度要抽到9×10-3Pa以下,电弧熔炼前充入高纯氩气作为保护气(真空度在0.04~0.05MPa)后,每次熔炼时电弧温度大约为2700℃左右,每次熔炼时间约为2.5分钟左右,每次熔炼完毕后冷却得到铸锭,再对铸锭进行翻转处理进行熔炼,以此熔炼-浇铸铸锭反复熔炼及翻转铸锭6次以保证最终获取的铸锭成分均匀。According to the alloy composition Ti-50Zr-1.8Al (mass percentage), take 47.2g of industrial-grade sponge titanium, 50g of sponge zirconium, and 1.8g of pure aluminum and soak them in absolute ethanol. In the water-cooled copper crucible of the vacuum arc melting furnace , the inner wall of the copper crucible should be cleaned and wiped clean in advance to avoid bringing in other impurities. After high-purity argon is used as the protective gas (vacuum degree is 0.04-0.05MPa), the arc temperature is about 2700°C during each smelting, and the smelting time is about 2.5 minutes each time. Then the ingot is turned over for smelting, so that the smelting-casting ingot is repeatedly smelted and turned over 6 times to ensure that the composition of the finally obtained ingot is uniform.
将合金铸锭放入马弗炉中加热到850℃保温60min,在此温度下迅速取出在双辊轧机上进行轧制变形,轧制工艺采用多道次轧制变形,每道次的轧制变形量为20%,保证总轧制量为50%;其间,每道次轧制后,将其放入马弗炉中加热至相应的轧制温度850℃,并保温5分钟。Put the alloy ingot into a muffle furnace and heat it to 850°C for 60 minutes. At this temperature, it is quickly taken out and rolled and deformed on a two-roll mill. The rolling process adopts multi-pass rolling and deformation. The amount of deformation is 20%, and the total rolling amount is guaranteed to be 50%. Meanwhile, after each pass of rolling, it is put into a muffle furnace and heated to a corresponding rolling temperature of 850° C., and kept warm for 5 minutes.
在终道次轧制后,将轧制板材空冷至室温。然后将合金铸锭放入真空/气氛管式炉(SK-G06143天津市中环实验电炉有限公司)中进行退火处理,控制退火处理的保温温度为750℃,保温时间为60min,之后随炉冷却至室温。After the final rolling pass, the rolled sheet was air-cooled to room temperature. Then the alloy ingot is put into a vacuum/atmosphere tube furnace (SK-G06143 Tianjin Zhonghuan Experimental Electric Furnace Co., Ltd.) for annealing treatment. The holding temperature of the annealing treatment is controlled to be 750° C., and the holding time is 60 minutes, and then cooled with the furnace to room temperature.
待合金板完全冷却后取出,将制备出的合金板材表面的氧化皮打磨干净,并将其洗净风干,最终制得钛合金。After the alloy plate is completely cooled, it is taken out, the oxide skin on the surface of the prepared alloy plate is polished, washed and air-dried, and finally a titanium alloy is obtained.
对本实施例得到的钛合金进行金相组织观察,结果如图5所示,可见,本实施例所制得的钛合金由细小交错的α板条组成。The metallographic structure of the titanium alloy obtained in this embodiment was observed, and the results are shown in FIG. 5 . It can be seen that the titanium alloy obtained in this embodiment is composed of fine interlaced α laths.
对比例1Comparative example 1
按照实施例1的方式制备合金组成为Ti-2Al-2.5Zr钛合金。The alloy composition is Ti-2Al-2.5Zr titanium alloy prepared in the manner of Example 1.
利用线切割将对实施例1~5和对比例1的钛合金切出拉伸试样(国家标准:GBT228-2002),如图6所示的拉伸试样。每个样品至少切出5个拉伸样,确保数据的可重复性,采用室温单轴拉伸实验进行测量,测试仪器型号为Instron5982的万能材料试验机(生产商:英斯特朗,美国),全程用引伸计监测试样的拉伸位移,拉伸速率设定为5×10-3s-1,进行拉伸试验,由此获得其力学性能相关数据,测试结果如表1所示。Tensile samples (national standard: GBT228-2002) were cut out of the titanium alloys of Examples 1-5 and Comparative Example 1 by wire cutting, as shown in FIG. 6 . At least 5 tensile samples were cut out of each sample to ensure the repeatability of the data, and the room temperature uniaxial tensile test was used for measurement. The test instrument model was Instron5982 universal material testing machine (manufacturer: Instron, the United States) , the tensile displacement of the sample was monitored by an extensometer throughout the process, the tensile rate was set at 5×10 -3 s -1 , and the tensile test was carried out to obtain data related to its mechanical properties. The test results are shown in Table 1.
表1实施例1~5和对比例1得到的钛合金的力学性能测试The mechanical property test of the titanium alloy that table 1 embodiment 1~5 and comparative example 1 obtain
由表1可知,本发明得到的钛合金中与实测的对比钛合金相比较,实施例1~5得到的钛合金的力学性能测试结果为:屈服强度提高幅度高达104.8%,抗拉强度提高幅度高达94.5%,强度得到大幅度提升;且延伸率保持相当水平;屈服及抗拉强度均得到提升,且塑性下降幅度较小,强韧性得到提升。As can be seen from Table 1, compared with the measured contrast titanium alloy among the titanium alloys obtained in the present invention, the mechanical property test results of the titanium alloys obtained in Examples 1 to 5 are as follows: the increase in yield strength is as high as 104.8%, and the increase in tensile strength is as high as 104.8%. As high as 94.5%, the strength has been greatly improved; and the elongation has remained at a considerable level; both yield and tensile strength have been improved, and the plasticity has a small decrease, and the strength and toughness have been improved.
同时分别将实施例1~5和对比合金制得的钛合金用线切割切出尺寸为10mm×10mm×2mm的盐雾试验试样,每块合金锭切出5个试样,确保实验的可重复性;以10mm×10mm面为被测试面,用酚醛塑料粉在金相试验镶嵌机(XQ-1、上海金相机械设备有限公司)中对其它非测试面进行密封处理,取出后将被测试面用砂纸打磨至3000#后进行抛光,然后清洗并吹干表面,以GB/T 10125-1997为试验依据在浓度为5%的氯化钠溶液环境下进行中性盐雾试验,按照标准依次对试样清洗、称量、放置、观察和对盐雾试验机(BY-120A、北京博宇翔达仪器有限公司)进行维护、调整等,试验周期为1440个小时(两个月),测试条件参数如表2所示,由此获得其腐蚀性能相关数据,测试结果如表3所示。Simultaneously the titanium alloy that embodiment 1~5 and comparison alloy are made respectively cuts out the salt spray test sample that size is 10mm * 10mm * 2mm with wire cutting, and every alloy ingot cuts out 5 samples, guarantees the reliability of experiment Repeatability; take the 10mm×10mm surface as the tested surface, use phenolic plastic powder to seal the other non-tested surfaces in the metallographic test mounting machine (XQ-1, Shanghai Metallographic Machinery Equipment Co., Ltd.), and will be tested after taking it out. The test surface is polished to 3000# with sandpaper, and then cleaned and dried. Based on GB/T 10125-1997, the neutral salt spray test is carried out in the environment of 5% sodium chloride solution. According to the standard The sample is cleaned, weighed, placed, observed and maintained and adjusted on the salt spray test machine (BY-120A, Beijing Boyu Xiangda Instrument Co., Ltd.) in sequence. The test period is 1440 hours (two months), The parameters of the test conditions are shown in Table 2, from which the data related to its corrosion performance are obtained, and the test results are shown in Table 3.
表2本发明盐雾试验测试标准Table 2 Salt spray test test standard of the present invention
表3实施例1~5和对比例1得到的钛合金的耐腐蚀试验测试结果The corrosion resistance test test result of the titanium alloy that table 3 embodiment 1~5 and comparative example 1 obtain
由表2可知,本发明中,Zr含量的增加使其抗腐蚀性能更加优异,与相同处理工艺获得的对比合金(Ti-2Al-2.5Zr)相比较,在氯化钠溶液中的抗腐蚀能力提升幅度高达59.85%。As can be seen from Table 2, in the present invention, the increase of Zr content makes its anti-corrosion property more excellent, compares with the comparison alloy (Ti-2Al-2.5Zr) that same treatment process obtains, and the anti-corrosion ability in sodium chloride solution The boost is as high as 59.85%.
由以上实施例可以看出,本发明通过合金化,对相变温度影响不大的中性元素Zr与Ti形成无限固溶体,从而实现固溶强化,且Zr的致钝电位较Ti更负,即使在弱氧化条件环境中依然可以发生钝化,提高了表面生成致密氧化膜的能力,提升了其耐腐蚀性能。并且本发明所制得的钛合金在退火后α板条发生回复及生长;均由网篮状板条α′马氏体相组成。It can be seen from the above examples that the neutral element Zr, which has little influence on the phase transition temperature, forms an infinite solid solution with Ti through alloying in the present invention, thereby realizing solid solution strengthening, and the passivation potential of Zr is more negative than that of Ti, even if Passivation can still occur in the environment of weak oxidation conditions, which improves the ability to form a dense oxide film on the surface and improves its corrosion resistance. And the titanium alloy prepared by the present invention recovers and grows after the annealing, and the α laths are all composed of the α' martensite phase of the basket-shaped laths.
并且,本发明钛合金制备工艺简便,生产成本低,非常便于工业化生产,成本低,操作过程简单;通过控制各元素的含量,提升钛合金的力学性能,显著提高钛合金的强度,使其满足航空构件的的要求。Moreover, the preparation process of the titanium alloy of the present invention is simple, the production cost is low, it is very convenient for industrial production, the cost is low, and the operation process is simple; by controlling the content of each element, the mechanical properties of the titanium alloy are improved, and the strength of the titanium alloy is significantly improved, so that it meets Requirements for aerospace components.
以上所述仅是本发明的优选实施方式,并非对本发明作任何形式上的限制。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above descriptions are only preferred embodiments of the present invention, and do not limit the present invention in any form. It should be pointed out that those skilled in the art can make some improvements and modifications without departing from the principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention.
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