CN108868801A - A kind of model shielding machine that can simulate slip casting - Google Patents

A kind of model shielding machine that can simulate slip casting Download PDF

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Publication number
CN108868801A
CN108868801A CN201810983517.5A CN201810983517A CN108868801A CN 108868801 A CN108868801 A CN 108868801A CN 201810983517 A CN201810983517 A CN 201810983517A CN 108868801 A CN108868801 A CN 108868801A
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China
Prior art keywords
model
shield machine
capsule
machine shell
model shielding
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Granted
Application number
CN201810983517.5A
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Chinese (zh)
Other versions
CN108868801B (en
Inventor
李明宇
马世举
钱宇奔
李兰勤
陈文�
付魁
刘永辉
冯阵图
靳军伟
吴浩伟
王亚洲
周熠
樊世玺
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhengzhou University
Original Assignee
Zhengzhou University
China Railway 18th Bureau Group Co Ltd
First Engineering Co Ltd of China Railway 18th Bureau Group Co Ltd
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Application filed by Zhengzhou University, China Railway 18th Bureau Group Co Ltd, First Engineering Co Ltd of China Railway 18th Bureau Group Co Ltd filed Critical Zhengzhou University
Priority to CN201810983517.5A priority Critical patent/CN108868801B/en
Priority claimed from CN201810983517.5A external-priority patent/CN108868801B/en
Publication of CN108868801A publication Critical patent/CN108868801A/en
Application granted granted Critical
Publication of CN108868801B publication Critical patent/CN108868801B/en
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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/08Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining with additional boring or cutting means other than the conventional cutting edge of the shield
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/0607Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining the shield being provided with devices for lining the tunnel, e.g. shuttering
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/12Devices for removing or hauling away excavated material or spoil; Working or loading platforms
    • E21D9/124Helical conveying means therefor

Abstract

The present invention relates to the model shielding machines that can simulate slip casting, model shielding machine includes shield machine shell, the front end of shield machine shell is provided with the cutterhead that axis extends along the longitudinal direction, conveying device is provided on rear side of cutterhead, model shielding machine further includes the simulation grouting device for being placed between corresponding model pipe and shield machine shell, this device is used to fill the building hole between corresponding model section of jurisdiction and shield machine shell, simulation grouting device includes at least two capsules that sequence is arranged along the longitudinal direction, each capsule all has inflating port or implementation of port, simulation grouting device include with corresponding capsule it is connected with when shield machine shell moves forward by correspondence capsule by the tractor structure that is pulled out on rear side of shield machine shell.The present invention can simulate synchronous grouting operating condition in shield machine tunneling process, in addition to this, operating condition is starched in secondary after-teeming after the completion of pipe sheet assembling can also be simulated, and the present invention mainly being capable of the influence research of simulated implementation synchronous grouting and secondary grouting operating condition to ground disturbance and surface subsidence.

Description

A kind of model shielding machine that can simulate slip casting
Technical field
The present invention relates to the model shielding machines that one kind can simulate slip casting.
Background technique
In order to solve in domestic extensive subway construction, cutter head of shield machine excision is existing to be built(Or structure)Build object compound foundation pile Body causes Bearing Capacity of Composite Foundation to reduce, and then induces top and build(Or structure)It builds object sedimentation or inclination or even structure crack is asked Topic.It needs to pass through composite foundation model shield testing stand based on Practical Project by a kind of shield machine-cut stake, probe into shield comprehensively Cut an overall process, composite foundation loading transfer mechanism after formation displacement deformation behaviour, cut-out pile body, composite foundation stub with The problems such as synergistic effect of tunnel duct piece.
Source of the model shielding machine as true shield machine important tests data, it is also quite important whether function is improved. Publication No. CN107123359A, apply entitled " a kind of test-type shield machine propulsion trial platform " Chinese patent in disclose A kind of model shielding machine, model shielding machine include shield machine shell, and the case nose of shield machine is provided with cutterhead, after cutterhead Side is provided with earth material conveying device, and the rear end of shield machine shell is additionally provided with propulsion device.Propulsion trial platform further includes soil Case, when test, model shielding machine tunnels the model clay in soil case, and then the corresponding test data of activity.But it is existing This model shielding machine has the following problems:In true shield-tunneling construction, cutterhead institute's hole diameter can be larger compared to model pipe, needs Slip casting is synchronized in structure void between model section of jurisdiction outer diameter and shield machine shell, to prevent section of jurisdiction from sinking or collapse, And model shielding machine in the prior art can not simulate this actual condition of shield grouting;In addition, soil case in the prior art Function is also too single, cannot simulate a variety of stratum and a variety of compound bases, can not analyze tunnel and cut caused by stake passes through Surface subsidence and formation displacement, the interaction of influence and stub and tunnel duct piece to composite foundation power transmission mechanism and by Power problem.
Summary of the invention
The purpose of the present invention is to provide the model shielding machines that one kind can simulate slip casting.
In order to solve the above technical problems, the technical solution of model shielding machine is as follows in the present invention:
A kind of model shielding machine that can simulate slip casting, including shield machine shell, the front end of shield machine shell are provided with axis edge The cutterhead that front-rear direction extends is provided with conveying device on rear side of cutterhead, and model shielding machine further includes for being placed in corresponding model Manage shield machine shell between simulation grouting device, simulation grouting device include at least two along the longitudinal direction sequence arrangement Capsule, each capsule all have inflating port or implementation of port, and simulation grouting device includes being connected with corresponding capsule with facing forward in shield machine shell By corresponding capsule by the tractor structure of pull-out on rear side of shield machine shell when mobile.
Tractor structure includes the connected medium delivery pipe of capsule, and medium delivery pipe is connected with the inflating port of capsule or implementation of port.
The medium delivery pipe constitutes the tractor structure.
The inner cavity of each capsule is separated at least three separate chambers by circumferentially distributed lattice gear, is respectively provided in each separate chamber There are the inflating port or implementation of port.
The conveying device is the screw conveyor being coaxially connected with the cutterhead.
Beneficial effects of the present invention are:The shield machine shell of model shielding machine is drawn when towards mobile by applying in the present invention By corresponding capsule by pulling out on rear side of shield machine shell, capsule will be in the periphery of model pipe for mechanism, inflation or liquid into capsule, can be with Synchronous grouting is simulated, after the completion of driving, can also continue to inflate into corresponding capsule or liquid pressing simulates secondary grouting, with Simulate more true shield operating condition.
Detailed description of the invention
Fig. 1 is the usage state diagram of one embodiment of model shielding machine of the present invention;
Fig. 2 is the structural schematic diagram of model shielding machine in Fig. 1;
Fig. 3 is the cooperation schematic diagram of capsule and shield machine shell and model section of jurisdiction in Fig. 1;
Fig. 4 is the structural schematic diagram of capsule in Fig. 1.
Specific embodiment
A kind of implementation for the model shielding machine that can simulate slip casting is for example shown in Fig. 1 ~ 4:Figure middle term 5 indicates model test box 5, model test box 5, model shielding machine 3 and testing bed, testing stand are constituted together to be cut stake and passes through composite foundation shield testing stand, this implementation Testing bed, testing stand includes pedestal 2 and counter force wall 1 in example, and pedestal 2 and counter force wall 1 constitute L-shaped structure, be provided with and be used on counter force wall 1 The thrustor 7 of model shielding machine level driving is driven, thrustor 7 is pushing tow hydraulic cylinder, pushing tow hydraulic cylinder in the present embodiment It is fixed on counter force wall by hydraulic cylinder seat, hydraulic cylinder seat includes clamping plate 17, locking nut 16 and tie down screw 15, two clamping plates The two sides of counter force wall are located in, by tie down screw and locking nut by Boards wall on counter force wall 1, pushing tow hydraulic cylinder passes through Bolt is fixed on clamping plate 17.Model shielding machine 3 includes the shield machine shell 20 extended along axis front-rear direction, shield machine shell 20 front end is provided with cutterhead 18, and the rear side of cutterhead 18 is provided with soil output 19, and figure middle term 24 indicates soil output 19 Transmission shaft, transmission shaft 24 is fixedly connected with the power output end of power device, soil output 19 with cutterhead 18 is coaxial is connected It connects, cutterhead 18 can dismantle replacement, and model shielding machine 3 further includes the power for driving for being set to 19 rear end of soil output Device 8, power device 8 are connected by transfer panel with thrustor 7, and power device 8 is used for band movable knife disc and rotates.Model shielding machine It further include model section of jurisdiction 23, model section of jurisdiction 23 is by multi-disc section of jurisdiction ring by vertically and horizontally bolted splicing structure, when test, It further include simulation grouting device by the way that manually model section of jurisdiction is sent in shield machine shell 20, in model shielding machine body, this Device is used to fill the building hole between corresponding model section of jurisdiction and shield machine shell, and simulation grouting device includes multiple along shield The capsule of axis direction arrangement, the capsule in the present embodiment are air bag, and the inner cavity of each air bag 21 keeps off 26 points by circumferentially distributed lattice Four separate chambers are divided into, is corresponded in each separate chamber and is provided with inflating port at the position of injected hole, on each inflating port It is respectively connected with medium delivery pipe 25, on the one hand can be inflated by medium delivery pipe 25 into corresponding inflating port, still further aspect It can use medium delivery pipe and corresponding air bag applied into pull-out shield tail, in actual tests, each air bag is first stacked in shield machine in order In body, in model shielding machine tunneling process, every driving one ring i.e. one section axial distance, by applying Jie drawn on corresponding air bag Matter delivery pipe carrys out the synchronous inflation of four aeration apertures while drawing air bag by corresponding air bag by pulling out on rear side of shield machine shell The process of approximate simulation synchronous grouting can simulate secondary grouting process by continuing pressurization to air bag after the completion of driving, And then simulate the real working condition of live slip casting.The outer surface of model section of jurisdiction is uniformly laid with diaphragm pressure sensor, for surveying Amount tunnel surrounding soil cuts after stake stub to the active force of tunnel duct piece to the pressure and shield of model pipe.
The load plate 10 of model test box can move up and down, and cutting stake and passing through composite foundation shield testing stand further includes to load Plate provides the loading device of vertical loading force, and loading device includes the reaction frame for loading 4 of portal structures, and reaction frame for loading is placed in examination It tests on the pedestal of pedestal, vertical load jack 9 is arranged by transfer panel on the crossbeam of reaction frame for loading.Before model test box It is respectively arranged with model shielding machine outlet 13 and model shielding machine entrance 14 on boxboard and rearing-box plate, model shielding machine 3 is from model Shield machine entrance 13 starts to tunnel, and completes to 14 driving of model shielding machine outlet.The left and right boxboard of model test box is by transparent material Material is made, and cuts surface subsidence caused by stake is passed through and formation displacement convenient for monitoring tunnel.Model clay is provided in model test box With the Model Pile 12 being vertically arranged, Model Pile is concrete-pile(Plain concrete pile, gypsum material etc. are done by equivalent stiffness principle Model Pile), by taking rigid pile composite foundation test is passed through in typical shield machine-cut stake as an example, fine sand is first filled in model test box Typical stratum is set, built-in Model Pile, be considered as the dimensional effect of Model Pile and the water content of model clay, particulate component, density, The mechanical property etc. of soil applies vertical external load to rigid pile composite foundation using vertical load jack, can simulate difference Composite foundation under stress state can also simulate the thickness that tunnel is not same as above overburden layer, bury as needed in model test box If soil pressure sensor, for measuring the soil pressure in soil layer, the diaphragm pressure sensor of model pipe on piece is for measuring tunnel Surrounding soil cuts after stake stub to the active force of tunnel duct piece to the pressure and shield of section of jurisdiction.Shield machine tunnels in the present embodiment The Model Pile met in the process with cutterhead is sectionally smooth join structure, and specific operation is that Model Pile is cut position in cutter head of shield machine The place of setting fractures Model Pile in advance, then with glue that Model Pile is bonding, then carries out cutting stake test, the purpose done so is just A process is cut in model shielding machine completion.Figure middle term 11 indicates the mattress layer between load plate and model clay;Item 6 indicates control System processed.
The cutterhead of model shielding machine can be replaced, gross thrust:0~2000kN, torque:110kNm, cutterhead revolving speed:0~ 3r/min, fltting speed 30mm/min, cutterhead aperture opening ratio:10%~50%.Thrustor for model shielding machine provide sinciput into The Specifeca tion speeification of thrust, thrustor is as follows:Specified top power:2000kN, maximum top power:2750kN, rated oil pressure: 18MPa, maximum oil pressure 24MPa, move speed 30mm/min.Power device provides revolving speed, power for cutterhead and screw conveyor The revolving speed of device is 0 ~ 3r/min.Synchronously simulating slip casting process when model shielding machine tunnels, in model shielding machine tunneling process, Model shielding machine one ring of every driving then pulls out air bag and synchronous inflatable body from shield machine shell tail portion is synchronous(Or liquid)Come approximate The process for simulating synchronous grouting after the completion of driving, continues pressurization by air bag to simulate secondary grouting process, comprehensive simulated scene The real working condition of slip casting.The present invention can simulate shield machine driving cutting compound base overall process, including knife cutting stake The process of native composite foundation.Shield driving process, simulation synchronous grouting and secondary grouting etc..Compared with prior art, of the invention May be implemented a variety of stratum of shield driven tunnel crossing and different type compound base, background patents can only single simulation typically Layer;It is held for example, can change compound base in model casing to the pressurization of composite foundation top load plate by loading device Power is carried, to realize that tunnel cuts stake at different locations and passes through the simulation of compound base and the stress state of Different Strata Simulation;This is background patents and domestic and international other similar device or the unexistent function of pilot system, model examination of the invention Tryoff be it is multi-functional, cut surface subsidence and formation displacement caused by stake is passed through in addition to tunnel can be analyzed, composite foundation passed The influence of power mechanism and the interaction of stub and tunnel duct piece and stress problem.It can be with the stress of sunykatuib analysis section of jurisdiction With the interaction of the INTERACTION PROBLEMS, excavation face stable problem, tunnel and proximity structure object of problem on deformation, structure and country rock Problem, constructing tunnel perturbed problem, simulation a variety of tests such as synchronous grouting and secondary grouting.This be also background patents and both at home and abroad Other similar device or the unexistent function of pilot system;Control system of the invention is that Computerized intelligentization control can dynamic Test overall process is monitored and automatically recorded, test accuracy is improved;Diaphragm pressure sensor is uniformly laid in model tunnel outer surface, The active force that tunnel surrounding soil cuts stub after stake to tunnel duct piece to the pressure and shield of section of jurisdiction can be accurately measured, and Background patents lay soil pressure sensor can only be single research soil pressure variation, the soil body after shield machine-cut stake cannot be studied Effect with stub to section of jurisdiction.
In other embodiments of the invention:Liquid can also be filled with into capsule by medium delivery pipe to simulate slip casting Journey;Medium delivery pipe can also be used only as pumped (conveying) medium, needed to connect additional drawstring at this time on air bag and drawn air bag Out;The inner cavity of air bag is divided into four separate chambers, and the position of corresponding practical injected hole is respectively provided in each separate chamber The inflating port or implementation of port stated;It can also be configured as needed according to the number of the length different bladder of driving, such as Two, four, five or other numbers.
Pile body is truncated into two sections at the position of shield machine-cut stake in advance by Model Pile in the present invention, and will be fractureed with structure glue Two segment model stakes bonding get up, then Model Pile is fixed at the position set in model casing using solid stake device, then Model clay is placed into model casing with Sha Yufa, is laid with sandstone mattress layer, place rigid load plate and is pressurizeed, Boot Model shield Structure machine, which starts to cut stake, passes through compound base model test, and the purpose for cutting stake is to smoothly complete to cut for the ease of model shielding machine Stake operating condition.

Claims (5)

1. one kind can simulate the model shielding machine of slip casting, including shield machine shell, the front end of shield machine shell is provided with axis The cutterhead extended along the longitudinal direction is provided with conveying device on rear side of cutterhead, it is characterised in that:Model shielding machine further includes being used for The simulation grouting device being placed between corresponding model pipe and shield machine shell, simulation grouting device include at least two along front and back To the capsule of sequence arrangement, each capsule all has inflating port or implementation of port, and simulation grouting device includes being connected with corresponding capsule in shield By corresponding capsule by the tractor structure of pull-out on rear side of shield machine shell when structure machine shell moves forward.
2. model shielding machine according to claim 1, it is characterised in that:Tractor structure includes the connected medium conveying of capsule Pipe, medium delivery pipe are connected with the inflating port of capsule or implementation of port.
3. model shielding machine according to claim 2, it is characterised in that:The medium delivery pipe constitutes the tractor Structure.
4. model shielding machine according to claim 1, it is characterised in that:The inner cavity of each capsule is kept off by circumferentially distributed lattice to be separated At at least three separate chambers, the inflating port or implementation of port are provided in each separate chamber.
5. model shielding machine described in any one according to claim 1 ~ 4, it is characterised in that:The conveying device be with it is described The screw conveyor that cutterhead is coaxially connected.
CN201810983517.5A 2018-08-27 Model shield machine capable of simulating grouting Active CN108868801B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810983517.5A CN108868801B (en) 2018-08-27 Model shield machine capable of simulating grouting

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810983517.5A CN108868801B (en) 2018-08-27 Model shield machine capable of simulating grouting

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CN108868801A true CN108868801A (en) 2018-11-23
CN108868801B CN108868801B (en) 2024-04-12

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109342698A (en) * 2018-12-20 2019-02-15 中国矿业大学(北京) Earthing body sedimentation analogue test platform and test method on a kind of shield tunnel
CN109798130A (en) * 2019-01-15 2019-05-24 广州大学 A kind of Multifunctional shield synchronous grouting model test apparatus
CN111042222A (en) * 2019-12-18 2020-04-21 广东工业大学 Test device for simulating influence of shield secondary grouting process on horizontal loaded pile
CN113029939A (en) * 2021-03-16 2021-06-25 北京市政建设集团有限责任公司 Pipe jacking tunnel scale-down test device and method
CN113310714A (en) * 2021-03-19 2021-08-27 无锡地铁集团有限公司 Visual test system for simulating rectangular pipe jacking construction
CN113482647A (en) * 2021-08-30 2021-10-08 中铁隧道局集团有限公司 Miniature development machine system for test
CN114251101A (en) * 2021-11-30 2022-03-29 山东大学 TBM tunneling device with duct piece assembling and grouting behind wall functions and test method

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CN104989423A (en) * 2015-06-11 2015-10-21 同济大学 Visual single-circle shield tunneling synchronous grouting slurry diffusion mode study platform and application of platform
CN106885758A (en) * 2017-03-01 2017-06-23 山东大学 One kind visualization fracture grouting diffusion process simulation test device and application method
CN107831073A (en) * 2017-11-02 2018-03-23 中山大学 Shield-tunneling construction synchronous grouting experimental rig and test method
CN208950587U (en) * 2018-08-27 2019-06-07 郑州大学 The model shielding machine of slip casting can be simulated

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CN1619280A (en) * 2004-12-09 2005-05-25 上海隧道工程股份有限公司 Large shield tunnelling analogue test platform
CN101881173A (en) * 2010-03-29 2010-11-10 上海盾构设计试验研究中心有限公司 Synchronous grouting simulation test platform of shield tunneling machine
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Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109342698A (en) * 2018-12-20 2019-02-15 中国矿业大学(北京) Earthing body sedimentation analogue test platform and test method on a kind of shield tunnel
CN109342698B (en) * 2018-12-20 2024-01-26 中国矿业大学(北京) Test platform and test method for simulating settlement of earth covering body on shield tunnel
CN109798130A (en) * 2019-01-15 2019-05-24 广州大学 A kind of Multifunctional shield synchronous grouting model test apparatus
CN111042222A (en) * 2019-12-18 2020-04-21 广东工业大学 Test device for simulating influence of shield secondary grouting process on horizontal loaded pile
CN111042222B (en) * 2019-12-18 2022-01-28 广东工业大学 Test device for simulating influence of shield secondary grouting process on horizontal loaded pile
CN113029939A (en) * 2021-03-16 2021-06-25 北京市政建设集团有限责任公司 Pipe jacking tunnel scale-down test device and method
CN113029939B (en) * 2021-03-16 2023-02-03 北京市政建设集团有限责任公司 Pipe jacking tunnel scale-down test device and method
CN113310714A (en) * 2021-03-19 2021-08-27 无锡地铁集团有限公司 Visual test system for simulating rectangular pipe jacking construction
CN113482647A (en) * 2021-08-30 2021-10-08 中铁隧道局集团有限公司 Miniature development machine system for test
CN114251101A (en) * 2021-11-30 2022-03-29 山东大学 TBM tunneling device with duct piece assembling and grouting behind wall functions and test method
CN114251101B (en) * 2021-11-30 2023-11-17 山东大学 TBM tunneling device with segment assembly and post-wall grouting functions and test method

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