CN108870398A - Small-sized living garbage incinerator - Google Patents
Small-sized living garbage incinerator Download PDFInfo
- Publication number
- CN108870398A CN108870398A CN201810858000.3A CN201810858000A CN108870398A CN 108870398 A CN108870398 A CN 108870398A CN 201810858000 A CN201810858000 A CN 201810858000A CN 108870398 A CN108870398 A CN 108870398A
- Authority
- CN
- China
- Prior art keywords
- flue gas
- chamber
- combustion chamber
- combustion
- drying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/02—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/02—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
- F23G5/04—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment drying
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/08—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating
- F23G5/14—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating including secondary combustion
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/44—Details; Accessories
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/44—Details; Accessories
- F23G5/46—Recuperation of heat
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/02—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material
- F23J15/04—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material using washing fluids
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2201/00—Pretreatment
- F23G2201/10—Drying by heat
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2202/00—Combustion
- F23G2202/10—Combustion in two or more stages
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2206/00—Waste heat recuperation
- F23G2206/10—Waste heat recuperation reintroducing the heat in the same process, e.g. for predrying
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Incineration Of Waste (AREA)
Abstract
本发明公开了小型生活垃圾焚烧炉,属于小型生活垃圾焚烧炉领域,利用生活圾焚在高温环境下会炭化结块的特性设计,其焚烧炉内腔由下至上依序为灰烬室、燃烧室、环形顷斜式挡料台阶、烘干炭化室及烟气二次燃烧室。本发明运行时,堆积在燃烧室顶部的垃圾被燃烧室的火焰将垃圾烘烤成炭后粘结结为穹隆形的炭粒,炭粒被激烈燃烧,炭粒会脱落到燃烧室下部的炉条上形成垃圾炭粒燃烧层,由于燃烧室燃烧的是高温垃圾炭粒,运行时炉温达到850℃以上,无需添加任何补助燃料就能持续生产,烟气中的二恶英等有毒害物质被彻底裂解,烟气经烟气净化系统净化后能达标排放。本发明的运行和建造成本较低,结构简单,垃圾焚烧彻底,实用耐用。
The invention discloses a small domestic waste incinerator, which belongs to the field of small domestic waste incinerators. It is designed by utilizing the characteristic that domestic waste will be charred and agglomerated in a high-temperature environment. The inner cavity of the incinerator is an ash chamber and a combustion chamber from bottom to top , Ring-shaped oblique material retaining steps, drying and carbonization chamber and flue gas secondary combustion chamber. When the present invention is in operation, the garbage accumulated on the top of the combustion chamber is baked into charcoal by the flame of the combustion chamber and then bonded into dome-shaped carbon particles. A burning layer of garbage carbon particles is formed on the strip. Since the combustion chamber burns high-temperature garbage carbon particles, the furnace temperature reaches above 850°C during operation, and the production can continue without adding any auxiliary fuel. Dioxins and other toxic substances in the flue gas After being completely cracked, the flue gas can be discharged up to the standard after being purified by the flue gas purification system. The invention has lower operation and construction costs, simple structure, complete waste incineration, and is practical and durable.
Description
技术领域technical field
本发明属于小型生活垃圾焚烧炉领域,尤其涉及小型生活垃圾焚烧炉。The invention belongs to the field of small household garbage incinerators, in particular to small household garbage incinerators.
背景技术Background technique
由于多种条件限制,目前村镇生活垃圾处理相当大部分仍采用填埋方式处理。大量的垃圾填埋是一个长期存在的污染源,对地下水和土壤等已经造成了明显的威胁和危害,并占用大量的土地。Due to various constraints, a considerable part of domestic waste in villages and towns is still disposed of by landfill. A large amount of landfill is a long-standing pollution source, which has caused obvious threats and harm to groundwater and soil, and occupies a large amount of land.
垃圾焚烧可以实现垃圾的减量化、无害化和资源化,被认为是垃圾处理较好的办法之一。但焚烧垃圾时,容易生成二恶英等有毒害的气体,二恶英等有毒害的气体在705℃开始裂解,需850℃以上温度并保持2秒以上才能充分裂解。Waste incineration can realize the reduction, harmlessness and recycling of waste, and is considered to be one of the better ways to deal with waste. However, when incinerating garbage, it is easy to generate toxic gases such as dioxins. The toxic gases such as dioxins begin to crack at 705°C, and need to be kept at a temperature above 850°C for more than 2 seconds to fully crack.
即使二恶英等有毒害物在高温下被充分裂解,但在烟气冷却排放过程中,在HCL和CuCL2的催化作用下也会重生成小量的二恶英。研究表明,烟气在4秒钟内由850℃以上急速冷却至220℃以下,二恶英重生成就非常低微。Even if toxic substances such as dioxins are fully cracked at high temperature, a small amount of dioxins will be regenerated under the catalytic action of HCL and CuCL2 during the cooling and emission of flue gas. Studies have shown that the flue gas is rapidly cooled from above 850°C to below 220°C within 4 seconds, and the effect of dioxin regeneration is very low.
由于部分村镇距离城市的大型垃圾焚烧厂较远,需自建垃圾焚烧厂,又由于垃圾焚烧炉设计比较简单,焚烧温度低,烟气冷却慢,其烟气排放无法达到国家排放标准。Because some villages and towns are far away from large-scale waste incineration plants in cities, they need to build their own waste incinerators, and because the design of waste incinerators is relatively simple, the incineration temperature is low, and the cooling of the flue gas is slow, the flue gas emissions cannot meet the national emission standards.
由于村镇生活垃圾成份复杂,热值低,垃圾焚烧往往需要添加补助燃料,才能达到850℃以上,这样又增加了运行成本。Due to the complex composition and low calorific value of domestic waste in villages and towns, waste incineration often needs to add supplementary fuel to reach above 850°C, which increases the operating cost.
目前国内烟气排放符合标准的焚烧炉一般为大型焚烧炉,不适合日处理15吨以下的生活垃圾,而且建造和运行成本高,村镇用不起,因此急需一种建造和运行成本低,适合日处理8~15吨生活垃圾的小型生活垃圾焚烧炉。At present, the incinerators that meet the domestic flue gas emission standards are generally large-scale incinerators, which are not suitable for processing domestic garbage of less than 15 tons per day, and the construction and operation costs are high, and villages and towns cannot afford them. Therefore, there is an urgent need for a low construction and operation cost. A small domestic waste incinerator that processes 8-15 tons of domestic waste per day.
发明内容Contents of the invention
本发明的目的在于提供小型生活垃圾焚烧炉,从而解决了现有符合标准的焚烧炉均为大型焚烧炉,日处理15吨以下的生活垃圾时,设备及运行成本高的缺点。The purpose of the present invention is to provide a small domestic waste incinerator, thereby solving the disadvantages that the existing standard incinerators are all large-scale incinerators, and the equipment and operating costs are high when processing domestic waste below 15 tons per day.
为实现上述目的,本发明提供了小型生活垃圾焚烧炉,其内腔包括:In order to achieve the above object, the present invention provides a small domestic waste incinerator, the inner cavity of which includes:
灰烬室,ashes chamber,
燃烧室,设置在所述灰烬室的顶端,且与所述灰烬室相通;a combustion chamber, arranged on the top of the ash chamber, and communicated with the ash chamber;
环形顷斜式挡料台阶,设置在所述燃烧室的上部,所述环形顷斜式挡料台阶的内孔均与灰烬室的内腔和燃烧室内腔的顶部相通;An annular inclined material retaining step is arranged on the upper part of the combustion chamber, and the inner holes of the annular oblique material retaining step communicate with the inner cavity of the ash chamber and the top of the combustion chamber;
烘干炭化室,设置在所述燃烧室的顶端,且与所述燃烧室相通;a drying carbonization chamber, which is arranged on the top of the combustion chamber and communicates with the combustion chamber;
烟气二次燃烧室,设置在所述烘干炭化室的顶端,且与所述烘干炭化室相通;以及The flue gas secondary combustion chamber is arranged on the top of the drying and carbonization chamber and communicates with the drying and carbonization chamber; and
烟气总出口,设置在所述烟气二次燃烧室的顶端,且与所述烟气二次燃烧室相通。The flue gas main outlet is arranged on the top of the flue gas secondary combustion chamber and communicates with the flue gas secondary combustion chamber.
进一步的,所述灰烬室为圆柱状,所述灰烬室的侧面设置有灰烬出口,所述灰烬出口设置有门式盖板,所述灰烬室的顶部设有一排能够插拔的炉条。Further, the ash chamber is cylindrical, the side of the ash chamber is provided with an ash outlet, the ash outlet is provided with a door-type cover plate, and the top of the ash chamber is provided with a row of pluggable grates.
进一步的,所述炉条采用耐高温不锈钢无缝管制成,所述炉条上设有能够拆卸的手柄。Further, the furnace bar is made of high-temperature resistant stainless steel seamless pipe, and a detachable handle is provided on the furnace bar.
进一步的,所述燃烧室的内腔为圆柱形,所述环形顷斜式挡料台的内孔直径与燃烧室的内腔直径相等,所述环形顷斜式挡料台阶的外径比燃烧室的内腔直径大550-650毫米,烘干炭化室的内腔底部直径与环形顷斜式挡料台阶的外径相等,环形顷斜式挡料台阶的向心顷斜角度为30~45度。Further, the inner cavity of the combustion chamber is cylindrical, the diameter of the inner hole of the annular oblique material retaining platform is equal to the diameter of the inner cavity of the combustion chamber, and the outer diameter of the annular oblique material retaining step is larger than that of the combustion chamber. The diameter of the inner cavity of the chamber is 550-650mm larger, and the diameter of the bottom of the inner cavity of the drying and carbonization chamber is equal to the outer diameter of the annular oblique material retaining step, and the centripetal angle of the annular oblique material retaining step is 30-45 Spend.
进一步的,燃烧室内壁用耐火砖砌筑,燃烧室的外围设置有助燃空气环形管道,助燃空气环形管道的底部设置有数个落灰通气孔;助燃空气环形管道的内侧底部设有斜坡;所述斜坡与助燃空气环形管道的顶端和内侧形成一空隙;助燃空气环形管道的内侧即斜坡的一侧设有助燃空气出口;斜坡的另一侧与助燃空气环形管道的顶部之间设有通风孔,所述通风孔分别与助燃空气出口相通,且所述助燃空气出口与燃烧室相通;所述燃烧室内壁与助燃空气环形管道之间有一层陶瓷纤维隔热保温层,助燃空气环形管道的外壁设有陶瓷纤维隔热保温层。Further, the inner wall of the combustion chamber is built with refractory bricks, and the periphery of the combustion chamber is provided with a combustion-supporting air annular duct, and the bottom of the combustion-supporting air annular duct is provided with several ash vent holes; the inner bottom of the combustion-supporting air annular duct is provided with a slope; A gap is formed between the slope and the top and inside of the combustion-supporting air annular duct; the combustion-supporting air outlet is provided on the inner side of the combustion-supporting air annular duct, that is, one side of the slope; a ventilation hole is provided between the other side of the slope and the top of the combustion-supporting air annular duct, The ventilation holes communicate with the combustion-supporting air outlet respectively, and the combustion-supporting air outlet communicates with the combustion chamber; there is a ceramic fiber heat insulation layer between the combustion-supporting inner wall and the combustion-supporting air annular duct, and the outer wall of the combustion-supporting air annular duct is provided with There is a ceramic fiber insulation layer.
进一步的,烘干炭化室的内腔上部与烟气二次燃烧室的内腔下部相通,形成一个一体化圆台形空腔,所述烘干炭化室和烟气二次燃烧室内壁19均采用耐火砖砌筑,所述圆台形空腔的上部直径比下部直径小150-250毫米。Further, the upper part of the inner cavity of the drying and carbonization chamber communicates with the lower part of the inner cavity of the flue gas secondary combustion chamber to form an integrated frustum-shaped cavity, and the inner wall 19 of the drying and carbonization chamber and the flue gas secondary combustion Built with refractory bricks, the upper diameter of the frustum-shaped cavity is 150-250 mm smaller than the lower diameter.
进一步的,所述烘干炭化室和烟气二次燃烧室的内壁均布有四条烟道,所述四条烟道的四个烟道烟气下入口均设置在所述环形顷斜式挡料台阶上,四条所述烟道均设有烟气出口与所述烟气二次燃烧室相通;所述烟道烟气下入口与环形顷斜式挡料台阶的内孔相通,所述环形顷斜式挡料台阶的内孔与外界空气相通,烟道烟气下入口的靠近所述烘干炭化室内壁外设有顷斜式盖板;四条烟道的中下部均设置有烟道烟气中入口和烟道烟气上入口,所述烟道烟气中入口和烟道烟气上入口均与烘干炭化室的中下部相通。Further, four flues are evenly distributed on the inner walls of the drying and carbonization chamber and the flue gas secondary combustion chamber, and the lower inlets of the four flue gas of the four flues are all set on the annular oblique stop On the steps, the four flues are provided with flue gas outlets which communicate with the flue gas secondary combustion chamber; The inner hole of the oblique retaining step communicates with the outside air, and the lower inlet of the flue gas is provided with an oblique cover plate near the inner wall of the drying and carbonization chamber; the middle and lower parts of the four flues are equipped with flue gas middle The inlet and the flue gas upper inlet, both of the flue gas middle inlet and the flue gas upper inlet communicate with the middle and lower parts of the drying and carbonization chamber.
进一步的,所述烘干炭化室和烟气二次燃烧室的内壁与外壳之间设置有陶瓷纤维隔热保温层。Further, a ceramic fiber thermal insulation layer is arranged between the inner wall of the drying and carbonization chamber and the flue gas secondary combustion chamber and the shell.
进一步的,所述焚烧室直径不超过1.2米。Further, the diameter of the incineration chamber is no more than 1.2 meters.
进一步的,所述燃烧室的燃烧温度为850℃以上。Further, the combustion temperature of the combustion chamber is above 850°C.
与现有的技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明的小型生活垃圾焚烧炉利用生活圾焚在高温环境下会炭化结块的特性设计,将垃圾设置在燃烧室的顶部堆放烘烤成炭,小型生活垃圾焚烧炉运行时,堆积在燃烧室顶部的垃圾被燃烧室的高温火焰将垃圾烘烤成炭后粘结为穹隆形,被环形顷斜式挡料台阶挡在燃烧室顶部,由于穹隆下部与燃烧室顶部的高温气体接触,高温气体因含氧气,炭粒被激烈燃烧,部份炭粒在燃烧过程中,脱落到燃烧室下部的炉条上,形成垃圾炭粒燃烧层,由于燃烧室燃烧的是高温垃圾炭粒,所以燃烧温度高达850℃以上,而且垃圾焚烧特别彻底,就连烂西瓜等难烧物,也同样能被彻底烧成灰烬,能够将垃圾焚烧彻底。1. The small domestic waste incinerator of the present invention is designed by utilizing the characteristics that domestic waste will be carbonized and agglomerated in a high temperature environment, and the waste is arranged on the top of the combustion chamber to be stacked and baked into charcoal. When the small domestic waste incinerator is running, it will be piled up The garbage on the top of the combustion chamber is baked into charcoal by the high-temperature flame of the combustion chamber and then bonded into a dome shape. Because the high-temperature gas contains oxygen, the carbon particles are burned violently. During the combustion process, some carbon particles fall off to the furnace bar at the lower part of the combustion chamber, forming a garbage carbon particle combustion layer. Since the combustion chamber burns high-temperature garbage carbon particles, so The combustion temperature is as high as 850°C, and the garbage incineration is particularly thorough. Even refractory objects such as rotten watermelon can be completely burned to ashes, and the garbage can be completely incinerated.
2、本发明的小型生活垃圾焚烧炉,生产运行时炉温达到850℃以上,除开炉点火外,不需添加任何补助燃料就能持续生产;由于焚烧温度高,烟气中的二恶英等有毒害物质被彻底裂解,烟气经烟气净化系统净化后能达标排放,其运行和建造成本较低,结构简单,实用耐用,可日处理8~15吨热值低、水分含量高的生活垃圾,适合于10000~20000人口的村镇使用。2. The small domestic waste incinerator of the present invention has a furnace temperature of above 850°C during production and operation, and can continue to produce without adding any auxiliary fuel except for starting the furnace and igniting the furnace; due to the high incineration temperature, dioxins in the flue gas The toxic and harmful substances are completely cracked, and the flue gas can be discharged up to the standard after being purified by the flue gas purification system. Its operation and construction costs are low, its structure is simple, practical and durable, and it can treat 8 to 15 tons of living things with low calorific value and high moisture content per day. Garbage, suitable for villages and towns with a population of 10,000 to 20,000.
附图说明Description of drawings
为了更清楚地说明本发明的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一个实施例,对于本领域普通技术人员来说,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solution of the present invention more clearly, the accompanying drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only an embodiment of the present invention. Ordinary technicians can also obtain other drawings based on these drawings without paying creative work.
图1是本发明小型生活垃圾焚烧炉结构的A-A剖切示意图(焚烧炉结构的垂直剖切示意图)。Fig. 1 is the A-A sectional schematic diagram (vertical sectional schematic diagram of the incinerator structure) of the structure of the small domestic waste incinerator of the present invention.
图2是本发明小型生活垃圾焚烧炉结构的C-C剖切示意图(烘干炭化室的水平剖切示意图)。Fig. 2 is a C-C sectional schematic diagram of the structure of the small domestic waste incinerator of the present invention (a horizontal sectional schematic diagram of the drying and carbonization chamber).
图3是本发明小型生活垃圾焚烧炉结构的D-D剖切示意图(燃烧室烟道烟气下入口处的水平剖切示意图)。Fig. 3 is a D-D sectional schematic diagram of the structure of the small domestic waste incinerator of the present invention (a horizontal sectional schematic diagram at the lower entrance of flue gas in the combustion chamber).
图4是本发明小型生活垃圾焚烧炉结构的E-E剖切示意图(燃烧室的水平剖切示意图)。Fig. 4 is the E-E sectional schematic diagram (horizontal sectional schematic diagram of the combustion chamber) of the structure of the small domestic waste incinerator of the present invention.
图5是本发明小型生活垃圾焚烧炉结构的B-B剖切示意图(助燃空气管道和燃烧室烟道的垂直剖切示意图)。Fig. 5 is a B-B sectional schematic view of the structure of the small domestic waste incinerator of the present invention (a vertical sectional schematic view of the combustion-supporting air duct and the combustion chamber flue).
图6是本发明小型生活垃圾焚烧炉正在运行中的A-A剖切示意图(运行中的垃圾分层的垂直剖切示意图)。Fig. 6 is an A-A sectional schematic view of the small domestic waste incinerator of the present invention in operation (a vertical sectional schematic view of stratified garbage in operation).
图7是本发明小型生活垃圾焚烧炉系统的正立面图。Fig. 7 is a front elevation view of the small domestic waste incinerator system of the present invention.
图8是本发明小型生活垃圾焚烧炉系统的后立面图。Fig. 8 is a rear elevation view of the small domestic waste incinerator system of the present invention.
图9是本发明小型生活垃圾焚烧炉系统的左侧立面图。Fig. 9 is a left elevation view of the small domestic waste incinerator system of the present invention.
图10是本发明小型生活垃圾焚烧炉系统的投料斗提升到限位时的左侧立面图。Fig. 10 is a left elevation view of the small domestic waste incinerator system of the present invention when the hopper is lifted to the limit.
图11是本发明小型生活垃圾焚烧炉系统的投料斗翻转时的左侧立面图;Fig. 11 is the left elevation view when the feeding hopper of the small domestic waste incinerator system of the present invention is overturned;
其中:1-灰烬室,2-炉条,3-落灰通气孔,4-燃烧室,5-陶瓷纤维隔热保温层,6-助燃空气环形管道,7-环形顷斜式挡料台阶,8-烘干炭化室,9-烘干炭化室和烟气二次燃烧室的内壁,10-钢铁外壳,11-烟气二次燃烧室,12-限位器,13-烟气总出口,14-陶瓷纤维模块,15-烟道,16-烟道烟气下入口,17-循环烟气出口,18-盖板翻转器,19-燃烧室内壁,20-助燃空气环形管道空气入口,21-顷斜式盖板,22-烟道烟气中入口,23-烟道烟气上入口,24-烟气出口,25-斜坡,26-助燃空气出口,27-通风孔,28-灰烬层,29-垃圾炭粒燃烧层,30-垃圾炭粒松脱层,31-垃圾炭化结块层,32-空隙区,33-干枯垃圾层,34-垃圾烘干层,35-药液池,36-烟气净化器,37-高温烟气管道,38-引风机,39-净化烟气管道,40-液压提升机,41-鼓风机,42-观察平台,43-助燃空气进口,44-门式密封盖板,45-翻转式密封盖板,46-气缸,47-耐高温阀门,48-烟囱,49-门式盖板,50门式隔热盖板,51-投料斗。Among them: 1-ash chamber, 2-furnace bar, 3-ash vent, 4-combustion chamber, 5-ceramic fiber heat insulation layer, 6-combustion-supporting air annular pipe, 7-circular are oblique retaining steps, 8- drying carbonization chamber, 9- inner wall of drying carbonization chamber and flue gas secondary combustion chamber, 10- steel shell, 11- flue gas secondary combustion chamber, 12- limiter, 13- flue gas total outlet, 14-ceramic fiber module, 15-flue, 16-lower inlet of flue gas, 17-outlet of circulating flue gas, 18-cover flipper, 19-combustion inner wall, 20-combustion air annular duct air inlet, 21 -Sloped cover plate, 22-Mid entrance of flue gas, 23-Upper entrance of flue gas, 24-Exit of flue gas, 25-Slope, 26-Exit of combustion air, 27-Ventilation hole, 28-Ash layer , 29-garbage charcoal burning layer, 30-garbage charcoal loosening layer, 31-garbage carbonization agglomeration layer, 32-void area, 33-dry garbage layer, 34-garbage drying layer, 35-medicine pool, 36-flue gas purifier, 37-high temperature flue gas pipe, 38-induced fan, 39-cleaned flue gas pipe, 40-hydraulic lifter, 41-blower, 42-observation platform, 43-combustion air inlet, 44-door Type sealing cover, 45-turning type sealing cover, 46-cylinder, 47-high temperature resistant valve, 48-chimney, 49-door type cover, 50-door heat insulation cover, 51-feeding hopper.
具体实施方式Detailed ways
下面结合本发明实施例中的附图,对本发明中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the present invention are clearly and completely described below in combination with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
如图1所示,本发明所提供的小型生活垃圾焚烧炉采用圆筒形钢铁外壳10,以便于工厂化生产和现场安装。焚烧炉内腔按其功能由下至上依序分为:灰烬室1、燃烧室4、环形顷斜式挡料台阶7、烘干炭化室8及烟气二次燃烧室11,烟气二次燃烧室11的上部有烟气总出口13,烟气二次燃烧室11的顶部采用陶瓷纤维模块14吊顶,既减少热损失,又减少焚烧炉重量。As shown in FIG. 1 , the small domestic waste incinerator provided by the present invention adopts a cylindrical steel shell 10 to facilitate factory production and on-site installation. According to its functions, the inner cavity of the incinerator is divided into: ash chamber 1, combustion chamber 4, circular oblique material retaining step 7, drying and carbonization chamber 8, and flue gas secondary combustion chamber 11, flue gas secondary combustion chamber The upper part of the combustion chamber 11 has a flue gas general outlet 13, and the top of the flue gas secondary combustion chamber 11 is suspended with a ceramic fiber module 14, which not only reduces heat loss, but also reduces the weight of the incinerator.
如图7所示,烟气总出口13设有高温烟气管道37与烟气净化器36的烟气进气口连接相通,烟气净化器36的烟气出气口与引风机38的进风口连接相通,引风机38的出风口与净化烟气管道39的入口连接相通,净化烟气管道39的出口与烟囱48连接相通。烟气总出口13又与耐高温阀门47下部连接,耐高温阀门47上部又与烟囱48底部连接。耐高温阀门47采用电磁铁控制,得电关闭,失电打开。As shown in Figure 7, the flue gas total outlet 13 is provided with a high-temperature flue gas pipe 37 connected to the flue gas inlet of the flue gas purifier 36, and the flue gas outlet of the flue gas purifier 36 is connected to the air inlet of the induced draft fan 38. Connected and communicated, the air outlet of the induced draft fan 38 is connected and communicated with the inlet of the purified flue gas pipeline 39 , and the outlet of the purified flue gas pipeline 39 is connected and communicated with the chimney 48 . The flue gas general outlet 13 is connected with the lower part of the high temperature resistant valve 47, and the upper part of the high temperature resistant valve 47 is connected with the bottom of the chimney 48 again. The high temperature resistant valve 47 is controlled by an electromagnet, it is closed when it is powered, and it is opened when it is powered off.
继续参考图1和图8,灰烬室1设置有灰烬出口,灰烬出口设置有门式盖板49。灰烬室1的顶部为一排能够插拔的炉条2,炉条2采用耐高温不锈钢无缝管制成。炉条2上设有手柄,炉条2能够与插拔操作的手柄连接或分离,炉条2的间距能够根据点火或运行的需要调整。Continuing to refer to FIG. 1 and FIG. 8 , the ash chamber 1 is provided with an ash outlet, and the ash outlet is provided with a door-type cover plate 49 . The top of the ash chamber 1 is a row of pluggable fire bars 2, and the fire bars 2 are made of high-temperature resistant stainless steel seamless pipes. The fire bar 2 is provided with a handle, and the fire bar 2 can be connected or separated from the handle for the plug-in operation, and the distance between the fire bar 2 can be adjusted according to the needs of ignition or operation.
如图4和图5所示,燃烧室内壁19采用耐火砖砌筑,燃烧室4的外围设置有助燃空气环形管道6,助燃空气环形管道6的底部设置有数个落灰通气孔3,以使落灰通气孔3与灰烬室1空气相通,又能够让积灰跌落到灰烬室1,以保持管道空气畅通。助燃空气环形管道6的内侧底部设有斜坡25,斜坡25的方向面向燃烧室内壁19,以使积灰跌落到燃烧室4;斜坡25与助燃空气环形管道6的顶端和内侧形成一空隙;助燃空气环形管道6的内侧即斜坡25的一侧设有三个助燃空气出口26,三个助燃空气出口26与燃烧室4相通;斜坡的另一侧与助燃空气环形管道6的顶部之间设有三个通风孔27,三个通风孔27分别与三个助燃空气出口26相通,以保持助燃空气环形管道6的空气畅通。燃烧室内壁19与助燃空气环形管道6之间有一层陶瓷纤维隔热保温层5,助燃空气环形管道6的外壁也设置有陶瓷纤维隔热保温层5,以减少热损失。As shown in Fig. 4 and Fig. 5, the inner wall 19 of the combustion chamber is built with refractory bricks, the periphery of the combustion chamber 4 is provided with a combustion-supporting air annular duct 6, and the bottom of the combustion-supporting air annular duct 6 is provided with several ash vents 3, so that The ash vent 3 is in air communication with the ash chamber 1, and can allow the accumulated ash to fall to the ash chamber 1, so as to keep the air in the pipeline unimpeded. The inner bottom of the combustion-supporting air annular duct 6 is provided with a slope 25, and the direction of the slope 25 faces the combustion chamber wall 19, so that the accumulated ash falls to the combustion chamber 4; the slope 25 forms a gap with the top and the inner side of the combustion-supporting air annular duct 6; The inner side of the air annular duct 6, that is, one side of the slope 25 is provided with three combustion air outlets 26, and the three combustion air outlets 26 communicate with the combustion chamber 4; the other side of the slope and the top of the combustion air annular duct 6 are provided with three The ventilation holes 27, the three ventilation holes 27 communicate with the three combustion-supporting air outlets 26 respectively, so as to keep the air in the combustion-supporting air annular duct 6 unimpeded. There is a ceramic fiber thermal insulation layer 5 between the combustion chamber wall 19 and the combustion air annular duct 6, and the outer wall of the combustion air annular duct 6 is also provided with a ceramic fiber thermal insulation layer 5 to reduce heat loss.
进一步参考图1和图3,燃烧室4的内腔为圆柱形,燃烧室4的上部设置有一个环形顷斜式挡料台阶7,环形顷斜式挡料台阶7的内孔直径(即环形顷斜式挡料台阶7的下端的直径)与燃烧室4的内腔直径相等(由于环形顷斜式挡料台阶7的内孔与燃烧室4的内腔上部相通,且直径相同,按其功能,环形顷斜式挡料台阶7的内孔也视为燃烧室4的内腔组成部份),环形顷斜式挡料台阶7的外径(即环形顷斜式挡料台阶7的上端的直径)比燃烧室4的内腔直径大600毫米,燃烧室4内腔的顶部与环形顷斜式挡料台阶7的内孔相通,环形顷斜式挡料台阶7的内孔与烘干炭化室8的内腔底部相通,烘干炭化室8的内腔底部的直径与环形顷斜式挡料台阶7的外径相等,环形顷斜式挡料台阶7的向心顷斜角度为30~45度,运行时,既能够挡往垃圾往下跌落,又利于垃圾炭粒和灰烬跌落到燃烧室4。With further reference to Fig. 1 and Fig. 3, the inner cavity of combustion chamber 4 is cylindrical, and the top of combustion chamber 4 is provided with an annular oblique type retaining step 7, and the diameter of the inner hole of annular oblique type retaining step 7 (i.e. annular The diameter of the lower end of the oblique type retaining step 7) is equal to the inner cavity diameter of the combustion chamber 4 (because the inner hole of the annular oblique type retaining step 7 communicates with the inner cavity top of the combustion chamber 4, and the diameter is the same, according to its Function, the endoporus of the annular oblique type retaining step 7 is also regarded as the inner chamber part of the combustion chamber 4), the outer diameter of the annular oblique type retaining step 7 (i.e. the upper end of the annular oblique type retaining step 7 diameter) is 600 mm larger than the diameter of the inner cavity of the combustion chamber 4, the top of the inner cavity of the combustion chamber 4 communicates with the inner hole of the annular oblique material retaining step 7, and the inner hole of the annular oblique material retaining step 7 is connected to the drying The bottom of the inner cavity of the carbonization chamber 8 is connected, and the diameter of the bottom of the inner cavity of the drying carbonization chamber 8 is equal to the outer diameter of the annular oblique material retaining step 7, and the centripetal inclination angle of the annular oblique material retaining step 7 is 30° ~45 degrees, during operation, it can not only block the garbage from falling down, but also help the garbage charcoal particles and ash to fall into the combustion chamber 4.
如图5所示,烘干炭化室8的内腔上部与烟气二次燃烧室11的内腔下部相通,形成一个一体化圆台形空腔,烘干炭化室和烟气二次燃烧室的内壁9用耐火砖砌筑,圆台形空腔上部直径比下部直径小200毫米。如图2和图3所示,烘干炭化室和烟气二次燃烧室的内壁9均布有四条烟道15,四条烟道15的四个烟道烟气下入口16均布在环形顷斜式挡料台阶7上,四条烟道15均有烟气出口24与烟气二次燃烧室11相通条,运行时能够将部份燃烧室烟气导入到烟气二次燃烧室11。烟道烟气下入口16与环形顷斜式挡料台阶7的内孔相通,环形顷斜式挡料台阶7的内孔与外界空气相通,烟道烟气下入口16的靠近烘干炭化室内壁外设有顷斜式盖板21,以利于烟气畅通。四条烟道15的中下部均设置有一个烟道烟气中入口22和一个烟道烟气上入口23,烟道烟气中入口22和烟道烟气上入口23均与烘干炭化室8的中下部相通,运行时能够将部份烘干和炭化产生的气体导入到烟气二次燃烧室11。烘干炭化室和烟气二次燃烧室的内壁9与外壳之间设置有陶瓷纤维隔热保温层5,以减少热损失。As shown in Figure 5, the upper part of the inner cavity of the drying carbonization chamber 8 communicates with the lower part of the inner cavity of the flue gas secondary combustion chamber 11 to form an integrated frustum-shaped cavity, and the drying carbonization chamber and the flue gas secondary combustion chamber The inner wall 9 is built with refractory bricks, and the upper diameter of the conical cavity is 200 mm smaller than the lower diameter. As shown in Figure 2 and Figure 3, the inner wall 9 of the drying carbonization chamber and the flue gas secondary combustion chamber is evenly distributed with four flues 15, and the four flue gas lower inlets 16 of the four flues 15 are evenly distributed in the ring area. On the slanted material retaining step 7, the four flues 15 all have flue gas outlets 24 communicating with the flue gas secondary combustion chamber 11, so that part of the flue gas from the combustion chamber can be introduced into the flue gas secondary combustion chamber 11 during operation. The flue gas lower inlet 16 communicates with the inner hole of the annular inclined material retaining step 7, and the inner hole of the annular oblique material retaining step 7 communicates with the outside air, and the flue gas lower inlet 16 is close to the drying and carbonization chamber There is an inclined cover plate 21 outside the wall to facilitate the smooth flow of smoke. The middle and lower parts of the four flues 15 are all provided with a flue gas middle inlet 22 and a flue gas upper inlet 23, and the flue gas middle inlet 22 and the flue gas upper inlet 23 are all connected to the drying and carbonization chamber 8. The middle and lower parts of the flue gas are connected to each other, and part of the gas generated by drying and carbonization can be introduced into the flue gas secondary combustion chamber 11 during operation. A ceramic fiber thermal insulation layer 5 is arranged between the inner wall 9 of the drying carbonization chamber and the flue gas secondary combustion chamber and the shell to reduce heat loss.
如图3、图5和图7所示,四条烟道15的其中一条烟道15设置有一个循环烟气出口17,循环烟气出口17安装有一个耐高阀门与助燃空气管道相通,助燃空气管道有一个助燃空气进口43,助燃空气进口43安装有一个阀门,阀门能够控制助燃空气管道与炉外空气相通,助燃空气管道出口与鼓风机41的进风口相通,鼓风机41的出风口与助燃空气环形管道空气入口20相通。运行时调节阀门控制高温烟气和助燃空气的比例,利用高温烟气将助燃空气加热至250℃~280℃,再鼓入燃烧室4助燃。As shown in Figure 3, Figure 5 and Figure 7, one of the four flue ducts 15 is provided with a circulating flue gas outlet 17, and the circulating flue gas outlet 17 is installed with a high-resistance valve to communicate with the combustion-supporting air pipe, and the combustion-supporting air The pipeline has a combustion-supporting air inlet 43, and a valve is installed on the combustion-supporting air inlet 43. The valve can control the combustion-supporting air pipeline to communicate with the air outside the furnace. The outlet of the combustion-supporting air pipeline communicates with the air inlet of the blower 41. The duct air inlets 20 communicate. During operation, adjust the valve to control the ratio of high-temperature flue gas and combustion-supporting air, use high-temperature flue gas to heat the combustion-supporting air to 250°C-280°C, and then blow it into the combustion chamber 4 to support combustion.
如图8所示,烘干炭化室8的下部设置有操作口,操作口设置有门式隔热盖板50,运行中如果遇到堵塞等故障,可打开操作口进行操作排除。As shown in FIG. 8 , the lower part of the drying and carbonization chamber 8 is provided with an operation port, and the operation port is provided with a door-type heat-insulating cover plate 50 . If there is a fault such as blockage during operation, the operation port can be opened for operation and removal.
继续参考图8和图9,烟气二次燃烧室11的下部设置有观察口,观察口设置有门式密封盖板44,门式密封盖板44设置有耐高温玻璃观察镜,运行时,能够观察炉内垃圾的堆高,在投料后,也能够打开门式密封盖板44进行拨平垃圾的操作。观察口外的下部设置有观察平台42,观察平台42设置有楼梯,操作人员能够从楼梯走上观察平台42进行观察或操作。Continuing to refer to Fig. 8 and Fig. 9, the lower part of the flue gas secondary combustion chamber 11 is provided with an observation port, the observation port is provided with a door-type sealing cover plate 44, and the door-type sealing cover plate 44 is provided with a high-temperature-resistant glass observation mirror, during operation, Can observe the pile height of rubbish in the furnace, after feeding, also can open door-type sealing cover plate 44 and carry out the operation of straightening rubbish. The lower part outside the observation port is provided with an observation platform 42, and the observation platform 42 is provided with stairs, and the operator can walk up the observation platform 42 from the stairs for observation or operation.
继续参考图9和图10,烟气二次燃烧室11的下部还设置有投料口,投料口设置有翻转式密封盖板45,翻转式密封盖板45与盖板翻转器18的一端连接,盖板翻转器18的另一端与焚烧炉的顶部外侧连接,焚烧炉的顶部外侧固定设有气缸46,气缸46与盖板翻转器18的另一端连接,通过气缸46能够带动盖板翻转器18进行打开和关闭投料口的操作,图9中的投料口为关闭状态,图10中的投料口为打开状态,投料口外的两旁均设置有限位器12。Continuing to refer to FIG. 9 and FIG. 10 , the lower part of the flue gas secondary combustion chamber 11 is also provided with a feeding port, and the feeding port is provided with a flip-type sealing cover plate 45, and the flip-type sealing cover plate 45 is connected to one end of the cover plate flipper 18, The other end of the cover plate turner 18 is connected to the top outside of the incinerator, and the top outside of the incinerator is fixed with a cylinder 46, which is connected to the other end of the cover plate turner 18, and the cover plate turner 18 can be driven by the cylinder 46 Carry out the operation of opening and closing the feeding port, the feeding port among Fig. 9 is a closed state, the feeding port among Fig. 10 is an open state, and both sides outside the feeding port are all provided with limiters 12.
进一步参考图10和图11,投料采用液压提升机40和设置在液压提升机40上的投料斗51进行操作,投料时先将投料口的翻转式密封盖板45打开,液压提升机40将装有木柴或垃圾的投料斗51提升,如图10所示,当投料斗口下部的限位杆被固定在投料口两旁的限位器12勾住时,投料斗口部不能再升高;液压提升机40继续再提升时,如图11所示,投料斗51的尾部升高,投料斗51翻转,将投料斗51中的木柴或垃圾倒入焚烧炉内。倒完料后,提升机下降,投料斗51被翻平,继续下降,投料斗51降到地面后,液压提升机40停止工作,然后再将投料口的翻转式密封盖板45关闭。With further reference to Fig. 10 and Fig. 11, feeding is carried out by hydraulic lifter 40 and feeding hopper 51 arranged on hydraulic lifter 40. When feeding, first open the flip-type sealing cover plate 45 of the feeding port, and hydraulic lifter 40 will load The feeding hopper 51 of firewood or rubbish is promoted, and as shown in Figure 10, when the stop bar of feeding hopper mouth bottom is hooked up by the stopper 12 that is fixed on feeding mouth both sides, feeding hopper mouth can not rise again; When hoist 40 continues to promote again, as shown in Figure 11, the afterbody of feeding hopper 51 raises, and feeding hopper 51 turns over, and firewood or rubbish in the feeding hopper 51 are poured in the incinerator. After the material has been poured, the elevator descends, and the feeding hopper 51 is flattened, and continues to descend. After the feeding hopper 51 falls to the ground, the hydraulic elevator 40 stops working, and then the flip-type sealing cover plate 45 of the feeding port is closed.
运行时,操作口,观察口、投料口这三个口,只能打开其中一个口。由于引风机38的作用,焚烧炉是负压运行,焚烧炉只能向内吸入空气,打开操作口或观察口或投料口时不会有烟气溢出污染周围环境。During operation, only one of the three ports of the operation port, the observation port and the feeding port can be opened. Due to the effect of the induced draft fan 38, the incinerator operates under negative pressure, and the incinerator can only inhale air inwardly, and there will be no flue gas overflowing to pollute the surrounding environment when opening the operation port or the observation port or the feeding port.
继续参考图7,由于烟气直接排放会污染周围环境,本发明的小型生活焚烧炉实例配套有一个烟气净化器36,烟气净化器36的下部浸在药液池35内,浸入高度约400毫米,以抵抗烟气净化器36的负压,使外部空气不能进入烟气净化器36内。烟气净化器36的内部由下而上依序分为烟气穿液器、烟气喷淋器、除雾器,烟气先进入烟气穿液器腔室,然后从烟气穿液器腔室的分散浸入液面下40毫米的小管排出液面,再依序进入烟气喷淋器、除雾器、引风机38、净化烟气管道39及烟囱48,再从烟囱48出口排放。从而使烟气净化器36具有烟气冷却快、净化反应好及除雾除尘彻底的特点,烟气经烟气净化器36净化后排除的烟气能够达标排放。Continuing to refer to Fig. 7, since the direct discharge of flue gas will pollute the surrounding environment, the example of the small domestic incinerator of the present invention is equipped with a flue gas purifier 36, and the bottom of the flue gas purifier 36 is immersed in the liquid medicine pool 35, and the immersion height is about 400 millimeters, to resist the negative pressure of the flue gas purifier 36, outside air can not enter in the flue gas purifier 36. The interior of the flue gas purifier 36 is divided into a flue gas liquid penetrator, a flue gas sprayer, and a demister from bottom to top. The flue gas first enters the chamber of the flue gas liquid penetrator, and then passes through Dispersion of the chamber is immersed in a small tube of 40 mm below the liquid surface to discharge the liquid surface, then enters the flue gas sprayer, mist eliminator, induced draft fan 38, purified flue gas pipeline 39 and chimney 48, and then discharges from the chimney 48 outlet. Therefore, the flue gas purifier 36 has the characteristics of fast flue gas cooling, good purification response, and thorough demist and dust removal.
本发明的小型生活垃圾焚烧炉一次点火,即可连续运行,点火前,先将干枯木柴填满燃烧室4,再在木柴上的烘干炭化室8堆放1.8米高左右的生活垃圾,关闭操作口、观察口及投料口,打开灰烬出口,启动引风机38,通过炉条2将木柴点燃,然后启动鼓风机41,并调节阀门控制高温烟气和助燃空气的比例,使木柴在燃烧室4高温燃烧,由于垃圾受到下部燃烧室4火焰高温烘烤的影响,从上而下依序形成垃圾烘干层34、干枯垃圾层33、垃圾炭化结块层31、垃圾炭粒松脱层30,如图6所示。由于垃圾炭化结块层31被粘结成一个整体硬块,又被烘干炭化室8的下部的环形顷斜式挡料台阶7挡住,不能往下跌落,因此在燃烧室4的顶部形成一个穹隆,又由于穹隆下部与燃烧室4的顶部的高温气体接触,高温气体因含氧气,炭粒被激烈燃烧,炭粒在燃烧过程中产生松脱和跌落,因此穹隆下层又形成垃圾炭粒松脱层30,跌落到燃烧室4的下部的炉条2上部的炭粒又形成垃圾炭粒燃烧层29继续燃烧,由于燃烧室4燃烧的是高温垃圾炭粒,所以燃烧温度高达850℃以上,而且垃圾焚烧特别彻底,就连烂西瓜等难烧物,也一样被彻底烧成灰烬。The small domestic waste incinerator of the present invention can run continuously after being ignited once. Before the ignition, first fill the combustion chamber 4 with dry firewood, and then pile up domestic waste about 1.8 meters high in the drying and carbonization chamber 8 on the firewood, and close the operation. Open the ashes outlet, start the induced draft fan 38, ignite the firewood through the grate 2, then start the blower 41, and adjust the valve to control the ratio of high-temperature flue gas and combustion-supporting air, so that the firewood is heated at a high temperature in the combustion chamber 4. Combustion, because the garbage is affected by the high-temperature baking of the flame in the lower combustion chamber 4, a garbage drying layer 34, a dry garbage layer 33, a garbage carbonization agglomeration layer 31, and a garbage carbon particle loosening layer 30 are formed sequentially from top to bottom, such as Figure 6 shows. Since the garbage carbonization agglomeration layer 31 is bonded into a whole hard block, it is blocked by the annular oblique material retaining step 7 at the bottom of the drying and carbonization chamber 8, and cannot fall down, so a dome is formed on the top of the combustion chamber 4 , and because the lower part of the dome is in contact with the high-temperature gas at the top of the combustion chamber 4, the high-temperature gas contains oxygen, and the carbon particles are burned violently. Layer 30, the charcoal particles on the top of the fire bar 2 falling to the bottom of the combustion chamber 4 form the garbage charcoal particle combustion layer 29 to continue burning, because the combustion chamber 4 burns high-temperature garbage charcoal particles, so the combustion temperature is up to more than 850 ℃, and Garbage incineration is particularly thorough, and even rotten watermelon and other refractory objects are completely burned to ashes.
在运行中,操作人员视焚烧情况用操作,勾勾炉条间隙的灰烬,让灰烬跌落至灰烬室1,形成灰烬层28。During operation, the operator checks the ashes in the gaps between the grates according to the burning situation, and allows the ashes to fall to the ash chamber 1 to form the ash layer 28 .
在运行中,操作人员要经观察炉内的垃圾堆高,如炉内垃圾过少,要及时打开投料口补充垃圾,并在补充垃圾后打开观察口,用专用工具将垃圾拨平。During operation, the operator should observe the height of the garbage pile in the furnace. If there is too little garbage in the furnace, he should open the feeding port to replenish the garbage in time, and open the observation port after replenishing the garbage, and use special tools to level the garbage.
在运行中,燃烧温度不宜高于950℃,否则灰烬容易造成结块,操作人员要经观察燃烧室4的燃烧温度。如遇燃烧温度过高,应调节引风机38和鼓风机41的转速,减少风量。如遇燃烧温度过高造成灰烬结块或大块砖头堵塞的故障,应拔出部份炉条2,将结块的灰烬勾落,然后再插入炉条2。During operation, the combustion temperature should not be higher than 950°C, otherwise the ash will easily cause agglomeration, and the operator should observe the combustion temperature of the combustion chamber 4. If the combustion temperature is too high, the rotating speed of the induced draft fan 38 and the blower 41 should be adjusted to reduce the air volume. In case of a failure caused by ash agglomeration or blockage caused by large bricks due to high combustion temperature, part of the grate 2 should be pulled out to drop the agglomerated ashes, and then reinsert the grate 2.
在运行中,由于烘干炭化室8和烟气二次燃烧室11是一个一体化圆台形空腔,下大上小,垃圾在运行不断下落后,烘干炭化室8的下部的垃圾和炉壁之间会会形成一个环形的空隙区32,由于环形的空隙区32至燃烧室4的顶部之间的垃圾层较薄,燃烧室4的顶部的高温气体容易穿过垃圾间的空隙进入空隙区32,再从空隙区32的烟道烟气中入口22和烟道烟气上入口23进入烟道15,再被导入烟气二次燃烧室11,因此,加快了环形顷斜式挡料台阶7上的垃圾炭化和燃烧。In operation, since the drying and carbonization chamber 8 and the flue gas secondary combustion chamber 11 are an integrated conical cavity, the bottom is large and the top is small, after the garbage keeps falling during operation, the garbage and the furnace in the lower part of the drying carbonization chamber 8 An annular void area 32 can be formed between the walls. Since the garbage layer between the annular void area 32 and the top of the combustion chamber 4 is relatively thin, the high-temperature gas at the top of the combustion chamber 4 easily passes through the gap between the garbage and enters the space. Area 32, then enters the flue 15 from the middle inlet 22 of the flue gas in the gap area 32 and the upper inlet 23 of the flue gas, and is then introduced into the secondary combustion chamber 11 of the flue gas. Garbage charring and burning on step 7.
在运行中,由于垃圾在高温炭化,可燃气体被热分解出来,由于炭化层内氧气不足,可燃气体不能完全燃烧,其气体穿过垃圾间的空隙进入烟气二次燃烧室11,在烟气二次燃烧室11富氧高温环境下被充分燃烧。由于燃烧室4和烟气二次燃烧室11燃烧温度高于850℃,二恶英等有毒害物在高温下被彻底裂解,又由于烟气进入烟气净化器36净化后快速冷却至200℃以下,二恶英重生成极其微少,烟气经烟气净化器36净化后,能够达标排放。During operation, because the garbage is carbonized at high temperature, the combustible gas is thermally decomposed. Due to the lack of oxygen in the carbonization layer, the combustible gas cannot be completely combusted, and the gas passes through the gap between the garbage and enters the flue gas secondary combustion chamber 11. The secondary combustion chamber 11 is fully combusted in an oxygen-enriched high-temperature environment. Since the combustion temperature of the combustion chamber 4 and the flue gas secondary combustion chamber 11 is higher than 850°C, toxic substances such as dioxins are completely cracked at high temperature, and the flue gas enters the flue gas purifier 36 and is purified and then rapidly cooled to 200°C Below, the regeneration of dioxin is extremely small, and the flue gas can be discharged up to the standard after being purified by the flue gas purifier 36 .
在运行中,如遇到其它原因停电,引风机38和鼓风机41停转,烟气不能穿过药液进入净化器,烟气总出口13与烟囱48的底部之间的耐高温阀门47因失电被打开,烟气被直接排放,操作人员需快速关闭灰烬出口和助燃空气进口43,以免焚烧炉冷却过快而减少焚烧炉寿命。In operation, if there is a power outage due to other reasons, the induced draft fan 38 and the blower 41 will stop, and the flue gas cannot pass through the liquid medicine and enter the purifier. The electricity is turned on, and the flue gas is discharged directly, and the operator needs to close the ash outlet and the combustion-supporting air inlet 43 quickly, so as not to reduce the life of the incinerator due to excessive cooling of the incinerator.
本发明的小型生活焚烧炉的焚烧室直径应根据垃圾处理量和垃圾质量进行设计,但炉温在1000℃以下情况下,垃圾炭化结块强度不是很高的,所以焚烧室直径不宜超过1.2米,否则运行时垃圾炭化结块层强度不够,垃圾炭粒容易发生崩塌至焚烧室内,不能形成穹隆,焚烧炉预定的功能也就不能实现。The diameter of the incineration chamber of the small domestic incinerator of the present invention should be designed according to the amount of garbage to be processed and the quality of the garbage. However, when the furnace temperature is below 1000°C, the carbonization and agglomeration strength of the garbage is not very high, so the diameter of the incineration chamber should not exceed 1.2 meters. Otherwise, the carbonized agglomerate layer of garbage is not strong enough during operation, and the charcoal particles of garbage are prone to collapse into the incineration chamber, unable to form a dome, and the intended function of the incinerator cannot be realized.
以上所揭露的仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或变型,都应涵盖在本发明的保护范围之内。What is disclosed above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone familiar with the technical field can easily think of changes or modifications within the technical scope disclosed in the present invention. Should be covered within the protection scope of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810858000.3A CN108870398B9 (en) | 2018-07-31 | 2018-07-31 | Small-sized household garbage incinerator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810858000.3A CN108870398B9 (en) | 2018-07-31 | 2018-07-31 | Small-sized household garbage incinerator |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| CN108870398A true CN108870398A (en) | 2018-11-23 |
| CN108870398B CN108870398B (en) | 2024-01-02 |
| CN108870398B9 CN108870398B9 (en) | 2024-01-19 |
Family
ID=64306410
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810858000.3A Expired - Fee Related CN108870398B9 (en) | 2018-07-31 | 2018-07-31 | Small-sized household garbage incinerator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108870398B9 (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109556119A (en) * | 2018-12-28 | 2019-04-02 | 广东华祐新材料有限公司 | A kind of refuse incinerator |
| CN112066383A (en) * | 2020-09-16 | 2020-12-11 | 山东萨尔帕环保科技有限公司 | Secondary air return high-temperature gasification garbage incinerator |
| CN114321928A (en) * | 2021-12-16 | 2022-04-12 | 江苏交航环保科技有限公司 | Pyrolysis gasifier |
| CN114321926A (en) * | 2021-12-16 | 2022-04-12 | 江苏交航环保科技有限公司 | An anti-leakage feeding device, control method, and pyrolysis gasifier |
| CN114321929A (en) * | 2021-12-16 | 2022-04-12 | 江苏交航环保科技有限公司 | Control method of smoke dust purification tower and pyrolysis gasifier |
| CN114321927A (en) * | 2021-12-16 | 2022-04-12 | 江苏交航环保科技有限公司 | Pyrolysis gasifier and control method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2108887A2 (en) * | 2008-04-10 | 2009-10-14 | Moki Seisakusho Co., Ltd. | Smokeless burning equipment |
| CN103411222A (en) * | 2013-08-14 | 2013-11-27 | 梁光文 | Efficient and pollution-free special furnace for domestic rubbish disposal |
| CN105135443A (en) * | 2015-09-17 | 2015-12-09 | 哈尔滨市金京锅炉有限公司 | Energy-saving environment-friendly garbage incinerator |
| CN205782957U (en) * | 2016-05-27 | 2016-12-07 | 陈良健 | A kind of vertical multi-stage processes incinerator |
| CN107477587A (en) * | 2017-09-29 | 2017-12-15 | 路英烈 | Garbage pyrolysis carbonization furnace |
-
2018
- 2018-07-31 CN CN201810858000.3A patent/CN108870398B9/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2108887A2 (en) * | 2008-04-10 | 2009-10-14 | Moki Seisakusho Co., Ltd. | Smokeless burning equipment |
| CN103411222A (en) * | 2013-08-14 | 2013-11-27 | 梁光文 | Efficient and pollution-free special furnace for domestic rubbish disposal |
| CN105135443A (en) * | 2015-09-17 | 2015-12-09 | 哈尔滨市金京锅炉有限公司 | Energy-saving environment-friendly garbage incinerator |
| CN205782957U (en) * | 2016-05-27 | 2016-12-07 | 陈良健 | A kind of vertical multi-stage processes incinerator |
| CN107477587A (en) * | 2017-09-29 | 2017-12-15 | 路英烈 | Garbage pyrolysis carbonization furnace |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109556119A (en) * | 2018-12-28 | 2019-04-02 | 广东华祐新材料有限公司 | A kind of refuse incinerator |
| CN109556119B (en) * | 2018-12-28 | 2024-05-14 | 浙江华祐环保产业有限公司 | Novel garbage incinerator |
| CN112066383A (en) * | 2020-09-16 | 2020-12-11 | 山东萨尔帕环保科技有限公司 | Secondary air return high-temperature gasification garbage incinerator |
| CN114321928A (en) * | 2021-12-16 | 2022-04-12 | 江苏交航环保科技有限公司 | Pyrolysis gasifier |
| CN114321926A (en) * | 2021-12-16 | 2022-04-12 | 江苏交航环保科技有限公司 | An anti-leakage feeding device, control method, and pyrolysis gasifier |
| CN114321929A (en) * | 2021-12-16 | 2022-04-12 | 江苏交航环保科技有限公司 | Control method of smoke dust purification tower and pyrolysis gasifier |
| CN114321927A (en) * | 2021-12-16 | 2022-04-12 | 江苏交航环保科技有限公司 | Pyrolysis gasifier and control method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108870398B9 (en) | 2024-01-19 |
| CN108870398B (en) | 2024-01-02 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108870398B (en) | Small-sized household garbage incinerator | |
| CN1138093C (en) | A pyrolysis incinerator for medical waste | |
| CN207877656U (en) | A kind of novel household garbage pyrolysis gasification furnace | |
| CN107461746A (en) | A kind of small-sized domestic garbage pyrolysis gasification oven and cleaning system | |
| CN108559546A (en) | Domestic garbage pyrolysis processing method and pyrolysis treatment systems | |
| CN106224974A (en) | Waste incineration processing system | |
| CN210291891U (en) | Purify waste incinerator of dioxin flue gas | |
| CN105698182B (en) | CIU for handling rubbish | |
| CN205424936U (en) | Vertical pyrolysis gasifier | |
| CN106247341B (en) | semi-gasification garbage incinerator | |
| CN105698183B (en) | Incinerator for handling rubbish | |
| CN114383136B (en) | A garbage pyrolysis gasification furnace | |
| CN208577669U (en) | Domestic garbage pyrolysis processing system | |
| CN201028530Y (en) | Self-heating thermal decomposition gasification incineration furnace adopting V shaped porous grate and whirlwind separated combustion device | |
| CN206944165U (en) | A kind of energy-efficient waste incineration thermal decomposition vaporization stove | |
| CN204100252U (en) | Poultry farms spoil incinerator for innocent treatment | |
| CN210123158U (en) | Secondary combustion chamber of garbage and dangerous solid waste incinerator | |
| CN209857071U (en) | A new type of waste incinerator | |
| CN100491830C (en) | Self-heating energy saving and environmental protection incinerator | |
| CN105698185B (en) | The incinerator of unburned thing can be suppressed to produce in Refuse Incineration Process | |
| JP4589832B2 (en) | Incinerator | |
| CN203869051U (en) | Wet-type short-flue high-pressure air inducing incinerator | |
| JP3795847B2 (en) | Incinerator | |
| CN108105787B (en) | Combustion system of waste gas incinerator | |
| CN213040561U (en) | Distributed oxygen-controlled garbage incinerator |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CI03 | Correction of invention patent | ||
| CI03 | Correction of invention patent |
Correction item: Description Correct: Paragraphs 1-55 of the instruction manual submitted on November 1, 2023 False: Paragraphs 1-55 of the specification submitted on the application date Number: 01-01 Page: full text Volume: 40 |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20240102 |