CN108857648A - A kind of drawing process of sheet metal wire drawing system and the system - Google Patents

A kind of drawing process of sheet metal wire drawing system and the system Download PDF

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CN108857648A
CN108857648A CN201810769815.4A CN201810769815A CN108857648A CN 108857648 A CN108857648 A CN 108857648A CN 201810769815 A CN201810769815 A CN 201810769815A CN 108857648 A CN108857648 A CN 108857648A
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plate
frame
wire
wire drawing
rack
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CN108857648B (en
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范满香
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Guangzhou Cobelco Elevator Decoration Engineering Co Ltd
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Hefei Wo Song Mdt Infotech Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/10Single-purpose machines or devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Metal Extraction Processes (AREA)

Abstract

The present invention relates to the drawing process of a kind of sheet metal wire drawing system and the system, including bottom plate, mounting rack, conveying device and wire-drawing frame, mounting rack is installed on the bottom plate, wire-drawing frame is installed on mounting rack, wire-drawing frame lower end is disposed with conveying device, conveying device is mounted on bottom plate, conveying device includes that workbench, guide rail, electronic sliding block, rack, extruding cylinder, stripper plate, fixed plate, lift telescopic plate, lifting cylinder, auxiliary frame and limit telescopic plate, wire-drawing frame include driving mechanism and wire-drawing mechanism.The problems such as present invention can solve can only once be handled one piece of sheet metal present in existing sheet metal drawing process, working efficiency is low poor with the moving stability, the function of may be implemented to carry out sheet metal automation wire drawing has many advantages, such as can while to handle two plates, that work efficiency is high is high with the moving stability.

Description

一种金属板材拉丝加工系统及该系统的拉丝工艺A metal plate wire drawing processing system and the wire drawing process of the system

技术领域technical field

本发明涉及金属板材加工设备领域,具体的说是一种金属板材拉丝加工系统及该系统的拉丝工艺。The invention relates to the field of sheet metal processing equipment, in particular to a sheet metal wire drawing processing system and a wire drawing process of the system.

背景技术Background technique

拉丝处理是通过研磨产品在工件表面形成线纹,起到装饰效果的一种表面处理手段。由于表面拉丝处理能够体现金属材料的质感,所以得到了越来越多用户的喜爱和越来越广泛的应用。表面拉丝的加工方式,要根据拉丝效果的要求、不同的工件表面的大小和形状选择不同的加工方式。拉丝方式有手工拉丝和机械拉丝两种方式。采用手工拉丝不仅需要投入很高的人工成本,而且长时间工作后,工作人员会产生疲劳,无法进行高效率的拉丝工作,生产效益不高。而现有的机械拉丝方法大多一次只能对一块金属板材进行加工,工作效率不够高,且板材在拉丝与移动过程中的稳定性不足,容易对工作的正常进行造成影响。为了解决上述问题,本发明提供了一种金属板材拉丝加工系统。Wire drawing treatment is a surface treatment method that forms lines on the surface of the workpiece by grinding the product to achieve a decorative effect. Because the brushed surface treatment can reflect the texture of metal materials, it has been loved by more and more users and has become more and more widely used. The processing method of surface drawing should choose different processing methods according to the requirements of drawing effect and the size and shape of different workpiece surfaces. There are two ways of drawing: manual drawing and mechanical drawing. Manual wire drawing not only requires a high labor cost, but also after a long time of work, the staff will be fatigued, unable to perform efficient wire drawing work, and the production efficiency is not high. Most of the existing mechanical wire drawing methods can only process one metal plate at a time, the work efficiency is not high enough, and the stability of the plate during the wire drawing and moving process is insufficient, which easily affects the normal work. In order to solve the above problems, the present invention provides a metal plate wire drawing processing system.

发明内容Contents of the invention

为了弥补现有技术的不足,本发明提供了一种金属板材拉丝加工系统及该系统的拉丝工艺,可以解决现有金属板材拉丝过程中存在的一次只能对一块金属板材进行处理、工作效率低与移动稳定性差等问题,可以实现对金属板材进行自动化拉丝的功能,具有可同时对两块板材进行处理、工作效率高与移动稳定性高等优点。In order to make up for the deficiencies in the prior art, the present invention provides a sheet metal wire drawing processing system and the wire drawing process of the system, which can solve the problem that only one sheet metal can be processed at a time and the work efficiency is low in the existing sheet metal wire drawing process It can realize the function of automatic wire drawing of metal plates, and has the advantages of processing two plates at the same time, high work efficiency and high movement stability.

本发明所要解决其技术问题所采用以下技术方案来实现:一种金属板材拉丝加工系统,包括底板、安装架、输送装置与拉丝装置,所述底板上安装有安装架,安装架上安装有拉丝装置,拉丝装置下端布置有输送装置,输送装置安装在底板上;其中:The technical problems to be solved by the present invention are achieved by adopting the following technical solutions: a metal plate wire drawing processing system, including a base plate, a mounting frame, a conveying device and a wire drawing device, the mounting frame is installed on the base plate, and the drawing wire is installed on the mounting frame device, the lower end of the wire drawing device is arranged with a conveying device, and the conveying device is installed on the bottom plate; where:

所述输送装置包括工作台、导轨、电动滑块、放置架、挤压气缸、挤压板、固定板、升降伸缩板、升降气缸、辅助架与限位伸缩板,工作台安装在底板上,工作台台面为弧面结构,且导轨下端与工作台台面相紧贴,工作台前后两侧对称安装有导轨,导轨上下两端通过滑动配合方式对称安装有电动滑块,电动滑块数量为五,相邻电动滑块之间通过链条相连接,电动滑块上安装有放置架,相邻放置架之间通过链条相连接,放置架为L型结构,放置架侧壁上开设有圆孔,圆孔内设置有挤压气缸,挤压气缸顶端安装有挤压板,挤压气缸安装在固定板上,固定板安装在电动滑块上,放置架正上方布置有升降伸缩板,升降伸缩板安装在安装架下端,升降伸缩板下端与辅助架相连接,升降伸缩板内侧安装有升降气缸,升降气缸顶端安装在辅助架上,辅助架下端从左往右均匀安装有限位伸缩板,且辅助架为倒L型结构,辅助架侧壁上通过轴承从左往右均匀安装有转动柱,使得在对移动中的金属板材起到导向支撑作用的同时,不会对其正常移动造成阻碍,保证了工作的正常进行;将待处理的金属板材放置在放置架上并通过挤压气缸对其进行固定后,电动滑块带动金属板材移动至拉丝装置外侧,在金属板材移动过程中通过升降气缸带动辅助架移动至适当位置,使得限位伸缩板下端不与金属板材上端接触,同时辅助架侧壁紧贴在金属板材上,对金属板材的移动起到辅助导引作用,增强了移动过程中的稳定性,当金属板材移动至拉丝装置外侧时,通过升降气缸带动辅助架进行同步运动,直至限位伸缩板下端紧压在金属板材上端,与金属板材相接触的限位伸缩板在压力作用下长度减小,不与金属板材相接触的限位伸缩板仍保持原有长度,因此金属板材在拉丝过程中不会发生左右位移,避免拉丝过程中由于金属板材位置移动而对拉丝的正常进行造成影响,保证了拉丝质量,且可同时对两块板材进行处理,减小了工作时间,提高了工作效率。The conveying device includes a workbench, guide rails, electric sliders, a placement frame, an extrusion cylinder, an extrusion plate, a fixed plate, a lifting telescopic plate, a lifting cylinder, an auxiliary frame and a limit telescopic plate, and the workbench is installed on the bottom plate. The table surface of the workbench is an arc surface structure, and the lower end of the guide rail is closely attached to the table surface of the workbench. The guide rails are installed symmetrically on the front and rear sides of the workbench. The upper and lower ends of the guide rail are symmetrically installed with electric sliders through sliding fit. The number of electric sliders is five. , the adjacent electric sliders are connected by a chain, the electric slider is equipped with a placement frame, and the adjacent placement frames are connected by a chain. The placement frame is an L-shaped structure, and a round hole is opened on the side wall of the placement frame. There is an extrusion cylinder inside the round hole, and an extrusion plate is installed on the top of the extrusion cylinder. Installed at the lower end of the installation frame, the lower end of the lifting telescopic plate is connected with the auxiliary frame, the lifting cylinder is installed inside the lifting telescopic plate, the top of the lifting cylinder is installed on the auxiliary frame, and the limited expansion plate is evenly installed on the lower end of the auxiliary frame from left to right, and the auxiliary The frame is an inverted L-shaped structure, and the side wall of the auxiliary frame is evenly equipped with rotating columns from left to right through bearings, so that it will not hinder the normal movement of the moving metal plate while guiding and supporting it, ensuring After the metal sheet to be processed is placed on the rack and fixed by the extrusion cylinder, the electric slider drives the metal sheet to move to the outside of the wire drawing device, and the metal sheet is driven by the lifting cylinder during the moving process. The auxiliary frame is moved to an appropriate position, so that the lower end of the limit expansion plate does not contact the upper end of the metal sheet, and at the same time, the side wall of the auxiliary frame is closely attached to the metal sheet, which plays an auxiliary guiding role in the movement of the metal sheet and enhances the safety during the movement. Stability, when the metal plate moves to the outside of the wire drawing device, the auxiliary frame is driven by the lifting cylinder to move synchronously until the lower end of the limit expansion plate is pressed against the upper end of the metal plate, and the limit expansion plate in contact with the metal plate is under pressure The length is reduced, and the limit telescopic plate that is not in contact with the metal sheet still maintains the original length, so the metal sheet will not move left and right during the wire drawing process, avoiding damage to the normal wire drawing due to the position movement of the metal sheet during the wire drawing process Influence, the wire drawing quality is guaranteed, and two plates can be processed at the same time, which reduces the working time and improves the working efficiency.

所述拉丝装置包括驱动机构与拉丝机构,驱动机构安装在安装架下端,驱动机构前后两端安装有拉丝机构;通过驱动机构带动拉丝机构对金属板材表面进行拉丝处理,且可同时对两块板材进行拉丝,提高了工作效率。The wire drawing device includes a driving mechanism and a wire drawing mechanism, the driving mechanism is installed at the lower end of the mounting frame, and the front and rear ends of the driving mechanism are equipped with a wire drawing mechanism; the driving mechanism drives the wire drawing mechanism to perform wire drawing on the surface of the metal sheet, and can simultaneously process two sheets. Wire drawing improves work efficiency.

所述驱动机构包括工作架、驱动电机、安装板、驱动齿轮、从动齿轮、转动轴、连接架与转动板,工作架安装在安装架下端,工作架为L型结构,工作架上通过电机座安装有驱动电机,驱动电机输出轴与驱动齿轮侧壁相连接,驱动齿轮通过轴承安装在安装板上,安装板安装在工作架侧壁上,驱动齿轮上啮合有从动齿轮,从动齿轮中部设置有通孔,通孔内安装有转动轴,转动轴前后侧壁紧贴在连接架上,连接架安装在安装架下端,转动轴前后两端安装有转动板,转动板外侧安装有拉丝机构;通过驱动电机、驱动齿轮与从动齿轮的共同配合,转动轴带动转动板进行转动,使得转动板外侧安装的拉丝机构能够进行往复直线运动,从而对金属板材进行拉丝处理。The driving mechanism includes a working frame, a driving motor, a mounting plate, a driving gear, a driven gear, a rotating shaft, a connecting frame and a rotating plate, and the working frame is installed at the lower end of the mounting frame. The seat is equipped with a driving motor, and the output shaft of the driving motor is connected with the side wall of the driving gear. There is a through hole in the middle, and a rotating shaft is installed in the through hole. The front and rear side walls of the rotating shaft are close to the connecting frame, and the connecting frame is installed at the lower end of the mounting frame. Mechanism; through the joint cooperation of the driving motor, the driving gear and the driven gear, the rotating shaft drives the rotating plate to rotate, so that the wire drawing mechanism installed outside the rotating plate can perform reciprocating linear motion, thereby performing wire drawing on the metal plate.

所述拉丝机构包括凸柱、滑动架、限位板、连接板与刷板,凸柱一端安装在转动板外侧,凸柱另一端通过滑动配合方式安装在滑动架上开设的滑槽内,滑动架通过滑动配合方式安装在限位板上开设的滑动槽内,限位板上端安装有连接板,连接板安装在安装架下端,滑动架外侧安装有刷板,刷板侧壁上均匀设置有钢丝刷毛;转动板在转动过程中,带动凸柱在滑动架上开设的滑槽内进行竖直方向的往复直线运动,从而带动滑动架在滑动槽内进行水平方向的往复直线运动,使得刷板能够在金属板材表面进行往复运动,从而实现拉丝的功能。The wire drawing mechanism includes a boss, a sliding frame, a limit plate, a connecting plate and a brush plate. One end of the boss is installed on the outside of the rotating plate, and the other end of the boss is installed in the chute opened on the sliding frame by sliding fit. The frame is installed in the sliding groove opened on the limiting plate by sliding fit, the connecting plate is installed on the upper end of the limiting plate, the connecting plate is installed on the lower end of the mounting frame, the brush plate is installed on the outside of the sliding frame, and the Steel wire bristles; during the rotation of the rotating plate, it drives the convex column to perform vertical reciprocating linear motion in the chute set on the sliding frame, thereby driving the sliding frame to perform horizontal reciprocating linear motion in the sliding groove, so that the brush plate It can reciprocate on the surface of the metal sheet to realize the function of wire drawing.

此外,本发明还提供了一种金属板材拉丝加工系统的拉丝工艺,包括以下步骤:In addition, the present invention also provides a wire drawing process of a sheet metal wire drawing processing system, comprising the following steps:

1、将待处理的金属板材放置在放置架上并通过挤压气缸对其进行固定后,电动滑块带动金属板材移动至拉丝装置外侧,在金属板材移动过程中通过升降气缸带动辅助架移动至适当位置,使得限位伸缩板下端不与金属板材上端接触,同时辅助架侧壁紧贴在金属板材上,对金属板材的移动起到辅助导引作用,增强了移动过程中的稳定性;1. After the metal sheet to be processed is placed on the rack and fixed by the extrusion cylinder, the electric slider drives the metal sheet to move to the outside of the wire drawing device, and the lifting cylinder drives the auxiliary frame to move to the outside of the wire drawing device during the movement of the metal sheet. Appropriate position, so that the lower end of the limit expansion plate does not contact the upper end of the metal plate, and at the same time, the side wall of the auxiliary frame is close to the metal plate, which plays an auxiliary guiding role in the movement of the metal plate and enhances the stability during the movement;

2、当金属板材移动至拉丝装置外侧时,通过升降气缸带动辅助架进行同步运动,直至限位伸缩板下端紧压在金属板材上端,与金属板材相接触的限位伸缩板在压力作用下长度减小,不与金属板材相接触的限位伸缩板仍保持原有长度,因此金属板材在拉丝过程中不会发生左右位移,避免拉丝过程中由于金属板材位置移动而对拉丝的正常进行造成影响;2. When the metal plate moves to the outside of the wire drawing device, the auxiliary frame is driven by the lifting cylinder to move synchronously until the lower end of the limit expansion plate is pressed against the upper end of the metal plate, and the limit expansion plate in contact with the metal plate is under pressure. Reduced, the limit telescopic plate that is not in contact with the metal sheet still maintains the original length, so the metal sheet will not shift left and right during the wire drawing process, and avoid the normal drawing due to the position movement of the metal sheet during the wire drawing process. ;

3、通过驱动电机、驱动齿轮与从动齿轮的共同配合,转动轴带动转动板进行转动,转动板在转动过程中,带动凸柱在滑动架上开设的滑槽内进行竖直方向的往复直线运动,从而带动滑动架在滑动槽内进行水平方向的往复直线运动,使得刷板能够在金属板材表面进行往复运动,在钢丝刷毛的摩擦下,实现拉丝的功能,本发明可以解决现有金属板材拉丝过程中存在的一次只能对一块金属板材进行处理、工作效率低与移动稳定性差等问题,可以实现对金属板材进行自动化拉丝的功能。3. Through the joint cooperation of the driving motor, the driving gear and the driven gear, the rotating shaft drives the rotating plate to rotate. During the rotating process, the rotating plate drives the convex column to perform a vertical reciprocating straight line in the chute set on the sliding frame. movement, thereby driving the sliding frame to reciprocate linearly in the horizontal direction in the sliding groove, so that the brush plate can reciprocate on the surface of the metal sheet, and under the friction of the steel wire bristles, the function of wire drawing is realized. The present invention can solve the problem of existing metal sheet In the wire drawing process, only one metal sheet can be processed at a time, low work efficiency and poor movement stability, etc., and the function of automatic wire drawing of metal sheets can be realized.

与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:

1.本发明可以解决现有金属板材拉丝过程中存在的一次只能对一块金属板材进行处理、工作效率低与移动稳定性差等问题,可以实现对金属板材进行自动化拉丝的功能,具有可同时对两块板材进行处理、工作效率高与移动稳定性高等优点;1. The present invention can solve the problems that only one metal sheet can be processed at a time, low work efficiency and poor movement stability in the existing metal sheet drawing process, and can realize the function of automatic wire drawing of the metal sheet. It has the advantages of processing two plates, high work efficiency and high movement stability;

2.本发明设置有输送装置,金属板材移动过程中通过升降气缸带动辅助架移动至适当位置,使得限位伸缩板下端不与金属板材上端接触,同时辅助架侧壁紧贴在金属板材上,对金属板材的移动起到辅助导引作用,增强了移动过程中的稳定性,在拉丝过程中,与金属板材相接触的限位伸缩板在压力作用下长度减小,不与金属板材相接触的限位伸缩板仍保持原有长度,因此金属板材在拉丝过程中不会发生左右位移,避免拉丝过程中由于金属板材位置移动而对拉丝的正常进行造成影响,保证了拉丝质量;2. The present invention is equipped with a conveying device. During the moving process of the metal sheet, the lifting cylinder drives the auxiliary frame to move to an appropriate position, so that the lower end of the limit expansion plate does not contact the upper end of the metal sheet, and at the same time, the side wall of the auxiliary frame is closely attached to the metal sheet. It plays an auxiliary guiding role in the movement of the metal sheet, and enhances the stability during the moving process. During the wire drawing process, the length of the limit telescopic plate in contact with the metal sheet decreases under pressure, and does not contact the metal sheet. The limit expansion plate still maintains the original length, so the metal plate will not shift left and right during the wire drawing process, avoiding the influence on the normal drawing due to the position movement of the metal plate during the wire drawing process, and ensuring the quality of the wire drawing;

3.本发明设置有拉丝装置,通过驱动机构带动拉丝机构对金属板材表面进行拉丝处理,且可同时对两块板材进行拉丝,提高了工作效率。3. The present invention is equipped with a wire drawing device, which drives the wire drawing mechanism to perform wire drawing on the surface of the metal sheet through the driving mechanism, and can simultaneously perform wire drawing on two sheets, which improves the work efficiency.

附图说明Description of drawings

下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

图1是本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;

图2是本发明底板与输送装置之间的配合立体结构示意图(除升降伸缩板、升降气缸、辅助架与限位伸缩板外);Fig. 2 is a schematic diagram of the three-dimensional structure of the cooperation between the base plate and the conveying device of the present invention (except the lifting telescopic plate, the lifting cylinder, the auxiliary frame and the limit telescopic plate);

图3是本发明安装架、升降伸缩板、升降气缸、辅助架与限位伸缩板之间的配合立体结构示意图;Fig. 3 is a three-dimensional schematic diagram of the cooperation between the mounting frame, the lifting telescopic plate, the lifting cylinder, the auxiliary frame and the limit telescopic plate of the present invention;

图4是本发明安装架与拉丝装置之间的配合立体结构示意图;Fig. 4 is a schematic diagram of the three-dimensional structure of the cooperation between the mounting frame and the wire drawing device of the present invention;

图5是本发明图2的N向局部放大示意图。Fig. 5 is a partially enlarged schematic diagram in the N direction of Fig. 2 of the present invention.

具体实施方式Detailed ways

为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示,进一步阐述本发明。In order to make the technical means, creative features, goals and effects achieved by the present invention easy to understand, the present invention will be further described below in conjunction with specific illustrations.

如图1至图5所示,一种金属板材拉丝加工系统,包括底板1、安装架2、输送装置3与拉丝装置4,所述底板1上安装有安装架2,安装架2上安装有拉丝装置4,拉丝装置4下端布置有输送装置3,输送装置3安装在底板1上;其中:As shown in Figures 1 to 5, a metal plate wire drawing processing system includes a base plate 1, a mounting frame 2, a conveying device 3 and a wire drawing device 4, the base plate 1 is equipped with a mounting frame 2, and the mounting frame 2 is equipped with The wire drawing device 4, the conveying device 3 is arranged at the lower end of the wire drawing device 4, and the conveying device 3 is installed on the bottom plate 1; wherein:

所述输送装置3包括工作台31、导轨32、电动滑块33、放置架34、挤压气缸35、挤压板36、固定板37、升降伸缩板38、升降气缸39、辅助架310与限位伸缩板311,工作台31安装在底板1上,工作台31台面为弧面结构,且导轨32下端与工作台31台面相紧贴,工作台31前后两侧对称安装有导轨32,导轨32上下两端通过滑动配合方式对称安装有电动滑块33,电动滑块33数量为五,相邻电动滑块33之间通过链条相连接,电动滑块33上安装有放置架34,相邻放置架34之间通过链条相连接,放置架34为L型结构,放置架34侧壁上开设有圆孔,圆孔内设置有挤压气缸35,挤压气缸35顶端安装有挤压板36,挤压气缸35安装在固定板37上,固定板37安装在电动滑块33上,放置架34正上方布置有升降伸缩板38,升降伸缩板38安装在安装架2下端,升降伸缩板38下端与辅助架310相连接,升降伸缩板38内侧安装有升降气缸39,升降气缸39顶端安装在辅助架310上,辅助架310下端从左往右均匀安装有限位伸缩板311,且辅助架310为倒L型结构,辅助架310侧壁上通过轴承从左往右均匀安装有转动柱,使得在对移动中的金属板材起到导向支撑作用的同时,不会对其正常移动造成阻碍,保证了工作的正常进行;将待处理的金属板材放置在放置架34上并通过挤压气缸35对其进行固定后,电动滑块33带动金属板材移动至拉丝装置4外侧,在金属板材移动过程中通过升降气缸39带动辅助架310移动至适当位置,使得限位伸缩板311下端不与金属板材上端接触,同时辅助架310侧壁紧贴在金属板材上,对金属板材的移动起到辅助导引作用,增强了移动过程中的稳定性,当金属板材移动至拉丝装置4外侧时,通过升降气缸39带动辅助架310进行同步运动,直至限位伸缩板311下端紧压在金属板材上端,与金属板材相接触的限位伸缩板311在压力作用下长度减小,不与金属板材相接触的限位伸缩板311仍保持原有长度,因此金属板材在拉丝过程中不会发生左右位移,避免拉丝过程中由于金属板材位置移动而对拉丝的正常进行造成影响,保证了拉丝质量,且可同时对两块板材进行处理,减小了工作时间,提高了工作效率。Described conveying device 3 comprises workbench 31, guide rail 32, electric slide block 33, placement frame 34, extruding cylinder 35, extruding plate 36, fixed plate 37, elevating telescopic plate 38, elevating cylinder 39, auxiliary frame 310 and limit A telescopic plate 311 is installed on the base plate 1. The workbench 31 has an arc surface structure, and the lower end of the guide rail 32 is closely attached to the workbench 31. The front and rear sides of the workbench 31 are equipped with guide rails 32 symmetrically. The upper and lower ends are symmetrically installed with electric sliders 33 by means of sliding fit. The number of electric sliders 33 is five, and the adjacent electric sliders 33 are connected by chains. Placement racks 34 are installed on the electric sliders 33 and placed adjacently. The frames 34 are connected by chains, the frame 34 is an L-shaped structure, the side wall of the frame 34 is provided with a round hole, an extrusion cylinder 35 is arranged in the hole, and an extrusion plate 36 is installed on the top of the extrusion cylinder 35. The extruding cylinder 35 is installed on the fixed plate 37, and the fixed plate 37 is installed on the electric slide block 33. The lifting telescopic plate 38 is arranged directly above the placement frame 34. Connected with the auxiliary frame 310, the lifting cylinder 39 is installed on the inside of the lifting telescopic plate 38, the top of the lifting cylinder 39 is installed on the auxiliary frame 310, the lower end of the auxiliary frame 310 is uniformly installed with a limited expansion plate 311 from left to right, and the auxiliary frame 310 is Inverted L-shaped structure, the side wall of the auxiliary frame 310 is evenly installed with rotating columns from left to right through bearings, so that while guiding and supporting the moving metal plate, it will not hinder its normal movement, ensuring The work is carried out normally; after the metal sheet to be processed is placed on the placement frame 34 and fixed by the extrusion cylinder 35, the electric slider 33 drives the metal sheet to move to the outside of the wire drawing device 4, and passes through the metal sheet during the moving process. The lifting cylinder 39 drives the auxiliary frame 310 to move to an appropriate position, so that the lower end of the limit expansion plate 311 does not contact the upper end of the metal sheet, and at the same time, the side wall of the auxiliary frame 310 is closely attached to the metal sheet, which plays an auxiliary guiding role for the movement of the metal sheet , the stability in the moving process is enhanced. When the metal sheet moves to the outside of the wire drawing device 4, the auxiliary frame 310 is driven by the lifting cylinder 39 to move synchronously until the lower end of the limit telescopic plate 311 is pressed against the upper end of the metal sheet, and the metal sheet The length of the limit expansion plate 311 in contact with the pressure decreases, and the limit expansion plate 311 that is not in contact with the metal plate still maintains the original length, so the metal plate will not move left and right during the wire drawing process, avoiding the wire drawing process. Due to the movement of the position of the metal plate, the normal process of wire drawing is affected, which ensures the quality of the wire drawing, and can process two plates at the same time, which reduces the working time and improves the work efficiency.

所述拉丝装置4包括驱动机构41与拉丝机构42,驱动机构41安装在安装架2下端,驱动机构41前后两端安装有拉丝机构42;通过驱动机构41带动拉丝机构42对金属板材表面进行拉丝处理,且可同时对两块板材进行拉丝,提高了工作效率。The wire drawing device 4 includes a driving mechanism 41 and a wire drawing mechanism 42, the driving mechanism 41 is installed at the lower end of the mounting frame 2, and the front and rear ends of the driving mechanism 41 are equipped with a wire drawing mechanism 42; the driving mechanism 41 drives the wire drawing mechanism 42 to perform wire drawing on the surface of the metal sheet processing, and can draw two boards at the same time, which improves the work efficiency.

所述驱动机构41包括工作架411、驱动电机412、安装板413、驱动齿轮414、从动齿轮415、转动轴416、连接架417与转动板418,工作架411安装在安装架2下端,工作架411为L型结构,工作架411上通过电机座安装有驱动电机412,驱动电机412输出轴与驱动齿轮414侧壁相连接,驱动齿轮414通过轴承安装在安装板413上,安装板413安装在工作架411侧壁上,驱动齿轮414上啮合有从动齿轮415,从动齿轮415中部设置有通孔,通孔内安装有转动轴416,转动轴416前后侧壁紧贴在连接架417上,连接架417安装在安装架2下端,转动轴416前后两端安装有转动板418,转动板418外侧安装有拉丝机构42;通过驱动电机412、驱动齿轮414与从动齿轮415的共同配合,转动轴416带动转动板418进行转动,使得转动板418外侧安装的拉丝机构42能够进行往复直线运动,从而对金属板材进行拉丝处理。Described driving mechanism 41 comprises work frame 411, driving motor 412, mounting plate 413, drive gear 414, driven gear 415, rotating shaft 416, connecting frame 417 and rotating plate 418, and work frame 411 is installed on mounting frame 2 lower ends, and work The frame 411 is an L-shaped structure, and a driving motor 412 is installed on the working frame 411 through a motor base. The output shaft of the driving motor 412 is connected with the side wall of the driving gear 414. On the side wall of the working frame 411, the driving gear 414 is meshed with a driven gear 415, the middle part of the driven gear 415 is provided with a through hole, and a rotating shaft 416 is installed in the through hole, and the front and rear side walls of the rotating shaft 416 are close to the connecting frame 417 On the top, the connecting frame 417 is installed on the lower end of the mounting frame 2, the rotating plate 418 is installed at the front and rear ends of the rotating shaft 416, and the wire drawing mechanism 42 is installed on the outer side of the rotating plate 418; The rotating shaft 416 drives the rotating plate 418 to rotate, so that the wire drawing mechanism 42 installed outside the rotating plate 418 can perform reciprocating linear motion, thereby performing wire drawing on the metal plate.

所述拉丝机构42包括凸柱421、滑动架422、限位板423、连接板424与刷板425,凸柱421一端安装在转动板418外侧,凸柱421另一端通过滑动配合方式安装在滑动架422上开设的滑槽内,滑动架422通过滑动配合方式安装在限位板423上开设的滑动槽内,限位板423上端安装有连接板424,连接板424安装在安装架2下端,滑动架422外侧安装有刷板425,刷板425侧壁上均匀设置有钢丝刷毛;转动板418在转动过程中,带动凸柱421在滑动架422上开设的滑槽内进行竖直方向的往复直线运动,从而带动滑动架422在滑动槽内进行水平方向的往复直线运动,使得刷板425能够在金属板材表面进行往复运动,从而实现拉丝的功能。The wire drawing mechanism 42 includes a boss 421, a sliding frame 422, a limit plate 423, a connecting plate 424, and a brush plate 425. One end of the boss 421 is installed on the outside of the rotating plate 418, and the other end of the boss 421 is installed on the sliding plate by a sliding fit. In the chute provided on the frame 422, the sliding frame 422 is installed in the sliding groove provided on the limiting plate 423 by sliding fit, the upper end of the limiting plate 423 is equipped with a connecting plate 424, and the connecting plate 424 is installed at the lower end of the mounting frame 2, A brush plate 425 is installed on the outside of the sliding frame 422, and steel wire bristles are evenly arranged on the side wall of the brush plate 425; during the rotation process, the rotating plate 418 drives the protruding column 421 to reciprocate vertically in the chute provided on the sliding frame 422 Linear movement, thereby driving the sliding frame 422 to perform horizontal reciprocating linear movement in the sliding groove, so that the brush plate 425 can reciprocate on the surface of the metal plate, thereby realizing the function of wire drawing.

此外,本发明还提供了一种金属板材拉丝加工系统的拉丝工艺,包括以下步骤:In addition, the present invention also provides a wire drawing process of a sheet metal wire drawing processing system, comprising the following steps:

1、将待处理的金属板材放置在放置架34上并通过挤压气缸35对其进行固定后,电动滑块33带动金属板材移动至拉丝装置4外侧,在金属板材移动过程中通过升降气缸39带动辅助架310移动至适当位置,使得限位伸缩板311下端不与金属板材上端接触,同时辅助架310侧壁紧贴在金属板材上,对金属板材的移动起到辅助导引作用,增强了移动过程中的稳定性;1. After the metal sheet to be processed is placed on the placement frame 34 and fixed by the extrusion cylinder 35, the electric slider 33 drives the metal sheet to move to the outside of the wire drawing device 4, and passes through the lifting cylinder 39 during the movement of the metal sheet. Drive the auxiliary frame 310 to move to an appropriate position, so that the lower end of the limit expansion plate 311 does not contact the upper end of the metal sheet, and at the same time, the side wall of the auxiliary frame 310 is closely attached to the metal sheet, which plays an auxiliary guiding role for the movement of the metal sheet and enhances the Stability during movement;

2、当金属板材移动至拉丝装置4外侧时,通过升降气缸39带动辅助架310进行同步运动,直至限位伸缩板311下端紧压在金属板材上端,与金属板材相接触的限位伸缩板311在压力作用下长度减小,不与金属板材相接触的限位伸缩板311仍保持原有长度,因此金属板材在拉丝过程中不会发生左右位移,避免拉丝过程中由于金属板材位置移动而对拉丝的正常进行造成影响;2. When the metal sheet moves to the outside of the wire drawing device 4, the lifting cylinder 39 drives the auxiliary frame 310 to move synchronously until the lower end of the limit expansion plate 311 is pressed against the upper end of the metal plate, and the limit expansion plate 311 in contact with the metal plate Under the action of pressure, the length decreases, and the limit telescopic plate 311 that is not in contact with the metal sheet still maintains the original length, so the metal sheet will not move left and right during the wire drawing process, and avoids damage caused by the position movement of the metal sheet during the wire drawing process. The normal progress of wire drawing is affected;

3、通过驱动电机412、驱动齿轮414与从动齿轮415的共同配合,转动轴416带动转动板418进行转动,转动板418在转动过程中,带动凸柱421在滑动架422上开设的滑槽内进行竖直方向的往复直线运动,从而带动滑动架422在滑动槽内进行水平方向的往复直线运动,使得刷板425能够在金属板材表面进行往复运动,在钢丝刷毛的摩擦下,实现拉丝的功能,本发明解决了现有金属板材拉丝过程中存在的一次只能对一块金属板材进行处理、工作效率低与移动稳定性差等问题,实现了对金属板材进行自动化拉丝的功能,达到了目的。3. Through the joint cooperation of the driving motor 412, the driving gear 414 and the driven gear 415, the rotating shaft 416 drives the rotating plate 418 to rotate, and during the rotating process, the rotating plate 418 drives the chute provided by the boss 421 on the sliding frame 422 The reciprocating linear motion in the vertical direction is carried out in the sliding groove, thereby driving the sliding frame 422 to perform reciprocating linear motion in the horizontal direction in the sliding groove, so that the brush plate 425 can reciprocate on the surface of the metal plate, and under the friction of the steel wire bristles, the wire drawing is realized. Function, the invention solves the problems in the existing metal sheet drawing process that only one sheet metal can be processed at a time, low work efficiency and poor movement stability, realizes the function of automatic drawing of sheet metal, and achieves the purpose.

以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中的描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the specification only illustrate the principles of the present invention, and without departing from the spirit and scope of the present invention, the present invention will also There are various changes and improvements which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.

Claims (5)

1. a kind of sheet metal wire drawing system, including bottom plate (1), mounting rack (2), conveying device (3) and wire-drawing frame (4), it is characterised in that:It is equipped with mounting rack (2) on the bottom plate (1), wire-drawing frame (4), wire drawing is installed on mounting rack (2) Device (4) lower end is disposed with conveying device (3), and conveying device (3) is mounted on bottom plate (1);Wherein:
The conveying device (3) includes workbench (31), guide rail (32), electronic sliding block (33), rack (34), squeezes cylinder (35), stripper plate (36), fixed plate (37), lift telescopic plate (38), lifting cylinder (39), auxiliary frame (310) and limit telescopic Plate (311), workbench (31) are mounted on bottom plate (1), and workbench (31) front and rear sides are symmetrically installed with guide rail (32), guide rail (32) upper and lower ends are symmetrically installed with electronic sliding block (33) by sliding matching mode, and electronic sliding block (33) quantity is five, adjacent It is connected between electronic sliding block (33) by chain, rack (34) is installed on electronic sliding block (33), are placed adjacent frame (34) Between be connected by chain, rack (34) is L-type structure, and circular hole, setting in circular hole are offered on rack (34) side wall Have extruding cylinder (35), squeeze cylinder (35) top and be equipped with stripper plate (36), squeezes cylinder (35) and be mounted on fixed plate (37) On, fixed plate (37) is mounted on electronic sliding block (33), is disposed with lift telescopic plate (38) right above rack (34), lifting is stretched Contracting plate (38) is mounted on mounting rack (2) lower end, and lift telescopic plate (38) lower end is connected with auxiliary frame (310), lift telescopic plate (38) inside is equipped with lifting cylinder (39), and lifting cylinder (39) top is mounted on auxiliary frame (310), under auxiliary frame (310) End is uniformly equipped with limit telescopic plate (311) from left to right;
The wire-drawing frame (4) includes driving mechanism (41) and wire-drawing mechanism (42), and driving mechanism (41) is mounted on mounting rack (2) Lower end, driving mechanism (41) rear and front end are equipped with wire-drawing mechanism (42);
The driving mechanism (41) include falsework (411), driving motor (412), mounting plate (413), driving gear (414), Driven gear (415), rotation axis (416), connection frame (417) and rotor plate (418), falsework (411) are mounted on mounting rack (2) Lower end, falsework (411) are L-type structure, are equipped with driving motor (412), driving motor by motor cabinet on falsework (411) (412) output shaft is connected with driving gear (414) side wall, and gear (414) is driven to be mounted on mounting plate (413) by bearing On, mounting plate (413) is mounted on falsework (411) side wall, is engaged with driven gear (415) in driving gear (414), driven It is provided with through-hole in the middle part of gear (415), is equipped in through-hole rotation axis (416), rotation axis (416) front-rear side walls are tightly attached to connection On frame (417), connection frame (417) is mounted on mounting rack (2) lower end, and rotation axis (416) rear and front end is equipped with rotor plate (418), wire-drawing mechanism (42) are installed on the outside of rotor plate (418).
2. a kind of sheet metal wire drawing system according to claim 1, it is characterised in that:The wire-drawing mechanism (42) Pacify including pillar (421), sliding rack (422), limit plate (423), connecting plate (424) and brush board (425), pillar (421) one end On the outside of the rotor plate (418), pillar (421) other end is mounted on by sliding matching mode to be opened up on sliding rack (422) In sliding slot, sliding rack (422) is mounted in the sliding groove opened up on limit plate (423) by sliding matching mode, limit plate (423) upper end is equipped with connecting plate (424), and connecting plate (424) is mounted on mounting rack (2) lower end, installation on the outside of sliding rack (422) There are brush board (425).
3. a kind of sheet metal wire drawing system according to claim 1, it is characterised in that:Workbench (31) platform Face is globoidal structure, and guide rail (32) lower end is mutually close to workbench (31) table top.
4. a kind of sheet metal wire drawing system according to claim 1, it is characterised in that:The auxiliary frame (310) For inverted L shape structure, Rotational Cylindrical is uniformly equipped with by bearing from left to right on auxiliary frame (310) side wall.
5. a kind of sheet metal wire drawing system according to claim 2, it is characterised in that:Brush board (425) side Steel wire bristle is evenly arranged on wall.
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CN113579952A (en) * 2021-07-07 2021-11-02 东台市旭浩精密科技有限公司 Metal material surface wire drawing mechanism and method
CN113579952B (en) * 2021-07-07 2023-12-22 东台市旭浩精密科技有限公司 Metal material surface wire drawing mechanism and method
CN113787428A (en) * 2021-09-14 2021-12-14 江苏弘亚钨钼科技有限公司 A tension-controllable metal wire drawing machine with automatic cooling and cleaning
CN113732848A (en) * 2021-09-15 2021-12-03 滁州学院 Metal plate surface wire drawing processing equipment
CN113732848B (en) * 2021-09-15 2022-07-19 滁州学院 Metal plate surface wire drawing processing equipment

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