A kind of biomass granulation machine with long service life
Technical field
The present invention relates to new energy manufacturing equipment technical field, specially a kind of biomass granulation machine with long service life.
Background technique
New energy is also known as unconventional energy resource, refers to the various energy forms except traditional energy, refers to and just starts to develop and use
Or actively study, need the energy promoted, such as solar energy, geothermal energy, wind energy, ocean energy, biomass energy and nuclear fusion energy
Deng in the development process of new energy, biomass energy is used as wherein important a part by extensive research and development, existing biology
Matter fuel is to be produced by stalk, straw, rice husk, peanut shell, corncob, oil tea shell, cotton seed hulls etc. and " three surplus objects " by processing
The environmentally friendly new energy of raw bulk, the diameter of biological particles are generally 6-10 millimeters, and existing biomass granulation machine is divided into flat-die
Biomass granulation machine and circular mould biological substance granulator, in the use process of flat-die biomass granulation machine, raw material passes through feed inlet
It dropping into the template of work chamber, dropping process dust is larger, and also it is easy to cause raw material to fall in the Density inhomogeneity in template,
It is easy to be mixed into blocky hard object when the raw materials such as stalk, straw are recycled in harvesting simultaneously, also there is part material not beaten adequately
Broken processing, there are the shafts of intersection, when rolling, are influenced by above-mentioned factor, are easy to cause and crush discontinuity equalization, unfavorable
Raw material compression is prepared into biomass fuel in stable, while blocky hard object is easy to cause the pattern hole of extruding and discharging to be blocked
The case where with pressure roller damaged in collision, causes the service life of biomass granulation machine to reduce, the biography that biomass granulation machine lower part uses
Motivation structure majority is made of bevel gear, and long-time service is easy to cause the original lubricating oil film of gear surface depleted, so that tooth
In rotation fatigue wear occurs for wheel, finally results in the complete damage of gear, causes machine can not work normally, reduce biology
The finished product of the service life of matter granulator, existing biomass granulation machine is heavier, needs to have enough to meet the need that load could be by turnover box
Row packaging, but the turnover box heavier-weight after filling, are unfavorable for worker and quickly carry, be easy to cause the biomass of production
Grain situation scattered on the ground occurs, while the work drive motor power of biomass granulation machine is larger, motor and the corresponding dress that slows down
Set the noise pollution that noise is larger, is easy to cause in workshop.
Summary of the invention
The present invention provides a kind of biomass granulation machine with long service life, can effectively solve to propose in above-mentioned background technique
In the use process of flat-die biomass granulation machine, raw material is dropped into the template of work chamber by feed inlet, dropping process
Dust is larger, is also easy to cause raw material to fall in the Density inhomogeneity in template, while the raw materials such as stalk, straw are recycled in harvesting
Shi Rongyi is mixed into blocky hard object, also has part material adequately not smashed processing, there are the shafts of intersection, are rolling
When, it is influenced by above-mentioned factor, is easy to cause and crushes discontinuity equalization, be unfavorable for stable compress raw material and be prepared into biomass
Fuel, while blocky hard object is easy to cause the pattern hole of extruding and discharging to be blocked and the case where pressure roller damaged in collision, leads to biology
The service life of matter granulator reduces, and the transmission mechanism majority that biomass granulation machine lower part uses is made of bevel gear, makes for a long time
With being easy to cause the original lubricating oil film of gear surface depleted, so that in rotation fatigue wear occurs for gear, finally lead
The complete damage for causing gear, causes machine can not work normally, reduces the service life of biomass granulation machine, existing biology
The finished product of matter granulator is heavier, needs just to can be carried out packaging by turnover box turnover loading, but the turnover box weight after filling
It is heavier, it is unfavorable for worker and quickly carries, the situation for being easy to cause the biological particles of production scattered on the ground occurs, raw simultaneously
The work drive motor power of material grains machine is larger, and motor and corresponding deceleration device noise are larger, causes to be easy to produce in workshop
The problem of noise pollution etc..
To achieve the above object, the invention provides the following technical scheme: a kind of biomass granulation machine with long service life, packet
It includes granulator ontology, feeding mechanism, mounting base, discharging mechanism, noise reducing mechanism, lubricating structure, water storage box, pump machine of drawing water, lead
Water pipe, atomizer, catheter and drip nozzle, the granulator body upper part are equipped with feeding mechanism, the granulator ontology
Lower part is equipped with mounting base, and one upper lateral part of mounting base is equipped with discharging mechanism, and the discharging mechanism side is equipped with
Noise reducing mechanism, the noise reducing mechanism top are equipped with lubricating structure, and the lubricating structure side is equipped with water storage box, the water storage
Case side is equipped with pump machine of drawing water, and the pump machine side of drawing water is equipped with aqueduct, and described aqueduct one end is equipped with atomization spray
Head, the granulator body bottom portion are equipped with catheter, and the catheter middle part is equipped with drip nozzle by three-way connection, institute
The output end of the input terminal and alternating current of stating pump machine of drawing water is electrically connected.
Preferably, the feeding mechanism include feed hopper, oscillating plate, installation chamber, adjustable plate, push rod, mobile notch, into
Hopper mouth, fixed link, magnet, limit casing, coiling electromagnet and installation notch, feed hopper top side offer installation
Notch, the feed hopper top are equipped with oscillating plate, and installation chamber, the installation chamber middle part are offered in the middle part of the oscillating plate
Adjustable plate is installed, two upper side of adjustable plate is equipped with push rod, and the installation chamber top is opened up with push rod corresponding position
There is mobile notch, charging notch is uniformly provided in the middle part of the oscillating plate and adjustable plate, the oscillating plate bottom is equipped with solid
Fixed pole, the bottom of fixed are equipped with magnet, and the feed hopper side wall and fixed link corresponding position are installed by welding with limit
Casing, the limit casing bottom are equipped with coiling electromagnet, the input terminal of the coiling electromagnet and the output end electricity of alternating current
Property connection.
Preferably, the discharging mechanism include the first mounting rack, the first roller, transmission belt, the second mounting rack, mounting plate and
Second tin roller, first mounting rack side are equipped with the first roller, and the first roller outboard cover is covered with transmission belt, and described
One mounting rack side is provided with the second mounting rack, and second mounting rack lower part is equipped with mounting plate, on second mounting rack
Portion is equipped with second tin roller, and first mounting rack is welded on mounting base upper surface, and second mounting rack passes through mounting plate
It is fixedly connected with mounting base.
Preferably, the noise reducing mechanism includes support column, dust excluding plate, hanging rod, sound-absorbing cotton and link, on the support column
Side is equipped with dust excluding plate, and the dust excluding plate side offers hanging rod, and the hanging rod side is equipped with sound-absorbing cotton, the acoustical cotton
Link is installed with hanging rod corresponding position, the sound-absorbing cotton is connected by link and dust excluding plate installation at the top of cloth.
Preferably, the lubricating structure includes fluid reservoir, inlet, graduation mark, internally threaded sleeve, liquid outlet, screw rod, turns
Disk, handle, bearing, locating rod and sealing push plate, one upper lateral part of fluid reservoir offer inlet, the reservoir exterior surface
Graduation mark has been portrayed, internally threaded sleeve, position corresponding with inlet in the middle part of the fluid reservoir are installed inside the fluid reservoir side
The place of setting offers liquid outlet, and screw rod is equipped with inside the internally threaded sleeve, and described screw rod one end is equipped with turntable, the turntable
Side is equipped with handle, and bearing is equipped in the middle part of the screw rod, is equipped with locating rod, the screw rod at the top of the outer bearing shell of the bearing
The other end is equipped with sealing push plate.
Preferably, the two sides of the mounting base and mounting plate offer connecting screw hole.
Preferably, the locating rod side is equipped with arc rubber block.
Preferably, the pump machine of drawing water passes through damping base and the installation connection of dust excluding plate top.
Preferably, the middle part of the catheter is connected by three-way connection and drip nozzle installation, and the one of the catheter
End and liquid outlet installation connection, the other end of the catheter are sealed by sealing-plug.
Compared with prior art, beneficial effects of the present invention:
(1), when to granulator ontology throwing raw materials, the dust in raw material is raised, and by drawing water, pump machine will be in water storage box
Aqueous extraction, aqueous are sprayed by aqueduct from atomizer, and the dust close contact in water droplets and air utilizes water droplet
Mutual absorption between particle, increases particulate matter, dust is separated from flue gas, and precipitate dust downwards, reduces empty
The concentration of inhalable particles in gas avoids worker from infecting respiratory disease;
(2), before in the template that raw material enters work chamber by feed hopper, coiling electromagnet connects the exchange of alternating current
Electricity attracts by coiling electromagnet or repels bottom of fixed so that the magnetic pole of coiling electromagnet carries out the variation repeatedly of rule
Magnet, enable the effective vertical tremor of jolting plate, screen out the hard object of the bulk in raw material and do not smash sufficient shaft, guarantor
Card raw material falls the even density in template, is convenient for pressure roller extruding and discharging, while reducing blocky hard abrasion of the object to pressure roller, protects
The long-time service of pressure roller and template is demonstrate,proved, the service life of granulator ontology is improved, rotating push-rod makes adjustable plate in installation cavity room
Rotation, so that the relative position of the charging notch of the oscillating plate of adjustable plate charging notch changes, convenient for according to different originals
Material adjusts the raw material size for allowing to fall, and obstructs block using oscillating plate convenient for more efficient;
(3), by rotational handle, under the action of internally threaded sleeve, screw rod band dynamic sealing push plate is moved forward, and will be lubricated
Oil liquid is released from liquid outlet, after catheter, is reached and is discharged at drip nozzle, be dropped in the gear train of granulator body interior
In, guarantee that the gear of granulator body interior is chronically at lubricating status, fatigue wear caused by avoiding gear is dry from turning improves
The service life of granulator ontology;
(4), the dust excluding plate being arranged on the outside of work drive motor can effectively reduce dust and be covered on motor surface, solve thick and heavy
Dust cover overlay on outer surface of motor, cause motor to be difficult to effectively radiate, thus the problem of over-heat inside scaling loss occurs, while benefit
Sound-absorbing cotton is hung on dust excluding plate surrounding with link, using the porous structure inside sound-absorbing cotton, so that the energy of noise transmission
Amount is most of, and refraction reflection is consumed repeatedly in hole, is also guaranteed work drive motor proper heat reduction, is avoided the feelings of motor overheating
Condition occurs;
(5), the turnover box for loading biological particles is shifted onto transmission belt by the second tin roller on the second mounting rack, when
When turnover box undertaking ability will reach capacity, turnover box is dragged because turnover box weight is larger and increases turnover box bottom surface and transmission
The frictional force of band, transmission belt is mobile with the direction of dragging turnover box, the second station turnover box being placed in transmission belt at this time
Discharge port lower part is moved quickly into, quickly makes second station while dragging former station away and filling the turnover box of biological particles
Turnover box splicing guarantees that granulator ontology continues working, improves the working efficiency of granulator ontology, is fully loaded with the week of biological particles
Turnning box slides into second tin roller from transmission belt, can be carried after inclination using walking dolly, it is no longer necessary to which worker bends over to have removed
After be placed on walking dolly, alleviate the labor intensity of worker, improve the conevying efficiency of product.
Detailed description of the invention
Attached drawing is used to provide further understanding of the present invention, and constitutes part of specification, with reality of the invention
It applies example to be used to explain the present invention together, not be construed as limiting the invention.
In the accompanying drawings:
Fig. 1 is structural schematic diagram of the invention;
Fig. 2 is drip nozzle mounting structure schematic diagram of the invention;
Fig. 3 is feeding mechanism the schematic diagram of the section structure of the invention;
Fig. 4 is oscillating plate schematic perspective view of the invention;
Fig. 5 is discharging mechanism structural schematic diagram of the invention;
Fig. 6 is noise reducing mechanism structural schematic diagram of the invention;
Fig. 7 is lubricating structure structural schematic diagram of the invention;
Fig. 8 is lubricating structure the schematic diagram of the section structure of the invention;
Figure label: 1, granulator ontology;2, feeding mechanism;21, feed hopper;22, oscillating plate;23, chamber is installed;24,
Adjustable plate;25, push rod;26, mobile notch;27, notch is fed;28, fixed link;29, magnet;210, limit casing;211, around
Line electromagnet;212, installation notch;3, mounting base;4, discharging mechanism;41, the first mounting rack;42, the first roller;43, it transmits
Band;44, the second mounting rack;45, mounting plate;46, second tin roller;5, noise reducing mechanism;51, support column;52, dust excluding plate;53, it hangs
Bar;54, sound-absorbing cotton;55, link;6, lubricating structure;61, fluid reservoir;62, inlet;63, graduation mark;64, inner screw sheath
Pipe;65, liquid outlet;66, screw rod;67, turntable;68, handle;69, bearing;610, locating rod;611, push plate is sealed;7, water storage
Case;8, it draws water pump machine;9, aqueduct;10, atomizer;11, catheter;12, drip nozzle.
Specific embodiment
Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings, it should be understood that preferred reality described herein
Apply example only for the purpose of illustrating and explaining the present invention and is not intended to limit the present invention.
Embodiment: as shown in figures 1-8, the present invention provides a kind of technical solution, a kind of biological particles with long service life
Machine, including granulator ontology 1, feeding mechanism 2, mounting base 3, discharging mechanism 4, noise reducing mechanism 5, lubricating structure 6, water storage box 7,
Pump machine of drawing water 8, aqueduct 9, atomizer 10, catheter 11 and drip nozzle 12,1 top of granulator ontology are equipped with feeding mechanism
2, feeding mechanism 2 includes feed hopper 21, oscillating plate 22, installation chamber 23, adjustable plate 24, push rod 25, mobile notch 26, feed well
Mouth 27, fixed link 28, magnet 29, limit casing 210, coiling electromagnet 211 and installation notch 212,21 top side of feed hopper
Installation notch 212 are offered, 21 top of feed hopper is equipped with oscillating plate 22, and installation chamber 23, peace are offered in the middle part of oscillating plate 22
It behave affectedly in the middle part of room 23 and adjustable plate 24 is installed, 24 liang of upper sides of adjustable plate are equipped with push rod 25, install 23 top of chamber and push rod
25 corresponding positions offer mobile notch 26, and oscillating plate 22 and 24 middle part of adjustable plate are uniformly provided with charging notch 27, vibration
22 bottom of plate is equipped with fixed link 28, and 28 bottom of fixed link is equipped with magnet 29,21 side wall of feed hopper position corresponding with fixed link 28
The place of setting is installed by welding with limit casing 210, and 210 bottom of limit casing is equipped with coiling electromagnet 211, coiling electromagnet 211
The output end of input terminal and alternating current is electrically connected.
1 lower part of granulator ontology is equipped with mounting base 3, and 3 one upper lateral part of mounting base is equipped with discharging mechanism 4, discharging
Mechanism 4 includes the first mounting rack 41, the first roller 42, transmission belt 43, the second mounting rack 44, mounting plate 45 and second tin roller 46,
First mounting rack, 41 side is equipped with the first roller 42, and 42 outboard cover of the first roller is covered with transmission belt 43, the first mounting rack 41 1
Side is provided with the second mounting rack 44, and 44 lower part of the second mounting rack is equipped with mounting plate 45, and 44 top of the second mounting rack is equipped with
Two rollers 46, the first mounting rack 41 are welded on 3 upper surface of mounting base, and the second mounting rack 44 passes through mounting plate 45 and mounting base
3 are fixedly connected, and the two sides of mounting base 3 and mounting plate 45 offer connecting screw hole, convenient for being consolidated mounting plate 45 using bolt
It is scheduled on mounting base 3, guarantees the stability in 44 course of work of the second mounting rack.
3 side of mounting base is equipped with noise reducing mechanism 5, and noise reducing mechanism 5 includes support column 51, dust excluding plate 52, hanging rod 53, inhales
Sound cotton 54 and link 55 are equipped with dust excluding plate 52 above support column 51, and 52 side of dust excluding plate offers hanging rod 53, hanging rod 53 1
Side is equipped with sound-absorbing cotton 54, and 54 top of sound-absorbing cotton is equipped with link 55 with 53 corresponding position of hanging rod, and sound-absorbing cotton 54 is logical
Cross link 55 and the installation connection of dust excluding plate 52.
Lubricating structure 6 is installed above dust excluding plate 52, lubricating structure 6 include fluid reservoir 61, inlet 62, graduation mark 63,
Internally threaded sleeve 64, liquid outlet 65, screw rod 66, turntable 67, handle 68, bearing 69, locating rod 610 and sealing push plate 611, liquid storage
61 1 upper lateral part of tank offers inlet 62, and graduation mark 63, installation inside 61 side of fluid reservoir have been portrayed in 61 outer surface of fluid reservoir
There is an internally threaded sleeve 64,61 middle part of fluid reservoir and 62 corresponding position of inlet offer liquid outlet 65, in internally threaded sleeve 64
Portion is equipped with screw rod 66, and 66 one end of screw rod is equipped with turntable 67, and 67 side of turntable is equipped with handle 68, is equipped in the middle part of screw rod 66
Bearing 69, the outer bearing shell of bearing 69 top are equipped with locating rod 610, and 610 side of locating rod is equipped with arc rubber block, passes through arc
Rubber block accurately understands 61 internal lubrication oil service condition of fluid reservoir convenient for user, and 66 other end of screw rod is equipped with sealing push plate
611。
52 top of dust excluding plate is equipped with water storage box 7 with 6 adjacent position of lubricating structure, and 7 side of water storage box, which is equipped with, draws water
Pump machine 8, pump machine of drawing water 8 pass through damping base and the installation connection of 52 top of dust excluding plate, reduce making an uproar for the vibration generation for pump machine 8 of drawing water
Sound, while the pump machine 8 that avoids drawing water shakes aqueduct 9 and installs unstable, 8 side of pump machine that causes to draw water is equipped with aqueduct 9, water guide
9 one end of pipe is equipped with atomizer 10, and 1 bottom of granulator ontology is equipped with catheter 11, passes through three in the middle part of catheter 11
Pass joint is equipped with drip nozzle 12, and one end of catheter 11 and the installation connection of liquid outlet 65, the other end of catheter 11 pass through
Sealing-plug sealing can be stable soft into drain by liquid outlet 65 after the lubricating oil in fluid reservoir 61 made is squeezed
Pipe 11, then the drip nozzle 12 by installing in the middle part of catheter 11 are added dropwise to gear engagement place, reduce the fracture of gear fatigue wear
Situation improves the service life of gear, and the input terminal of pump machine of drawing water 8 and the output end of alternating current are electrically connected.
The working principle of the invention and process for using: before use, two turnover boxes are placed in 43 transmission belts, one
1 granulator ontology discharge outlet splicing, it is spare that another is placed on side, connects suction pump while raw material is poured into feed hopper 21
The power supply of machine 8 and coiling electromagnet 211, to pump machine 8 and the offer electric power of coiling electromagnet 211 of drawing water, the selection revolving speed of pump machine of drawing water 8
Motor driven lower, noise is small, the 8 stable aqueous by water storage box 7 of energy of pump machine of drawing water are transported to atomization by aqueduct 9
At spray head 10, atomizer 10 is mounted at installation notch 212, what the water droplet after atomization can effectively and when toppling over raw material generate
Dust close contact increases particle, and precipitate dust downwards, avoids ash using the mutual absorption between water droplet and particle
Dirt improves the inhalable particles concentration in workshop, reduces the probability that worker infects respiratory disease, ensure that the air in workshop
Health, after coiling electromagnet 211 powers on, due to the property of alternating current, the magnetic pole of coiling electromagnet 211 carries out regular
It changes repeatedly, thus attraction and the repulsion magnet 29 of regularity, so that fixed link 28 effectively drives oscillating plate 22 to be vibrated,
By the charging notch 27 opened up in the middle part of oscillating plate 22, screens out blocky hard object in raw material and do not smash sufficient shaft, guarantee
Raw material is uniformly laid on template surface after falling, and convenient for the work that pressure roller is stable, also avoids pressure roller and template by blocky hard
The downthrust of object damages, and improves the service life of granulator ontology 1, while push rod 25 being pushed to move in mobile notch 26
It is dynamic, it rotates adjustable plate 24 in installation chamber 23, adjusts in the charging notch 27 and adjustable plate 24 opened up in the middle part of oscillating plate 22
Oscillating plate 22 is improved convenient for screening out block according to the size of different material in the relative position for the charging notch 27 that portion opens up
Service efficiency, avoiding being mixed into little particle raw material can be by the block of charging notch 27, stress when pressure roller being caused to press
The damage that unevenness may cause, in the work drive motor course of work, when the noise of generation passes through sound-absorbing cotton 54, in sound-absorbing cotton
Hole inside 54 reflects reflection repeatedly, consumes the most of energy contained in noise, will not interfere while reducing noise
The ventilation and heat of work drive motor can be removed sound-absorbing cotton 54 by link 55 and hanging rod 53 from dust excluding plate 52, convenient for inhaling
Replacement after 54 accidental damage of sound cotton drags turnover box after the turnover box of splicing is fully loaded, because turnover box weight is larger, week
The frictional force of turnning box bottom surface and transmission belt 43 increases, and transmission belt 43 is mobile with the direction of dragging turnover box, is placed in biography at this time
Second station turnover box on defeated band 43 moves quickly into discharge port lower part and carries out splicing, and excessive biological particles is avoided to dissipate
Fall, guarantee granulator ontology 1 continue working, improve granulator ontology 1 working efficiency, be fully loaded with biological particles turnover box from
Transmission belt 43 slides into second tin roller 46, can be carried after inclination using walking dolly, it is no longer necessary to which worker bends over after having removed
It is placed on walking dolly, alleviates the labor intensity of worker, improve the conevying efficiency of product, it is worked in granulator ontology 1
Cheng Zhong, regularly rotational handle 68, screw rod 66 will moisten slowly to mobile at liquid outlet 65 under the action of internally threaded sleeve 64
Lubricating oil liquid squeezes into liquid outlet 65, is transported at drip nozzle 12 by the catheter 11 installed with liquid outlet 65, is dropped in granulator
In the gear train of 1 lower part of ontology, increase the degree of wetting between gear, fatigue wear caused by avoiding gear from rotating for a long time,
The service life for improving gear, improves the service life of granulator ontology 1 indirectly, and screw rod 66 is pushing sealing push plate 611
Meanwhile the bearing 69 and locating rod 610 installed in the middle part of screw rod 66, to equidirectional movement, locating rod 610 is covered in 61 table of fluid reservoir
Face can effectively recognize the content of 61 internal lubrication oil liquid of fluid reservoir, be convenient for according to the graduation mark 63 that 61 surface of fluid reservoir opens up
Lubricating oil is timely added, continuing working for lubricating structure lubricating structure 6 is kept.
Finally, it should be noted that being not intended to restrict the invention the foregoing is merely preferred embodiment of the invention, to the greatest extent
Present invention has been described in detail with reference to the aforementioned embodiments for pipe, for those skilled in the art, still can be with
It modifies the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features.It is all
Within the spirit and principles in the present invention, any modification, equivalent replacement, improvement and so on should be included in guarantor of the invention
Within the scope of shield.