CN108857679A - A kind of dustless grinding device of automobile parts - Google Patents
A kind of dustless grinding device of automobile parts Download PDFInfo
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- CN108857679A CN108857679A CN201810614910.7A CN201810614910A CN108857679A CN 108857679 A CN108857679 A CN 108857679A CN 201810614910 A CN201810614910 A CN 201810614910A CN 108857679 A CN108857679 A CN 108857679A
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- grinding
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- auto parts
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- pressing
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- 239000000428 dust Substances 0.000 claims abstract description 38
- 238000003825 pressing Methods 0.000 claims abstract description 35
- 238000006073 displacement reaction Methods 0.000 claims abstract description 20
- 238000009825 accumulation Methods 0.000 claims description 15
- 230000006835 compression Effects 0.000 claims description 11
- 238000007906 compression Methods 0.000 claims description 11
- 230000006378 damage Effects 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 208000027418 Wounds and injury Diseases 0.000 abstract description 3
- 208000014674 injury Diseases 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000003915 air pollution Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
Abstract
本发明涉及汽车配件技术领域，公开了一种汽车配件无尘打磨装置，包括箱体、门体、透明观察窗和控制面板，所述箱体内部设有打磨室和积尘室，所述打磨室和积尘室通过空气流道相连通，所述积尘室两侧分别设有出气口，各所述出气口的出气端都设有排风机，所述积尘室底部开设有排杂口；所述打磨室内设有旋转台、打磨装置、纵向位移调节装置和压紧装置；所述驱动装置、打磨装置、压紧装置和纵向位移调节装置分别电连接有电控装置，所述电控装置与所述控制面板电连接。本发明能有效防止粉尘飞扬，避免对生产环境造成污染，避免对操作人员造成伤害，大大减少了工人劳动强度，实现全自动磨削，提升了磨削质量，且能对打磨产生的粉尘进行有效处理。
The invention relates to the technical field of auto parts, and discloses a dust-free grinding device for auto parts, which includes a box body, a door body, a transparent observation window and a control panel. The dust chamber and the dust chamber are connected through the air passage, and the two sides of the dust chamber are respectively provided with air outlets, and the air outlets of each of the air outlets are equipped with exhaust fans, and the bottom of the dust chamber is provided with a miscellaneous outlet. ; The grinding chamber is provided with a rotary table, a grinding device, a longitudinal displacement adjustment device and a pressing device; the driving device, the grinding device, the pressing device and the longitudinal displacement adjustment device are respectively electrically connected to an electric control device, The device is electrically connected with the control panel. The invention can effectively prevent dust from flying, avoid pollution to the production environment, avoid injury to operators, greatly reduce the labor intensity of workers, realize automatic grinding, improve the grinding quality, and effectively control the dust generated by grinding. deal with.
Description
技术领域technical field
本发明涉及汽车配件技术领域，具体地涉及一种汽车配件无尘打磨装置。The invention relates to the technical field of auto parts, in particular to a dust-free grinding device for auto parts.
背景技术Background technique
汽车配件多数为冲压件，一体成型，这样在粗加工之后，配件的圆周上会有很多毛刺，配件的表面粗糙，光洁度差，为了保证产品的表面光洁度，满足使用需要和市场需求，需要对成型后的产品进行磨削、抛光处理，以此来提高产品质量。现有磨削主要采用人工磨削，工人劳动量大，工作效率低，磨削后的产品质量也达不到要求，另外，在打磨的过程中会产生很多粉尘，粉尘会造成空气污染，对工人身体健康也会产生危害。Most auto parts are stamped parts, which are integrally formed. After rough machining, there will be many burrs on the circumference of the parts. The surface of the parts is rough and the finish is poor. In order to ensure the surface finish of the product and meet the needs of use and market demand, the forming The final product is ground and polished to improve product quality. The existing grinding mainly adopts manual grinding, the labor load of the workers is heavy, the work efficiency is low, and the quality of the products after grinding cannot meet the requirements. In addition, a lot of dust will be generated during the grinding process, which will cause air pollution. Workers' health is also at risk.
发明内容Contents of the invention
本发明的目的是为了克服现有技术的不足，提供一种汽车配件无尘打磨装置，实现全自动磨削，大大减少了人工劳动强度，提升了磨削质量，有效提高了工作效率和成品率，并且可以有效防止粉尘飞扬，避免对生产环境造成污染，以及避免对操作人员造成伤害。The purpose of the present invention is to overcome the deficiencies of the prior art, provide a dust-free grinding device for auto parts, realize automatic grinding, greatly reduce labor intensity, improve grinding quality, and effectively improve work efficiency and yield , and can effectively prevent dust from flying, avoid pollution to the production environment, and avoid injury to operators.
为了实现上述目的，本发明提供一种汽车配件无尘打磨装置，包括箱体，所述箱体前端设有门体，所述门体上设有透明观察窗，所述透明观察窗上方的门体上设有控制面板，所述箱体内部设有打磨室和积尘室，所述打磨室设在所述积尘室上方，所述箱体的左右两侧壁上分别设有空气流道，所述空气流道一端与所述打磨室相连通，另一端与所述积尘室相连通，所述积尘室两侧分别设有出气口，各所述出气口的进气端都设有过滤网，各所述出气口的出气端都设有排风机，所述积尘室底部开设有排杂口；In order to achieve the above object, the present invention provides a dust-free grinding device for auto parts, including a box body, the front end of the box body is provided with a door body, the door body is provided with a transparent observation window, and the door above the transparent observation window There is a control panel on the body, a grinding room and a dust storage room are provided inside the box, the grinding room is set above the dust storage room, and air channels are respectively provided on the left and right side walls of the box. , one end of the air passage communicates with the grinding chamber, and the other end communicates with the dust accumulation chamber, and the two sides of the dust accumulation chamber are respectively provided with air outlets, and the air inlets of each of the air outlets are provided with There is a filter screen, an exhaust fan is provided at the air outlet of each of the air outlets, and a miscellaneous outlet is opened at the bottom of the dust accumulation chamber;
所述打磨室内设有用于放置汽车配件的旋转台、用于打磨汽车配件的打磨装置、用于调节所述打磨装置纵向位移的纵向位移调节装置和用于压紧固定汽车配件的压紧装置；The grinding chamber is provided with a rotary table for placing auto parts, a grinding device for grinding the auto parts, a longitudinal displacement adjusting device for adjusting the longitudinal displacement of the grinding device, and a pressing device for pressing and fixing the auto parts;
所述旋转台连接有用于带动其转动的驱动装置，所述打磨装置和所述压紧装置都为两个，两个所述打磨装置对称设在所述旋转台相对的两侧，两个所述压紧装置对称设在所述旋转台相对的另外两侧，所述打磨装置设在所述纵向位移调节装置上；The rotary table is connected with a driving device for driving it to rotate. There are two grinding devices and the pressing device. The two grinding devices are symmetrically arranged on opposite sides of the rotary table. The pressing device is arranged symmetrically on the other two opposite sides of the rotary table, and the grinding device is arranged on the longitudinal displacement adjusting device;
所述驱动装置、所述打磨装置、所述压紧装置和所述纵向位移调节装置分别电连接有电控装置，所述电控装置与所述控制面板电连接；The driving device, the grinding device, the pressing device and the longitudinal displacement adjusting device are respectively electrically connected to an electric control device, and the electric control device is electrically connected to the control panel;
所述打磨装置包括液压杆，所述液压杆顶端连接有连接件，所述连接件一侧设有横向电动伸缩杆，所述横向电动伸缩杆端部连接有第一电机，所述第一电机的输出轴通过弹簧连接有打磨头；所述打磨头的打磨面上均匀设有多个扇形的毛刷面；The grinding device includes a hydraulic rod, the top of the hydraulic rod is connected with a connecting piece, one side of the connecting piece is provided with a horizontal electric telescopic rod, and the end of the horizontal electric telescopic rod is connected with a first motor, and the first motor The output shaft of the output shaft is connected with a grinding head through a spring; the grinding surface of the grinding head is evenly provided with a plurality of fan-shaped brush surfaces;
所述压紧装置包括固定在所述打磨室底部的支架，所述支架底部设有垂直升降气缸，所述垂直升降气缸的活塞杆穿过所述支架上端与移动板连接，所述移动板上固定有纵向推进气缸，所述纵向推进气缸的活塞杆上设有压紧杆。The pressing device includes a bracket fixed on the bottom of the grinding chamber, the bottom of the bracket is provided with a vertical lifting cylinder, and the piston rod of the vertical lifting cylinder passes through the upper end of the bracket and is connected with the moving plate, and the moving plate A longitudinal propulsion cylinder is fixed, and a compression rod is arranged on the piston rod of the longitudinal propulsion cylinder.
优选地，所述纵向位移调节装置包括固定在所述打磨室底部的纵向丝杠，所述纵向丝杠一端连接有第二电机，所述纵向丝杠上设有滑块，所述滑块与所述液压杆底部固定连接。Preferably, the longitudinal displacement adjusting device includes a longitudinal lead screw fixed at the bottom of the grinding chamber, a second motor is connected to one end of the longitudinal lead screw, a slider is provided on the longitudinal lead screw, and the slider and The bottom of the hydraulic rod is fixedly connected.
优选地，所述压紧杆下端设有橡胶垫。Preferably, a rubber pad is provided at the lower end of the pressing rod.
优选地，所述压紧杆为U形压紧杆。Preferably, the pressing rod is a U-shaped pressing rod.
优选地，所述旋转台上设有电磁吸盘。Preferably, an electromagnetic chuck is provided on the turntable.
优选地，所述电控装置为PLC控制器。Preferably, the electronic control device is a PLC controller.
本发明将打磨室设在箱体内，操作人员只需在箱体外操作控制面板来控制打磨，可以有效防止粉尘飞扬，避免对生产环境造成污染，以及避免对操作人员造成伤害，大大减少了工人劳动强度，实现全自动磨削，提升了磨削质量，有效提高了工作效率和成品率，且能对打磨产生的粉尘进行有效处理；本发明打磨装置对称设在旋转台相对的两侧，能够同时对汽车配件的两侧进行打磨，打磨效率高，且能够针对不同尺寸的汽车配件随时调整打磨位置；本发明压紧装置对称设在旋转台相对的另外两侧，能够对汽车配件的另外两侧进行压紧，能够针对不同尺寸的汽车配件进行有效固定。In the present invention, the grinding room is set in the box, and the operator only needs to operate the control panel outside the box to control the grinding, which can effectively prevent dust from flying, avoid pollution to the production environment, and avoid injury to the operator, greatly reducing the number of workers. Labor intensity, realize automatic grinding, improve grinding quality, effectively improve work efficiency and yield, and can effectively treat the dust generated by grinding; the grinding device of the present invention is symmetrically arranged on the opposite sides of the rotary table, which can At the same time, the two sides of the auto parts are polished, the grinding efficiency is high, and the grinding position can be adjusted at any time for auto parts of different sizes; the pressing device of the present invention is symmetrically arranged on the other two sides opposite to the rotary table, and can be used for the other two parts of the auto parts. Pressing on the side can effectively fix auto parts of different sizes.
附图说明Description of drawings
图1是本发明的箱体内部结构示意图；Fig. 1 is a schematic diagram of the internal structure of the casing of the present invention;
图2是本发明的箱体前端结构示意图；Fig. 2 is a schematic diagram of the structure of the front end of the box of the present invention;
图3是本发明的打磨室内部结构的侧视图；Fig. 3 is a side view of the internal structure of the grinding chamber of the present invention;
图4是本发明的压紧装置的结构示意图；Fig. 4 is a schematic structural view of the pressing device of the present invention;
图5是本发明的打磨头的结构示意图。Fig. 5 is a schematic structural view of the grinding head of the present invention.
附图标记说明Explanation of reference signs
1打磨室 2箱体1 Grinding chamber 2 Cabinet
3空气流道 4连接件3Air runner 4Connector
5液压杆 6滑块5 Hydraulic Rod 6 Slider
7排风机 8出气口7 Exhaust fan 8 Air outlet
9积尘室 10支架9 Dust chamber 10 Bracket
11排杂口 12垂直升降气缸11 Miscellaneous outlet 12 Vertical lifting cylinder
13旋转台 14压紧杆13 Rotary table 14 Compression rod
15垂直升降气缸的活塞杆 16纵向推进气缸15 Piston rod of vertical lift cylinder 16 Longitudinal propulsion cylinder
17移动板 18打磨头17 Moving plate 18 Grinding head
19弹簧 20第一电机19 spring 20 first motor
21横向电动伸缩杆 22透明观察窗21 Horizontal electric telescopic rod 22 Transparent observation window
23控制面板 24门体23 control panel 24 door body
25纵向推进气缸的活塞杆 26纵向丝杠25 The piston rod of the longitudinal advance cylinder 26 Longitudinal lead screw
27第二电机 28打磨面27 second motor 28 grinding surface
29毛刷面29 brush surface
具体实施方式Detailed ways
以下结合附图对本发明的具体实施方式进行详细说明。应当理解的是，此处所描述的具体实施方式仅用于说明和解释本发明，并不用于限制本发明。Specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
本发明提供一种汽车配件无尘打磨装置，如图1至图5所示，包括箱体2，所述箱体2前端设有门体24，所述门体24上设有透明观察窗22，所述透明观察窗22上方的门体24上设有控制面板23，所述箱体2内部设有打磨室1和积尘室9，所述打磨室1设在所述积尘室9上方，所述箱体2的左右两侧壁上分别设有空气流道3，所述空气流道3一端与所述打磨室1相连通，另一端与所述积尘室9相连通，所述积尘室9两侧分别设有出气口8，各所述出气口8的进气端都设有过滤网，各所述出气口8的出气端都设有排风机7，所述积尘室9底部开设有排杂口11；所述打磨室1内设有用于放置汽车配件的旋转台13、用于打磨汽车配件的打磨装置、用于调节所述打磨装置纵向位移的纵向位移调节装置和用于压紧固定汽车配件的压紧装置；所述旋转台13连接有用于带动其转动的驱动装置，所述打磨装置和所述压紧装置都为两个，两个所述打磨装置对称设在所述旋转台13相对的两侧，两个所述压紧装置对称设在所述旋转台13相对的另外两侧，所述打磨装置设在所述纵向位移调节装置上；所述驱动装置、所述打磨装置、所述压紧装置和所述纵向位移调节装置分别电连接有电控装置，所述电控装置与所述控制面板23电连接；所述打磨装置包括液压杆5，所述液压杆5顶端连接有连接件4，所述连接件4一侧设有横向电动伸缩杆21，所述横向电动伸缩杆21端部连接有第一电机20，所述第一电机20的输出轴通过弹簧19连接有打磨头18；所述打磨头18的打磨面28上均匀设有多个扇形的毛刷面29；所述压紧装置包括固定在所述打磨室1底部的支架10，所述支架10底部设有垂直升降气缸12，所述垂直升降气缸12的活塞杆15穿过所述支架10上端与移动板17连接，所述移动板17上固定有纵向推进气缸16，所述纵向推进气缸16的活塞杆25上设有压紧杆14。The present invention provides a dust-free grinding device for auto parts, as shown in Figures 1 to 5, comprising a box body 2, the front end of the box body 2 is provided with a door body 24, and the door body 24 is provided with a transparent observation window 22 , the door body 24 above the transparent observation window 22 is provided with a control panel 23, the inside of the box body 2 is provided with a grinding chamber 1 and a dust accumulation chamber 9, and the grinding chamber 1 is located above the dust accumulation chamber 9 , the left and right side walls of the box body 2 are respectively provided with an air flow channel 3, one end of the air flow channel 3 communicates with the grinding chamber 1, and the other end communicates with the dust accumulation chamber 9, the Both sides of dust accumulation chamber 9 are provided with air outlet 8 respectively, and the air inlet end of each described air outlet 8 is all provided with filter screen, and the air outlet end of each described air outlet 8 is all provided with blower fan 7, and described dust accumulation chamber 9 The bottom is provided with a miscellaneous outlet 11; the grinding chamber 1 is provided with a rotary table 13 for placing auto parts, a grinding device for grinding auto parts, a longitudinal displacement adjustment device for adjusting the longitudinal displacement of the grinding device and A pressing device for pressing and fixing auto parts; the rotary table 13 is connected with a driving device for driving it to rotate, the grinding device and the pressing device are two, and the two grinding devices are symmetrically arranged On the opposite sides of the turntable 13, two pressing devices are arranged symmetrically on the opposite sides of the turntable 13, and the grinding device is arranged on the longitudinal displacement adjustment device; the driving device , the grinding device, the pressing device and the longitudinal displacement adjusting device are electrically connected with an electric control device, and the electric control device is electrically connected with the control panel 23; the grinding device includes a hydraulic rod 5, the The top of the hydraulic rod 5 is connected with a connector 4, and one side of the connector 4 is provided with a horizontal electric telescopic rod 21, and the end of the horizontal electric telescopic rod 21 is connected with a first motor 20, and the output of the first motor 20 is The shaft is connected with a grinding head 18 through a spring 19; the grinding surface 28 of the grinding head 18 is evenly provided with a plurality of fan-shaped brush surfaces 29; the pressing device includes a bracket 10 fixed on the bottom of the grinding chamber 1, The bottom of the support 10 is provided with a vertical lifting cylinder 12, the piston rod 15 of the vertical lifting cylinder 12 passes through the upper end of the support 10 and is connected with the moving plate 17, and the moving plate 17 is fixed with a longitudinal advancing cylinder 16. A compression rod 14 is provided on the piston rod 25 of the longitudinally propelling cylinder 16 .
本发明将打磨室1设在箱体2内，箱体2上设有门体24，门体24上可以设置用于开闭门体24的把手，可以通过打开门体24将需要打磨的汽车配件放置在打磨室1内，然后关上门体24，门体24上设有控制面板23，操作人员只需在箱体外操作控制面板23来控制打磨，可以有效防止粉尘飞扬，避免对生产环境造成污染，以及避免对操作人员造成伤害，另一方面也能有效隔音，降低打磨时产生的噪音；门体24上设有透明观察窗22，操作人员可以通过透明观察窗22观察打磨室1内的打磨情况。In the present invention, the grinding chamber 1 is arranged in the box body 2, and the box body 2 is provided with a door body 24. A handle for opening and closing the door body 24 can be arranged on the door body 24, and the car that needs to be polished can be opened by opening the door body 24. Put the accessories in the grinding room 1, and then close the door 24. The control panel 23 is installed on the door 24. The operator only needs to operate the control panel 23 outside the box to control the grinding, which can effectively prevent dust from flying and avoid damage to the production environment. cause pollution, and avoid causing harm to the operator, on the other hand, it can also effectively insulate the sound and reduce the noise generated during grinding; the door body 24 is provided with a transparent observation window 22, and the operator can observe the inside of the grinding chamber 1 through the transparent observation window 22 grinding condition.
本发明在打磨室1下方设置积尘室9，打磨室1和积尘室9之间通过空气流道3相连通，积尘室9两侧分别设有出气口8，各所述出气口8的出气端都设有排风机7，启动排风机7后，打磨室1内打磨产生的粉尘就会通过空气流道3进入到积尘室9，重量较轻的粉尘通过出气口8排入空气中，因为各所述出气口8的进气端都设有过滤网，粉尘经过滤后排入空气中，不会对人体产生危害，而重量较重的粉尘就会通过积尘室9底部开设的排杂口11排出，从而对打磨室1内的粉尘进行有效处理。In the present invention, a dust accumulation chamber 9 is arranged below the grinding chamber 1, and the grinding chamber 1 and the dust accumulation chamber 9 are connected through an air flow channel 3. Air outlets 8 are respectively provided on both sides of the dust accumulation chamber 9, and each of the air outlets 8 Exhaust fans 7 are arranged at the air outlets of the exhaust fans 7. After starting the exhaust fans 7, the dust generated by grinding in the grinding chamber 1 will enter the dust accumulation chamber 9 through the air flow channel 3, and the lighter dust will be discharged into the air through the air outlet 8. Among them, because the air inlet end of each air outlet 8 is provided with a filter screen, the dust is discharged into the air after being filtered, and will not cause harm to the human body, and the dust with a heavier weight will pass through the bottom of the dust chamber 9. The miscellaneous outlet 11 is discharged, so that the dust in the grinding chamber 1 is effectively treated.
本发明中，所述驱动装置为伺服电机或与凸轮连接的气缸，通过驱动装置带动旋转台13旋转。In the present invention, the driving device is a servo motor or a cylinder connected with a cam, and the rotating table 13 is driven to rotate by the driving device.
本发明中，所述纵向位移调节装置包括固定在所述打磨室1底部的纵向丝杠26，所述纵向丝杠26一端连接有第二电机27，所述纵向丝杠26上设有滑块6，所述滑块6与所述液压杆5底部固定连接。In the present invention, the longitudinal displacement adjusting device includes a longitudinal lead screw 26 fixed at the bottom of the grinding chamber 1, one end of the longitudinal lead screw 26 is connected with a second motor 27, and a slider is arranged on the longitudinal lead screw 26 6. The slider 6 is fixedly connected to the bottom of the hydraulic rod 5 .
本发明打磨装置对称设在所述旋转台13相对的两侧，能够同时对汽车配件的两侧进行打磨，打磨效率高。本发明打磨装置可以在所述打磨室底部纵向移动，所述打磨装置的具体工作过程为：首先通过第二电机27驱动纵向丝杠26转动，从而带动打磨装置纵向移动，当打磨装置移动到工作点时，第二电机27停止运行，然后通过打磨装置的液压杆5调节打磨头18的垂直高度，横向电动伸缩杆21调节打磨头18的横向位移，从而使得打磨头18接触到汽车配件上需要打磨的位置进行打磨。通过液压杆5和横向电动伸缩杆21的配合使用，便于针对不同尺寸的汽车配件随时调整打磨位置。The grinding device of the present invention is symmetrically arranged on opposite sides of the rotary table 13, and can simultaneously grind both sides of the auto parts, and the grinding efficiency is high. The grinding device of the present invention can move longitudinally at the bottom of the grinding chamber. The specific working process of the grinding device is as follows: first, the second motor 27 drives the longitudinal screw 26 to rotate, thereby driving the grinding device to move longitudinally. point, the second motor 27 stops running, then adjust the vertical height of the grinding head 18 through the hydraulic rod 5 of the grinding device, and the horizontal electric telescopic rod 21 adjusts the lateral displacement of the grinding head 18, so that the grinding head 18 needs to be touched on the auto parts Grinding is performed at the position where the grinding is performed. Through the cooperative use of the hydraulic rod 5 and the horizontal electric telescopic rod 21, it is convenient to adjust the grinding position at any time for auto parts of different sizes.
本发明压紧装置对称设在所述旋转台13相对的另外两侧，能够对汽车配件的另外两侧进行压紧，能够对汽车配件进行有效固定。图4是压紧装置的结构示意图，所述压紧装置的具体工作过程为：首先通过垂直升降气缸12带动垂直升降气缸12的活塞杆15上下移动，垂直升降气缸12的活塞杆15带动移动板17上下移动，从而对压紧杆14进行高度调节，使得压紧杆14的高度高于汽车配件的顶部，然后通过纵向推进气缸16对压紧杆14的纵向位移进行调节，使得压紧杆14伸出到汽车配件上方，然后再通过垂直升降气缸12带动压紧杆14下移，从而使得压紧杆14压紧汽车配件。通过垂直升降气缸12和纵向推进气缸16的配合使用，便于针对不同尺寸的汽车配件进行有效固定。The pressing device of the present invention is arranged symmetrically on the other two opposite sides of the rotary table 13, and can press the other two sides of the auto parts, and can effectively fix the auto parts. Fig. 4 is a structural schematic diagram of the pressing device, and the specific working process of the pressing device is as follows: first, the piston rod 15 of the vertical lifting cylinder 12 is driven to move up and down by the vertical lifting cylinder 12, and the piston rod 15 of the vertical lifting cylinder 12 drives the moving plate 17 moves up and down to adjust the height of the compression rod 14, so that the height of the compression rod 14 is higher than the top of the auto parts, and then adjust the longitudinal displacement of the compression rod 14 through the longitudinal advance cylinder 16, so that the compression rod 14 Stretch out above the auto parts, and then drive the compression rod 14 to move down through the vertical lifting cylinder 12, so that the compression rod 14 compresses the auto parts. Through the cooperative use of the vertical lifting cylinder 12 and the longitudinal propulsion cylinder 16, it is convenient to effectively fix automobile accessories of different sizes.
当汽车配件的两侧打磨完毕后，通过驱动装置带动旋转台13旋转，从而打磨汽车配件的另外两侧，无需手动更换，实现汽车配件的全自动磨削。After the two sides of the auto parts are polished, the rotating table 13 is driven to rotate by the driving device, so that the other two sides of the auto parts are polished without manual replacement, and the automatic grinding of the auto parts is realized.
本发明中，所述驱动装置、所述打磨装置、所述压紧装置和所述纵向位移调节装置分别电连接有电控装置，所述电控装置与所述控制面板23电连接，通过操作控制面板23实时控制本发明的整个打磨过程，实现全自动磨削，大大减少了人工劳动强度，提升了磨削质量，有效提高了工作效率和成品率。其中所述电控装置优选为PLC控制器。In the present invention, the driving device, the grinding device, the pressing device and the longitudinal displacement adjusting device are respectively electrically connected with an electric control device, and the electric control device is electrically connected with the control panel 23, and by operating The control panel 23 controls the entire grinding process of the present invention in real time, realizes automatic grinding, greatly reduces labor intensity, improves grinding quality, and effectively improves work efficiency and yield. Wherein the electronic control device is preferably a PLC controller.
本发明中，所述第一电机20的输出轴通过弹簧19与打磨头18连接，避免了现有的刚性连接，使打磨头18与汽车配件弹性接触，从而避免对薄板型的工件造成损害。In the present invention, the output shaft of the first motor 20 is connected to the grinding head 18 through the spring 19, which avoids the existing rigid connection, and makes the grinding head 18 elastically contact with the auto parts, thereby avoiding damage to the thin-plate workpiece.
本发明中，如图5所示，所述打磨头18的打磨面28上均匀设有多个扇形的毛刷面29，在打磨头18高速旋转进行打磨的同时，毛刷面29上的毛刷对打磨后的部分进行清扫，能够清扫掉打磨部分上的粉尘，无需打磨后人工清扫，打磨后汽车配件可以直接进行喷涂等其它处理，提高了工作效率。In the present invention, as shown in Figure 5, a plurality of fan-shaped brush surfaces 29 are evenly arranged on the grinding surface 28 of the grinding head 18. When the grinding head 18 rotates at a high speed for grinding, the hair on the brush surface 29 The brush cleans the polished part, which can clean the dust on the polished part, without manual cleaning after polishing, and the auto parts can be directly sprayed and other treatments after polishing, which improves the work efficiency.
优选地，所述压紧杆14下端设有橡胶垫，橡胶垫能够减弱汽车配件所受到的压力，避免压力过大遭到损坏。Preferably, the lower end of the pressing rod 14 is provided with a rubber pad, which can reduce the pressure on the auto parts and avoid damage due to excessive pressure.
优选地，所述压紧杆14为U形压紧杆，能够更好的对汽车配件进行压紧。Preferably, the pressing rod 14 is a U-shaped pressing rod, which can better compress the auto parts.
为了进一步固定汽车配件，优选地，在所述旋转台13上设有电磁吸盘，通过电磁吸盘的吸附作用对汽车配件进行固定。In order to further fix the auto parts, preferably, an electromagnetic chuck is provided on the rotary table 13, and the auto parts are fixed through the adsorption of the electromagnetic chuck.
以上结合附图详细描述了本发明的优选实施方式，但是，本发明并不限于上述实施方式中的具体细节，在本发明的技术构思范围内，可以对本发明的技术方案进行多种简单变型，这些简单变型均属于本发明的保护范围。The preferred embodiment of the present invention has been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the specific details of the above embodiment, within the scope of the technical concept of the present invention, various simple modifications can be made to the technical solution of the present invention, These simple modifications all belong to the protection scope of the present invention.
另外需要说明的是，在上述具体实施方式中所描述的各个具体技术特征，在不矛盾的情况下，可以通过任何合适的方式进行组合，为了避免不必要的重复，本发明对各种可能的组合方式不再另行说明。In addition, it should be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable way if there is no contradiction. The combination method will not be described separately.
此外，本发明的各种不同的实施方式之间也可以进行任意组合，只要其不违背本发明的思想，其同样应当视为本发明所公开的内容。In addition, various combinations of different embodiments of the present invention can also be combined arbitrarily, as long as they do not violate the idea of the present invention, they should also be regarded as the disclosed content of the present invention.
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Application publication date: 20181123 |
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| WD01 | Invention patent application deemed withdrawn after publication |