CN108838527A - A kind of intelligent robot welding system and method - Google Patents
A kind of intelligent robot welding system and method Download PDFInfo
- Publication number
- CN108838527A CN108838527A CN201810520931.2A CN201810520931A CN108838527A CN 108838527 A CN108838527 A CN 108838527A CN 201810520931 A CN201810520931 A CN 201810520931A CN 108838527 A CN108838527 A CN 108838527A
- Authority
- CN
- China
- Prior art keywords
- module
- mcu
- welding
- client
- laser
- Prior art date
Links
- 238000003466 welding Methods 0.000 title claims abstract description 77
- 230000003993 interaction Effects 0.000 claims abstract description 21
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 5
- 238000005755 formation reactions Methods 0.000 claims abstract description 5
- 238000007689 inspection Methods 0.000 claims description 11
- 239000011324 beads Substances 0.000 claims description 6
- 238000000034 methods Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000005266 casting Methods 0.000 claims description 3
- 239000011159 matrix materials Substances 0.000 claims description 3
- 238000002604 ultrasonography Methods 0.000 claims 1
- 230000002950 deficient Effects 0.000 abstract description 4
- 238000003745 diagnosis Methods 0.000 abstract description 2
- 238000004891 communication Methods 0.000 description 4
- 238000005516 engineering processes Methods 0.000 description 2
- 230000003287 optical Effects 0.000 description 2
- 238000010586 diagrams Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002452 interceptive Effects 0.000 description 1
- 238000002360 preparation methods Methods 0.000 description 1
- 238000006467 substitution reactions Methods 0.000 description 1
- 230000001131 transforming Effects 0.000 description 1
- 230000001702 transmitter Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/20—Bonding
- B23K26/21—Bonding by welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/20—Bonding
- B23K26/21—Bonding by welding
- B23K26/24—Seam welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/70—Auxiliary operations or equipment
- B23K26/702—Auxiliary equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J19/00—Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
Abstract
Description
Technical field
The present invention relates to robotic welding technology fields, and in particular to a kind of intelligent robot welding system and method.
Background technique
Currently, laser welding technology is widely used in fields such as machine-building, aerospace, automobile preparations, But traditional laser welding apparatus can not achieve intelligent monitoring, and welding quality is poor, and working efficiency is low.
Summary of the invention
In order to solve the problems existing in the prior art, the present invention provides a kind of intelligent robot welding system and methods.
To achieve the above object, the technical solution adopted by the present invention is：
A kind of intelligent robot welding system, including：Client, the first MCU, the 2nd MCU, relay, swashs at remote monitoring center Optical scanning module, data processing module, track generation module, laser emitting module, laser tracking welding slit die block, display module, Alarm module, voice broadcast module, fault information collection module, timing module and human-computer interaction module；
First MCU, the 2nd MCU are wirelessly communicated with client and remote monitoring center, the first MCU input terminal and laser tracking welding Slit die block is connected, and the first MCU output end is connected with display module, alarm module and voice broadcast module, and the first MCU controls failure The opening and closing of information collection module simultaneously transmits fault message to the first MCU, and the 2nd MCU is connected with display module and laser scanning module And the opening and closing of laser scanning module is controlled by relay, laser scanning module is connected with data processing module is then connected to track Generation module, the 2nd MCU are connected with track generation module and control the weldering that laser emitting module is generated according to track generation module The mark that integrates with is welded, and human-computer interaction module is in communication with each other with the first MCU, the 2nd MCU, timing module and track generation module.
Further, the laser tracking welding slit die block includes camera, image processing module and ultrasonic inspection module, is taken the photograph Picture head is connected with image processing module, and camera is taken pictures to the weld seam of formation and is uploaded at image processing module Reason, ultrasonic inspection module are connected with the first MCU, detect weldquality by ultrasonic inspection module.
Further, the first MCU and the 2nd MCU is by WIFI, GPRS or ethernet network and client and remotely Monitoring center wireless communication.
Further, the human-computer interaction module is matrix keyboard, and client is Android mobile phone or iPhone.
Further, include the following steps：
The welding starting time is written to timing module by human-computer interaction module in step 1, system electrification, when reaching the starting time, First MCU transmits welding enabled instruction to client, and client receives and sends welding sign on, the 2nd MCU to the 2nd MCU It receives and passes through relay driving laser scanning module and start, figure is carried out to parent part to be welded, connector by laser scanning module As acquisition, the total content control image information of parent part and connector to be welded is obtained respectively and is transmitted to data processing module；
Step 2, data processing module receive laser scanning module upload image information simultaneously be analyzed and processed respectively, extract to The parameters such as cross sectional shape, size, the thickness of parent part and connector are welded, then are uploaded to track generation module, track generation module connects It receives and welding track is automatically generated according to the welding bead cross section parameter that human-computer interaction module is keyed in, be sent to the 2nd MCU；
Step 3, the information of the 2nd MCU receiving locus generation module transmission simultaneously drive laser emitting module to start, and issue laser beam, 2nd MCU controls laser emitting module and realizes the welding between parent part and connector to be welded according to welding track, forms weld seam, together When, the 2nd MCU drives the section shape of display module real-time display welding track, welding bead cross section parameter, parent part to be welded and connector The parameter informations such as shape, size, thickness；
Step 4, the actual characteristic parameter that weld seam is detected by laser tracking welding slit die block and weldquality information are simultaneously uploaded to the One MCU, the first MCU receive and are transmitted to client and remote monitoring center, meanwhile, the first MCU carries out quality verification, if first Not within a preset range, the first MCU drives alarm module sounding report to the actual characteristic parameter and weldquality that MCU judges weld seam It is alert, prompt the current weldment of staff unqualified, meanwhile, the first MCU startup separator information collection module is to current weldment Information collection is carried out, then obtained data information will be collected feeds back to the first MCU and handle, driving display module carries out real-time It has been shown that, and it is uploaded to client and remote monitoring center, for checking fault message, return to operating procedure 1.
Further, in step 4, the camera of laser tracking welding slit die block takes pictures in real time to weld seam and is uploaded to figure As processing module is analyzed and processed, the characteristic parameters such as the width of weld seam are obtained, passes through ultrasonic inspection module and detects weldquality And it is uploaded to the first MCU, the first MCU receives and is transmitted to client and remote monitoring center, meanwhile, the first MCU carries out quality Verifying, if the first MCU judges that the actual characteristic parameter of weld seam and weldquality belong in preset range, alarm module and failure letter Breath collection module does not work, and the first MCU drives the casting of voice broadcast module sounding " welding is qualified ".
Compared with prior art, beneficial effects of the present invention are：
The invention discloses a kind of intelligent robot welding system and method, welding system include client, remote monitoring center, First MCU, the 2nd MCU, relay, laser scanning module, data processing module, track generation module, laser emitting module, swash Light tracking welding slit die block, display module, alarm module, voice broadcast module, fault information collection module, timing module and man-machine Interactive module, the first MCU, the 2nd MCU are wirelessly communicated with client and remote monitoring center, the first MCU input terminal and laser Tracking welding slit die block is connected, and the first MCU output end is connected with display module, alarm module and voice broadcast module, the first MCU control The opening and closing of fault information collection module processed simultaneously transmits fault message, the 2nd MCU and display module and laser scanning mould to the first MCU Block is connected and controls the opening and closing of laser scanning module by relay, and laser scanning module is connected reconnection with data processing module To track generation module, the 2nd MCU is connected with track generation module and controls laser emitting module according to the life of track generation module At welding track welded, human-computer interaction module and the first MCU, the 2nd MCU, timing module and track generation module are mutual Communication.Intelligent robot welding system provided by the invention and method realize that intelligent control swashs by the first MCU and the 2nd MCU Optical transmitter module is according to welding track automatic welding, and the weldquality of formation is good, and yields reaches 98% or more, to bad weldering Fitting can carry out alarm and fault information collection and be wirelessly transmitted to client and remote monitoring center, convenient for fault diagnosis and repair Just, intelligent diagnostics non-defective unit and defective products, can start by set date welding, man-machine interaction is good, has a extensive future.
Detailed description of the invention
Fig. 1 is hardware block diagram of the invention.
Specific embodiment
The present invention will be further explained combined with specific embodiments below.
As shown in Figure 1, a kind of intelligent robot welding system, including：Client, remote monitoring center, the first MCU, Two MCU, relay, laser scanning module, data processing module, track generation module, laser emitting module, laser track weld seam Module, display module, alarm module, voice broadcast module, fault information collection module, timing module and human-computer interaction module, Commercially available acquisition, access power module are powered operation.
First MCU, the 2nd MCU are wirelessly communicated with client and remote monitoring center, the first MCU input terminal and laser with Track weld seam module is connected, and the first MCU output end is connected with display module, alarm module and voice broadcast module, the first MCU control The opening and closing of fault information collection module simultaneously transmits fault message, the 2nd MCU and display module and laser scanning module to the first MCU It is connected and controls by relay the opening and closing of laser scanning module, laser scanning module is connected with data processing module to be then connected to Track generation module, the 2nd MCU is connected with track generation module and controls laser emitting module to be generated according to track generation module Welding track welded, human-computer interaction module and the first MCU, the 2nd MCU, timing module and track generation module phase intercommunication Letter keys in user's information needed by human-computer interaction module.
Laser tracking welding slit die block includes camera, image processing module and ultrasonic inspection module, at camera and image It manages module to be connected, camera takes pictures to the weld seam of formation and is uploaded to image processing module and handles, ultrasonic inspection mould Block is connected with the first MCU, detects weldquality by ultrasonic inspection module.
First MCU and the 2nd MCU is wireless by WIFI, GPRS or ethernet network and client and remote monitoring center Communication, human-computer interaction module is matrix keyboard, includes 0-9 number, 26 English alphabets, confirmation key, delete button, mathematics symbol Number etc., client is Android mobile phone or iPhone.
A kind of intelligent robot welding method, includes the following steps：
The welding starting time is written to timing module by human-computer interaction module in step 1, system electrification, when reaching the starting time, First MCU transmits welding enabled instruction to client, and client receives and sends welding sign on, the 2nd MCU to the 2nd MCU It receives and passes through relay driving laser scanning module and start, figure is carried out to parent part to be welded, connector by laser scanning module As acquisition, the total content control image information of parent part and connector to be welded is obtained respectively and is transmitted to data processing module；
Step 2, data processing module receive laser scanning module upload image information simultaneously be analyzed and processed respectively, extract to The parameters such as cross sectional shape, size, the thickness of parent part and connector are welded, then are uploaded to track generation module, track generation module connects It receives and welding track is automatically generated according to the welding bead cross section parameter that human-computer interaction module is keyed in, be sent to the 2nd MCU；
Step 3, the information of the 2nd MCU receiving locus generation module transmission simultaneously drive laser emitting module to start, and issue laser beam, 2nd MCU controls laser emitting module and realizes the welding between parent part and connector to be welded according to welding track, forms weld seam, together When, the 2nd MCU drives the section shape of display module real-time display welding track, welding bead cross section parameter, parent part to be welded and connector The parameter informations such as shape, size, thickness；
Step 4, the actual characteristic parameter that weld seam is detected by laser tracking welding slit die block and weldquality information are simultaneously uploaded to the One MCU, the first MCU receive and are transmitted to client and remote monitoring center, meanwhile, the first MCU carries out quality verification, if first Not within a preset range, the first MCU drives alarm module sounding report to the actual characteristic parameter and weldquality that MCU judges weld seam It is alert, prompt the current weldment of staff unqualified, meanwhile, the first MCU startup separator information collection module is to current weldment Information collection is carried out, then obtained data information will be collected feeds back to the first MCU and handle, driving display module carries out real-time It has been shown that, and it is uploaded to client and remote monitoring center, for checking fault message, return to operating procedure 1.
In step 4, the camera of laser tracking welding slit die block takes pictures in real time to weld seam and is uploaded to image procossing mould Block is analyzed and processed, and obtains the characteristic parameters such as the width of weld seam, is detected weldquality by ultrasonic inspection module and is uploaded to First MCU, the first MCU receive and are transmitted to client and remote monitoring center, meanwhile, the first MCU carries out quality verification, if the One MCU judges that the actual characteristic parameter of weld seam and weldquality belong in default weld seam parameter area, presets weld seam parameter area It is keyed in by human-computer interaction module, the end value including presetting weld seam parameter, alarm module and fault information collection module do not work, First MCU drives the casting of voice broadcast module sounding " welding is qualified ".
The above embodiments do not limit the invention in any form, all to be obtained by the way of equivalent substitution or equivalent transformation Technical solution, all fall within protection scope of the present invention.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810520931.2A CN108838527B (en) | 2018-05-28 | 2018-05-28 | Robot intelligent welding system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810520931.2A CN108838527B (en) | 2018-05-28 | 2018-05-28 | Robot intelligent welding system and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108838527A true CN108838527A (en) | 2018-11-20 |
| CN108838527B CN108838527B (en) | 2020-08-18 |
Family
ID=64213595
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810520931.2A CN108838527B (en) | 2018-05-28 | 2018-05-28 | Robot intelligent welding system and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108838527B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110238556A (en) * | 2019-05-07 | 2019-09-17 | 上海展湾信息科技有限公司 | Welding track real-time detection method in welding robot welding process |
| CN110340577A (en) * | 2019-07-18 | 2019-10-18 | 江苏环宇建设工程有限公司 | A kind of monitoring method of pipeline welding quality monitoring system |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103753015A (en) * | 2013-12-27 | 2014-04-30 | 深圳市光大激光科技股份有限公司 | Welding seam tracking system and method of laser welding machine |
| CN103934571A (en) * | 2014-04-11 | 2014-07-23 | 上海交通大学 | Thick plate robot welding system and multilayer multiple-pass weld real-time tracking and planning method |
| CN105149771A (en) * | 2015-10-15 | 2015-12-16 | 莱州市得利安数控机械有限公司 | Intelligent tracking controller for laser welding seam |
-
2018
- 2018-05-28 CN CN201810520931.2A patent/CN108838527B/en active IP Right Grant
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103753015A (en) * | 2013-12-27 | 2014-04-30 | 深圳市光大激光科技股份有限公司 | Welding seam tracking system and method of laser welding machine |
| CN103934571A (en) * | 2014-04-11 | 2014-07-23 | 上海交通大学 | Thick plate robot welding system and multilayer multiple-pass weld real-time tracking and planning method |
| CN105149771A (en) * | 2015-10-15 | 2015-12-16 | 莱州市得利安数控机械有限公司 | Intelligent tracking controller for laser welding seam |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110238556A (en) * | 2019-05-07 | 2019-09-17 | 上海展湾信息科技有限公司 | Welding track real-time detection method in welding robot welding process |
| CN110340577A (en) * | 2019-07-18 | 2019-10-18 | 江苏环宇建设工程有限公司 | A kind of monitoring method of pipeline welding quality monitoring system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108838527B (en) | 2020-08-18 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104581087B (en) | A kind of power transmission line intelligent remote monitoring system based on Internet of Things | |
| US8502866B2 (en) | Video recording device for a welder's helmet | |
| CN102169017B (en) | A kind of infrared thermal imaging of converting station on-line monitoring system | |
| CN102463419B (en) | The detection method for quality of laser weld and equipment | |
| CN106154989B (en) | A kind of enterprise manufactures mistake proofing management method and system | |
| CN105700544A (en) | UAV tour inspection system and implementation method for electrical equipment of photovoltaic power station | |
| CN105137860B (en) | Industry mechanical arm remotely monitor based on internet and control system | |
| CN205650967U (en) | Distributing type laser instrument control system | |
| CA2825726A1 (en) | Light guided assembly system and method | |
| CN101419448A (en) | Production line real time acquiring and data accounting system and method | |
| CN105157603B (en) | A kind of line laser sensor | |
| US10304105B2 (en) | Shopping guide robot system and customer identification notification method of shopping guide robot | |
| CN102082466A (en) | Intelligent inspection robot system for transformer substation equipment | |
| CN105024894A (en) | Spectrum sensing-based 3D intelligent home system | |
| CN102006459A (en) | Intelligent video image diagnosis system and method | |
| CN103699075A (en) | Video-monitoring-based transformer substation tour-inspection intelligent-scheduling and control system | |
| CN102231077B (en) | Safety real-time monitoring and early warning system and monitoring and early warning method | |
| CN104057202A (en) | System and method for remotely monitoring automatic welding of mobile robot based on FPGA | |
| CN107052571B (en) | A kind of laser welding apparatus and method for laser welding | |
| WO2016127494A1 (en) | Control method for rapid connection and data transmission between devices | |
| CN102616617B (en) | Elevator monitoring method | |
| CN105867216A (en) | New energy automobile remote monitoring system | |
| CN104380364A (en) | Systems and methods for training a welding operator | |
| CN201511214U (en) | Laser welding device of power type lithium ion battery safety cap | |
| WO2004004960A1 (en) | Method for operating a welding device, and one such welding device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |