CN108850105A - Chicken feet stripper - Google Patents
Chicken feet stripper Download PDFInfo
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- CN108850105A CN108850105A CN201810950230.2A CN201810950230A CN108850105A CN 108850105 A CN108850105 A CN 108850105A CN 201810950230 A CN201810950230 A CN 201810950230A CN 108850105 A CN108850105 A CN 108850105A
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- 241000287828 Gallus gallus Species 0.000 title claims abstract description 64
- 210000000988 bone and bone Anatomy 0.000 claims abstract description 40
- 230000000712 assembly Effects 0.000 claims abstract description 13
- 238000000429 assembly Methods 0.000 claims abstract description 13
- 210000002683 foot Anatomy 0.000 claims description 42
- 210000001930 leg bone Anatomy 0.000 claims description 26
- 230000005540 biological transmission Effects 0.000 claims description 17
- 210000000078 claw Anatomy 0.000 claims description 8
- 239000003638 chemical reducing agent Substances 0.000 claims description 7
- 210000003371 toe Anatomy 0.000 claims description 7
- 230000006835 compression Effects 0.000 claims description 6
- 238000007906 compression Methods 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 6
- 235000013372 meat Nutrition 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 8
- 238000012545 processing Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 210000002808 connective tissue Anatomy 0.000 description 3
- 210000003041 ligament Anatomy 0.000 description 3
- 210000003491 skin Anatomy 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 210000002615 epidermis Anatomy 0.000 description 2
- 241000110634 Sarcocornia perennis Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C21/00—Processing poultry
- A22C21/0069—Deboning poultry or parts of poultry
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Food Science & Technology (AREA)
- Processing Of Meat And Fish (AREA)
Abstract
本发明公开了一种鸡爪剥离器,包括机架、与机架转动连接的旋转工作台、设置在机架上用于去除鸡骨的多个去骨刀具组件、用于驱动多个所述去骨刀具组件移动的多个驱动组件;所述旋转工作台上沿周向分布设置有分别用于固定鸡爪的多个夹具装置;所述旋转工作台转动使夹具装置与去骨刀具组件依次一一对应;所述去骨刀具组件包括用于去除鸡爪趾骨的去趾骨刀具,本发明的鸡爪剥离器,能够用机械代替人工操作,使无骨鸡爪的生产批量化,一次装夹实现流水线自动化去骨,提高产业效率,实现机械化、智能化、流水线化。
The invention discloses a chicken paw stripper, which comprises a frame, a rotary workbench rotatably connected with the frame, a plurality of deboning cutter assemblies arranged on the frame for removing chicken bones, and used for driving a plurality of said A plurality of driving assemblies for the movement of the bone removal tool assembly; a plurality of clamp devices respectively used to fix chicken feet are arranged on the rotary table along the circumferential direction; the rotation of the rotary table makes the clamp device and the bone removal tool assembly sequentially One-to-one correspondence; the deboning cutter assembly includes a phalangeal cutter for removing the phalanges of chicken feet, and the chicken feet stripper of the present invention can replace manual operations with machinery, so that the production of boneless chicken feet can be mass-produced, and one-time clamping Realize automatic bone removal on the assembly line, improve industrial efficiency, and realize mechanization, intelligence, and assembly line.
Description
技术领域technical field
本发明涉及食品加工领域,具体涉及一种鸡爪剥离器。The invention relates to the field of food processing, in particular to a chicken claw stripper.
背景技术Background technique
我国拥有如此丰富的鸡爪市场,然而由于其再加工性不高,至今没有得到很好地利用,大部分的鸡爪主要是经冷冻以后直接面对消费者,只有少量的鸡爪加工成熟制品推向市场目前,国内鸡爪去骨主要以人工为主,至今还没有出现比较成熟的相关机械化产品,这极大地影响了工厂的生产效率和效益,以及鸡爪深加工产业的发展。my country has such a rich chicken feet market, but due to its low reprocessing ability, it has not been well utilized so far. Most of the chicken feet are mainly frozen and directly faced to consumers, and only a small amount of chicken feet is processed into mature products. Pushed to the market At present, the deboning of domestic chicken feet is mainly manual, and there has not been a relatively mature related mechanized product, which has greatly affected the production efficiency and benefits of the factory, as well as the development of the deep-processing industry of chicken feet.
因此,为解决以上问题,需要一种鸡爪剥离器,能够用机械代替人工操作,使无骨鸡爪的生产批量化,一次装夹实现流水线自动化去骨,提高产业效率,实现机械化、智能化、流水线化。Therefore, in order to solve the above problems, a chicken claw stripper is needed, which can replace manual operation with machinery, make the production of boneless chicken claws batch-scale, realize automatic deboning of the assembly line in one clamping, improve industrial efficiency, and realize mechanization and intelligence. , Pipelining.
发明内容Contents of the invention
有鉴于此,本发明的目的是克服现有技术中的缺陷,提供鸡爪剥离器,能够用机械代替人工操作,使无骨鸡爪的生产批量化,一次装夹实现流水线自动化去骨,提高产业效率,实现机械化、智能化、流水线化。In view of this, the purpose of the present invention is to overcome the defects in the prior art and provide a chicken claw stripper, which can replace manual operations with machinery, so that the production of boneless chicken feet can be batched, and one-time clamping can realize automatic deboning of the assembly line, thereby improving Industrial efficiency, realize mechanization, intelligence, and assembly line.
本发明的鸡爪剥离器,一种鸡爪剥离器,包括机架、与机架转动连接的旋转工作台、设置在机架上用于去除鸡骨的多个去骨刀具组件、用于驱动多个所述去骨刀具组件移动的多个驱动组件;所述旋转工作台上沿周向分布设置有分别用于固定鸡爪的多个夹具装置;所述旋转工作台转动使夹具装置与去骨刀具组件依次一一对应;所述去骨刀具组件包括用于去除鸡爪趾骨的去趾骨刀具。Chicken paw stripper of the present invention, a kind of chicken paw stripper, comprises frame, and the rotating table that is connected with frame rotation, is arranged on frame and is used for removing a plurality of deboning cutter assemblies of chicken bone, is used for driving A plurality of driving assemblies for the movement of a plurality of the bone removal tool assemblies; a plurality of gripper devices respectively used to fix the chicken feet are distributed along the circumference of the rotary table; the rotation of the rotary table makes the gripper device and the removed The bone cutter assemblies are in one-to-one correspondence in sequence; the bone cutter assembly includes a phalange cutter for removing the phalanges of chicken paws.
进一步,所述机架包括第一电机、减速器、转轴、从动齿轮和传动齿轮,所述第一电机通过所述减速器连接所述传动齿轮,所述旋转工作台底部固定设置有所述从动齿轮,所述从动齿轮通过所述转轴与所述机架连接,所述从动齿轮与所述传动齿轮相啮合;所述旋转工作台均布有多个所述夹具装置。Further, the frame includes a first motor, a reducer, a rotating shaft, a driven gear and a transmission gear, the first motor is connected to the transmission gear through the reducer, and the bottom of the rotary table is fixedly provided with the A driven gear, the driven gear is connected to the frame through the rotating shaft, and the driven gear is meshed with the transmission gear; a plurality of clamp devices are evenly distributed on the rotary table.
进一步,所述去趾骨刀具包括框架、穿设在框架内的丝杠、设置在框架内的滑杆、穿设在丝杠上的滑座和设置在滑座上的去骨刀体;所述丝杠包括第一段丝杠和第二段丝杠,还包括连接第一段丝杠和第二段丝杠形成一体的中间轴,所述第一段丝杠与第二段丝杠的螺纹旋向相反;所述滑座滑动安装在所述滑杆上。Further, the phalangeal cutter includes a frame, a lead screw threaded in the frame, a slide bar set in the frame, a slide seat threaded on the lead screw, and a bone removal cutter body set on the slide seat; The lead screw includes a first section lead screw and a second section lead screw, and also includes an intermediate shaft connecting the first section lead screw and the second section lead screw to form an integral body, and the thread of the first section lead screw and the second section lead screw The direction of rotation is opposite; the slide seat is slidably mounted on the slide rod.
进一步,所述滑座包括第一滑座和第二滑座;所述第一段丝杠上设置有第一滑座,所述第二段丝杠上设置有第二滑座;所述去骨刀体包括第一刀片和第二刀片,所述第一刀片设置在所述第一滑座上,所述第二刀片设置在所述第二滑座上,所述第一刀片的刃口与第二刀片的刃口朝向相反。Further, the sliding seat includes a first sliding seat and a second sliding seat; the first section of the screw is provided with a first sliding seat, and the second section of the screw is provided with a second sliding seat; The bone cutter body includes a first blade and a second blade, the first blade is arranged on the first sliding seat, the second blade is arranged on the second sliding seat, and the cutting edge of the first blade It is opposite to the edge of the second blade.
进一步,所述驱动装置还包括设置在所述框架侧面的第二电机,所述第二电机的输出轴与所述丝杠相连。Further, the driving device further includes a second motor arranged on the side of the frame, and the output shaft of the second motor is connected with the lead screw.
进一步,所述驱动装置还包括十字滑台机构,所述十字滑台机构包括竖直驱动组件和水平驱动组件,所述竖直驱动组件包括沿竖直方向设置的竖直丝杆以及与该竖直丝杆配合进行螺旋传动的竖直滑块;所述水平驱动包括沿水平方向固定设置于竖直滑块的水平丝杠以及与该水平丝杠配合进行螺旋传动的水平滑块。Further, the driving device also includes a cross slide mechanism, and the cross slide mechanism includes a vertical drive assembly and a horizontal drive assembly, and the vertical drive assembly includes a vertical screw rod arranged in the vertical direction and connected with the vertical drive assembly. The straight screw rod cooperates with the vertical slider for screw transmission; the horizontal drive includes a horizontal screw fixedly arranged on the vertical slider along the horizontal direction and a horizontal slider matched with the horizontal screw for screw transmission.
进一步,所述夹具装置包括设置在所述旋转工作台上的底座、设置在底座上的中空矩形框体、用于夹持固定腿骨上端的上夹具和用于夹持脚趾的下夹具;所述矩形框体相对的两长侧面开设有观察框,所述矩形框体的内部设置有压缩弹簧,所述矩形框体的顶部穿设有螺栓;所述上夹具呈矩形长条状,一端可拆卸连接与所述压缩弹簧与螺栓之间,通过旋转螺栓达到锁紧上夹具的效果;所述上夹具的另一端设置有用于固定腿骨末端的半球形凹槽,所述凹槽内壁分布有刺状凸起;所述下夹具包括与脚趾相适形且数量与鸡爪小指数量相同的U型槽。Further, the clamp device includes a base set on the rotary table, a hollow rectangular frame set on the base, an upper clamp for clamping and fixing the upper end of the leg bone, and a lower clamp for clamping the toes; Observation frames are provided on the opposite long sides of the rectangular frame body, compression springs are arranged inside the rectangular frame body, and bolts are pierced on the top of the rectangular frame body; Between the disassembly connection and the compression spring and the bolt, the effect of locking the upper clamp can be achieved by rotating the bolt; the other end of the upper clamp is provided with a hemispherical groove for fixing the end of the leg bone, and the inner wall of the groove is distributed with The thorn-shaped protrusion; the lower clamp includes U-shaped grooves that are conformable to the toes and have the same number as the small fingers of chicken feet.
进一步,所述去骨刀具组件还包括用于去除鸡爪腿骨的去腿骨刀具,所述去腿骨刀具包括相互铰接的第一刀体和第二刀体,所述第一刀体和第二刀体均包括用于切割腿骨表面肉质的弧形刀头以及与刀头固定连接的连杆。Further, the bone-removing cutter assembly also includes a bone-removing cutter for removing leg bones of chicken feet, and the bone-removing cutter includes a first cutter body and a second cutter body hinged to each other, and the first cutter body and the second cutter body are hinged to each other. The second cutter bodies each include an arc-shaped cutter head for cutting flesh on the surface of the leg bone and a connecting rod fixedly connected with the cutter head.
进一步,所述去腿骨刀具还包括用于控制所述第一刀体与第二刀体夹角的角度调节机构,所述角度调节机构包括固定于第一刀体连杆末端的齿轮以及与该齿轮啮合的调节齿轮。Further, the leg bone removal cutter also includes an angle adjustment mechanism for controlling the angle between the first cutter body and the second cutter body, and the angle adjustment mechanism includes a gear fixed at the end of the connecting rod of the first cutter body and connected to the first cutter body. This gear meshes with the adjusting gear.
本发明的有益效果是:本发明公开的一种鸡爪剥离器,将去骨刀具组件和旋转工作台设置在机架上,通过带动设置有多个夹具装置的旋转工作台旋转与多个去骨刀具组件的配合实现其一次装夹自动化去骨的流水线工作模式;在切小骨时采用了多个相同刀具复合切割的方法,利用驱动组件使去趾骨刀具组件移动分开到趾骨直径的距离,再使去趾骨刀具组件向下移动,使得两块刀片切割表皮并夹持趾骨,最终使腿骨上的皮、肉、韧带、结缔组织完全分离,确保了鸡爪的完整性,而且去趾骨较为干净,用机械代替人工操作,使无骨鸡爪的生产批量化,一次装夹实现流水线自动化去骨,提高产业效率,实现机械化、智能化、流水线化。The beneficial effects of the present invention are: a chicken claw stripper disclosed by the present invention, the deboning cutter assembly and the rotary worktable are arranged on the frame, and the rotary worktable provided with a plurality of clamping devices is driven to rotate and a plurality of deboning tools The cooperation of the bone cutter assembly realizes the assembly line working mode of one-time clamping and automatic bone removal; when cutting small bones, the method of compound cutting with multiple identical cutters is used, and the drive assembly is used to move the phalange cutter assembly apart to the distance of the diameter of the phalanx, and then The phalange cutter assembly is moved down so that the two blades cut the epidermis and clamp the phalanges, and finally completely separate the skin, meat, ligaments, and connective tissue on the leg bones, ensuring the integrity of the chicken feet, and the phalanges are cleaned , use machinery instead of manual operation to mass-produce boneless chicken feet, realize automatic deboning on the assembly line with one clamping, improve industrial efficiency, and realize mechanization, intelligence, and assembly line.
附图说明Description of drawings
下面结合附图和实施例对本发明作进一步描述:The present invention will be further described below in conjunction with accompanying drawing and embodiment:
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明的侧视图;Fig. 2 is a side view of the present invention;
图3为本发明的去趾骨刀具结构示意图;Fig. 3 is a structural representation of the phalanx cutter of the present invention;
图4为本发明的去腿骨刀具结构示意图;Fig. 4 is the structural representation of removing leg bone cutter of the present invention;
图5为本发明的上夹具组件结构示意图;Fig. 5 is a schematic structural view of the upper clamp assembly of the present invention;
图6为本发明的下夹具结构示意图。Fig. 6 is a schematic diagram of the structure of the lower fixture of the present invention.
附图标记reference sign
机架1;旋转工作台2;下夹具3;去骨刀具组件4;第二电机5;第一段丝杠6;第二段丝杠7;第一刀片8;第二刀片9;第一滑座10;第二滑座11;第一刀体12;第二刀体13;齿轮14;调节齿轮15;矩形框体16;第一电机17。Frame 1; rotary table 2; lower fixture 3; bone removal tool assembly 4; second motor 5; first lead screw 6; second lead screw 7; first blade 8; second blade 9; Sliding seat 10 ; second sliding seat 11 ; first cutter body 12 ; second cutter body 13 ; gear 14 ; adjustment gear 15 ; rectangular frame 16 ; first motor 17 .
具体实施方式Detailed ways
图1为本发明的整体结构示意图,图2为本发明的侧视图,图3为本发明的去趾骨刀具结构示意图,图4为本发明的去腿骨刀具结构示意图,图5为本发明的上夹具组件结构示意图,图6为本发明的下夹具结构示意图,如图所示,包括机架1、与机架1转动连接的旋转工作台2、设置在机架1上用于去除鸡骨的多个去骨刀具组件4、用于驱动多个所述去骨刀具组件4移动的多个驱动组件;所述旋转工作台2上沿周向分布设置有分别用于固定鸡爪的多个夹具装置;所述旋转工作台2转动使所述夹具装置与所述去骨刀具组件4依次一一对应;所述去骨刀具组件4包括用于去除鸡爪趾骨的去趾骨刀具。Fig. 1 is a schematic view of the overall structure of the present invention, Fig. 2 is a side view of the present invention, Fig. 3 is a schematic structural view of a phalanx cutter of the present invention, Fig. 4 is a schematic structural view of a leg bone cutter of the present invention, and Fig. 5 is a schematic view of the present invention The structural schematic diagram of upper clamp assembly, Fig. 6 is the structural schematic diagram of lower clamp of the present invention, as shown in the figure, comprises frame 1, the rotary table 2 that is rotatably connected with frame 1, is arranged on frame 1 and is used for removing chicken bone A plurality of deboning cutter assemblies 4, a plurality of driving assemblies for driving a plurality of said deboning cutter assemblies 4 to move; said rotary table 2 is distributed along the circumferential direction and is provided with a plurality of respectively for fixing chicken paws Fixture device; the rotary table 2 is rotated so that the fixture device and the bone removal cutter assembly 4 are sequentially one-to-one corresponding; the bone removal cutter assembly 4 includes a phalange cutter for removing chicken paw phalanges.
去骨刀具组件4和旋转工作台2设置在机架上1,通过带动设置有多个夹具装置的旋转工作台旋转与多个去骨刀具组件的配合实现其一次装夹自动化去骨的流水线工作模式;在切小骨时采用了多个相同刀具复合切割的方法,利用驱动组件使去趾骨刀具组件移动分开到趾骨直径的距离,再使去趾骨刀具组件向下移动,使得两块刀片切割表皮并夹持趾骨,最终使腿骨上的皮、肉、韧带、结缔组织完全分离,确保了鸡爪的完整性,而且去趾骨较为干净,用机械代替人工操作,使无骨鸡爪的生产批量化,一次装夹实现流水线自动化去骨,提高产业效率,实现机械化、智能化、流水线化。The bone removal tool assembly 4 and the rotary table 2 are arranged on the frame 1, and the assembly line work of one-time clamping and automatic bone removal is realized by driving the rotation of the rotary table provided with multiple clamp devices to cooperate with multiple bone removal tool assemblies mode; when cutting small bones, the method of compound cutting with multiple identical knives is adopted, and the drive assembly is used to move the phalangeal cutter assembly apart to the distance of the diameter of the phalanx, and then the phalangeal cutter assembly is moved downward, so that the two blades cut the epidermis and Clamp the phalanges, and finally completely separate the skin, meat, ligaments, and connective tissues on the leg bones, ensuring the integrity of the chicken feet, and the removal of the phalanges is relatively clean, and the use of machinery instead of manual operations makes the production of boneless chicken feet mass-produced , One-time clamping realizes automatic deboning of the assembly line, improves industrial efficiency, and realizes mechanization, intelligence, and assembly line.
本实施例中,所述机架包括第一电机17、减速器、转轴、从动齿轮和传动齿轮,所述第一电机17通过所述减速器连接所述传动齿轮,所述旋转工作台2底部固定设置有所述从动齿轮,所述从动齿轮通过所述转轴与所述机架连接,所述从动齿轮与所述传动齿轮相啮合;所述旋转工作台2均布有多个所述夹具装置,当工作时,启动第一电机17,通过减速器带动传动齿轮旋转,传动齿轮将动力传给从动齿轮带动转轴旋转,转轴带动旋转工作台旋转,达到控制旋转工作台旋转的效果,控制旋转工作台旋转的角度,使设置在旋转工作台2上的多个夹具装置与设置在机架1上的多个去骨刀具组件对应,将鸡爪依次旋转送到去三个趾骨和去大骨的去骨刀具组件进行去骨,实现流水线化作业,大大提高了去骨效率。In this embodiment, the frame includes a first motor 17, a reducer, a rotating shaft, a driven gear and a transmission gear, the first motor 17 is connected to the transmission gear through the reducer, and the rotary table 2 The bottom is fixedly provided with the driven gear, the driven gear is connected to the frame through the rotating shaft, and the driven gear is meshed with the transmission gear; the rotary table 2 is evenly distributed with a plurality of The fixture device, when working, starts the first motor 17, drives the transmission gear to rotate through the reducer, and the transmission gear transmits power to the driven gear to drive the rotating shaft to rotate, and the rotating shaft drives the rotary table to rotate, so as to achieve the purpose of controlling the rotation of the rotary table The effect is to control the angle of rotation of the rotary table, so that the multiple clamp devices arranged on the rotary table 2 correspond to the multiple bone removal tool assemblies arranged on the frame 1, and the chicken feet are rotated and sent to the three phalanges in sequence. Deboning with the deboning tool assembly for removing large bones realizes streamlined operations and greatly improves the efficiency of deboning.
本实施例中,所述去趾骨刀具包括框架17、穿设在框架17内的丝杠、设置在框架内的滑杆、穿设在丝杠上的滑座和设置在滑座上的去骨刀体;所述丝杠包括第一段丝杠6和第二段丝杠7,还包括连接第一段丝杠6和第二段丝杠7形成一体的中间轴,所述第一段丝杠6与第二段丝杠7的螺纹旋向相反;所述滑座滑动安装在所述滑杆上;所述滑座包括第一滑座10和第二滑座11;所述第一段丝杠6上设置有第一滑座10,所述第二段丝杠7上设置有第二滑座11;所述去骨刀体包括第一刀片8和第二刀片9,所述第一刀片8设置在所述第一滑座10上,所述第二刀片9设置在所述第二滑座11上,所述第一刀片8的刃口与第二刀片9的刃口朝向相反;所述驱动装置还包括设置在所述框架侧面的第二电机5,所述第二电机5的输出轴与所述丝杠相连,该机构由刀柄、沿横向分布于刀柄一端的顶刃及沿纵向分布于刀柄两侧的侧刃组成,刀刃可自由调整伸出量控制切入趾骨肉的深度,能实现所有的趾骨同时剥离,电机使整个刀具组件向下移动一定距离(恰好接触小骨表面),电机传递扭矩给丝杆同时带动两个螺母旋转从而使两个刀具分开一定距离(距离为小骨的直径),再驱动电机使刀具模板向下移动一定距离(距离为小骨的直径),反转电机使得两块刀具的切骨刀缩小夹持直径,使腿骨上的皮、肉、韧带、结缔组织完全分离,切断小骨,通过此种方式,能够更加精确的对鸡爪进行去骨,切骨也更加干净利落,真正意义上的达到了骨肉分离的效果。In this embodiment, the phalangeal cutter includes a frame 17, a lead screw threaded in the frame 17, a slide bar set in the frame, a slide seat threaded on the lead screw, and a bone removal plate set on the slide seat. Cutter body; the lead screw includes a first section lead screw 6 and a second section lead screw 7, and also includes an intermediate shaft that connects the first section lead screw 6 and the second section lead screw 7 to form an integral body, and the first section screw The thread direction of the rod 6 and the second section of the lead screw 7 is opposite; the slide seat is slidably installed on the slide bar; the slide seat includes a first slide seat 10 and a second slide seat 11; the first section The leading screw 6 is provided with a first sliding seat 10, and the second segment leading screw 7 is provided with a second sliding seat 11; the bone removal cutter body includes a first blade 8 and a second blade 9, and the first The blade 8 is arranged on the first sliding seat 10, the second blade 9 is arranged on the second sliding seat 11, and the edge of the first blade 8 is opposite to that of the second blade 9; The driving device also includes a second motor 5 arranged on the side of the frame, the output shaft of the second motor 5 is connected with the lead screw, and the mechanism consists of a knife handle and a top edge distributed at one end of the knife handle in a transverse direction. and the side blades distributed longitudinally on both sides of the handle, the blade can be freely adjusted to extend the amount to control the depth of cutting into the phalanges, and all the phalanges can be peeled off at the same time. surface), the motor transmits torque to the screw and drives the two nuts to rotate at the same time so that the two cutters are separated by a certain distance (the distance is the diameter of the ossicle), and then the motor is driven to move the tool template downward for a certain distance (the distance is the diameter of the ossicle). The reversing motor makes the bone cutting knife of the two knives reduce the clamping diameter, completely separates the skin, meat, ligament, and connective tissue on the leg bone, and cuts off the small bone. In this way, the chicken paw can be deboned more accurately , the bone cutting is also more clean and neat, and the effect of separating the flesh and blood is achieved in the true sense.
本实施例中,所述驱动装置还包括设置在所述框架侧面的第二电机5,所述第二电机5的输出轴与所述丝杠相连,所述驱动装置还包括十字滑台机构,所述十字滑台机构包括竖直驱动组件和水平驱动组件,所述竖直驱动组件包括沿竖直方向设置的竖直丝杆以及与该竖直丝杆配合进行螺旋传动的竖直滑块;所述水平驱动包括沿水平方向固定设置于竖直滑块的水平丝杠以及与该水平丝杠配合进行螺旋传动的水平滑块;通过十字滑台机构的设置,能够实现刀具上下左右的自由移动,方便对鸡爪进行加工。In this embodiment, the drive device also includes a second motor 5 arranged on the side of the frame, the output shaft of the second motor 5 is connected to the lead screw, and the drive device also includes a cross slide mechanism, The cross slide mechanism includes a vertical drive assembly and a horizontal drive assembly, and the vertical drive assembly includes a vertical screw rod arranged in the vertical direction and a vertical slider that cooperates with the vertical screw rod for screw transmission; The horizontal drive includes a horizontal lead screw fixed on the vertical slider along the horizontal direction and a horizontal slider that cooperates with the horizontal lead screw for screw transmission; through the setting of the cross slide mechanism, the free movement of the tool up, down, left, and right can be realized , to facilitate the processing of chicken feet.
本实施例中,所述夹具装置包括设置在所述旋转工作台2上的底座、设置在底座上的中空矩形框体16、用于夹持固定腿骨上端的上夹具和用于夹持脚趾的下夹具3;所述矩形框体16相对的两长侧面开设有观察框,所述矩形框体的内部设置有压缩弹簧,所述矩形框体的顶部穿设有螺栓;所述上夹具呈矩形长条状,一端可拆卸连接与所述压缩弹簧与螺栓之间,通过旋转螺栓达到锁紧上夹具的效果;所述上夹具的另一端设置有用于固定腿骨末端的半球形凹槽,所述凹槽内壁分布有刺状凸起;所述下夹具3包括与脚趾相适形且数量与鸡爪小指数量相同的U型槽,由于鸡爪体积小、关节多、自由度多,为了精准定位鸡爪腿骨、趾骨部分,通过本技术方案中的上下夹具,从而实现自动定位与快速装夹效果。定位鸡爪采用了竖直装夹定位方法,该装置由上下两部分组成,即固定腿骨上夹具与固定趾骨下夹具3。上部分定位腿骨,仿制腿骨末端制成空心半球状体,内壁带刺状凸起,深入末端鸡肉内与腿骨末端完全契合;下部分仿鸡爪脚趾形状,纵向间隔上部分一个鸡爪腿骨骨长,配合上部分给鸡爪腿部、掌部施加纵向作用力,夹具可调节高度适应不同长度鸡爪,实现对鸡爪的整体定位,通过本技术方案中的装夹机构,能对鸡爪进行有效的加紧,防止鸡爪因为加工时会产生转动或者跳动,进而影响加工质量,有效提高了产品加工的稳定性。In this embodiment, the clamp device includes a base set on the rotary table 2, a hollow rectangular frame 16 set on the base, an upper clamp for clamping and fixing the upper end of the leg bone, and a clamp for clamping the toes. The lower fixture 3; the opposite two long sides of the rectangular frame 16 are provided with observation frames, the inside of the rectangular frame is provided with compression springs, and the top of the rectangular frame is pierced with bolts; the upper clamp is Rectangular long strip, one end is detachably connected between the compression spring and the bolt, and the effect of locking the upper clamp is achieved by rotating the bolt; the other end of the upper clamp is provided with a hemispherical groove for fixing the end of the leg bone, The inner wall of the groove is distributed with thorn-like protrusions; the lower clamp 3 includes U-shaped grooves that are conformable to the toes and have the same number as the small fingers of chicken feet. Precisely locate the leg bones and phalanges of chicken feet, and realize automatic positioning and fast clamping effects through the upper and lower clamps in this technical solution. Positioning chicken paw has adopted the vertical clamping location method, and this device is made up of upper and lower two parts, promptly fixes the clamp 3 on the upper leg bone and the lower clamp 3 on the fixed phalanx. The upper part locates the leg bone, and imitates the end of the leg bone to make a hollow hemispherical body, with thorn-like protrusions on the inner wall, which penetrates into the end chicken and fits perfectly with the end of the leg bone; the lower part imitates the shape of chicken feet and toes, and the upper part is separated longitudinally by one chicken leg The bone is long, cooperate with the upper part to exert longitudinal force on the legs and palms of the chicken feet, the height of the clamp can be adjusted to adapt to different lengths of chicken feet, and realize the overall positioning of the chicken feet. Through the clamping mechanism in this technical solution, it can The chicken feet are effectively tightened to prevent the chicken feet from turning or jumping during processing, which will affect the processing quality and effectively improve the stability of product processing.
本实施例中,所述去骨刀具组件还包括用于去除鸡爪腿骨的去腿骨刀具,所述去腿骨刀具包括相互铰接的第一刀体12和第二刀体13,所述第一刀体12和第二刀体13均包括用于切割腿骨表面肉质的弧形刀头以及与刀头固定连接的连杆,所述去腿骨刀具还包括用于控制所述第一刀体12与第二刀体13夹角的角度调节机构,所述角度调节机构包括固定于第一刀体连杆末端的齿轮14以及与该齿轮啮合的调节齿轮15。通过调整刀体开口大小,适应不同尺寸鸡爪采用整体切除的方法,用两片与其腿骨结构相契合的刀具贴合,采用整体向下切的方法实现腿骨骨肉分离,通过调节机构实现其进刀时候保持张开,切骨是保持啮合以及退刀时保持张开回到初始位置。In this embodiment, the deboning cutter assembly also includes a deboning cutter for removing the leg bones of chicken feet, and the deboning cutter includes a first cutter body 12 and a second cutter body 13 that are hinged to each other. Both the first cutter body 12 and the second cutter body 13 include an arc-shaped cutter head for cutting the meat on the surface of the leg bone and a connecting rod fixedly connected with the cutter head. An angle adjustment mechanism for the angle between the cutter body 12 and the second cutter body 13 , the angle adjustment mechanism includes a gear 14 fixed at the end of the connecting rod of the first cutter body and an adjustment gear 15 meshing with the gear. By adjusting the size of the opening of the knife body, the chicken feet of different sizes can be adapted to the overall cutting method, and two pieces of knives that match the structure of the leg bone are used to fit together, and the method of cutting down the whole leg is used to separate the bone and flesh of the leg bone, and the adjustment mechanism is used to realize its progress The knife stays open, the bone cuts are kept engaged and the knife stays open back to the original position when withdrawing the knife.
本实施例中,优选的,采用多次剔骨工艺,即分别对鸡爪趾骨进行剔除后,最后进行鸡爪腿骨的剔除,整个工艺流程均在一个旋转工作台上进行,不仅提高了加工效率,还使鸡爪剔除更加彻底,提高产品质量。In the present embodiment, it is preferable to adopt multiple deboning processes, that is, after removing the chicken paw and phalanx respectively, finally carry out the removal of the chicken paw leg bone, and the whole process flow is carried out on a rotary workbench, which not only improves the processing Efficiency, but also to remove chicken feet more thoroughly, improve product quality.
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present invention without limitation. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be carried out Modifications or equivalent replacements without departing from the spirit and scope of the technical solution of the present invention shall be covered by the claims of the present invention.
Claims (9)
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